Bett-cpv Technology Status and Market Perspectives Ppt

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    CPV - TECHNOLOGY: STATUS ANDMARKET PERSPECTIVES

    Andreas W. Bett

    Fraunhofer Institute for SolarEnergy Systems ISE

    Solar 2050 WorkshopImperial College London

    27th January 2014

    www.ise.fraunhofer.de

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    Outline

    Motivation for Concentrating PV

    CPV Technology Options

    Market for CPV

    Sustainability: Low Energy PayBack Time for CPV technologies

    Summary

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    PhotovoltaicsStandard PV and Concentrating PV

    Standard PV Light collection

    and conversion

    is one unit

    Light collection

    collection area

    Light conversion

    cell area

    separated

    from

    Concentrating PV

    Concentration Factor = collection / cell area

    FLATCON®-Module developed at ISE

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    Semiconductor (conversionarea) is expensive

    Option for low cost on€/kWh-level even whenusing high-efficiency solarcells

    The Main Idea of Concentrating Photovoltaic Systems

    Solar radiation

    optics

    Acollection 

    solar cell

    Aconversion 

    Acollection 

    Aconversion Cgeo =

    Functional decoupling of

    sunlight collection and

    location of conversion intoelectricity

    heat spreader

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    Concentrator Photovoltaic (CPV) – the 70ies The Idea is Old

    Sandia NationalLaboratory

    1 kW CPV system, 1976

    using Si solar cells

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    Concentrator Photovoltaic (CPV) – the 70ies The Idea is Old

    Sandia NationalLaboratory

    1 kW CPV system, 1976

    using Si solar cells

    Why CPV was not in the market?

    Why currently CPV is penetrating the market?

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    199219941996199820002002200420062008201020120

    10

    20

    30

    40

     III-V multi-junction solar cell (lab measurement) III-V multi-junction solar cell (commercial) Si concentrator solar cells (lab measurement)

     

       E   f   f   i  c   i  e  n  c  y   [   %   ]

    High Efficiency is the Key!Multi-junction Solar Cells

    Graphic: Fraunhofer ISE; Data for solar cell efficiencies: Green et al. Progress inPhotovoltaics (1993-2013)

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    199219941996199820002002200420062008201020120

    10

    20

    30

    40

     III-V multi-junction solar cell (lab measurement) III-V multi-junction solar cell (commercial) Si concentrator solar cells (lab measurement)

     

       E   f   f   i  c   i  e  n  c  y   [   %   ]

    High Efficiency is the Key!Multi-junction Solar Cells

    Graphic: Fraunhofer ISE; Data for solar cell efficiencies: Green et al. Progress inPhotovoltaics (1993-2013)

    Fraunhofer ISE 44.7% @ 287x

    Sharp 44.4% @ 302x

    Solar Junction 44.0% @ 942x

    Spire 42.3 % @ 406x

    Spectrolab 41.6 % @ 364x

    Fraunhofer ISE 41.1 % @ 454x

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    500 1000 1500 2000 25000

    200

    400

    600

    800

    1000

    1200

    1400

    1600

    Thermalization losses

    Transmission losses

    Energy that can beused by a Si solar cell

       S  p  e  c   t  r  a   l   i  r  r  a   d   i  a  n  c  e   [   W   /  m   2  µ  m   ]  AM1.5 spectrum Si (1.12 eV)

     

    Wavelength [nm]

    The Benefit of Multi-Junction Solar CellsUsing a Wider Part of the Solar Spectrum! 

    Si

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    500 1000 1500 2000 25000

    200

    400

    600

    800

    1000

    1200

    1400

    1600

    Thermalization losses

    Transmission losses

    Energy that can beused by a Si solar cell

       S  p  e  c   t  r  a   l   i  r  r  a   d   i  a  n  c  e   [   W   /  m   2  µ  m   ]  AM1.5 spectrum Si (1.12 eV)

     

    Wavelength [nm]500 1000 1500 2000 2500

    0

    200

    400

    600

    800

    1000

    1200

    1400

    1600

       S  p  e  c   t  r  a   l   i  r  r  a   d   i  a  n  c  e   [   W   /  m   2  µ  m   ]

     AM1.5 spectrum GaInP (1.87 eV) GaInAs (1.44 eV) Ge (0.67 eV)

     

    Wavelength [nm]

    The Benefit of Multi-Junction Solar CellsUsing a Wider Part of the Solar Spectrum! 

    Si

    GaInP GaInAs

    Ge

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    The “Standard” III-V-based Triple-junction Solar CellStructure 

     19 layers

     doping levels:

    5*1016 – 2*1020 cm-3

     thicknesses:

    0.02 – 4.0 µm

     layer compositions:

    binary – quaternary

    As/P hetero-interfaces

    GaInP

    tunnel diode

    GaInAs

    tunnel diode

    Ge

    ARC

    n-gradedGa 1-x In x As buffer layer 

    p-Ge substrate (100) 

    p + -AlGaInAs - barrier layer 

    p-Ga In As - base 

    n-Ga In As - emitter 

    n + -AlGaInP/AlInAs - barrier layer 

    p ++ -Al Ga As 

    p + -AlGaInP - barrier layer 

    p-Ga In P - base 

    Ga In P - undoped layer 

    n-Ga In P - emitter 

    n + -AlInP - window layer 

    cap layer 

    n ++ -GaAs or GaInP 

    p + -Ga In P - barrier layer 

    Ga In As - undoped layer 

    p + -Ga In As - barrier layer 

    front contact 

    rear contact 

    p ++ -Al Ga As 

    n ++ -GaInAs 

    n- doped window- and nucleation layer 

    n-Ge diffused emitter 

    1.9 eV 

    1.4 eV 

    0.7 eV 

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    4-junction

    bonded to InP

    GaInP 1.9 eV

    GaAs1.4 eV

    GaInAsP 1.0 eV

    GaInAs 0.7 eV

    Bonding

    carrier

    75

    80

    85

    90

     ηmax

     = 44.7 % @ C=297

       F   F   [   %   ]

    35

    40

    45

     

       E   f   f .

       [   %   ]

    1 10 100 10003.2

    3.6

    4.04.4

    lot12-01-x17y04 

       V   O   C

       [   V   ]

    Concentration [x, AM1.5d, ASTM G173-03, 1000 W/m²]

    III-V-based Multi-junction Solar Cell4-junction Solar Cells with = 44.7 %

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    19921994 1996 1998 20002002 2004 20062008 201020120

    10

    20

    30

    40

     III-V multi-junction solar cell (lab measurement) III-V multi-junction solar cell (commercial)

     CPV Modules Fraunhofer ISE (outdoor) AC system efficiency (outdoor Spain, Soitec)

     

       E   f   f   i  c   i  e  n  c  y   [   %

       ]

    CPV SystemsBasis for High Energy Yield of the System

    Reported AC systemefficiencies:25 – 27 %

    Graphic: Fraunhofer ISE; Data for solar cell efficiencies: Green et al. Progress inPhotovoltaics (1993-2013)

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    19921994 1996 1998 20002002 2004 20062008 201020120

    10

    20

    30

    40

     III-V multi-junction solar cell (lab measurement) III-V multi-junction solar cell (commercial)

     CPV Modules Fraunhofer ISE (outdoor) AC system efficiency (outdoor Spain, Soitec)

     

       E   f   f   i  c   i  e  n  c  y   [   %

       ]

    CPV SystemsBasis for High Energy Yield of the System

    Reported AC systemefficiencies:25 – 27 %

    Abengoa

    Amonix

    Soitec

    Suncore

    Suntrix

    Graphic: Fraunhofer ISE; Data for solar cell efficiencies: Green et al. Progress inPhotovoltaics (1993-2013)

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    The Efficiency Chain for CPVCommercial Values: Cell - Module – System

    AC system efficiency:~ 26% (28 %)

    Module efficiency:~ 30% (35.5 %)

    Cell efficiency:~ 40% (44.7 %)

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    What are challenges for the CPV Technology?

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    The challenges foran optimised CPVsystem are:

    Knowledge indifferent fieldsoptics, mechanics,semiconductor, …mechanics..

    Good manufacturingprocess providesreliability andlow cost!

    Optics

    Cell

    Module

    Tracking

    BOS

    Industrial

    manufacturing

    A CPV system

    Characteristics for Concentrator PhotovoltaicOptimise the System! 

     There is not a unique CPV system!

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    b

    Cool earth Solar

    www.daido.co.jp

    Diversity of System Designs

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    Source: Solar System

    Receiver: Dense array 10 x 10 cm²

    Source: Fraunhofer ISE

    Technology Principle ALarge Collector and Receiver Area 

    This system approach requires active cooling of the solar cells

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    Advanced Concepts for Technology ACo-Generation of Heat and Electricity (CPVT)Total System Conversion Efficiency > 70 %!

    Active cooling delivers usable heat

    Practicable temperature range:60 to 150 °C

    Diverse applications

    Industrial process heating

    Solar desalination + solar cooling

    Concentrator

    Centralreceiver

    Thermal load

    Electric load

    +-

    Tracker

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    Technology Principle BSmall-sized Fresnel Lense combined with tiny Solar Cells 

    Source: Concentrix Solar, 2007

    Receiver: Tiny cell (1-4 mm in dia.)

    (Often: Secondary optics is added)

    Source: Fraunhofer ISE

    This system approach is based on passive cooling  for the solar cells

     Covers > 95 % of the market!

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    Concentrator Photovoltaic (CPV) – Market HCPV-Installations of 1 MWp and more

    Source of DNI map: Soitec Solar

    ≤2.7  4.1 5.5 ≥6.8  kWh/m²/d

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    The Application: Centralized Solar Power Plants HCPV - High Concentration Photovoltaics 

    30 MW in Alamosa, Coloradco, USA

    before:

    44 MWp under construction at Touwsrivier, South Africa

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    Suntrix

    700 kWp in operation

    Suncore

    3 MWp in operation,

    50 MWp under construction

    Project Location: Golmud, Qinghai Province5 MWp in operation / 50 MWp under construction

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       2   0   0   2

       2   0   0   3

       2   0   0   4

       2   0   0   5

       2   0   0   6

       2   0   0   7

       2   0   0   8

       2   0   0   9

       2   0   1   0

       2   0   1   1

       2   0   1   2

       2   0   1   3

    0

    20

    40

    60

    80

    100

    120

    140

    160

     

       T  o   t  a

       l    C  a  p  a  c   i   t  y   I  n  s   t  a

       l   l  e   d   [   M   W   ]

    Market Development for HCPVNumbers Collected from Public Available Data 

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    Concentrator Photovoltaic (CPV) – Future Market The View of Analysts: Navigant, Paula Mints 

    2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016

    HCPV History & Low Forecast   0.7 9.5 2.8 5.0 11.2 62.0 61.8 100.3 147.5 181.5 263.3

    HCPV Conservative Forecast   103.0 250.8 442.5 577.5 649.4

    HCPV Accelerated Forecast   123.6 551.7 663.8 841.5 930.2

    0.0

    100.0

    200.0

    300.0

    400.0

    500.0

    600.0

    700.0

    800.0

    900.0

    1000.0

    M

    W

    p

       Y  e  a  r   l  y   i  n  s   t  a   l   l  e   d

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    Potential for Low-Cost Electricity in Sunny RegionsDNI: 2000 – 2500 kWh/(m²a) 

    Source: Fraunhofer ISE, Studie: Stromgestehungskosten Erneuerbare Energien, Nov. 2013; english version under preparation

    CSP

    CPV

    PV   L   C   O   E   [   E  u  r  o

       2   0   1   3   /   k   W   h   ]

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    Concentrator Photovoltaic DevelopmentFrom Lab (Fraunhofer ISE) to Fab (Soitec)

    2.335 W

    30% efficiency90 W module

    27% efficiency

    25 W module

    22% efficiency

    ~ 7 years

    2005 2012

    manual manufacturing industrial manufacturing

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    Studies on Life Cycle Assessments on FLATCON® SystemsAlready in 2005 and 2008! 

    Tracker

    Inverter, BOS

    120 modules 

    1. G. Peharz et al, PIP, 2005, 13, p. 627-634;

    2. R. Matzer et al, Proc. 6th Int. Workshop: Advances in Energy Studies, 2008, p. 369-78

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    Cell

    9,4%

    SCA

    11,6%

    Base plate

    16,8%

    Lens plate

    5,0%Module

    11,0%

    Tracker 

    35,1%

    BOS

    3,5%

    Transport7,6%

     

    Figure 1. Contribution of main components to the

    CED of a FLATCON®  system, including the CEDD 

    for recycling of steel, aluminum and glass. 100 %

    correspond to 128 500 MJ.

    Taken from: R. Matzer et al, Proc. 6th Int. Workshop: Advances in Energy Studies, 2008, 369-78

    Study on Life Cycle Assessment for FLATCON® Systems2008 

    Cumulated Energy Demand (CED)

    CEDP + CEDD = 100 %

    CEDP = 155 400 MJ

    CEDU = 5 400 MJ

    CEDD = -26 900 MJ (recycling) EProd = 12600 kWh/a

    Energy payback time

    EPBT ~ 11 months

    1/3 of Si flat plate installations!

    30 g/kWh CO2-eq 

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    CPV offers high efficiencies:up to 28 % in grid-connected operation low-cost electricity in sunny regions

    Today:>140 MWp installed CPV systems> 250 MWp production capacity point-focus Fresnel type systems dominate

    the market

    Further research is on-ongoing on all systemcomponents, reliability etc.

    CPV is a green and sustainable technologylow EPBT and CO2 footprint

    Summary

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    Acknowledgement

    We acknowledge the important contributions

    of all our collaborators, as well as financialsupport by:

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    Fraunhofer Institute for Solar Energy Systems ISE

    Dr. Andreas W. Bett

    www.ise.fraunhofer.de

    [email protected]

    Thank You for Your Attention!