EOI from Fabrication/ Demolition Yards/Jetty Owners

The Panna-Mukta- Tapti joint venture (PMT JV), consisting of ONGC, RIL and BGEPIL as joint operators, carries out petroleum operations in the Panna & Mukta and Mid & South Tapti Contract Areas situated in western India offshore, pursuant to production sharing contracts executed with the Government of India.

The Tapti Block (1,471 km2) is located offshore, 160 km north-west of the city of Mumbai and about 70 kms away from the Gulf of Khambhat. The Tapti block lies in approximately 22m (72 feet) of water depth and contains two fields - South Tapti and Mid Tapti. The Gujarat/ Maharashtra coastal line is located at about 80kms on East side from Tapti fields. The South Tapti and Mid Tapti fields have five wellhead platforms which are connected to the central processing complex TPP-TCPP via subsea pipelines.

The PMT JV plans to carry out decommissioning of 5 well head platforms in the Tapti field in 2018-19. Each platform consists of a Jacket (steel support structure ~ 25 m in height resting on sea bed and extending above water, ~ 500 tonnes in weight) and the Topsides (above water steel structure welded to the Jacket, carrying few equipment, ~ 600 tonnes in weight).

These structures are proposed to be removed from the Tapti field and transported to onshore by the PMT JV’s offshore works contractor for further onshore demolition/scrapping/ disposal.

Expression of Interest is sought from the fabrication yard contractors, scrapping yard contractors or contractors having their own jetties, located on Indian coast, for receiving in, providing temporary storage, and disposing the Tapti jackets and topsides (incl. topsides equipments) as per regulatory requirements. These jackets (5 nos.) and topsides (5 nos.) are proposed to be removed from Tapti offshore fields and transported to onshore around post-monsoon 2018 by a separate contractor appointed by Company.

The details, including dimensions and weight, of the Topsides and the Jacket for the five well head platforms (named STA, STB, STC, STD & MTA respectively) is provided below.

STA

General

Installed - 1996 Design Life – 20 years Designed for one year Operating and 100 year Extreme

storm conditions. Water Depth at MSL- 23.0m (75 ft.)

Appurtenances 8 conductors of Dia - 24” each Risers - 1 no. of 10” dia. + 1 no. of 2” dia Boat landing and two Barge bumpers

Jacket

Four-legged steel space with base dimension of 18.6 m X 18.6 m in plan

Plan dimension at jacket work Point 10.67m x 10.67m All Four jacket legs have double batter Jacket supported by 4 Nos. open ended steel tubular

foundation (Piles) Connection between Jacket & Pile through crown shim

plates, un-grouted connection Pile Diameter – 54” dia. x 2” thickness Lift weight - 430 tonne (Approximate as WCR not

available) Topsides - Structural

Two Decks (Main and Cellar deck) with helideck on the top Main Deck Size (Approximate) 15.240m x 15.240m Cellar Deck Size (Approximate) 15.240m x 14.478m Helideck – 10.6 x 10.6 m Lift Weight - 540 tonne (Approximate)

Topsides - Process

Test Separator: 60”O.D. x10’ length 2160 psig @130F Pig launcher: 12”barrel 3 Chemical injection pumps Chemical Storage tanks: 2 x 400 gal, 1x50 bbl Skid drain sump: 30”O.D. x 10’ length Slop oil tank: 24” O.D. x 10’ length Slop oil pump 5.5 GPM Diesel storage: 5000 Gallon Diesel transfer pump 20 GPM Vent scrubber: 48”O.D. x 10’ length CO2 snuffing Instrument gas scrubber and filter separator- 0.5 MMSCFD

capacity Topsides - Mechanical

Deck crane capacity – 13 tonne

Topsides - Electrical & Instrumentation

Solar Panels, Controller and batteries for SCADA/RTU systems

Portable D/G set and AC/DC distribution boards Navigational aid system(Lanterns, Fog-Horn, Explosion

proof JB, Batteries, solar panels and controller) Explosion proof Lighting system, power utilities and cables

trays Earthing cables and helideck lighting/JB (Complying to

IEC/API/NFPA/NEMA standards) Transmitter (Pressure ,Temperature), Pressure Switches

Control valves, Shutdown valves, Fire & Gas detectors Well head control Panel , Gauges, Down Hole Gauge, Wet

Gas Flow meter, Junction Boxes, Sand Probe, Fire & Gas system and RTU System

STB General

Installed –1996 Design Life – 20 years Designed for one year Operating and 100 year Extreme

storm conditions Water Depth at MSL- 23.0m (75 ft.)

Appurtenances 8 conductors of Diameter - 24” each No risers/pipeline as it is bridge connected to TPP Boat landing and barge bumpers (two numbers)

Jacket

Four-legged steel space frame with base dimension 18.6 m x 18.6 m

Plan dimension at jacket work Point 10.67m x 10.67m All Four jacket legs are having double batter Jacket supported by 4 Nos. open ended steel tubular

foundation – Main piles through legs Connection between Jacket & Pile through crown shim

plates (Un-grouted jacket) Pile Diameter – 54” dia. x 2” thickness Lift weight - 437 tonne (Approximate as WCR not

available) Topsides - Structural

Two Decks (Main and Cellar) Main Deck Size (Approximate) 15.240m x 15.240m Cellar Deck Size (Approximate) 15.240m x 14.478m Lift Weight – 490 Tonne (Approximate)

Topsides - Process

Test Separator: 60”O.D. x10’ length (2160 psig @130F) Three Chemical injection pumps Chemical Storage tanks ( 2x 400 gal, 1x50 bbl) Skid drain sump: 30”O.D. x 10’ length Slop oil tank: 24” O.D. x 10’ length and Slop oil pump 20

GPM Diesel storage: 2800 Gallon and diesel transfer pump 20

GPM Vent scrubber: 48”O.D. x 10’ length Instrument gas scrubber and filter Firewater pump package: 2200 gpm and 155 psig Wet gas cooler

Topsides - Mechanical

Deck crane capacity – 13 tonne

Topsides - Electrical & Instrumentation

Solar Panels, Controller and batteries for SCADA/RTU systems

Portable D/G set and AC/DC distribution boards Navigation Aid system(Lanterns, Fog-Horn , explosion

proof JB, Batteries, solar panels controller) Explosion proof Lighting system, power utilities , cables

trays Earthling cables, helideck lighting and JB (Complying to

IEC/API/NFPA/NEMA standards) Transmitter (Pressure ,Temperature), Pressure Switches

Control valves, Shutdown valves, Fire & Gas detectors Well head control Panel , Gauges, Down Hole Gauge, Wet

Gas Flow meter, Junction Boxes, Sand Probe, Fire & Gas system and RTU System

STC General

Installed –1996 Design Life – 20 years Designed for one year Operating and 100 year Extreme

storm conditions Water Depth at MSL- 23.0m (75 ft.)

Appurtenances 8 conductors of diameter - 24” each Risers - 1 no. of 12” dia. + 1 no. of 2” diameter Boat landing and Barge bumpers (two numbers)

Jacket

Four-legged steel space frame with base dimension of 18.6 m X 18.6 m

Plan dimension at jacket Work Point 10.67m x 10.67m All four jacket legs are having double batter Jacket supported by 4 Nos. open ended steel tubular

foundation – Main piles through legs Connection between Jacket & Pile through crown shim

plates (Un-grouted jacket) Pile Diameter – 54” dia. x 2”thickness Lift weight – 445 tonne (Approximate)

Topsides - Structural

Two (Main and Cellar) with helideck on the top Main Deck Size (Approximate) 15.240m x 15.240m Cellar Deck Size (Approximate) 15.240m x 14.478m Helideck – 10.6 x 10.6 m Lift weight – 500 tonne (Approximate)

Topsides - Process

Test Separator: 60”O.D. x10’ length, 2160 psig @130F Pig launcher: 14”barrel 3 Chemical injection pumps Chemical Storage tanks: 2x 400 gal, 1x50 bbl Skid drain sump: 30”O.D. x 10’ length Slop oil tank: 24” O.D. x 10’ length, Slop oil pump 5.5 GPM Diesel storage: 2800 Gallon, diesel transfer pump 20 GPM Vent scrubber: 48”O.D. x 10’ length, Vent boom, CO2

snuffing Instrument gas scrubber and filter separator, 0.5 MMSCFD

capacity

Topsides - Mechanical

Deck crane capacity – 13 tonne

Topsides - Electrical & Instrumentation

Solar Panels, Controller and batteries for SCADA/RTU systems

Portable D/G set and AC/DC distribution boards Navigational Aid system(Lanterns, Fog-Horn, explosion

proof JB, Batteries , solar panels controller), explosion proof Lighting system, power utilities/cables/trays

Earthing cables, helideck lighting/JB (Complying to IEC/API/NFPA/NEMA standards)

Transmitter (Pressure ,Temperature), Pressure Switches, Control valves

Shutdown valves, Fire & Gas detectors, Well head control Panel used for shutdown functions Gauges

Down Hole Gauge, Wet Gas Flow meter, Junction Boxes, Sand Probe, Fire & Gas system and RTU System

STD General

Installed – 2006 Design Life – 25 years Designed for one year Operating and 100 year Extreme

storm conditions Water Depth at MSL – 22.80m.

Appurtenances 5 conductors of Diameter - 30” each Risers - 1 no. of 18” diameter Boat landing and Barge bumpers (two numbers)

Jacket

Four-legged steel space frame with base dimension 18.77 m X 22.0 m

Plan Dimension at jacket work Point 10.67m x 18.0 m Jacket supported by 4 Nos. open ended steel tubular

foundation – Main piles through legs Jacket having single batter on two legs on North face while

South side two legs with double batter Connection between Jacket – Pile through Crown shim

plates. Grouted jacket. Lift weight = 617 tonne Main Pile Diameter – 54” dia. x 2” thick

Topsides - Structural

Two Decks - Main and Cellar Deck with helideck on the top Main Deck Size (Approximate) 24.0 m x 19.17 m Cellar Deck Size (Approximate) 24.0 m x 19.17 m Helideck – 15 x 15 m Lift weight = 645 tonne

Topsides - Process

Test Separator: 68”O.D. x197” length, 3000 psig @230F Pig launcher: 20”barrel 3 Corrosion injection pumps Chemical Storage tanks: 1x660 gallons Skid drain sump: 2.7 m3 Slop oil tank: 1 m3, Slop oil pump 8 GPM Diesel storage: 1.327 m3, diesel transfer pump 10.2 GPM,

potable water tank 3.785 M3 Vent scrubber: 1420mm O.Dx2500mm length, Glycol seal

pot 40” x 5’ 10”, Vent boom, CO2 snuffing Instrument gas scrubber and filter separator

Topsides - Mechanical

Deck crane capacity – 12 tonne

Topsides - Electrical & Instrumentation

Solar Panels, Controller and batteries for SCADA/RTU systems, Portable D/G set and AC/DC distribution boards

Navigational Aid system(Lanterns , Fog-Horn , explosion proof JB, Batteries/solar panels/controller) and explosion proof Lighting system

Power utilities/cables/trays, Earthing cables, helideck lighting/JB (Complying to IEC/API/NFPA/NEMA standards)

Transmitter (Pressure ,Temperature), Pressure Switches, Control valves, Shutdown valves, Fire & Gas detectors

Well head control Panel used for shutdown functions Gauges, Down Hole Gauge, Wet Gas Flow meter, Junction Boxes, Sand Probe, Fire & Gas system and RTU System

MTA General

Installed 2007 Design Life 25 years Designed for one year Operating and 100 year Extreme

storm conditions. Re-qualified to API RP2A incorporating the current design

condition. Water Depth at MSL – 21.0m

Appurtenances 9 conductors ( 9 nos.x30” diameter each) Risers - 1 no. of 20” dia and 1 no. 4” dia. Boat landing and Barge bumpers (two numbers)

Jacket

Four-legged steel space frame with base dimension 16.0 m X 18.3 m

Plan Dimension at jacket work Point - 10.67m x 12.2 m Jacket supported by 4 Nos. open ended steel tubular

foundation – Main piles through legs Jacket having single batter on two legs on North face while

South side two legs with double batter Connection between Jacket – Pile through Crown shim

plates (Ungrouted jacket leg to pile). Lift weight = 492 tonne Pile Diameter – 54” dia. x 2” thick

Topsides - Structural

Two Decks - Main and Cellar decks with helideck on the top Main Deck Size (Approximate) 24.2 m x 21.45 m Cellar Deck Size (Approximate) 24.17 m x 19.20 m Helideck size – 18m Lift weight = 785 tonne

Topsides - Process

Pig launcher (for handling intelligent pig), 24” major barrel x 20” minor barrel

Chemical Injection package, 1 No. Chemical Storage tank 7.9 m3, 8 Nos. Corrosion injection pumps

Air receiver 2 m x 4 m Hazardous drain vessel : 1829 mm IDx4300 mm length, 2

Nos. hazardous drain pumps 11 GPM each Vent Scrubber: 1320 mm D x 4400 length, Vent boom, CO2 snuffing system Diesel storage tank: 2110 gallons and Diesel transfer pump

2.3 m3/h Potable water tank: 5000 L

Topsides - Mechanical

Deck crane capacity – 12 tonne

Topsides - Electrical & Instrumentation

Solar Panels, Controller and batteries for SCADA/RTU systems, Portable D/G set and AC/DC distribution boards

Navigational -Aid system(Lanterns , Fog-Horn, explosion proof JB, Batteries, solar panels controller)

Explosion proof Lighting system, power utilities, cables trays, earthling cables, helideck lighting , JB (Complying to IEC/API/NFPA/NEMA

Transmitter (Pressure ,Temperature), Pressure Switches, Control valves, Shutdown valves, Fire & Gas detectors, and Well head control Panel

Down Hole Gauge, Wet Gas Flow meter, Junction Boxes, Sand Probe, Fire & Gas system , RTU System standards

Wet gas Meter is having a Gamma Radioactive 133 Barium source assembly

The pre requisites for submitting your Expression of Interest are as follows:

1) Availability/ access of waterfront with adequate draft. 2) Availability/ access to yard space in proximity to waterfront. Minimum of

appx.12,000 m2 yard space. 3) Direct marine (jetty operations) or yard handling experience. 4) Load-in facility with load bearing strength of soil should be 10 t/m2 preferably,

with capability to strengthen if required. 5) Cranes and breaking/ recycling facilities. 6) Waste management (incl. hazardous waste) facilities and permits should be

available (if not available, Contractor shall be willing to develop facilities and obtain the permits) for waste extraction, storage, treatment and disposal.

7) Previous experience of waste management – steel, hydrocarbons, chemicals etc, with a willingness to set-up necessary waste disposal facilities for such decommissioned oil & gas assets meeting environmental and safety requirements.

8) Infrastructure availability.

Interested entities should provide following details to demonstrate their expertise for onshore disposal of Tapti Facilities:-

1) Interested to prequalify and work as single contractor for onshore disposal or to only offer facilities available e.g. jetty/ yard etc.

2) Details of registered office and other branch offices. 3) Organization chart of office that will handle this work. 4) Experience and qualification of key personnel from this office. 5) Details of experience, including fabrication work / modification/ demolition/

disposal work (preferably of comparable scale to this project) done successfully in last 5 years.

6) In case of Consortium, provide list of consortium partners, roles to be executed by Consortium partners and previous experience of consortium partners; previous experience of this consortium, if any.

7) Brief on Health, Safety, Environment, Quality Assurance and Control systems followed.

8) HSSE statistics of last 5 years including manhours, incidents, near misses and hazard reportings.

9) List of sub-contractors along with their role, previous experience; previous experience in same contractor- subcontractor relationship.

10) References of clients in past five years with successful delivery of fabrication / modification/ demolition/ disposal work type projects preferably of similar scale as this project.

11) Last three years audited financial details to evaluate the financial health (and if a Consortium/JV, submit for each of its members).

12) Latest external credit ratings and external credit rating reports where available.

13) Is the Tenderer permanently established in India (PE for tax purposes)? 14) If the answer of 13) above is yes, the tenderer to provide income / corporate

tax registration number, Service Tax / Sales tax registration number and bank details in India.

15) If the answer of 13) above is No, the tenderer to provide all the relevant details for its registration at the place of its business.

16) In case of a Consortium/JV tender submission, Tenderer to provide breakdown of the Consortium/JV by equity participation (i.e. percentage) and legal entity status.

17) Any other information to establish that the entity is a competent service provider.

Please submit your details to BGEPILC&P.Pre-Q Capital @bg-group.com on or before 21 August 2015.

Submission of a response / expression of Interest shall not create any binding commitment on the PMT JV to award the contract. The PMT JV reserves its right to reject any expression of interest submitted pursuant to this invitation regardless of whatsoever cause, including, without limitation, any expression of interest which is incomplete or which is not in accordance with the terms of this invitation.

In case of any queries, please contact BGEPILC&P.Pre-Q Capital @bg-group.com with reference of ‘EOI -Yard’ in the subject of the email.