Best Practices for Implementing a Successful Automated … · © Navis, LLC. All other trademarks are the property of their respective owners. Yard crane automation •End-Load ASC/ARMG

© Navis, LLC. All other trademarks are the property of their respective owners.

Best Practices for Implementing a Successful Automated TerminalApril 2018


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The importance of automation

*Tech Validate Survey of 78 users of Navis


Terminal automation benefits



Terminal automation and operational costs



Automated terminal first steps

• Brownfield vs. Greenfield

• Port/Government regulation

• Layout constrains

• Labor constrains

• Terminal design and validation

• Equipment/System selection

• Implementation plan


Automation categories

HORIZONTAL

TRANSPORT

YARD

CRANE

• Container Handling Equipment (CHE) automation

• Automated yard crane = semi-automated

• Automated horizontal transport = fully automated

RAIL

CRANE

QUAY

CRANE


Yard crane automation

• End-Load ASC/ARMG

• Side-Load ASC/(C-)ARMG

• AutoRTG

• AutoStrad


Horizontal transport automation

• AutoShuttle (1/1)

• LoLo AGV

• Lift AGV

• Cassette AGV?

• Auto tractor trailer?


Quay crane automation

• Sing trolley

• Dual trolley

• Automated vs. manual

• Multi-Lift


Finalize design, equipment and validate

• Semi-Auto Ex• ASC

• Shuttle

• Single Trolley QC


System integration design

12

Terminal Operating

System (TOS)

Control System

Onboard Systems

• Plan all moves• Schedule all moves• Assign CHEs to container moves• Handle all manned equipment• Visualize process status• Order CHE movement

• Routing of ASCs and AHTs• QC Trolley Control QC• Control Equipment Traffic• Monitor all Equipment• Fast Stop and Safety• Report real-time CHE status to TOS

TOS should provide a flexible and fully integrated interfacing with TOS Core Modules

ABB, TMEIC, AEMS (TEAMS),

TLS, ZMPC

QC ASC AHT


Working as one survey results

supply chain executives and professionals

200 TOP CHALLENGES

Lack of industrystandards

Unwillingness toshare data

VALUE OF COLLABORATION

50%-100%

performance improvements

Vital to the industry 83%


N4 Platform integration solution

N4 uses proven interfaces for comprehensive integration

N4 TOS Framework

AYC

& A

HT

RTLS A

PI

CA

S AP

I

Gate &

A

pp

oin

tmen

t A

PI

Vesse

l Co

llabo

ration

&

EDI En

gine

XVELA & Shipping

Community

GOS / VBS

AYC AHT CS

QC CS

Vessel Berth Update

Pre-plan update

Stowage update

Vessel Visit Update

Discharge notification

Pre-advise

Holds/Permissions

OCR

Transport Orders

Orders Progress

Crane Status

Area Status

Vessel phase update

Ship Geometry

Container List

QC OCR

Truck Visit

Truck Progress

Truck Appointment

Gate OCR

ECN4WEB

PDS

Manned Equipment

Jobs

Location

Auto Equipment


Key terminal decision and vendor scope

TOS

Gate Management

Yard Planning &

Container Inventory

Equipment SchedulingVessel Planning

Berth Planning


Navis implementation approach

• Holistic Integration Management to ensure a seamless integrated system:

• Integrated N4-ECS solution to support required business process

• Pre-delivery N4-ECS release verification process

• Integrated Lab Test (emulation) Approach

• Integrated Live Equipment Test Approach

• Integrated operational analysis solution

Analysis Configure Lab Test LET Optimize

Integrated Solution

Pre-delivery Verification

Terminal Virtualization

Test

Live equipment

Test

Operational Analysis

Go Live


Automated terminal virtualization

• Real systems and interfaces

• Simulated equipment

• Necessary but not sufficient


Impact

less measurable

Impact

more measuable

Terminal Suppliers

Maximizing GMPH needs many components to work very well together….

GMPH

COST

weather

IT

Equipment

Operations

People

AGV

ASC

QC

Battery down

Breakdown

OCR frozen

Transponder

lost

Crane Cycle

Time

Knowledge

Motivation

Mindset

SkillsAnalysis, Remote

OPS

Systems,

Procedures

Maximize

performance

Continuous

Improvement

Networks

Software

Hardware

Internet

WIFI

TOS

ECS

GOS

Servers

DB

Other

OCR

SW Crash / Bugs

Decision making

SW Integration

Other (bad data)

Carrier

Cooperation

Terminal

Planning

OPS Processes

OPS Procedures

Vessel Stowage

Yard Planning

Twin / Tandem Lifts

Dual Cycling

Flex / Cat loading

Vessel Planning

Exception Handling

Breaks / Shift

handover

Pro-activeness to

catch things asap


… and can only be achieved by a structured CI process !

Equipment

Operations

People

IT

2. Develop

Improvements

Features / fixes

in new

releases

Equipment

improvements

New

Processes &

Procedures

Training Plan

3. Roll-Out Change

Upgrade &

Support

Upgrade &

Support

Implement

OPS changes

Train / Mentor

1. Analyse Data / Operations

Log files

Control Room

files / OPS

report

Tools:

• PIT

• KPI

• Splunk

• Emulation

• BI

• Vessel

Analysis

• Terminal

heat map

• Etc.

Operations

Shadowing


Lessons Learned

Change Management

IT Infrastructure Readiness

Data Migration

Appropriate Testing

Operational Readiness

Operational Recovery

System Integration

Lessons learned and best practices

20

Top 10 Best

Practices

1. Build a dedicated Team 2. Use a

Phased Approach

3. Minimize Customization

4. Ensure IT Infrastructure

Readiness

5. Develop a testing plan

6. Plan data migration early

and repeat

7. Develop a Systems

Monitoring Plan

8. Develop Operational

Recovery Plan

9. Have a Communications

Plan

10. Have a System

Trainings Plan


Develop and support your talent

Toyota Way Principle #8


Continuous improvement at fully automated terminals


Navis fully and semi automated terminals

20 Terminals Using Navis Software

Fully Automated using Navis Software

Semi-Automated using Navis Software

APMT Lazaro

VIG

GCT

LBCT

DPW Antwerp

LGW

Peel Ports

ECT

HHLA

APMT MVIIRWG

ADT

QQCTN BUSAN

VICT Patrick SPatrick B

DPW Brisbane

Thank you!

NCCcollaboration.navis.com

XVELAwww.xvela.com

LINKEDIN

linkedin.com

/company/navis

WEBSITEwww.navis.com

FACEBOOK

facebook.com

/naviscargo

TWITTER@naviscargo

INSTAGRAM@navispeople

Documents

Best Practices for Implementing a Successful Automated … · © Navis, LLC. All other trademarks are the property of their respective owners. Yard crane automation •End-Load ASC/ARMG