Bhel Rig Types

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Tuesday, May 26, 2015

Product: Oil Rigs

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Range: Deep Drliing Rigs E3000

TECHNICAL SPECIFICATION

BHELE3000 AC SCR type of rigs, also called super Deep drilling Rigs, are designed for drilling wells upto 9000 metres. The rig consists of mainly:Mast & Substructure

Mast is cantilever swing lift type with clear height of 152 feet. Base width at floor level is 35 feet. Static hook load capacity is 1,500,000 lbs. Wind load capacity with full pipe set back is 100 mph. Required accessories like racking platform, crown block , ladder, Mast raising and lowering sling lines etc, are provided.Swing lift self elevating substructure to be raised by draw-works power.Floor height 35 feet.Casing load capacity is 1500,000 lbs.Simultaneous set back capacity is 800,000 lbs.Skewed type crown block with 7 dia, 60" cluster sheaves and 1 dia, 60" fast line sheave.Hoisting & Rotating Equipment

E3000 Drawworks: Drawworks suitable for drive with 3 motors, rated input H.P. 3000. Accessories for drawworks include eddy current brake, brake cooling system, crown protection, driller control panel. Drawworks drum is grooved for 1 " wire line.B 37" Rotary Table: With 37" full opening and dead load capacity is 650 Tons. Rotary table is driven by an independent motor.Travelling Block: Dead load capacity 750 tons, Sheaves grooved for 1 " wireline. Hook capacity 750 tons.PC 650 Swivel: Dead load rating 650 tons. API bearing rating 425 tons at 100 RPM..Rig ElectricsConsists of :Six power packs consisting of 1180 HP,1500 RPM engines and 1430 KVA, 600V, 3 Phase, 50 HZ, 0.7PF alternators housed in a completely enclosed type of a fabricated house.1 power control room10 DC drilling motors1 lot of power pack auxiliaries1 lot of rig control auxiliaries1 lot of rig electric auxiliaries1 lot of rig lighting system1700 PT Mud Pumps

Three single acting pumps with input H.P. 1700.Maximum per pump working pressure 5000 PSI.Mud systemSix tank mud system housing 3500 barrel total capacity.1. One shaker tank2. One settling/intermediate tank3. One suction tank4. Three reserve tanks

Number of tanks and mud capacity can be altered as per Customer's requirement.Mud system consists of mud mixing unit, mud cleaning and mud agitating equipment.High pressure Mud pipingConsists of a set of high pressure pipes and fittings from discharge side of Mud pump to stand pipe manifold and a dual stand pipe manifold with valves and goose neck.Water systemConsists of 4 tanks having total capacity of approx. 220 cubic.meters and 2 nos centrifugal pumps driven by suitable AC motors.Diesel systemConsists of 2 fuel tanks having total capacity approximately 85 Kilo liters. Diesel pumping unit also included in the system.

Air systemConsists of 2 electrical Motor driven compressors with working pressure of 150 psig and free air delivery of 200 -250 CFM. Motor HP100 one number cold start compressor with diesel engine drive is also provided. Adequate air receivers and suitable air driver is provided.Rig instrumentConsole mounted rig instruments consist of weight indicator,drilling line anchor mud pressure guage assembly. Tong torque console, rotary RPM torque indicator, SPM indicator, mud volume totalizer, draft indicator etc..Rig accessories consist of1. Dog house2. Pipe racks3. Catwalks

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Product: Oil Rigs

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Range: Deep Drliing Rigs E 2000 RIG

TECHNICAL SPECIFICATIONBHELE2000 AC SCR type of rigs are designed for drilling depth of 6100 metres. The rig consists of mainly: Mast & substructure Hoisting & rotating equipment Rig electrics Mud pumps Mud system High pressure mud piping Water system Diesel system Air system Rig instruments Rig accessories.

Mast & SubstructureMast is cantilever swing lift type with clear height of 142 feet. Base width at floor level is 30 feet. Static hook load capacity is 1,000,000 lbs. Wind load capacity with full pipe set back is 100 mph. Required accessories like racking platform, crown block, ladder, Mast raising and lowering sling lines, pulleys etc are provided.Swing lift self elevating substructure to be raised by draw-works power. Floor height 25 feet.Casing load capacity is 800,000 lbs.Simultaneous set back capacity is 500,000 lbs.Skewed type crown block with 6 (six) 60" cluster sheaves and one 60" fast line sheave grooved for 1 wire line is mounted on top of the mast.Hoisting & Rotating EquipmentE2000 Drawworks: Drawworks suitable for drive with two motors, rated input HP 2000. Accessories for drawworks consist of eddy current brake, brake cooling system, twin stop crown protection, driller control panel. Drawworks drum is grooved for 1" wire line.B 27" Rotary Table: With 27" full opening/dead load capacity 500 Tons.Alternative: B 37" rotary table can also be provided.Travelling Block: Dead load capacity 500 tons. Sheaves grooved for 1 3/8" wireline. Hook 500 tons capacity.PC 500 Swivel: Dead load rating 500 tons. API bearing rating 367 tons at 100 RPM.

Rig ElectricsConsists of :Four AC -power packs consisting of 1180 HP,1500 RPM engines and 1430 KVA, 600V, 3 Phase, 50 HZ, 0.7PF alternators housed in a completely enclosed type of a fabricated house.1 power control room4 DC drilling motors1 lot of power pack auxiliaries1 lot of rig control auxiliaries1 lot of rig electric auxiliaries1 lot of rig lighting system1400 PT Mud PumpsTwo triplex single acting pumps. Pumps input HP 1400.Maximum working pressure :5000 PSI.Alternatively 1700 PT mud pumps of input HP 1700 can also be used.

Mud systemEight tank mud system, each tank having 250 BBL at the top of the tank. One shaker tank One settling intermediate tank One suction tank Three reserve tanksMud system consists of mud mixing system, mud cleaning and agitating equipment.Number of tanks and mud capacity can be changed on Customer's choice.High pressure Mud pipingConsists of set of 5" x 5000 psi pipe sections , hammer unions and other necessary fitting from both pumps upto stand pipe manifold. Dual stand pipe 5" - 5000 psi with goose neck and unions.Water systemConsists of 2 tanks with open tops having total capacity of approximately 150 cu. Meters. Two centrifugal pumps driven by suitable motors.Number of tanks with open and capacity of water system can be changed on customers choice.Diesel systemConsists of 2 nos. fuel tanks having total capacity approximately 85 Kilo liters. Suitable diesel pumping unit is also provided. Capacity of diesel system and number of tanks can be changed on customers choice.

Air systemConsists of 2 electrical driven compressors with working pressure of 150 psig. Free air delivery - 200 -250 CFM. Motor HP100. One diesel engine driven cold start air compressor . Air receivers of adequate capacity and quantity are also provided. A suitable air drier unit is also provided with the Air system.

Rig instrumentConsole mounted rig instruments consist of weight indicator mud pressure guage assembly, tong torque, console Rotary, RPM, rotary torque indicator, mud volume totalizer, drift indicator, mud pump stroke counter etc.

Rig accessories consist of Dog house Pipe racks Cat walks



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TECHNICAL SPECIFICATIONBHELE1400 AC SCR type of rigs are designed for drilling depth of 4900 metres. The rig consists of mainly: Mast & substructure Hoisting & rotating equipment Rig electrics Mud pumps Mud system High pressure mud piping Water system Diesel system Air system Rig instruments Rig accessories.Mast & SubstructureMast is cantilever swing lift type with clear height of 142 feet. Base width at floor level is 30 feet. Static hook load capacity is 1,000,000 lbs. Wind load capacity with full pipe set back is 100 mph. Required accessories like racking platform, crown block, ladder, Mast raising and lowering sling lines, pulleys etc are provided.Swing lift self elevating substructure to be raised by draw-works power. Floor height 25 feet.Casing load capacity is 800,000 lbs.Simultaneous set back capacity is 500,000 lbs.Skewed type crown block with 6 (six) 60" diameter cluster sheaves and one 60" fast line sheave.Hoisting & Rotating EquipmentE1400 Drawworks: Drawworks suitable for drive with two motors, rated input H.P. 1400. Accessories for drawworks consist of eddy current brake, brake cooling system, crown protection, driller control panel. Drawworks drum is grooved for 1" wire line.B 27" Rotary Table: With 27" full opening/dead load capacity is 500 Tons.Travelling Block: Dead load capacity 500 tons. Sheaves grooved for 1" wireline. Hook 500 tons capacity.PC 425 Swivel: Dead load rating 425 tons. API bearing rating 259 tons at 100 RPM.

Rig ElectricsConsists Of:Four AC - power packs consisting of 1180 HP, 1500 RPM engines and 1430 KVA, 600v, 3 Phase, 50 HZ, 0.7PF alternators housed in a completely enclosed type of a fabricated house.

1 power control room4 DC drilling motors1 lot of power pack auxiliaries1 lot of rig control auxiliaries1 lot of rig electric auxiliaries1 lot of rig lighting system

1100 PT Mud PumpsTwo triplex single acting pumps. Pumps input HP 1100, maximum working pressure: 5000 PSI.

Mud SystemSix tank mud system each tank having 250 BBL capacity with mud level at the top of the tank.1. One shaker tank2. One settling intermediate tank3. One suction tank4. Three reserve tanksNumber of tanks and mud capacity can be changed on Customer's choice.Mud system consists of mud mixing system, mud cleaning and agitating equipment.High pressure Mud pipingConsists of set of 5" x 5000 psi pipe sections , hammer unions and other necessary fitting from both pumps upto stand pipe manifold. Dual stand pipe 5" - 5000 psi with goose neck and unions.

Water systemConsists of 2 nos. of tanks with open tops having total capacity of approximately 225 cu. Meters.2 nos centrifugal pumps driven by suitable motors.Diesel systemConsists of 2 fuel tanks having total capacity approximately 85 Kilo liters. Suitable pumping system to pump oil from and to unloading tankers, to power packs and from one storage tank to the other storage tank is also provided.Air systemConsists of 2 electrical driven compressors with working pressure of 150 psig. Free air delivery - 200 -250 CFM. Motor HP100. One diesel engine driven cold start air compressor . Air receivers of adequate capacity and quantity are also provided. Air system consists of suitable air drier unit.

Rig instrumentConsole mounted rig instruments consist of weight indicator mud pressure gauge assembly, tong torque console Rotary, RPM, SPM rotary torque indicator, mud volume totalizer, drift indicator, mud pump stroke counter etc.

Rig accessories consist of1. Dog house2. Pipe racks3. Cat walks



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TECHNICAL SPECIFICATIONBHELE760 AC SCR type of rigs are designed for drilling depth of 3600 metres. The rig consists of mainly: Mast & substructure Hoisting & rotating equipment Rig electrics Mud pumps Mud system High pressure Mud piping Water system Diesel system Air system Rig instruments Rig accessoriesMast & substructureIt consists of static hookload capacity is 550,000lbs. Wind load capacity with full pipe set back is 100 mph. Required accessories racking platform, crown block, ladder, Mast raising and lowering sling lines, pulleys etc are provided.Swing lift self elevating substructure to be raised by draw-works power. Floor height 25 feet or 18 feet.Casing load capacity is 500,000 lbs.Simultaneous set back capacity is 350,000 lbs.Skewed type crown block with 5 (five) 50" cluster sheaves and one 50" dia fast line sheave.

Hoisting & Rotating EquipmentE760 Drawworks: Drawworks suitable for drive with two motors, rated input H.P. 1000. Accessories for drawworks consist of eddy current brake, brake cooling system, crown protection, driller control panel. Drawworks drum is grooved for 1 " wire line.27 1/2" Rotary table: With 27 1/2" full opening . Dead load capacity is 500 tons.Hook block: Unitized hook block sheaves grooved for 1" wireline. Hook block capacity is 350 Tons.PC 300 Swivel: Dead load rating 300 tons API bearing rating 192 tons at 100 RPM.Rig ElectricsConsists of :Three AC -power packs consisting of 1180 HP.,1500 RPM engines and 1430 KVA, 600V, 3 Phase, 50 HZ, 0.7PF alternators housed in a completely enclosed type of fabricated house.

1 power control room4 DC drilling motors1 lot of power pack auxiliaries1 lot of rig control auxiliaries1 lot of rig electric auxiliaries1 lot of rig lighting system

850 PT Mud Pumps:Two triplex single acting pumps. Pumps input HP is 850. Maximum working pressure in 5000 PSI.Mud systemFive tank mud system, each tank having capacity of approximately (250 BBL) at the top of the tank. One shaker tank One settling intermediate tank One suction tank Two reserve tanksNumber of tanks and mud capacity can be changed on customers choice.Mud system consists of mud mixing system, mud cleaning and agitating equipment.

High pressure mud piping:Consists of set of 5" X 5000 psi pipe sections , hammer unions and other necessary fitting from both pumps upto stand pipe manifold. Dual stand pipe 5" - 5000 psi with goose neck and unions.Water systemConsists of 2 tanks with open tops having total capacity of approximately 150 cu. Meters.Diesel systemConsists of 2 fuel tanks having total capacity of approximately 85 Kilo liters. Suitable diesel pumping unit is also provided.Air systemConsists of 2 electrical driven compressors with working pressure of 150 psig. Free air delivery - 200 -250 CFM. Motor HP100. One diesel engine driven cold start air compressor . air receivers of adequate capacity and quantity are also provided a suitable air drier unit is also provided with the air system.

b:Console mounted rig instruments consist of weight indicator, mud pressure guage assembly, tong torque console, rotary RPM, pressure rotary torque indicator, mud value totalizer, drift indicator, mud pump stoke counter etc.Rig accessoriesconsist of :1. Dog house2. Pipe racks3. Cat walks



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Product: Oil Rigs

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Range: Mobile Drliing Rigs M900

The IRI 900 Series drilling rig is designed for reliability, fast rig-up and efficient operation. Is is a performance proven drilling rig. It established its reputation as a mechanical drive rig and is available now in this design. However, the basic design has been expanded to offer a new possibility.An electric drive drawworks group has been developed using one 1000 HP traction motor for both drawworks and rotary drive. The electric drive rig is available as both a single and double drum drawworks. A split trailer version of the 900 rig has also been developed. The electric drive rig utilizes this trailer mount while the mechanical drive rig may be either self propelled or trailer mounted. the split trailer design separates the original mechanical self propelled rig into two loads to control package weights where permittable limits may cause problems.The drawworks trailer including the drawworks, its power group and the hydraulic power unit moves as a load. The mast on its own bogie moves with its hydraulic raising system, the reserve line spool and the travelling block in strung-up condition. As a mechanical drive self propelled rig, the two engine power package, compound drawworks, heavy duty rotary drive and deep section mast are unitized into one self propelled load. Either the trailer rig or the self propelled rig may be matched with a choice of single piece or multiple piece substructures with 17' floor height, reducing moving and rig-up time to a minimum.MECHANICAL DRIVE ARRANGEMENT POWERTwo engines totalling up to 950 horsepower at 2100 RPM provides single or two engine power to all rig functions, including hoisting, rotating, mud pump or roading. Engines are high mounted for convenient accessibility to encourage good preventive maintenance.TORQUE CONVERTERS- Two converters individually matched to engines selected. Automatic lock-up feature in each converter for maximum efficiency.TRANSMISSION- Allison CLT 5961 in combination with converters. Synchronized full load shifting with five forward speeds and one reverse speed. Driller can instantly select the proper gear in any operation. The wide range of speeds available to the drawworks reduces dwell time between speed ranges and reduces total trip time.COMPOUND- Integral with final drum drive. Idler adjusted high speed roller chain in oil bath case compounding each engine drive to drawworks drum shaft.DRAWWORKS- Model 2346 large diameter drum barrel with 12" x 46" water circulating type brake rims bolted to drum. Full wrap single point adjusted, fully equalized brake bands. Outboard drum clutch for easy maintenance 10,000 single line pull parmac V-80 brake driven through overrunning coupling.CATWORKS- Hydraulic catworks including high capacity breakout cylinder spinning and make-up cylinder and planetary gear, self-locking handling winch for smooth, safer catheading operations.DRAWWORKS DRIVE- Heavy-duty propeller shaft drive through two Model 450 right-angle gear boxes and compounding chains to drawworks drum shaft. Allows individual power transmission from either engine directly to drum shaft.ROTARY DRIVE- Propeller shaft via full air rotary clutch, heavy-duty reverse gear box, and oil bath roller chain elevated rotary drive, unitized on back face of mast. Simple propeller shaft connection at rig-up and rig-down. Nominal max. rotary speed 220 RPM. Nominal table working torque-30,000 ft. lbs.CARRIER- The mechanical drive rig is provided with six axie, triple front, triple rear 134,000 lbs capacity carrier. It is designed to meet all highway safety requirements and to provide required off-highway reliability and toughness.ELECTRIC DRIVE ARRANGEMENT-The 900E series rig is designed as an SCR electric powered rig one GE 752 (or equivalent) 1000 HP traction motor provides power to both the drawworks and the rotary. The drawworks drive is a two speed high low drum clutch arrangement. An optional sand drum assembly may be mounted in the drawworks group. The rotary drive is taken from the drawworks drive via a model 600 right angle gear box. The full air rotary clutch is mounted on the right angle drive output shaft. A propeller shaft drive and oil bath roller chain elevated drive mounted on the back face of the mast complete the rotary drive.FEATURES COMMON TO BOTH MECHANICAL AND ELECTRICAL DRIVES MAST117- 350,000 lbs API-rated telescoping mast. Deep derrick section for maximum torsional stability. Patented pawl mechanism assuring positive transfer of load from upper to lower section. Hydraulic cylinder raising and extending system for greater reliability and simplicity. Square tubular construction offers maximum rigidity and a capability to withstand unplanned abuse. Heavy-duty rigid racking board with side mounted fingers provided with finger safety locks. Load guylines to carrier.TRAILERThe mechanical drive and electric drive arrangements of the 900 Series rig are both available as trailer type split rig arrangements.SUBSTRUCTUREChoice of T-Type telescoping substructure with derrick base and rig base or stacked fixed height substructure with setback cross base and derrick cross base, 17" high structures. Either type provides wind guy anchorage eliminating external wind guy anchors. HYDRAULIC POWER

35 GPM 2500 psi maximum pressure system. Provided by either of two pumps. POWER RESERVE LINE SPOOL- Hydraulic powered reserve line spool. On self propelled rigs, spool is alongside carrier on off driler's side between front and rear bogies. On trailer rig, spool is on mast trailer assembly.



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Product: Oil Rigs

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Range: Mobile Drliing Rigs M750

5,000'-7,500' NOMINAL DEPTH RANGE, 4 " D.P. DOUBLES 700 HORSEPOWERMECHANICAL DRIVE: ENGINES WITH TORQUE CONVERTERSELECTRIC DRIVE: ONE DC TRACTION MOTOR

The 750 series drilling rig has proven itself to be a fast moving, reliable rig of simple and rugged construction, it is available in the following forms. A self propelled mechanical drive rig; a split trailer mechanical drive rig; a split trailer electric drive rig.

As a self propelled mechanical drive rig, the model 2042 drawworks, telescoping mast, oil bath chain case elevated rotary drive and two engine rig power are unitized into one self propelled rig load. As a split trailer mechanical drive rig, the drawworks and two engine rig power are mounted on one trailer and the telescoping mast and oil bath chain case elevated rotary drive are mounted on a second trailer. The two trailer design accomplishes package weight control where permit limits may cause problems. .As an electric rig, an electric drive drawworks group has been developed using one 700 HP traction Motor for both single and double drum drawworks and for the rotary drive. The drawworks, motor and hydraulic power unit are mounted in one self propelled package.

Both of the rig arrangements above are combined with a rig base and selection of single piece or multiple piece substructures to complete the rig. This rig, in conjunction with single load mud pump, packages with independent power results in an extremely flexible arrangement.

MECHANICAL DRIVE ARRANGEMENT POWERTwo engines totalling upto 700 HP at 2100 RPM. The side-by side engines are high mounted for easy accessibility and maintenance. Either or both engines can be used for hoisting, rotary or roading operations.

TORQUE CONVERTERSTwo torque converters individually matched to engines provide maximum output power for single or two engine operation at full load or part load. Lockup feature in each converter for maximum efficiency.

TRANSMISSIONSAllison HT 750 DR, unitized with torque converters. Five forward speeds. Finger tip selection at driller's console with full load shift capability allows maximum flexibility of power application to job at hand.

COMPOUNDV-Type roller chain compound in pressure lubricated oil bath case. Each engine can be disconnected in compound. Integral gear transfer case for vehicle drive.

DRAWWORKSModel 2042 drawworks with 19 5/8" diameter drum barrel 40" long. 12" x 42" circulating water cooled brake rims with full wrap, single point adjusted, fully equalized brake bands. The easy access outboard drum clutch generate 40,000 single line pull. Parmac 202 single rotor brake assist with positive action clutch.

CATWORKSHydraulic catworks, including breakout cylinder, spinning and make-up cylinder and planetary gear, self locking handling winch for smooth, safer catheading operation.

DRAWWORKS DRIVEHeavy-duty propeller shaft through Model 600 right-angle gear box.

ROTARY DRIVEPropeller shaft via full air rotary clutch heavy duty reverse gear box and oil bath roller chain elevated rotary drive unitized on back face of mast. Simple propeller shaft connection at rig-up and rig-down. Nominal max. rotary speed 300 RPM. Nominal working table torque -30,000 ft.lbs.

CARRIERMechanical drive rig provided with six axie triple front, triple rear 134,000 lbs capacity carrier, designed to meet highway safety standard with necessary toughness for off highway operation.

ELECTRIC DRIVE ARRANGEMENTThe 750E series rig is designed as an SCR electric powered rig. One GE 761 (or equivalent) 700 HP traction motor provides power to both the drawworks drive and is a speed high/low drum clutch arrangement. An optional sand drum assembly may be mounted in the drawworks group. The rotary drive is taken from the drawworks group. The rotary drive is taken from the drawworks drive via a Model 600 right angle gear box. The full air rotary clutch is mounted on the right angle drive output shaft. A propeller shaft drive and oil bath roller chain elevated drive mounted on the back face of the mast completes the rotary drive.

FEATURES COMMON TO BOTH MECHANICAL AND ELECTRICAL DRIVES MAST-112'- 300,000 lbs API-rated telescoping mast. Duel ram hydraulically raised and extended.

Tubular construction offering maximum rigidity and capacity to withstand abuse. Patented pawl mechanism assuring positive transfer of load from upper to lower section. Deep mast sections for maximum torsional stability. Heavy-duty rigid racking board with side mounted fingers provided with finger safety locks. Load guylines to engine end of carrier.

TRAILERThe mechanical drive and electric drive arrangements of the 750 Series rig are both available as trailer type split rig arrangement.

SUBSTRUCTUREChoice of T-Type telescoping substructure with derrick base and rig base or stacked fixed height substructure with setback cross base and derrick cross base, 15" high structures. Either type provides wind guy anchorage eliminating external wind guy anchors.

HYDRAULIC POWER35 GPM 2500 psi maximum pressure system. Provided by either of two pumps.

POWER RESERVE LINE SPOOLOn split trailer versions only of the 750 series rig, a hydraulic powered reserve line speed is provided on the trailer.



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