Berger Paint Catalog

BERGER Profile

Coating Technology & Applications

Calculations, Abbreviation & Definitions

Approvals & References

Product Index

Zincanode

Epilux

Epimastic

Luxathane

Luxatherm

Steel Shield

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Protective Coating 2

PROTECTIVE COATING

BERGER Profile

Berger is one of the oldest names in the paint industry. Our history can be traced back to 1760 when a young chemist, Lewis Berger, founded a business in England called Lewis Berger & Sons, which grew rapidly with a strong reputation for innovation and entrepreneurship. This, today, has made Berger a well-known brand in the global paint industry. Berger over the years started operations in many countries and in 1994 the Berger units were brought under the umbrella of Berger International Limited (BIL) with its headquarters in Singapore. BIL today has manufacturing operations in 11 countries spread across various geographies mainly in Africa, Middle East, South East Asia and the Caribbean and is the market leader in many countries. Berger today offers an impressive range of products and technical capabilities in each of the operating countries it is present. Asian Paints, the only paint company to have featured in the (The Forbes Global - 200 Best under a Billion dollar companies in the world for 2003) acquired a majority stake in Berger International Ltd. Today the Asian Paints Group which includes Berger International, Apco Coatings in the South Pacific & SCIB Paints in Egypt has manufacturing operations in 23 countries and sells products in over 60 countries, stretching from the Caribbean to the Far East, Middle East, Africa, Asia and the Asia Pacific Region. By leveraging the group’s presence and expertise across the markets we are in a unique position to offer customized products and solutions for every need.


PROTECTIVE COATING

Coating ApplicationA. Surface Preparation

1. Introduction

The cleaning and surface preparation of a substrate should not be considered as a separate matter but as an integral part of the coating system. The objective of surface preparation is to clean the substrate, creating a surface to which a coating can properly adhere subsequently. Thus, correct surface preparation is essential to the long life and effectiveness of a coating system.

When considering the surface preparation and coating system the service conditions and required performance requirements should be assessed along with the most economical methods of achieving the required result. It is often presumed that, in an ideal world, prior to painting, a surface would be completely clean, but as this is not always economically or logistically possible, there are coatings available which are better able to cope with certain amounts of substrate contamination. As mentioned earlier, strong adhesion is the key to good coating performance. If the adhesion is weak, the coating system will consequently fail owing to the many environmental conditions that affect the performance of a coating e.g. moisture, corrosive chemicals, sunlight, abrasion, impact, micro-organisms, etc.

There are two main objectives to surface preparation : firstly, to remove the loose material such as scale, dirt, oxide films, grease, etc. from a substrate so that the coating can adhere to the surface, and secondly, to increase the surface area of the substrate by increasing the roughness and anchor pattern of the surface. Both these objectives, if achieved, will expose the maximum number of reactive sites on the surface for a coating to adhere to. If a coating is applied to a contaminated surface that has not been cleaned then the adhesion of the coating system to the surface can only be as good as the adhesion of the contamination to the surface or the adhesion of the coating to the contamination. Painters of all types, professional or the man at home painting his kitchen, have in general a common weakness: they tend to neglect the most important ingredient of a coating project, i.e. surface preparation. This time-consuming and expensive exercise does not appear to be as productive as paint application and is often paid the least attention. Yet, consistently, studies have shown it to be the most important part of a good coating project.


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2. Types of Substrates

There are many types of substrates to which coatings are applied; each of which have their own characteristics and therefore different requirements as far as surface preparation and coating systems are concerned. The various factors which play a significant role in influencing the performance of a coating system applied to a substrate include the shape, absorbency, dryness, chemical reactivity, flexibility, temperature and texture. Typical examples of the types of substrates to which coatings are applied are:

Metal Timber (Wood) Plastic Masonry (Concrete) Tiles Roads Paper Fabrics Leather etc.

We will cover the methods of surface preparation for some of the more common of these substrates in the sectionMethods of Surface Preparation.


PROTECTIVE COATING

3. Surface Contaminants

There are many different types of surface contamination which affect the adhesion of a coating to a substrate.

Mill ScaleMill scale forms on hot rolled steel as by-product of the production process and sits on the surface of the steel. Light shapes of formed steel tend to have a thin layer of mill scale whereas heavy plate tends to have a thicker layer, typically 50 microns or more. Mill scale is quite brittle and because its thermal expansion is different to that of steel, it can crack as the steel cools, leaving access points for oxygen and moisture. This leads to subsequent corrosion of the steel itself. Mill scale must be completely removed prior to painting.

MoistureMoisture can be present on the surface of the substrate (as is often the case with metals) or in the substrate (as with timber, plaster and concrete). For metal surfaces, it is essential that the surface is completely dry prior to painting (except when using specially formulated moisture tolerant coatings such as Epilux 161) as the moisture present on the surface will lead to premature coating breakdown and subsequent corrosion of the substrate.

For timber, plaster and concrete substrates, it is essential that the moisture of the substrate be checked prior to painting. New concrete and plaster requires a period of time to «set» and «cure» as well as to dry. The moisture content should be checked using a protimeter and a check made with the coating supplier to ensure that the moisture content is low enough. The same is true for timber, especially timber which has been exposed to the rain during storage or use.

Soluble SaltsSoluble salts are commonly encountered on steel that has been allowed to rust in a polluted atmosphere. Removal of these salts is difficult but essential if premature failure is to be avoided (especially the salts that form in the «pits» in the surface). Soluble salts play an important part in the mechanism of corrosion as in the presence of moisture they form an electrolyte solution, which is one of the prime ingredients of corrosion. The difficulty with soluble salt contamination is that it cannot be detected by the naked eye and thus a surface that appears to be clean can quite easily be contaminated with soluble salts, especially in a marine or heavy industrial environment, such as in an oil refinery. Modern instrumentation is becoming available that can quantitatively determine soluble salts on the substrate and thus improve the likelihood of their detection and subsequent removal.

Oil and GreaseOil and grease are common materials used in industry and are often deposited on the surface of a substrate. Most coatings cannot easily displace oil or grease and thereby wet the substrate. Therefore it is essential that these are completely removed. Even if they are present in trace quantities, they can impair the adhesion of the coating system and lead to premature failure. Removal by solvent swabbing is common, however it is essential that the deposits are removed and not simply spread over the surface. For an «oily timber» it is also essential that the surface is free from oil prior to painting. This is again achieved by solvent washing with a particularly fast evaporating absorbent solvent. Please contact your local Berger office for more details.

Corrosion ProductsThis is usually in the form of rust and scale on the surface caused by the substrate corroding. This will also probably contain a whole «cocktail» of the previously mentioned soluble salts, dust, dirt, oil, etc. and must therefore be completely removed prior to painting.

Marine GrowthMarine growth is a phase used to describe the various types of plants and animals that live in waters. This is basically divided into two-one for fresh water and one for seawater.


PROTECTIVE COATING

4. Methods of Surface Preparation

There are various types of surface preparation using mechanical and hand tools to clean the surface and thus provide a suitable base for proper coating adhesion. The type of surface preparation depends on a number of factors, such as the length of service required and the nature of the chemical exposure. When considering the length of service one should determine whether the environment is rural, coastal or industrial and also if there are chemical contaminants present and then whether these are acidic, alkali, condensing or resulting in partial/complete immersion.

SteelMild steel is one of the most widely used construction materials but it is rapidly corroded by the elements of the environment and must be coated to prevent corrosion. The methods of preparing the steel prior to painting are now described.

a.Blast cleaningInvolves the impingement of a high kinetic energy stream of abrasive (such as sand, grit or shot ) onto the surface to be prepared. It may either be hand operated by jet or automatically by impeller and is the most effective method for removal of mill scale, rust and old coatings, but not oil or grease. Four common grades of blast cleaning are :• White metal blast cleaning :- (Swedish Standard - Sa 3)

A white metal blast cleaned surface when viewed without magnification, shall be free of all visible oil, grease, dust, dirt, mill scale, rust, coating, oxides, corrosion products and other foreign matter.

• Near - white metal blast cleaning :- (Swedish Standard - Sa 2) A near-white metal blast cleaned surface when viewed without magnification, shall be free of all visible oil, grease, dust, dirt, mill scale, rust, coating, oxides, corrosion products and other foreign matter. Generally evenly dispersed very light shadows, streaks and discolourations caused by stains of rust, mill scale or previously applied paint / coating may remain on no more than 5% of the surface.

• Commercial blast cleaning:- (Swedish Standard - Sa 2) A commercial blast cleaned surface when viewed without magnification, shall be free of all visible oil, grease, dust, dirt, mill scale, rust, coating, oxides, corrosion products and other foreign matter. Generally evenly dispersed very light shadows, streaks and discolourations caused by stains of rust, mill scale or previously applied paint / coating may remain on no more than 33% of the surface. Slight residues of rust, paint / coating may also be left in the crater of pits, if the original surface is pitted.

• Brush off blast cleaning:- (Swedish Standard - Sa 1) Brush-off blast cleaned surface when viewed without magnification, shall be free of all visible oil, grease, dust, dirt, mill scale, rust, coating, oxides, corrosion products and other foreign matter. Tightly adherent mill scale, rust and old paint / coating may remain on the surface.

• Wet abrasive blast cleaning: Wet abrasive blasting may be performed with low or high pressure fresh water to which a relative small amount of abrasives is introduced, and in some cases inhibitors are added to prevent flash rusting (however, as a general rule it is recommended not to use inhibitors when cleaning areas are to be immersed during service). This reduces the amount of airborne dust and sand. It is necessary to rinse the surface after blasting to remove sand and debris.

b.Mechanical / Power Tool cleaningThere are many mechanical or power tools on the market; needle guns, chipping hammers, grinders, power wire brushes, sanders, etc. Power tool cleaning is a less effective method of surface cleaning than blast cleaning as it does not result in the complete removal of tight mill scale and rust, particularly at corners, angles and in pits. Nevertheless, there are occasions when power tool cleaning is the only possible method of surface preparation because of access problems or health and safety issues etc.• Needle Guns are pneumatically driven and consist of a group of needles that impact the surface rapidly and

repeatedly resulting in the break up of rust, scale and existing coatings that may be on the surface.


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• Power Sanding consists of a rotary disc that has attached to it a heavy duty’s and paper or sometimes consisting of a solid carborundum disc. It grinds the surface to remove the surface contaminants and can cut the metal so as to increase the surface area thus providing the necessary «key» for subsequent coating adhesion. The main disadvantage of this method of cleaning is the need to change the sanding disc.

• Power Wire Brush. This is a rotary wire brush and is the least effective power tool method of preparing a surface as in many cases operator ends up simply polishing the surface of the rust or scale. If oil or grease are present on the surface and not removed by degreasing, then power wire brushing simply spreads the contamination over the surface rather than removes it.

c. Hand Tool CleaningThis method of surface preparation removes loose mill scale, loose paint and loose rust by the use of brushing, sanding, scraping and chipping using hand held impact tools. This method will not result in the complete removal of the surface contaminants and many of these will remain in any pits in the surface. Nowadays, hand tool cleaning is used only when other surface preparation is not possible because of location or not available or uneconomical (as in some small repair jobs). Commonly used tools are knives, sanding blocks, wire brushes, scrapers and chisels. This method is quite tedious, involves high labour cost, and the operator’s effectiveness can be reduced, especially at the end of a shift, owing to tiredness.

d. Acid PicklingPickling is a method of surface preparation that is confined to an in-plant situation and is not used on plant or in service. It involves the removal of rust, scale and mill scale by immersing the steel object in a pickle bath, usually acid. This process should be preceded by cleaning the steel to remove material that prevents the pickling solution from cleaning the surface. While this often provides a clean surface for the subsequent application of coatings, the major drawback with this method is that the steel surface is not particularly rough and the surface profile is less than that achieved by abrasive blast cleaning. The size of the steel to be cleaned is also limited by the size of the pickling bath.

e. High Pressure Water JettingHigh pressure water jet cleaning involves using water at very high pressure (1,000-10,000 psi)/ultra high (25,000-35,000 psi) to remove most surface contaminants, especially soluble salts, dirt, grease, scale and rust. Whilst producing a very high standard of cleanliness, it will not produce an anchor pattern. This technique, sometimes known as water blasting is a much faster method of surface cleaning than power tool cleaning. Its primary advantages are that the material (water) is relatively cheap and that it does not produce a spark or dust which is particularly useful in the oil and gas industries.

f. Flame CleaningThis is a method to prepare uncoated new steel by applying a high temperature flame (typically oxy-acetylene) to a surface in order to expand rust or mill scale and cause it to delaminate from the cooler metal surface leaving a warm dry surface on which a coating can be applied to before the surface cools. It also removes water vapour present on the surface. However, tightly adherent mill scale cannot be removed by flame cleaning only and it is often a requirement that a form of power tool cleaning should follow to remove the remaining contaminants.

g. Solvent Cleaning/DegreasingThis is a method of surface cleaning that is normally carried out prior to performing other types of surface preparation as it does not remove rust, scale or mill scale. It is performed by wiping or washing a surface with proprietary solvents. However great care is required to ensure that the end result is the removal of oil and grease from the surface and not simply spreading the contamination. For a satisfactory level of degreasing to be achieved the cleaning solvent and cloths need to be changed frequently.


PROTECTIVE COATING

Stainless SteelThe surface preparation of stainless steel prior to painting is extremely important. Normally stainless steel would not be coated but in certain instances (such as pipeline identification or areas or chloride attack) it is necessary to coat the stainless steel. Because stainless steel is such an inert surface, careful surface preparation is required.To ensure good adhesion of any coating system, blast cleaning is the most effective method of surface preparation. However, the abrasive must be aluminium oxide and not steel shot nor expendable copper slags nor any other forms of metallic abrasive as these can cause individual spot corrosion on the surface because of the galvanic cells that would be formed by blasting with such an abrasive. The aluminium oxide is an expensive abrasive though it has been known to be recyclable. It creates a surface profile essential for keying the primer and subsequent paint system. The primer must also be zinc free to prevent the galvanic corrosion of stainless steel.

Non ferrous metalsThere are a number of non-ferrous metals used in construction and industry which require painting for either aesthetic or protective reasons; Copper, Zinc, Bronze, Aluminium, Galvanised steel etc. Aluminium for instance is a most important structural metal that has found uses in the construction, aviation and shipping industries. Adequate surface preparation is essential for these metals so as to ensure adhesion of the paint system. Surface cleanliness is usually confined to the complete removal of oil, dirt and grease by degreasing prior to priming with a specially formulated coating.

a. Galvanised MetalsMany paint systems fail when applied to galvanised steel, usually because of the absence of a correct primer or insufficient surface preparation. All galvanised steel should firstly be degreased. New galvanised steel should be treated with a «mordant» solution or «T» wash. This acidic copper solution reacts with the galvanised steel and turns it black; where oil/grease is still present on the surface, the acidic solution cannot react with the zinc and thus remain brightly metallic in color. Thus the areas that have not been properly degreased can be located and re-cleaned. The mordant solution also etches the surface. A «wash primer» should then be applied after a freshwater wash to remove the residual mordant solution. For aged galvanised substrates the surface should be thoroughly washed to remove the soluble salts on the surface and of course the surface should be degreased. With both new and aged galvanising, a light abrasion using sandpaper will enhance the subsequent adhesion of the coating system applied.

b. Aluminium, Copper, Brass & Bronze The surface should be degreased and lightly abraded using power tools or sweep blasting at reduced pressures prior to the application of paint. A suitable primer would be an etch primer.

c. Metal Spray SubstratesA metal spray substrate can be quite porous and it is essential that the dirt and salts that can form in the bottom of the pores are thoroughly removed before any coating is applied. Failure to degrease and wash this surface properly will lead to premature coating failure, usually in the form of blistering or de-lamination. It is therefore always prudent to coat a metal sprayed object.

Previously painted surfacesThe age and composition of an existing coating on a substrate can have considerable bearing on how a freshly applied system will perform. Before coating, a thorough examination of the substrate is advisable and the surface checked for cleanliness, chalking, adhesion and/or other defects. If the existing paint system is intact then these surfaces can generally be cleaned with a degreasing solution and freshwater and then allowed to dry prior to painting. However, where there are areas of breakdown, a spot repair or complete repair may be needed and one of the previously described methods should be employed. If in doubt, contact your local Berger representative for advice.


PROTECTIVE COATING

Plaster and WallboardThese surfaces are normally found in interior areas and are generally coated for decorative reasons only. The surface must be clean and dry. Damaged areas (e.g. cracks) should be repaired. It is best to apply a sealer coat first, e.g. Berger Plastaseal, but it should be noted that the moisture content of the surface should not exceed 25% prior to painting.

TimberWood is one of the most variable substrates that is coated. Within one piece of timber variations in density and moisture content occur. The surface of the timber should be cleaned to remove dirt, oil and grease and the moisture content checked to ensure it is below 20%. Certain oily woods will require solvent wiping using a fast evaporating solvent to remove the surface oil. The surface should be sanded prior to painting to allow the primer to “wet” the surface and ensure subsequent good adhesion of the coating system.

Temperature and Dew PointIn accordance with good painting practice, no organic coating should be applied if the temperature is below 5oC or the relative humidity is above 85%, unless the Product Data Sheet indicates otherwise. In additions, the temperature of the steel being coated should be at least 3oC above the Dew Point. It should be remembered that concrete is an extremely variable material and its uses includes walls, floors, bridges, etc. It varies in its compositions and also in the way it is cast and hence particular care should be taken with surface preparation. Following the surface preparation, a sealer coat, either single pack or two pack is normally applied. Contaminated concrete is a very difficult substrate to prepare. Contaminants such as oil and grease are quite common place, particularly on floors in the food industry or in warehouses. These contaminants must be thoroughly removed. If they have deeply penetrated the concrete, the surface must be steam cleaned or sand blasted before any coating is applied.


PROTECTIVE COATING

5. Surface Preparation Standards

Surface Preparation Standards for SteelThere are many standards existing relating to the surface preparation of steel. At the present, there is no single universally accepted standard; the USA tends to refer to SSPC or NACE Standards whereas Europe and Asia often quote Swedish or British Standards.

The new International Standard ISO 8501-1;1988 (E) is based on the Swedish Standards Institution document “Surface Preparation Standard for Painting Steel Surfaces” SIS 05 59 00:1967. Both are pictorial representation of the required degrees of cleaning.

One important characteristics of these standards is the reference to the original condition of the steel as far as its rust grade is concerned. A brief description of the four rust grades is given below followed by a table of the Surface Preparation Standards most commonly used by the industry throughout the world :

Rust Grade Description Typical Occurrence

ASteel surface mostly covered with adherent mill scale with little or no rust.

Steel shortly after rolling.

B Steel surface where rust has begun and mill scale has started to flake.

Steel left outside in a fairly corrosive environment for several months.

CSteel surface with visible slight pitting and from which mill scale has rusted away or can easily be scraped off.

Unprotected steel stored outside in a fairly corrosive environment for about 9-12 months.

DSteel surface where general pitting has occurred and the mill scale has been almost completely removed.

Unprotected steel stored outside in a corrosive environment for 18 months-2 years.


PROTECTIVE COATING

Surface Preparation Standards:

Description of Surface Preparation

Nearest Equivalent Standard

Swedish StdSIS 05 59 00

1967

ISO 8501-1:1988

British StdBS4232

SteelStructures

PaintCouncilSSPC

NationalAssociationCorrosionEngineers

NACE

Blast cleaning to ensure complete removal of all visible paint, rust, mill scale and other surface contaminants. The surface should have a uniform metallic color.

Sa 3 Sa 3 FirstQuality

SSPC-SP-5White Metal Nace # 1

Blast cleaning to remove all surface contaminants, eg. paint, rust, mill scale, etc from at least 95% of surface area of any section.

Sa 2 1/2 Sa 2 1/2 SecondQuality

SSPC-SP-10Near White

MetalNace # 2

Blast cleaning to remove almost all rust, mill scale and foreign matter. The remaining surface should be greyish in colour.

Sa 2 Sa 2 ThirdQuality

SSPC-SP-6Commercial

BlastNace # 3

Blast cleaning to remove loose rust, mill scale and foreign matter. Sa 1 Sa 1 No

equivalent SSPC-SP-7 Nace # 4

Very thorough wire brushing and scraping / grinding to remove all loose mill scale, rust and foreign matter leaving the surface with an obvious metallic sheen.

St 3 St 3 Noequivalent SSPC-SP-3 No

equivalent

Good wire-brushing, scraping and/or grinding to remove all loose rust, mill scale & foreign matter leaving a surface with a faint metallic sheen.

St 2 St 2 Noequivalent SSPC-SP-2 No

equivalent

Acid Pickling. Noequivalent

Noequivalent

Noequivalent SSPC-SP-8 No

equivalent

Solvent Wipe to remove all oil and grease Noequivalent

Noequivalent

Noequivalent SSPC-SP-1 No

equivalent


PROTECTIVE COATING

B. Paint Application

1. Selection of Application Methods

The importance of the correct application of a coating system cannot be overstressed; if it is applied under the specified film thickness then premature corrosion may occur. On the other hand if it is applied too thickly, then other problems such as slow curing or cracking etc. can occur. The method of application is also an important factor as it can affect the final appearance and performance of the paint system. Other factors to be considered when deciding on the method of application are:

The Shape Of The StructureA complicated structure (such as lattice work) may be unsuitable for spray application because of the extremely high loss factors involved and another method of application, such as roller, may be more suitable. Small diameter pipes are more likely to be brush applied whereas the coating of the internal surface of a large diameter pipe is more suitable for spray application.

The Location Of The StructureThe possibility of over-spray onto adjacent structures or vehicles parked close to a building or structure may prohibit the use of spraying. Also the location of an area to be coated may be such that is uneconomical or physically impossible to apply paint by spray in that area.

Manufacturer’s RecommendationsCertain products are formulated for spray application only and are too fast drying for brush or roller application; other products must be spray applied to achieve the specified film thickness in one coat.

The above mentioned factors are just examples of some of the considerations that should be taken into account when choosing a method of paint application.


PROTECTIVE COATING

2. Methods of Application

There are four common methods of applying coatings to steel and other surfaces:• Brush• Roller• Conventional Spray• Airless SprayBut no one of them is the “best” method for all coatings.

Brush ApplicationBrush application is not an outdated method of paint application as is sometimes thought and indeed is still the basic method by which most decorative and maintenance coatings are applied. It is a relatively slow method but can be the most suitable for applying paint to small complex structures and also “hard-to-access” areas. It is also a useful method of applying a “stripe” coat to areas such as bolts, rivets, edges, corner etc. prior to the application of the spray-coat, so as to ensure the correct film thickness is achieved in these areas. The brushing action can ensure good wetting and flooding of surfaces where high quality surface preparation is not provided. This helps to improve the adhesion of the coatings to these surfaces. There are various types of brushes : the flat wall type brush which may be up to 6 inches (15cm) in width with bristles up to 6 inches (15cm) in length; and oval brushes which are often used in the marine and industrial areas for the application of coatings to irregular surfaces, such as rivets, railings etc.

When applying a coating by brush the following tips may be useful to ensure an even application:

Brushes should not be dipped further than 1-1.5 inches (2.5-3.5 cm) into the paint so as to prevent dripping or the running of the paint onto the handle. Wipe the excess paint from the brush by gently tapping the bristles against the side of the can.

The coating should then be spread over the substrate, holding the brush at an angle of about 45o. Light strokes should be used to evenly spread the coating on the surface followed by light parallel strokes over the surface of the coating to smooth the surface and eliminate brush marks or other irregularities in the surface. Always brush the final strokes from the last brush load into the previous brush load, overlapping the wet-edge so as to prevent uneven film thickness at the overlap areas.

Fast drying products require a slightly different technique where the brush should be dipped and filled and applied to the surface as quickly as possible. Apply the coating using a few rapid strokes. Do not go back to the coating and try to “brush it out” as it will result in uneven film thickness caused by piling up the coating and also unsightly brush marks. Apply the next brush stroke in the same manner as quickly as possible remembering to brush the lapped area from the latest wet edge into the wet edge of the previous brush load. If applying a fast drying product to an edge or surface irregularity, always brush out over the edge regularly so as to ensure the correct film thickness as achieved in this area.

Roller ApplicationRoller application is generally used for large flat areas such as walls, steel sheeting, etc. It is a faster method of application than brush but not as fast as spray application. The universal use of this method is limited by two factors:

• The geometry of the structure and• Certain coatings which are, by their nature, unsuitable for roller application.

Roller application achieves a much better finish if the surface is smooth. If the surface is badly pitted, rusted or uneven, brush or spray application would be more suitable. Roller application does not thoroughly wet the surface and also often does not achieve the recommended film thickness, however, it is a useful method of application of coating with lower losses than spray application.


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The paint roller consists of a roller (usually foam, nylon or animal hair) and a handle to which it is attached. The roller is usually about 2 inches (5 cm) in diameter and 9 inches (23 cm) long. Smaller rollers exist for small objects. The length of the pile on the roller varies from 1/4 inch (6 mm) to 1.5 inches (40 mm) depending on the material used for the pile. A long pile is used for rough surfaces whereas the shorter pile is used on the smoother surfaces.Rollers can have very long handles or poles which make their use in shipyards particularly common as they are used regularly for touch up work where expensive scaffolding need not be employed.

Conventional SpraySpray application of coatings is the fastest method of applying a paint. Conventional air spraying is commonly used for the application of coatings to cars, industrial products, and small areas of repair where a high quality of final appearance is essential. Essentially the paint is atomised to form a mist by the passage of a low pressure air stream and liquid paint through a small tip. The air then applies a pressure to force the liquid paint through the orifice of the gun and propel it to the surface to which it is being applied.

Typically the air pressure involved is 40-100 psi. By controlling the viscosity of the paint, the volume and pressure of the air supply and the tip size, a paint can be successfully applied to the surface. A high viscosity coating is better applied using a pressure feed system with a heavy duty gun whereas an automotive coating would use a completely different set of equipment e.g. a suction gun.

There are two methods of bringing the coating to the spray gun, either pressure feed or suction.

A suction feed gun is usually fitted with a “cop” or “container” which contains the coating to be applied. (This liquid has already, if necessary, been thinned to the correct viscosity for spray application). When the trigger of the gun is operated, suction developed at the tip of the gun draws paint from the cup to the nozzle where it is sprayed. It cannot be used successfully for the application of high viscosity coatings.

In a pressure feed gun, the coating is forced into the gun under pressure. The coating is stored in a pressure pot. This pot is connected to the gun by a fluid and an air hose and to an air supply by a large diameter hose (3-4 inch) (75-100 mm). The coating is forced under pressure through the fluid hose to the gun and air supplied directly to the gun forces the coating through the tip. This method is more suitable for applying coatings of high viscosity and is faster than the suction feed method.

With all types of spraying (including airless), it is essential to have a water and oil separator to ensure that the air supplied from the compressor is clean. If this is not provided, the result is usually premature coating breakdown because of contamination of the coating as it is applied.

Airless SprayThis method of application is usually favoured for high build coatings on large areas. It has considerable advantages over conventional spray, brush and roller methods of application in speed of work and the ability to achieve specified film thickness in one application. Hydraulic pressure alone is used to apply coatings by airless spray, in a controlled spray pattern. The coating is atomised by forcing it at high pressure (2000-4000 psi typically) through an accurately designed small orifice (known as a tip) at different pressures and orifice sizes, to form a “fan” of paint droplets. A combination of high velocity and rapid expansion of the coatings on passing through the orifice into the atmosphere causes them to break up (atomise) without the additional assistance of atomising air.


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Ensure that the safety trigger device is in working order and only released during spraying operations. Airless spray application requires a high degree of care because of the pressures involved. When spraying it is advisable to avoid placing hands or fingers in front of the gun as the coating can be forced into the flesh bloodstream.Properly controlled airless spray is probably the most economical method of spray application. The equipment is relatively expensive but the savings on major applications often offset the high initial coat. The use of airless spray has several advantages over conventional spray application:

• Airless Spray is a faster method of application.• Over-spray is reduced to a minimum resulting in a healthier, cleaner and safer working environment.• Much more viscous paint can be applied.• Solvent entrapment is reduced as much of the solvent in the paint is lost when the paint leaves the gun.• Providing that adequate pressure is available, more than one gun can be used with each spray pump.• Improved surface wetting characteristics (especially when fast drying paints are being applied).

The pressure is supplied by either an electric or air activated pump. The air activated pump, which is the most common on-site equipment, can transmit to the coating material pressures of 20-75 times the pressure of the air supplied to the pump by compressor. (Typically hydraulic cylinder ratios are 30:1, 45:1 and 60:1). Some pumps are fitted directly to a wall and are supplied by 200 litre drums, others fit over the top of a 5 litre or 20 litre drum and have wheels which make them portable on site.

Special high pressure paint lines are necessary for the material to be sprayed.Airless spray application can be controlled by the pressure, tip size and angle and the viscosity of the material being applied. The recommended practice in every instance is to ensure that the most suitable spray tip and pressure are selected and tried, and to establish, prior to painting, whether any addition of solvent would be necessary. The tip size is very important as combined with the pressure they determine the flow rate of the paint. Serious consideration should also be given to the spray angle ensuring that the optimum fan width is provided in relation to the shape and size of the structure being coated. It is important to ensure that all the equipment is kept very clean so as to ensure the minimum of delay because of tip blockages etc. Reversible tips are available to clean tips quickly but good housekeeping is the best way to ensure trouble-free application. Some useful procedures that should be followed are:

• Always use clean tips and clean these with solvent if application is to be stopped for more than 15 minutes. Always ensure that the tip size recommended on the product data sheet is being used.

• Stir paints with air-driven mixers and not with pieces of wood as splinters cause blockages and also can damage the pump.

• Use a filter on the paint intake line, in the pump and in the gun (unless specifically instructed by the data sheet to leave the filter out).

• Keep the paint containers covered, even if the paint container is under the pump, so as to prevent dust and grit etc. getting into the paint.

• At the completion of work each day, ensure that the pump, paint lines and gun are thoroughly cleaned with the recommended cleaning solvent.

• Spray Technique : The spray fan should be kept at right angles to the surface and the gun should be triggered at the end of each pass. The ideal distance for holding an airless spray gun from the surface being coated is 12-15 inches (30-40 cm) as this will ensure a full wet coat is applied. Distances in excess of 20 inches (50 cm) encourage pin-holding, dry spray and over-spray to occur.


PROTECTIVE COATING

Calculations

Volume solids, spreading rates & cost considerationsThe volume solids of a coating is usually quoted nowadays as “Practical Volume Solids”. Traditionally the high performance coating industry preferred the theoretical method calculation but recent alternative practical methods have been adopted which take into account the effect of voids and solvents retained in the film. Berger bases its practical volume solids on a test method based on ASTM D2697.

However, the theoretical spreading rate is only used as a guide as there are a number of other factors to take into account when “costing” a painting project. These “loss factors” are best determined by the applicator who, with their knowledge and experience of application equipment, geometry of structure, individuals spraying techniques etc., can arrive at accurate estimates for the practical spreading rates.

Paint CoverageTo calculate practical or theoretical covering capacity at the recommended dry film thickness the following variables must be known:

a. % volume solids b. actual dry film thickness c. %loss factor

The material loss factor depends upon a number of factors, viz.: nature & texture of the substrate, geometry and shape of the substrate, application method, skill of operator, working condition, physical losses such as left over in drums, unused portion after completion of shelf life, cleaning losses etc.

Once these variables are known, use the following formulas to make the calculations

Cost of paint per sq.mt.To calculate the material cost per sq. mt., the following variable must be known:a. Price per litre of paint. b. % volume solids c. Dry film thickness d. %loss factor

Once these variables are known, use the following formula:

TSR

(Theoretical Spreading Rate) =% volume solids x 10

actual dft

PSR

(Practical Spreading Rate) =100 - % loss factor

100


PROTECTIVE COATING

Material cost per Sq.mt. =Price per litre 100

TSR 100 - % loss factor

x

Quantity of paint required for a job

To calculate the quantity of paint required for a given job, the following parameters must be known:a. Area in sq.mt. b. % volume solids c. Dry film thickness d. %loss factor

Once these variables are known, use the following formula:

Quantity of paint required =Area 100

TSR 100 - % loss factorx


PROTECTIVE COATING

The information quoted in numerical values in this data compilations were derived from laboratory test data obtained under controlled conditions for the product described. Whilst every effort has been made to ensure accuracy, this information will be subjected to minor variations obtained in normal manufacturing tolerances, and any fluctuations in ambient conditions during the application, drying and curing duration.

GLOSS LEVEL

Typical gloss values have been determined using gloss head at 60 in accordance to ISO 2813:1978.Gloss Description Gloss % @ 60 HeadMatt 0-15Satin 16-30Semi-gloss 31-60Gloss 61-85High Gloss >85Actual finishing will be dependent on several factors including method of application, application technique, application condition and substrate surface condition.

WET FILM THICKNESS (WFT)

The initial thickness of the wet coating as applied onto substrate.

DRY FILM THICKNESS (DFT)

The measured thickness of the final dried film applied onto substrate.

VOLUME SOLIDS

The Volume Solids value given on the product data sheet is the percentage of the wet film, which remains as the dry film, and is obtained from a given wet film thickness under specified application method and conditions. The method of determination is adopted and modified from ASTM D-2697 which determines the Volume Solids of a coatings using the recommended dry film thickness of the coating quoted on the product data sheet, and a specified drying schedule at ambient temperature, i.e. 7 days at 23o C ± 1o C.

DRYING TIME

The drying times quoted in the product data sheet have been determined in the laboratory using typical dry film thickness, ambient temperature quoted in the relevant product data sheet, and the appropriate test methods, i.e.Touch Dry (ISO 1517-73)The state of surface drying of a coating whereby small glass spheres (i.e. Ballotini) can be lightly brushed away without damaging the surface of the coating.Hard Dry (ISO 9117-90)The condition of the coating film in which it is dry throughout its coating thickness, as opposed to that condition in which the surface of the coating film is dry superficially but the bulk of the coating is still fluid-like.The drying times achieved in practice may fluctuate slightly, particularly due to variation in climatic condition where the substrate temperature differs significantly from ambient air temperature.

ABBREVIATIONS AND DEFINITIONSTOLERANCES


PROTECTIVE COATING

OVERCOATING INTERVAL

The product data sheet gives both “minimum” and “maximum” overcoating interval where the figures quoted at various temperatures are intended as guidelines, consistent with good painting practices. Certain terms that require further elaboration are as follows:MinimumThe “minimum overcoating time” quoted is an indication of the time required for the coating to attain the necessary state of dryness and hardness to allow the application of a further coat of paint. Which assumes that:The coating has been applied in accordance to the recommended thickness.Environmental conditions (especially in respect of temperature, relative humidity and ventilation) both during and after application were as recommended for the particular coating.The paint used for overcoating is suitable for that purpose.A sound understanding of the application method. For example, if either spray or brush can apply a coating, it is expected that overcoating is carried out more rapidly if sprayed and it is the “minimal” figure that is quoted.If the above state conditions are not met, then the quoted minimum overcoating times are liable to variation and will invariably have to be extended.MaximumThe “maximum overcoating time” indicates the allowable time period within which overcoating should be carried out to ensure acceptable intercoat adhesion is achieved.

IndefiniteWhere an “indefinite” overcoating time is stated, the anticipated level of intercoat adhesion can only be achieved if:

The coating has been applied in accordance with good painting practices and at specified film thickness.

The aged coating has the “intended” surface characteristics required for long term overcoatability. For example, and over-applied epoxy-MIO may not have its usual “textured” surface and is no longer favourable for overcoating upon aging unless suitably abraded.

The condition of the coating to be overcoated must be sound and intact, tightly adherent, clean, dry and free from all foreign contaminants. For example, a rough textured surface of an epoxy-mastic may required “extensive” surface preparations to ensure cleanliness, especially in an industrial and / or coastal environment.

Coating that have a smooth and glossy surface that do not promote adhesion of subsequent coats should be treated with light surface abrasion, sweep blasting, or other suitable process which will not through or detract from the performance of the underlying coating.

It should be recognized that the level of intercoat adhesion obtained is also dependent upon the chemistry of the “topcoat”. By their nature, primers, sealers or undercoats with acceptable pigment levels will have inherently better adhesion than finish coats with lower pigment contents.

The measurement of ultimate “adhesive strength” can often be a difficult process, and interpretation of results can be subjective. Excellent adhesion does not necessarily mean good performance, nor does relatively poor adhesion necessarily mean poor performance.

Although the adhesion of the coatings applied to aged / cured coatings may be deemed satisfactory for the specified end use, actual numerical values obtained for adhesion may be less than with coatings applied within “minimum / short” overcoatings intervals. For further additional information on individual products, or coating schemes, consult your local Berger office.


PROTECTIVE COATING

FLASH POINTIn accordance to (ISO 3679:1983), the minimum temperature at which a product, when confined in a Setaflash closed cup, must be heated for the vapours emitted to ignite momentarily in the presence of a flame.VOLATILE ORGANIC CONTENT (VOC)The weight of organic solvent per litre of paint is the Volatile Organic Content (VOC).It is recommended that users check with local agencies for details of current VOC regulations, to ensure compliance with any local legislative requirements when proposing the use of any coatings.WORKING POT LIFEThe maximum time during which the product supplied as separate components should be used after they have been thoroughly mixed together at the specified temperature in accordance to (ISO 9514:1922).The figures quoted have been obtained from a combination of laboratory tests, and application trials, refer to the time periods under which satisfactory coating performance will be achieved.Application of any product must NOT be attempted, even if the material in question appears liquid in the can. Any mixed product when exceeded the working pot life will lead to inferior performance.SHIPPING WEIGHTThe shipping weights quoted refer to the total weight of the product supplied plus weight of the can / container. These weight are quoted for individual components, and do not take into account any additional packaging weight attributed to cartons, etc.SHELF LIFEThe shelf life quoted on the product data sheets is generally a conservative value, and it is probable that the coating can be applied without any deterioration in performance after this period. However, if the specified shelf life has been exceeded, it is recommended that the condition of the material is checked before any large scale application is undertaken using materials beyond the quoted shelf life.For further information, consult your local Berger office.


PROTECTIVE COATING

Company Name Country Consultant /Approving Agency

Oil & GasAbu Dhabi OIL Refining Company (Takreer) UAE Takreer & MTS Bodycote Laboratory

Abu Dhabi Company for Onshore Oil Operations (ADCO) UAE ADCO

Abu Dhabi Gas Industries Ltd. (GASCO) UAE GASCO

National Drilling Company, Abu Dhabi (NDC) UAE NDC

Zakum Development Company (ZADCO) UAE ZADCO

BUNDUQ UAE BUNDUQ

Abu Dhabi Gas Liquification Company (ADGAS) UAE ADGAS

Mobil Oil East Africa Limited UAE Mobil

Qatar Petroleum Qatar Qatar Petroleum

Emirates General Petroleum Corporation(EMERAT) UAE EMERAT

Mussafah Offshore Supply Base UAE IALCROW

Kuwait Oil Company (KSC) Bahrain Kuwait Oil Company (KSC)

Bahrain Petroleum Company (BAPCO) Bahrain Bahrain Petroleum Company

Kuwait National Petroleum Company (KSC) Bahrain KSC

Bahrain National Gas Company (BANAGAS) Bahrain Japan Gas Company Corporation ( JCG )

Shell Petroleum Singapore Shell International Netherlands

Petronas Research & Scientific Services (PRSS) Malaysia Petronas

A. Approvals

Company Name Country Consultant /Approving AgencyAluminium Bahrain BSC (ALBA) Bahrain ALBA

Abu Dhabi Polymers Company Limited Borouge Petrochemical Project - Ruwais UAE Alliance Bechtel Linde

Emirates Telecommunications Corporation(ETISALAT) UAE ETISALAT

Abu Dhabi Muncipality- Food & Environment Control Centre UAE Abu Dhabi Muncipality

Development Board, Government of Dubai UAE Development Board

Suadi American General Electric Company Saudi Arabia Suadi American General Electric Company

International Airport Authority Saudi Arabia IAA, Saudi Arabia

Royal Oman Police Oman ROP

Ministry of Electricity & Water (State of Bahrain) Bahrain Directorate of Electricity & Water Projects

Ministry of Electricity & Water (State of Bahrain)- HIDD Power & Water Production Capacity Bahrain Lahmeyer International

Others


PROTECTIVE COATING

(NC = New Construction / M = Maintenance)

Oil & Gas

Project Name Location Year Project Type

HEC Holland - Jack Up Barge (IB 909) Singapore 1990 M

Brunei Shell Petroleum -Engang Tripod and Jacket Brunei 1993 NC

Brunei Shell Petroleum -Engang Platform(ENWI-1) Brunei 1994 NC

Brunei Shell Petroleum - Helideck New Construction Brunei 1994 NC

Product Certifications Country Consultant /Approving Agency

Potable Water Certification - Epilux 155 / Epilux 155 SF UAE Water Quality Centre - UK

Potable Water Certification - Epilux 155 / Epilux 155 SF UAE Al-Futtaim Tarmac -UAE

Potable Water Certification - Epimastic 6000 Egypt Chemistry Adminstration

American Petroleum Institute (5L2) / Epilux 78 Egypt National Research Center

Grain Carriage Certification - Epimastic 3000 HS Singapore Newcastle Occupational Health

Epoxy Self Levelling Floor Coating - Luxafloor 5000 Singapore PSB Corporation - Singapore

Epoxy Screed Floor Coating - Luxafloor 1000 / Luxafloor 5000 Singapore PSB Corporation - Singapore

Salt Spray Test for Epilux 18 HS Singapore PSB Corporation - Singapore

Chemical Resistance to Mogas - Epilux 155 SF Singapore PSB Corporation - Singapore

Chemical Resistance to Mogas - Steelshield 1200 Singapore PSB Corporation - Singapore

Abrasion Resistance For Glass Flake Epoxy -Steelshield 1200 Singapore PSB Corporation - Singapore

Surface Spread of Flame Test - Luxol 5000 Singapore PSB Corporation - Singapore

Approval For Pre Fabrication Primer -Epilux 66 Singapore Lloyd Register of Shipping, UK

Crude Oil Resistance - Epilux 610 /Epilux 218 Singapore Lloyd Register of Shipping, UK

Crude, Refined Oil & Salt Water Ballast - Epilux 610 / Epi-lux 155 Singapore Lloyd Register of Shipping, UK

Salt Water Ballast Tanks - Epilux 78 / Epilux 8 Singapore Lloyd Register of Shipping, UK

Kuwait National Petroleum Company (KSC) Bahrain KSC

Bahrain National Gas Company (BANAGAS) Bahrain Japan Gas Company Corporation ( JCG )

Shell Petroleum Singapore Shell International Netherlands

Petronas Research & Scientific Services (PRSS) Malaysia Petronas

Product Certifications

References


PROTECTIVE COATING


Govt Of Trinidad & Tabago - Methanol Plant Point Lisas Indl Estate, Trinidad 1986 NC

Trigen I & II Point Lisas Indl Estate, Trinidad 1988 NC

CRC - Oil Tank Tsing Yi, Thailand 1989 M

Mobil Oil - Tanks Mobil Refinery, Singapore 1990 M

Shell Petroleum - Tsing Yi Terminal Hong Kong 1990 M

Union Carbide - 6 Storage Tanks Hong Kong 1991 M

Shell Petroleum CAAFI Tanks Changi Airport,Singapore 1992 NC

Petronas/Shell - MLNG Sea Water Intake Pipes Bintulu, Malaysia 1992 M

Mobil Oil - Pipe Racks Jurong, Singapore 1992 NC

Polypropylene Malaysia Sdn Bhd - PPM Project Kuantan, Malaysia 1992 NC

Polypropylene Malaysia Sdn Bhd - PPM Project Stack Kuantan, Malaysia 1992 NC

Shell Petroleum - SMDS Flare Stack Bintulu, Malaysia 1992 NC

Shell Petroleum - SMDS Jetty, Piles, Legs & Piping Bintulu, Malaysia 1992 NC

Shell Petroleum - SMDS Storage Tanks (External) Bintulu, Malaysia 1992 NC

Shell Petroleum - SMDS Storage Tanks (Internall) Bintulu, Malaysia 1992 NC

Brunei Shell Petroleum - AMPA Maintenance Brunei 1996 M

Brunei Shell Petroleum - Campaign 96 Maintenance Brunei 1996 M

Brunei Shell Petroleum -Champion CPGP-7 Brunei 1996 M

Brunei Shell Petroleum -Champion 4 Brunei 1996 M

Brunei Shell Petroleum -Champion CPGP-7 Brunei 1996 M

Brunei Shell Petroleum -Champion 4 Brunei 1996 M

Brunei Shell Petroleum - Peragam Development Project Brunei 1996 NC

Brunei Shell Petroleum - Fairley 4 Brunei 1997 M

Shell Oil & Gas - Serai Subsea Structures Malaysia 2003 M

Petrochemicals


PROTECTIVE COATING


Shell Petroleum - SMDS Water Treatment Plant Bintulu, Malaysia 1992 NC

AMOCO - Crude Oil Tanks Point Goelata,Trinidad 1993 M

AMOCO - Flare Area Maintenance Point Goelata,Trinidad 1993 M

Mobil Oil - Aromatics & CCR Chimney Jurong, Singapore 1993 NC

British Petroleum - BP Tank 7 Alexandra Road, Singapore 1994 M

Mobil Oil - CCR Tanks Jurong, Singapore 1994 NC

Brunei Shell Petroleum - Serai Gas Terminal Seria , Brunei 1995 M

Caltex Singapore - Diesel Oil Tank 544 - 547 Jalan Buroh, Singapore 1996 M

Cosmo Oil (Thailand) Co. Ltd. Pak-Chong Nakornrajsrima 1996 NC

Dovechem - Phthalic Anhydride Tuas, Singapore 1996 NC

Hydro Agri - Ammonia Sulphate Plant Point Lisas T&T 1996 NC

Caltex - Crude Oil Tank 557 Penjuru Terminal, Singapore 1997 M

Mobil Oil - Lube Oil Tanks Jurong, Singapore 1997 NC

Mobil Oil - Pressure Vessels Jurong, Singapore 1997 NC

Sembawang Utilities - Terminal 2001 Pular Sakar, Singapore 1997 NC

Sembawang Utilities - Terminal Boiler Pular Sakar, Singapore 1997 NC

Sembawang Utilities - Piping & Sheet Piles Pular Sakar, Singapore 1997 NC

Singapore Power Supply - Toh Tuck Gas Holder Toh Tuck Road, Singapore 1997 NC

Van Ommeren Terminal Palau Sebarok, Singapore 1998 M

ESSO China Petrochemical (Ningbo) - Oil Pipeline Beilun Ningbo, China 1999 NC

Exxon Chemical Engg Co - Tanks Guangzhou Panyu City, China 2000 NC

Petrochemicals


PROTECTIVE COATING


Mersey Docks & Harbour Liverpool-UK 1975 NC

Pan United Shipyard - Overhead Cranes Pan United Shipyard, Singapore 1990 NC

Natsteel Engg Pte Ltd. - Boat Stacker Shed Tuas, Singapore 1991 NC

Port Authority of Singapore Sentosa, Singapore 1991 NC

Pan United Shipyard - Mobile Tower Cranes Pan United Shipyard, Singapore 1992 NC

Portainer Cranes Port Of Spain, T&T 1993 M

WASA St Patrick County, Trinidad 1994 M

Ministry of Environment - Seletar Sewerage Works Seletar, Singapore 1995 M

Ministry of Environment - Kranji Sewerege Works Singapore 1996 NC

Ministry of Environment - Seletar Sewerage Aeration Tanks Seletar, Singapore 1996 M

PWD - Zayed Port Sheds Abu Dhabi 1996 NC

Brunei Shell Petroleum - Bollards Marine Const. Yard, Brunei 1997 NC

Perak Port Authority - Jetty Expansion Phase 3 Lumut Perak, Malaysia 2001 NC


Cable & Wireless - Stanley Earth Station Singapore 1982 M

Groton Pacific Carriers - Pasir Gudang Power Station Paka, Pasir Gudang 1989 NC

Singapore Telecom Kim Chuan Road, Singapore 1991 NC

Telephone Authority Of Singapore - Sentosa Transmis-sion Tower Sentosa, Singapore 1992 NC

Mina Power Station - Structures & Pipeline Project Abu Dhabi - UAE 1994 M

ADWEA - OHTL 220 KV Madinat Zayed to Liwa Abu Dhabi - UAE 1994 NC

Public Utilities Board - PUB Turbine & Stator Generator Pulau Seraya Singapore 1995 NC

ADWEA - OHTL 220 KV Madinat Zayed to Mirfa Abu Dhabi - UAE 1995 NC

Umn Al Nar Power Station - Fire Water Pipelines Abu Dhabi - UAE 1995 M

Public Utilities Board - PUB Turbine Pulau Seraya Singapore 1996 NC

PORTS & WATER

POWER & TELECOMMUNICATION


PROTECTIVE COATING


ADWEA - OHTL 33 KV Pile Caps Abu Dhabi - UAE 1997 M

ADWEA - OHTL 33 KV Mirfa to Abual Abyad Abu Dhabi - UAE 1997 M

ADWEA - OHTL 220 KV Mirfa to Ruwais Abu Dhabi - UAE 1998 NC

Umn Al Nar Power Station - Cranes Abu Dhabi - UAE 1998 M

SEWA - OHTL 220 KV Sharjah - UAE 1998 NC

ADWEA - OHTL 400 KV Shahama East to Mirfa Abi Dhabi - UAE 1999 NC

Umn Al Nar Power Station - Equipments & Pipelines Abu Dhabi - UAE 2000 M

Ministry of Water & Electricity(UAE) - Potable Water Tanks RAK - UAE 2000 M

Ministry of Water & Electricity(UAE) - Potable Water Tanks Ajman - UAE 2000 M

Ministry of Water & Electricity(UAE) - Potable Water Tanks Fujairah - UAE 2000 M

ADWEA - Transmission Tower Maintenance' UAE 2003 M


Mersey Tunnel Commision Liverpool UK 1971 NC

Hong Kong Govt.- Aberdeen Tunnel Hong Kong 1982 NC

Highway Department Tsin Tsa Tsui Footbridges Hong Kong 1986 M

PWD Singapore - Anderson Bridge Empress Place, Singapore 1987 M

PWD Singapore - Cavenagh Bridge Empress Place, Singapore 1987 M

New World - Footbridges Hong Kong 1988 M

Singapore Mass Rapid Train Ltd.-Boon Lay Station Boon Lay, Singapore 1989 NC

Singapore Mass Rapid Train Ltd.-Bukit Gombak Station Bukit Gombak, Singapore 1989 NC

J K R Sabah - Segama & Kinabatagan Bridges Malaysia 1990 NC

Jabatan Kerja Raya Perak - Sayong Bridge Kuala Kangsar Perak, Malaysia 2002 NC

Jabatan Kerja Raya Wilayah Persekutuan - Bridge Up-gradation Jalan Klang Lama, KL, Malaysia 2003 NC

Putrajaya Holdings Sdn. Bhd. PZP Project Putrajaya, Malaysia 2003 NC

Dowell Schlumberger - MS Silos Dubai - UAE M

POWER & TELECOMMUNICATION

INFRASTRUCTURE


PROTECTIVE COATING

PRODUCT TYPE PRODUCT GENERIC DESCRIPTION

INORGNIC ZINC RICH PRIMER ZINCANODE 330 Inorganic Zinc Silicate Primer

EPOXY ZINC RICH PRIMER ZINCANODE 685 High Solids Epoxy Zinc Rich Primer

EPOXY TOPCOAT EPILUX 4 Epoxy High Gloss Finish

COAL TAR EPOXY EPILUX 8 High Build Coal Tar Epoxy

EPOXY HIGH BUILD COATING

EPILUX 58 M.I.O High Build Epoxy M.I.O.

EPILUX 218 HB Epoxy Undercoat/Finish

EPILUX 219 HB Epoxy Undercoat

EPOXY PRIMERS

EPILUX 78 High Build Epoxy Anti-Corrosive Primer

EPILUX 160 (RO) PRIMER Flexible Epoxy Primer

EPILUX 610 Epoxy Anti-Corrosive Primer

EPOXY TANK LININGSEPILUX 155-SF High Build Solventless Epoxy

EPILUX 814 HS Epoxy Phenolic

EPOXY MASTICSEPIMASTIC 5100 Surface Tolerant Epoxy Aluminum

EPIMASTIC 6000 Surface Tolerant Epoxy Primer/Finish

POLYURETHANE TOPCOATSLUXATHANE 5000 Polyurethane High Gloss Finish

LUXATHANE 5075 High Build Polyurethane Finish

HEAT RESISTANT PAINTSLUXATHERM 5600 High Heat Resisting Finish (600o C)

LUXATHERM 6200 Silicone Acrylic Heat Resisting Finish (220o C)

STEEL SHIELDSTEEL SHIELD 1100 High Solids Glass Flake Polyester

STEEL SHIELD 1200 High Build Glass Flake Epoxy

QUICK DRY ALKYD SYSTEMRAPID AIR DRY 10 Quick Drying Primer

RAPID AIR DRY 15 Quick Drying Primer / Top Coat

Product Index

Rev.1- Nov 2010


PROTECTIVE COATING

PRODUCT DESCRIPTION

A High performance two pack self-curing inorganic zinc primer as a new construction or maintenance primer. • Solvent based ethyl silicate pigmented with zinc powder. • Fast drying primer with outstanding anti-corrosive protection.

DESIGNED USE

• Anti-corrosive primer or blast cleaned steel • Will withstand surface temperatures up to 400°C

PHYSICAL DATA

VOLUME SOLIDS (Based on ASTM D2697) 62 % + 2 %

TYPICAL DRY FILM THICKNESS 75 microns WET FILM THICKNESS 120 microns THEORETICAL COVERAGE 8.27 m2/litre @ 75 microns dft COLOUR Greenish Grey FINISH Matt

APPLICATION DETAILS

METHOD OF APPLICATION :

AIRLESS SPRAY

This is the recommended method of application: Maximum 5% Thinner may be added. Tip Size: 0.43 - 0.58 mm (0.017 - 0.023 in) Pressure: 110 - 160 kg/cm2 (1600 - 2300 psi)

CONVENTIONAL SPRAY This is also a suitable method of application. Maximum 20% Thinner may be added Tip Size: 1.80 - 2.20 mm (0.071 - 0.087 in) Pressure: 2.75 - 3.45 kg/cm2 (40 - 50 psi)

BRUSH OR ROLLER May be used for difficult shapes or touch-up. However, additional coats may be required to achieve the recommended film thickness.

DRYING TIME: NO. OF COMPONENTS Two

Mixing Ratio 1 part liquid to 2 parts Zinc powder

Application Conditions

Do not apply this product if the Relative Humidity exceeds 85% or if the substrate temperature is within 3°C of the dew point

ADDITIONAL INFORMATION

Thinner / Cleaning solvent Solvalux 7-45

Storage Instruction Store in a cool shaded dry area Flash Point Mixed 18°C Packaging 20 liters Shelf Life 6 months from the date of manufacture.

Surface Temperature Touch Dry Hard Dry

Over coating Interval Pot Life

Minimum Maximum 15°C 35 mins 18 Hrs 36 Hrs Indefinite 10 Hrs 25°C 15 mins 16 Hrs 24 Hrs Indefinite 8 Hrs 35°C 10 mins 10 Hrs 18 Hrs Indefinite 4 Hrs 45°C 5 mins 6 Hrs 12 Hrs Indefinite 2 Hrs

ZINCANODE 330Inorganic Zinc Silicate Primer


PROTECTIVE COATING

SURFACE PREPARATION

• Remove all wax, oil and grease by solvent cleaning in accordance with the guidelines given by SSPC-SPI.

• Where necessary remove weld spatter and round off all rough weld seams and sharp edges to a smooth surface.

• Abrasive blast clean to a minimum standard of Sa 2 ½ Swedish Standard SIS 05 59 00 or ISO 8501-1 : 1988.

• Any surface defects revealed by blast cleaning should be ground, filled or treated in a suitable manner.

• An average surface profile of 50 microns is acceptable, but this average should not exceed 75 microns.

• After blasting, remove dust from the surface. • The surface to be coated must also be clean and dry. Before over coating this product ensure that the surface is clean, dry and free from zinc salts. • If the surface shows sign of breakdown, a sweep blast may be necessary.

APPLICATION

Stir liquid converter thoroughly and add powder. Continue stirring until thoroughly mixed. Filter through a 30 to 60 mesh screen to remove any large particles before use. The continuously mixed material should be applied by spray. Rinse equipment with Solvalux 7-45 before use. When application is made by conventional spray, use the lowest air pressure that will achieve good atomization in order to minimize overspray. Apply the material in one wet coat, overlapping each pass 50% and holding the spray gun at right angles to the surface at all times. The spray gun should be held approximately 8 inches (20cm) from the surface, using a 6 to 8 inch (l5-20cm) fan. When application is made by airless spray, use an inbound pressure approximately 10 psi above the level at which "pig-tails" occurs. Hose length should be limited to not more than 20 meters.

PRODUCT USE RESTRICTIONS

• This product will cure more slowly if the Relative Humidity falls below 50%. • Dry heat resistance up to 400°C. • May also be applied between 50 and 75 microns DFT.

SAFETY PRECAUTIONS

• Avoid contact with the skin and eyes. Wear suitable protective clothing such as overalls, goggles, dust masks and gloves. Use a barrier cream.

• Ensure that there is adequate ventilation in the area where the product is being applied. Do not breathe vapor or spray.

• This product is flammable. Keep away from sources of ignition. Do not smoke. Take precautionary measures against static discharge. In case of fire – blanket flames with foam, carbon dioxide or dry chemicals.

• Refer to MSDS for further information. FIRST AID

• Eyes: In the event of accidental splashes, flush eyes with water immediately and obtain medical advice.

• Skin: Wash skin thoroughly with soap and water or approved industrial cleaner. • DO NOT USE solvent or thinners. • Inhalation: Remove to fresh air, loosen collar and keep patient rested. • Ingestion: In case of accidental ingestion, DO NOT INDUCE VOMITING. Obtain immediate medical attention.

DISCLAIMER

The information provided on this data sheet is not intended to be complete and is provided as general advice only. It is the responsibility of the user to ensure that the product is suitable for the purpose for which he wishes to use it. As we have no control over the treatment of the product, the standard of surface preparation of the substrate, or other factors affecting the use of this product, we are not responsible for its performance nor would we accept any liability whatsoever or howsoever arising from the use of this product unless specifically agreed to in writing by us. The information contained in this data sheet may be modified by us from time to time, and without notice, in the light of our experience and continuous product development.

Rev.1- Nov 2010

ZINCANODE 330Inorganic Zinc Silicate Primer


PRODUCT DESCRIPTION

A High performance two pack epoxy zinc rich primer which provides superior corrosion protection to steel in aggressive environments. • Can be used in underwater with suitable top coat. • Provides Galvanized Protection. • Complies with British standards BS 4652 • Meets performance requirements of BS 5493 APIB, DF, KPIB

DESIGNED USE

As a high quality anti-corrosion primer for Berger Protective Coatings Systems used in aggressive environments such as: • Marine and Port Facilities • Offshore Structures • Petrochemical Plants • Pipe works

PHYSICAL DATA


TYPICAL DRY FILM THICKNESS 75 microns WET FILM THICKNESS 120 microns THEORETICAL COVERAGE 8.27 m2/litre @ 75 microns DFT COLOUR Metallic Grey FINISH Matt

APPLICATION DETAILS

METHOD OF APPLICATION:

AIRLESS SPRAY

This is the recommended method of application: Maximum 5% Thinner may be added. Tip Size: 0.43 - 0.53 mm (0.017 - 0.021 in) Pressure: 130 - 180 kg/cm2 (1850 – 2550 psi)



Mixing Ratio 3 parts Base to 1 part Hardener (by volume)




Thinner / Cleaning solvent Solvalux 7-45 Storage Instruction Store in a cool shaded dry area Flash Point Mixed 20°C Packaging 5 liters & 20 liters Shelf Life 6 months from the date of manufacture.



Minimum Maximum

15°C 20 minutes 6 hours 12 hours Indefinite 4 hours

25°C 15 minutes 4.5 hours 9 hours Indefinite 3 hours

35°C

10 minutes

3 hours

6 hours

Indefinite

2 hours

ZINCANODE 685High Solid Epoxy Zinc Rich Primer


PROTECTIVE COATING

SURFACE PREPARATION

For best results, the surface should be treated as follows prior to priming. • Remove all wax, oil and grease by solvent cleaning in accordance with the guidelines given by

SSPC-SPI. • Where necessary remove weld spatter and round off all rough weld seams and sharp edges to a

smooth surface. • Abrasive blast clean to a minimum standard of Sa 2 ½ Swedish Standard SIS 05 59 00 or ISO

8501-1 : 1988. • Any surface defects revealed by blast cleaning should be ground, filled or treated in a suitable

manner. • An average surface profile of 50 microns is acceptable, but this average should not exceed 75

microns. • After blasting, remove dust from the surface. • Special care must be taken on weld areas to remove flux and spatter. Welds should be ground

back to avoid pockets where corrosion can occur. The cleaned surface should be coated before it becomes contaminated.

• The surface to be coated must also be clean and dry. If this product is to be over coated then the surface must be free from all zinc salts. This can be achieved by fresh water wash and scrubbing.


• Not recommended for immersion service in acid or alkaline conditions unless suitably top coated.

• Dry heat resistance up to l50°C. • May also be applied between 50 and 75 microns DFT. • As common with all Epoxy products, this product also will tend to discolour and chalk on

exposure to direct sunlight. SAFETY PRECAUTIONS







DISCLAIMER


ZINCANODE 685High Solid Epoxy Zinc Rich Primer

Rev.1- Nov 2010


PRODUCT DESCRIPTION

A two component epoxy-polyamide pigmented with durable pigments giving a glossy topcoat with: • High resistance to impact and abrasion. • Good adhesion to aged epoxy coatings • Resistance to spillage or splashes of mild chemicals • BS 5493 reference. Meets performance of KFIA

DESIGNED USE

• A high gloss finishes for steelwork, non-ferrous substrates and concrete. • Suitable as a tank lining for aviation fuel tanks. • As a colorful topcoat for flooring systems.

PHYSICAL DATA


TYPICAL DRY FILM THICKNESS 50 microns WET FILM THICKNESS 96 microns THEORETICAL COVERAGE 10.4 m2/litre @ 50 microns dft COLOUR As per shade card FINISH Full Gloss

APPLICATION DETAILS


AIRLESS SPRAY



BRUSH OR ROLLER May be used for difficult shapes or touch-up. However, additional coats may be required to achieve the recommended film thickness. Thinner (max 2%)








Re coating Interval Pot Life

Minimum Maximum 15°C 3 Hrs 20 Hrs 24 Hrs 10 Days 10 Hrs 25°C 2 Hrs 16 Hrs 16 Hrs 5 Days 4 Hrs 35°C 1 Hr 8 Hrs 8 Hrs 3 Days 3 Hrs 45°C 40 mins 6 Hrs 6 Hrs 3 Days 1 ½ Hrs

EPILUX 4Epoxy High Gloss Finish


PROTECTIVE COATING

SURFACE PREPARATION

• This coating is usually applied over 2 pack epoxies, zinc silicates.

• The surface to be over coated must be dry and free from surface contaminants.

• All wax, oil and grease should be removed by solvent cleaning in accordance with the

guidelines given by SSPC-SPI.

• Soluble salts, dirt and dust must be removed prior to applying the coating. Dry brushing

should be sufficient. A freshwater wash must follow to remove all soluble salts.

• Always ensure the maximum over coating time for the primer/ build coat has not been

exceeded prior to application.


• As is common with all epoxies this product will chalk on exposure to direct sunlight.

• Dry heat resistance up to 120°C.

• May also be applied between 30 and 50 microns DFT.

SAFETY PRECAUTIONS

• Avoid contact with the skin and eyes. Wear suitable protective clothing such as overalls,

goggles, dust masks and gloves. Use a barrier cream.

• Ensure that there is adequate ventilation in the area where the product is being applied. Do not

breathe vapor or spray.

• This product is flammable. Keep away from sources of ignition. Do not smoke. Take

precautionary measures against static discharge. In case of fire – blanket flames with foam,

carbon dioxide or dry chemicals.

• Refer to MSDS for further information.

FIRST AID



DISCLAIMER


EPILUX 4Epoxy High Gloss Finish

Rev.1- Nov 2010


PRODUCT DESCRIPTION

A high build Epoxy/ Polyamine containing epoxy pitch that can be applied up to 400 microns in one coat. • Can be applied to blast cleaned steel or to an epoxy primer. • Good abrasion resistance. • Resistant to severe atmospheric conditions.

DESIGNED USE

• For steel and concrete in continuous and intermittent immersion in fresh and salt water. • For the protection of ballast tanks. • Excellent resistance to chemically polluted water (e.g. sewage).

PHYSICAL DATA


TYPICAL DRY FILM THICKNESS 200 microns WET FILM THICKNESS 217 microns THEORETICAL COVERAGE 4.6 m2/litre @ 200 microns dft COLOUR Black & Brown FINISH Low Sheen

APPLICATION DETAILS


AIRLESS SPRAY









Storage Instruction Store in a cool shaded dry area

Flash Point Mixed 50°C

Packaging 5 liters & 20 liters

Shelf Life 12 months from the date of manufacture.



Minimum Maximum 15°C 12 Hrs 30 Hrs 12 Hrs 96 Hrs 10 Hrs 25°C 6 Hrs 16 Hrs 8 Hrs 48 Hrs 5 Hrs 35°C 3 Hrs 10 Hrs 4 Hrs 24 Hrs 3 Hrs 45°C 1 ½ Hrs 6 Hrs 3 Hrs 18 Hrs 1 ½ Hrs

EPILUX 8High Build Coal Tar Epoxy


PROTECTIVE COATING

SURFACE PREPARATION

STEEL . This product should be applied to a surface has been blast cleaned. It can be applied either directly to steel or to a suitably primed surface (e.g. EPILUX 610 or ZINCANODE 600). • Remove all wax, oil and grease by solvent cleaning in accordance with the guidelines given by


smooth surface. • Abrasive blast clean to a minimum standard of Sa 2 ½ Swedish Standard SIS 05 59 00 or ISO 8501-

1 : 1988 • Any surface defects revealed by blast cleaning should be ground, filled or treated in a suitable


microns. • After blasting, remove dust from the surface. • The surface to be coated must also be clean and dry. GALVANISING . • Degrease with Solvalux 7-45: if practical, abrade lightly. Ensure that the surface is clean. Treat either with LUXAPRIME 1500. ALUMINIUM . • Degrease and abrade with Solvalux 7-45 and wet-or-dry paper. Apply LUXAPRIME 1500. CONCRETE . • Ensure that the surface is sound. Remove laitance by through wire-brushing, acid etching or sweep

blasting. Blowholes and other defects should be filled with Epilux 829. EPILUX 8 may be applied direct to the clean sound concrete providing the first coat is thinned.


• This product will withstand wet heat up to 60°C. • Do not apply this product if rain is likely within one hour of application. • May also be applied between 200 & 400 microns DFT.

SAFETY PRECAUTIONS





• Eyes: In the event of accidental splashes, flush eyes with water immediately and obtain medical advice

• Skin: Wash skin thoroughly with soap and water or approved industrial cleaner. • DO NOT USE solvent or thinners. • Inhalation: Remove to fresh air, loosen collar and keep patient rested. • Ingestion: In case of accidental ingestion, DO NOT INDUCE VOMITING. Obtain immediate medical attention

DISCLAIMER


EPILUX 8High Build Coal Tar Epoxy

Rev.1- Nov 2010


PRODUCT DESCRIPTION

Polyamide cured epoxy reinforced with micaceous iron oxide that provides a tough chemical resistant build/ finish coat. • Lamellar pigment with excellent water and chemical resistance. • Resistant to moisture, salt spray, mineral oil. • Excellent resistance to abrasion. • Very good durability. • BS 5493 reference. Meets performance of KUID and KFIF

DESIGNED USE

• As a build coat for structural steel in onshore and offshore environments. • As an intermediate coat where long term recoat ability is required.

PHYSICAL DATA


TYPICAL DRY FILM THICKNESS 125 microns WET FILM THICKNESS 208 microns THEORETICAL COVERAGE 4.8 m2/litre @ 125 microns dft COLOUR Dark Grey, Light Grey FINISH Metallic Semi-matt

APPLICATION DETAILS


AIRLESS SPRAY












Minimum Maximum 15°C 12 Hrs 24 Hrs 24 Hrs Indefinite 8 Hrs 25°C 6 Hrs 16 Hrs 16 Hrs Indefinite 4 Hrs 35°C 3 Hrs 8 Hrs 8 Hrs Indefinite 3 Hrs 45°C 2 Hrs 6 Hrs 6 Hrs Indefinite 2 Hrs

EPILUX 58 M.I.O.High Build Epoxy M.I.O.


PROTECTIVE COATING

SURFACE PREPARATION

This product should be applied to a surface that has been blast cleaned and suitably primed (e.g. EPILUX Primers or ZINCANODE Primers). The primer should be applied to a surface that has been cleaned as follows:

• Remove all wax, oil and grease by solvent cleaning in accordance with the guide lines given by SSPC-SPI.


• Abrasive blast clean to a minimum standard of Sa 2 ½ Swedish Standard SIS 05 59 00 or ISO 8501-1 : 1988


• After blasting, remove dust from the surface.

• The surface to be coated must also be clean and dry. PRODUCT USE RESTRICTIONS

• As with all epoxies, this product is likely to chalk when exposed to direct sunlight. This will result in a loss in gloss.

• If recoating with conventional coatings, this must be done within 24 hours. • Dry heat resistant up to 130°C. • May also be applied between 75 and 150 microns DFT.

SAFETY PRECAUTIONS







DISCLAIMER


EPILUX 58 M.I.O.High Build Epoxy M.I.O.

Rev.1- Nov 2010


PRODUCT DESCRIPTION

A High Build Epoxy polyamide coating with outstanding chemical resistance. The product is formulated using high quality inert pigments. • It can be applied direct to concrete or also as a build coat for structural steel work in

aggressive environments. • Excellent resistance to fresh and salt water. • High films build in one coat. • Low water permeability. Good solvent and chemical resistance.

DESIGNED USE

• High build epoxy for the protection of steel and concrete. • Suitable for application to pipelines, harbor and shore installation, tanks.

PHYSICAL DATA


TYPICAL DRY FILM THICKNESS 125 microns WET FILM THICKNESS 223 microns THEORETICAL COVERAGE 4.5 m2/litre @ 125 microns dft COLOUR As per Shade Card FINISH Low Sheen

APPLICATION DETAILS


AIRLESS SPRAY


CONVENTIONAL SPRAY This is also a suitable method of application. Maximum 20% Thinner may be added. Tip Size: 1.80 - 2.20 mm (0.071 - 0.087 in) Pressure: 2.75 - 3.45 kg/cm2 (40 - 50 psi)

BRUSH OR ROLLER

May be used for difficult shapes or touch-up; however additional coats may be required to achieve the recommended film thickness. This method of application is recommended for stripe coating welds, edges, rivets etc.

DRYING TIME: NO. OF COMPONENTS Two Mixing Ratio 3 parts Base to 1 part Hardener (by volume)

Application Conditions Do not apply this product if the Relative Humidity exceeds 85% or if the substrate temperature is within 3°C of the dew point



Storage Instruction Store in a cool shaded dry area Flash Point Mixed 30°C Packaging 5 liters & 20 liters Shelf Life 12 months from the date of manufacture.


Over coating Interval Pot Life Minimum Maximum

15°C 5 Hrs 32 Hrs 32 Hrs 10 Days 12 Hrs 25°C 3 Hrs 16 Hrs 16 Hrs 7 Days 6 Hrs 35°C 2 Hrs 12 Hrs 12 Hrs 5 Days 3 Hrs 45°C 1 ½ Hrs 8 Hrs 8 Hrs 3 Days 1 ½ Hrs

EPILUX 218High Epoxy Undercoat/ Finish


PROTECTIVE COATING

SURFACE PREPARATION

This product should be applied to a surface that has been blast cleaned and suitably primed (e.g. with EPILUX Primers or ZINCANODE 600) • Remove all wax, oil and grease by solvent cleaning in accordance with the guide lines given

by SSPC-SPI. • Where necessary remove weld spatter and round off all rough weld seams and sharp edges to a


8501-1 : 1988 • Any surface defects revealed by blast cleaning should be ground, filled or treated in a suitable


microns. • After blasting, remove dust from the surface. • The surface to be coated must also be clean and dry. ALUMINIUM . • Degrease and abrade with Solvalux 7-45 and wet-or-dry paper. Apply LUXAPRIME 1500. CONCRETE . • Ensure that the surface is sound. Remove laitance by through wire brushing, acid etching or

sweep blasting. Blowholes and other defects should be filled with solvent less epoxy filler. EPILUX 218 may be applied directly to the clean sound concrete provided the first coat is thinned up to 20%.


• As with all epoxy coating, this product will chalk on exposure to direct sunlight. • If maximum over coating time is likely to be exceeded, apply a "tie coat". • Dry heat resistant up to 120°C. • May also be applied between 75 and 150 microns DFT.

SAFETY PRECAUTIONS







DISCLAIMER


EPILUX 218High Epoxy Undercoat/ Finish

Rev.1- Nov 2010


EPILUX 219HB Epoxy Undercoat

PRODUCT DESCRIPTION

A High Build Epoxy polyamide coating with good resistance properties. The product is formulated using high quality inert pigments. • It can be applied as a build coat for structural steel work in aggressive environments. • Good resistance to fresh and salt water • High film build in one coat • Low water permeability.

DESIGNED USE

• High build epoxy for the protection of steel and concrete. • Suitable for application to Structural steel, Pipe exterior, Tank exterior in moderate polluted

area. PHYSICAL DATA

VOLUME SOLIDS (based on ASTM D2697) 80% + 2%

TYPICAL DRY FILM THICKNESS 125 microns WET FILM THICKNESS 160 microns THEORETICAL COVERAGE 6.4 m2/litre @ 125 microns DFT COLOUR Off white, Grey & MIO grey FINISH Low sheen

APPLICATION DETAILS


AIRLESS SPRAY

This is the recommended method of application: Maximum 5% Thinner may be added. Tip Size: 0.43-0.53 mm (0.017-0.021 in) Pressure: 110-160 kg/cm2 (1600-2300 psi)

CONVENTIONAL SPRAY This is also a suitable method of application. Maximum 20% Thinner may be added Tip Size: 1.80 mm - 2.20 mm (0.071-0.087 in) Pressure: 40-50 psi (2.75-3.45 kg/cm2)

BRUSH OR ROLLER

May be used for difficult shapes or touch-up; however additional coats may be required to achieve the recommended film thickness. This method of application is recommended for stripe coating welds, edges, rivets etc.


Mixing Ratio 7 parts Base to 1 Part Hardener (by volume)




Thinner / Cleaning solvent Solvalux 7-45 Storage Instruction Store in a cool shaded dry area Flash Point Mixed 30°C Packaging 20 Liters Shelf Life 12 months from the date of manufacture.



Minimum Maximum 15°C 3 Hrs 24 Hrs 24 Hrs 7 Days 6 Hrs 25°C 2 Hrs 14 Hrs 14 Hrs 5 Days 4 Hrs 35°C 1 Hrs 8 Hrs 8 Hrs 3 Days 1.5 Hrs 45°C 40 minutes 4 Hrs 4 Hrs 1 Days 30 minutes


PROTECTIVE COATING

EPILUX 219HB Epoxy Undercoat

Rev.1- Nov 2010

SURFACE PREPARATION

This product should be applied to a surface that has been blast cleaned and suitably primed (e.g. with EPILUX Primers or ZINCANODE Primers). • Remove all wax, oil and grease by solvent cleaning in accordance with the guide lines given

by SSPC-SPI. • Where necessary remove weld spatter and round off all rough weld seams and sharp edges to

a smooth surface. • Abrasive blast clean to a minimum standard of Sa 2 1/2 Swedish Standard SIS 05 5900 or

ISO 8501-1 : 1988 • Any surface defects revealed by blast cleaning should be ground, filled or treated in a suitable


microns. • After blasting, remove dust from the surface. • The surface to be coated must also be clean. Then apply suitable Berger Range of Primers. • ALUMINIUM: Degrease and abrade with Solvalux 7-45 and wet-or-dry paper.

Apply LUXAPRIME 1500.

PRODUCT USE INSTRUCTIONS

• As with all epoxy coating, this product will chalk on exposure to direct sunlight. • If maximum over coating time is likely to be exceeded, apply a "tie coat" • This product needs to be necessarily over-coated with suitable 2 pack or single pack Berger

Products. • Dry heat resistant up to 80°C. • May also be applied between 100 and 150 microns DFT.

SAFETY PRECAUTIONS






• Skin: Wash skin thoroughly with soap and water or approved industrial cleaner. • DO NOT USE solvent or thinners. • Inhalation: Remove to fresh air, loosen collar and keep patient rested. . Ingestion: In case of

accidental ingestion, DO NOT INDUCE VOMITING. • Obtain immediate medical attention.

DISCLAIMER



PRODUCT DESCRIPTION

A two pack high build high performance epoxy primer containing zinc phosphate pigments. • Single coat high build application. • High build anti-corrosive primer with good abrasion resistance.

DESIGNED USE

• Anti-corrosive blast primer for tank exteriors, structural steelwork, chemical plant pipelines and cranes. • Epilux 78 is recommended for internal lining for friction reduction in gas transmitting pipelines as per

API 5L2. • Epilux 78 may be over coated with Berger's single and two pack coatings.

PHYSICAL DATA


TYPICAL DRY FILM THICKNESS 75 microns WET FILM THICKNESS 130 microns THEORETICAL COVERAGE 7.6 m2/litre @ 75 microns dft COLOUR Red Oxide, Grey FINISH Slight Sheen

APPLICATION DETAILS


AIRLESS SPRAY



BRUSH OR ROLLER May be used for difficult shapes or touch-up. However, additional coats may be required to achieve the recommended film thickness. Thinner (max 5%)










Minimum Maximum 15°C 3 Hrs 24 Hrs 20 Hrs Indefinite 16 Hrs 25°C 2 Hrs 16 Hrs 18 Hrs Indefinite 6 Hrs 35°C 1 Hr 12 Hrs 10 Hrs Indefinite 4 Hrs 45°C 45 mins 8 Hrs 8 Hrs Indefinite 2 Hrs

EPILUX 78High Build Epoxy Anti-Corrosive Primer


PROTECTIVE COATING

SURFACE PREPARATION

This product should be applied to a surface that has been blast cleaned. It can be applied on top of Epilux 610, Epilux 66 or direct to a blast cleaned surface. • Remove all wax, oil and grease by solvent cleaning in accordance with the guidelines given

by SSPC-SPI. • Where necessary remove weld spatter and round off all rough weld seams and sharp edges to

a smooth surface. • Abrasive blast clean to a minimum standard of Sa 2 ½ Swedish Standard SIS 05 59 00 or ISO

8501-1 : 1988 • Any surface defects revealed by blast cleaning should be ground, filled or treated in a

suitable manner. • An average surface profile of 50 microns is acceptable, but this average should not exceed 75

microns. • After blasting, remove dust from the surface. • The surface to be coated must also be clean and dry. • If applied over zinc ensure that the surface is fully cured and free from zinc salts prior to

painting PRODUCT USE RESTRICTIONS

• Epilux 78 will not cure below 10°C • Dry heat resistant up to 120°C • May also be applied between 50 and 75 microns DFT. • As common with all Epoxy products, this product also will tend to discolour and chalk on








DISCLAIMER


EPILUX 78High Build Epoxy Anti-Corrosive Primer

Rev.1- Nov 2010


PRODUCT DESCRIPTION

A self priming flexible high build epoxy primer containing zinc phosphate and cured with polyamide that provides tough barrier coating on galvanized steel and other non-ferrous substrates. Can be top coated with 2 pack Epoxy as well as Polyurethane paints.

DESIGNED USE

• As a maintenance coating for non ferrous substrates. • For process equipments and pipes in a medium aggressive environment.

PHYSICAL DATA


TYPICAL DRY FILM THICKNESS 60 microns WET FILM THICKNESS 105 microns THEORETICAL COVERAGE 9.5 m2/litre @ 60 microns DFT COLOUR Red Oxide/ Light Grey FINISH Matt

APPLICATION DETAILS


AIRLESS SPRAY













Minimum Maximum 15°C 12 Hrs 24 Hrs 24 Hrs Indefinite 8 Hrs 25°C 3 Hrs 16 Hrs 16 Hrs Indefinite 6 Hrs 35°C 2 Hrs 12 Hrs 12 Hrs Indefinite 4 Hrs 45°C 1 ½ Hrs 8 Hrs 8 Hrs Indefinite 3 Hrs

EPILUX 160 (RO) PRIMERFlexible Epoxy Primer


PROTECTIVE COATING

SURFACE PREPARATION

• The life span and performance of coating is directly related to degree of surface preparation. • Remove all oil, grease and wax by solvent cleaning in accordance with guidelines given by

SSPC-SP 1. • Where necessary remove weld spatter and round off all rough weld seams and sharp edges to a

smooth surface. • Mechanically clean the surface using hand or power tools to a minimum std. Of St-2 Swedish

Standard SIS 05 59 00 or ISO 8501-1 : 1988 taking care to avoid polishing the surface. • After blasting, remove dust from the surface. • The surface to be coated must also be clean and dry. • For Galvanized metal, degrease with Berger Tool cleaner where practical to remove surface

contaminants, otherwise sweep sand blasting to remove adherent contaminants and then clean with air followed by one coat of Epilux 160.


• This product is not suitable for immersion conditions. • Dry heat resistance up to 120°C. • May also be applied between 80 and 120 microns DFT. • As common with all Epoxy products, this product also will tend to discolour and chalk on








DISCLAIMER


EPILUX 160 (RO) PRIMERFlexible Epoxy Primer

Rev.1- Nov 2010


PRODUCT DESCRIPTION

An easy-to-apply epoxy polyamide anti-corrosive primer that can be used on interior or exterior steel. It is a strong, versatile rust-preventing coating. • Excellent chemical resistance. • Good abrasion resistance.

DESIGNED USE

• Suitable for over coating with epoxies, polyurethanes, vinyl’s and chlor-rubbers. • Blast or holding primer for use in tanks and on all steel in marine and other corrosive

environments. • Tie coat over zinc silicates.

PHYSICAL DATA


TYPICAL DRY FILM THICKNESS 40 microns WET FILM THICKNESS 95 microns THEORETICAL COVERAGE 10.5 m2/litre @ 40 microns DFT COLOUR Red Oxide FINISH Matt

APPLICATION DETAILS


AIRLESS SPRAY




DRYING TIME: NO. OF COMPONENTS Two Mixing Ratio 3 parts Base to 1 part Hardener (by volume)







Minimum Maximum 15°C 3 Hrs 12 Hrs 16 Hrs 90 Days 10 Hrs 25°C 2 Hrs 8 Hrs 12 Hrs 45 Days 6 Hrs 35°C 1 Hr 6 Hrs 8 Hrs 25 Days 4 Hrs 45°C 40 mins 4 Hrs 6 Hrs 20 Days 2 Hrs

EPILUX 610Epoxy Anti-Corrosive Primer


PROTECTIVE COATING

SURFACE PREPARATION



• Abrasive blast clean to a minimum standard of Sa 2 ½ Swedish Standard SIS 05 59 00 or ISO 8501-1 : 1988


• An average surface profile of 40 microns is acceptable, but this average should not exceed 50 microns.

• After blasting, remove dust from the surface. • The surface to be coated must also be clean and dry.


• The product will not cure below 5°C.

• Dry heat resistant up to 120°C

• May also be applied between 25 and 50 microns DFT. • As common with all Epoxy products, this product also will tend to discolour and chalk on








DISCLAIMER


EPILUX 610Epoxy Anti-Corrosive Primer

Rev.1- Nov 2010


PRODUCT DESCRIPTION

A high build solvent less, non-toxic, modified amine cured epoxy coating of excellent chemical resistance. This product is formulated using the quality inert pigments ideal for lining of metal and concrete tanks for potable water and fat-free food stuffs. • Excellent resistance to fresh and salt water. • Excellent solvent and chemical resistance. • High films build in one coat. • Low water permeability and non-toxic.

DESIGNED USE

• High build epoxy for the protection of steel and concrete. • Suitable for application to pipelines, harbor and shore installation, internal tank lining, chemical

plants. PHYSICAL DATA


TYPICAL DRY FILM THICKNESS 200 microns WET FILM THICKNESS 210 microns THEORETICAL COVERAGE 4.75 m2/litre @ 200 microns dft COLOUR Off White FINISH Glossy

APPLICATION DETAILS


AIRLESS SPRAY


Observe the following precautions: 1. Remove filters from the gun and pump before application. 2. Mix base and hardener, only when applicator is ready to spray. 3. No induction time is required. Spraying should commence as soon as base and hardener are

properly mixed. 4. Do not mix more than 10 litres of Epilux 155 SF in the same container. The very fast chemical

reaction will shorten the pot-life.


DRYING TIME: Above mentioned pot-life was measured under controlled condition. However for a 5 liter/ 10 liter mix, the

heat developed by exothermic reaction between base & hardener is intense and it will shorten the practical pot-life substantially. NO. OF COMPONENTS Two

Mixing Ratio 2.7 parts Base to 1 part Hardener (by volume)




Thinner / Cleaning solvent Solvalux 7- 45 Storage Instruction Store in a cool shaded dry area Flash Point Mixed 27°C Packaging 5 liters & 20 liters Shelf Life 12 months from the date of manufacture.

Surface Temperature Touch Dry Hard Dry Re coating Interval Pot Life Minimum Maximum

15°C 10 Hrs 24 Hrs 24 Hrs 48 Hrs 1 ½ Hrs 25°C 8 Hrs 16 Hrs 16 Hrs 24 Hrs 1 Hrs 35°C 6 Hrs 12 Hrs 12 Hrs 16 Hrs < 20 mins 45°C 4 Hrs 8 Hrs 8 Hrs 12 Hrs N/A

EPILUX 155-SFHigh Build Solventless Epoxy


PROTECTIVE COATING

EPILUX 155-SFHigh Build Solventless Epoxy

Rev.1- Nov 2010

SURFACE PREPARATION

This product should be applied to a surface that has been blast cleaned and suitably primed (e.g. with EPILUX Primers or Zincanode Primers). • Remove all wax, oil and grease by solvent cleaning in accordance with the guidelines given by



8501-1 : 1988. • Any surface defects revealed by blast cleaning should be ground, filled or treated in a suitable


microns. • After blasting, remove dust from the surface. • The surface to be coated must also be clean and dry. CONCRETE • Ensure that the surface is sound. Remove laitance by through wire brushing, acid etching or

sweep blasting. Blowholes and other defects should be filled with solvent less epoxy filler. EPILUX 155 SF may be applied directly to the clean sound concrete provided the first coat is thinned by up to 15%.


• Not recommended for immersion service in acid or alkaline conditions. • Dry heat resistance up to 150° C. • Do not apply beyond 250 microns in single coat. • May also be applied between 150 and 200 microns DFT. • As common with all Epoxy products, this product also will tend to discolour and chalk on








DISCLAIMER



PRODUCT DESCRIPTION

A high solids two pack epoxy phenolic tank lining. • Excellent chemical resistance to a wide range of chemicals. • Complies with the requirements of Lloyds Register of Shipping rules.

DESIGNED USE

• As an internal tank lining for chemical storage tanks.

PHYSICAL DATA


TYPICAL DRY FILM THICKNESS 125 microns WET FILM THICKNESS 152 microns THEORETICAL COVERAGE 6.56 m2/litre @ 125 microns dft COLOUR Buff & Grey FINISH Semi-Gloss

APPLICATION DETAILS


AIRLESS SPRAY




Mixing Ratio 2.7 parts Base to 1 part Hardener (by volume)





Storage Instruction Store in a cool shaded dry area

Flash Point Mixed 20°C

Packaging 5 litres & 20 litres

Shelf Life 12 months from the date of manufacture.



Minimum Maximum 15°C 16 Hrs 32 Hrs 24 Hrs 10 Days 2 Hrs 25°C 8 Hrs 16 Hrs 16 Hrs 7 Days 1 Hr 35°C 4 Hrs 8 Hrs 8 Hrs 5 Days ½ Hr 45°C 2 Hrs 6 Hrs 6 Hrs 3 Days Very Fast

EPILUX 814 HSEpoxy Phenolic


PROTECTIVE COATING

SURFACE PREPARATION

This product should be applied to a surface that has been blast cleaned and suitably primed (e.g. With Epilux 610, Epilux 66 or Epilux 78). • Remove all wax, oil and grease by solvent cleaning in accordance with the guide lines given

by SSPC-SPI. • Where necessary remove weld spatter and round off all rough weld seams and sharp edges to a


8501-1 : 1988 • Any surface defects revealed by blast cleaning should be ground, filled or treated in a suitable


microns. • After blasting, remove dust from the surface. • The surface to be coated must also be clean and dry.


• Do not vary the recommended film thickness without prior consultation. • This product will not cure below 10°C. • A moisture and oil trap in the main air line is essential for the successful application of this

product. • May also be applied between 125 and 150 microns DFT.

SAFETY PRECAUTIONS







DISCLAIMER


Epoxy PhenolicEPILUX 814 HS

Rev.1- Nov 2010


PRODUCT DESCRIPTION

A high solids high build self-priming epoxy coating which can be applied to old or new steel following the removal of loose rust and scale, • Can be applied over most existing coatings systems including aged alkyd systems. • Can be easily recoated if required.

DESIGNED USE

• As a single coat maintenance system. • As a chemically resistant finish for process equipment, pipe work etc. • As a general maintenance coating for offshore installations.

PHYSICAL DATA


TYPICAL DRY FILM THICKNESS 125 microns WET FILM THICKNESS 152 microns THEORETICAL COVERAGE 6.56 m2/litre @ 125 microns dft COLOUR As per Shade Card FINISH Semi-Gloss

APPLICATION DETAILS


AIRLESS SPRAY









Thinner / Cleaning solvent Solvalux 7-45 Storage Instruction Store in a cool shaded dry area Flash Point Mixed 36°C Packaging 5 litres & 20 litres Shelf Life 12 months from the date of manufacture.



Minimum Maximum 15°C 12 Hrs 24 Hrs 24 Hrs Indefinite 8 Hrs 25°C 6 Hrs 16 Hrs 16 Hrs Indefinite 6 Hrs 35°C 3 Hrs 12 Hrs 12 Hrs Indefinite 4 Hrs 45°C 2 Hrs 8 Hrs 8 Hrs Indefinite 1 ½ Hrs

EPIMASTIC 5100Surface Tolerant Epoxy Aluminum


PROTECTIVE COATING

SURFACE PREPARATION

• The life-span and performance of this coating is directly related to the degree of surface preparation


• Soluble salts, dirt and dust must be removed prior to coating. Dry brushing should be sufficient. A freshwater wash must follow to remove all soluble salts.

• Remove scale by chipping, needle gun or spot blasting. Any loose or flaking coatings should be taken back to a firm edge.

• Mechanically clean the surface using hand or power tools to a minimum standard of St 2 Swedish Standard SIS 05 59 00 or ISO 8501-1 : 1988 taking care to avoid polishing the surface.



• This product is designed as a primer-finish. If it is to be used as a surface tolerant primer with subsequent top coating, use only surface tolerance epoxy primer.

• This product is not suitable for use in immersed conditions. • Dry heat resistance up to 120°C. • May also be applied between 75 and 150 microns DFT. • As common with all Epoxy products, this product also will tend to discolour and chalk on








DISCLAIMER


EPIMASTIC 5100Surface Tolerant Epoxy Aluminum

Rev.1- Nov 2010


PRODUCT DESCRIPTION

A high solids high build self-priming epoxy coating which can be applied to old or new steel following the removal of loose rust and scale, • Can be applied over most existing coatings systems including aged alkyd systems. • Can be easily recoated if required.

DESIGNED USE

• As a single coat maintenance system. • As a chemically resistant finish for process equipment, pipe work etc.

• As a general maintenance coating for offshore installations.

PHYSICAL DATA


TYPICAL DRY FILM THICKNESS 150 microns WET FILM THICKNESS 185 microns THEORETICAL COVERAGE 5.47 m2/litre @ 150 microns DFT COLOUR As per Shade Card FINISH Semi-Gloss

APPLICATION DETAILS


AIRLESS SPRAY









Thinner / Cleaning solvent Solvalux 7-45 Storage Instruction Store in a cool shaded dry area Flash Point Mixed 36°C Packaging 5 litres & 20 litres Shelf Life 12 months from the date of manufacture.



Minimum Maximum 15°C 12 Hrs 24 Hrs 24 Hrs Indefinite 8 Hrs 25°C 6 Hrs 16 Hrs 16 Hrs Indefinite 6 Hrs 35°C 3 Hrs 12 Hrs 12 Hrs Indefinite 4 Hrs 45°C 2 Hrs 8 Hrs 8 Hrs Indefinite 1 Hrs

EPIMASTIC 6000Surface Tolerant Epoxy Primer/Finish


PROTECTIVE COATING

SURFACE PREPARATION

• The life-span and performance of this coating is directly related to the degree of surface preparation


• Soluble salts, dirt and dust must be removed prior to coating. Dry brushing should be sufficient. A freshwater wash must follow to remove all soluble salts.

• Remove scale by chipping, needle gun or spot blasting. Any loose or flaking coatings should be taken back to a firm edge.

• Mechanically clean the surface using hand or power tools to a minimum standard of St 2 Swedish Standard SIS 05 59 00 or ISO 8501-1 : 1988 taking care to avoid polishing the surface.



• This product is designed as a primer-finish. If it is to be used as a surface tolerant primer with subsequent top coating, use only surface tolerance epoxy primer.

• Dry heat resistance up to 120°C • May also be applied between 100 and 200 microns DFT. • As common with all Epoxy products, this product also will tend to discolour and chalk on








DISCLAIMER


EPIMASTIC 6000Surface Tolerant Epoxy Primer/Finish

Rev.1- Nov 2010


PRODUCT DESCRIPTION

A two component Acrylic Polyurethane giving a high performance finishes in new construction and maintenance industries. • Excellent gloss and colour retention. • Long term recoatable properties. • Resistant to large number of chemicals and water. • Can be applied to a wide range of substrates.

DESIGNED USE

• As a finishing coat for structural steel in aggressive corrosive environments. • As a topcoat for the exterior of chemical storage tanks, pipelines. • As a durable topcoat for topsides modules in the offshore industry.

PHYSICAL DATA


TYPICAL DRY FILM THICKNESS 50 microns WET FILM THICKNESS 96 microns THEORETICAL COVERAGE 10.4 m2/litre @ 50 microns dft COLOUR As per shade card FINISH Glossy

APPLICATION DETAILS


AIRLESS SPRAY


CONVENTIONAL SPRAY This is also a suitable method of application. Maximum 20% Thinner may be added Tip Size: 1.80 - 2.20 mm (0.071 - 0.087 in) Pressure: 2.75 - 3.45 kg/cm2 (40-50 psi)


NOTE: Luxathane 5000 is supplied in two separate containers. Contents must be thoroughly intermixed before use. Once mixed allow to stand for 5 – 10 minutes, this allows any aeration to settle. Unopened tins should be stored in a warm dry atmosphere away from moisture. DRYING TIME:

NO. OF COMPONENTS Two

Mixing Ratio 7 parts Base to 1 Part Hardener (by volume)







Re coating Interval Pot Life Minimum Maximum

15°C 60 mins 24 Hrs 24 Hrs Indefinite 8 Hrs 25°C 45 mins 20 Hrs 16 Hrs Indefinite 6 Hrs 35°C 30 mins 16 Hrs 10 Hrs Indefinite 4 Hrs 45°C 20 mins 10 Hrs 8 Hrs Indefinite 2 Hrs

LUXATHANE 5000Polyurethane High Gloss Finish


PROTECTIVE COATING

SURFACE PREPARATION

STEEL: • For maximum performance, this product should be applied to a surface that has been blast cleaned

and suitably primed with Epilux Primers. • A build coat should be applied e.g., Epilux 155, Epilux 218, Epilux 58. • This coating usually applied over a suitable primer undercoat or build coat. The underlying system

should be sound and undamaged. • All surfaces to be over coated must be dry and free from surface contaminants. • All wax, oil and grease should be removed by solvent cleaning in accordance with guidelines given

in SSPC – SPI. • Soluble salts, dirt and dust must be removed prior to applying the coating. Dry brushing should be

sufficient. A fresh water wash must followed to remove all soluble salts. • Always ensure maximum over coating time for the primer/ build coat has not been exceeded prior

to application. ALUMINIUM, COPPER, ZINC SPRAYED STEEL, GALVAINISED METAL: • Degrease with Berger Tool Cleaner and where practical abrade lightly to form key. • Pre treat with one coat of Luxaprime 1500 followed by one coat of Epilux 610. Then apply

Luxathane 5000 as specified. NEW WOOD, PLYWOOD, CHIPBOARD, HARDBOARD, SHUTTERING ETC.: • Sand paper smooth and dust down. • Fill holes, cracks etc. with Solvent less epoxy filler. Then apply 2 – 3 coats of Luxathane 5000 as

specified. CONCRETE, PLASTER, BRICK, SIPOREX BLOCKS ETC.: • Dust down, remove all splashes of plaster, concrete, cement etc. • Fill holes, cracks etc. with Solventless epoxy filler. • Apply 1 or 2 coats of Epilux Concrete Primer as priming coat. • Then apply Luxathane 5000 as specified.


• This product is not suitable for use in immersed conditions. • Do not apply this product if the pot life has been exceeded even if the paint still appears to liquid. • Dry heat resistance up to 120o C. • May also be applied between 25 and 50 microns dft.

SAFETY PRECAUTIONS





• Eyes: In the event of accidental splashes, flush eyes with water immediately and obtain medical advice. • Skin: Wash skin thoroughly with soap and water or approved industrial cleaner. • DO NOT USE solvent or thinners. • Inhalation: Remove to fresh air, loosen collar and keep patient rested. • Ingestion: In case of accidental ingestion, DO NOT INDUCE VOMITING. Obtain immediate medical attention.

DISCLAIMER


LUXATHANE 5000Polyurethane High Gloss Finish

Rev.1- Nov 2010


PRODUCT DESCRIPTION

A two-component, high build, aliphatic isocyanate cured acrylic polyurethane high gloss finish.

DESIGN FEATURES

A high performance finishing coat for structural steel in aggressive and corrosive environments such as onshore and offshore steel superstructures, pipelines, bridges etc. Easy maintenance coating with long term recoatability properties. Excellent colour and gloss retention and overall durability properties. Excellent flow and levelling properties. Resistant to spillage or splashes of mild chemicals. Able to achieve a film build of 75µm in a single coat application.

PHYSICAL CHARACTERISTICS

Volume solids 60% (based on ASTM D2697)

Dry Film Thickness Range 50 µm to 75 µm

Flash Point 29 ºC

Finish Full Gloss

Colour Range Standard Range

Standard Packing Size 5 litres set ( 4.32 litres Base : 0.68 litres Hardener) & 20 litres

Mix Ratio (by volume) 6.4 Base : 1 Hardener

Recommended Application Data Wet [µm] Dry [µm] m2/l Theoretical Coverage 85 50 12

APPLICATION METHOD

Tip Size : 0.43– 0.53 mm ( 17 -21 thou ) AIRLESS SPRAY Recommended method of application Pressure : 110 –160 kg/cm2 (1600 – 2300 psi) CONVENTIONAL AIR SPRAY

May be used.

BRUSH OR ROLLER May be used. However, additional coats may be required to achieve the recommended film thickness. Suitable for stripe coating, weld-seams, edges, corners, rivets, etc.

DRYING & CURING TIME Substrate Touch Dry Hard Dry Overcoating Interval Pot Life

Temperature Minimum Maximum 15 ºC 3 hours 10 hours 10 hours Indefinite 3 hours 25 ºC 2 hours 6 hours 6 hours Indefinite 2 hours 35 ºC 1 hour 3 hours 3 hours Indefinite 90 minutes

USEFUL INFORMATION

THINNER : SOLVALUX 7-25 (Maximum 5% addition)

CLEANER : SOLVALUX 7-77

STORAGE : Store in a cool dry shaded area.

High Build Polyurethane FinishLUXATHANE 5075


PROTECTIVE COATING

DISCLAIMER The information provided on this data sheet is not intended to be complete and is provided as general advice only. It is the responsibility of the user to ensure that the product is suitable for the purpose for which he wishes to use it. As we have no control over the treatment of the product, the standard of surface preparation of the substrate, or other factors affecting the use of this product, we are not responsible for its performance nor would we accept any liability whatsoever or howso-ever arising from the use of this product unless specifically agreed to in writing by us. The informa-tion contained in this data sheet may be modified by us from time to time, and without notice, in the light of our experience and continuous product development.

SURFACE PREPARATION

The service life span and the service performance of LUXATHANE 5075 is directly related to the degree of surface preparation. STEEL• For optimum performance, this product should be applied to a surface that has been blast

cleaned and suitably primed and built (e.g. with EPILUX 610 and EPILUX 58HS). • This coating is usually applied over a suitable primer and undercoat or build-coat. This

underlying system should be sound and undamaged. • Ensure that the surface to be over-coated is clean, dry, free from dust, grease and oil, or

any other surface contaminants. • Always ensure the maximum over-coating time for the primer or build-coat has not been

exceeded prior to application. ALUMINIUM, GALVANISED STEEL• Degrease with SOLVALUX 7-45 and where practical abrade lightly to increase anchoring

sites and improve adhesion. Pre-treat with one coat of LUXAPRIME 1501 followed by one coat of a suitable build coat e.g. EPILUX 218.

To avoid condensation of moisture onto substrate prior to coating application, relative humidity should not exceed 85% and substrate temperature should be more than 3 ºC above Dew Point.

TYPICAL COATING SPECIFICATIONS Substrate Surface Priming 2nd Coat 3rd Coat 4th Coat

STEEL (Abrasive blasted - Sa 2½)

ZINCANODE 668

EPILUX 58HS

LUXATHANE 5075

LUXATHANE 5075

ALUMINIUM, GALVANISED STEEL (Abrade lightly)

LUXAPRIME 1501

EPILUX 218

LUXATHANE 5075

LUXATHANE 5075

NOTES • The coating specifications given above are typical. For specific recommendations to suit individual applications, please refer to your Berger Paints representative.

• Condensation occurring during or immediately after application may result in a drop in gloss and inferior film properties.

• This product is not suitable in use in immersed conditions. • Do not apply this product when the pot-life is exceeded, even if the paint still appears

liquid. • Premature exposure to ponding-water will cause colour change, especially with dark

colours and at low temperatures.

SAFETY PRECAUTION

Avoid contact with eyes and skin. Wear suitable protective clothing such as overalls, goggles, dust mask and gloves. Use barrier cream. Ensure that there is adequate ventilation in the area where the product is being applied. Do not breathe in vapour or spray mist. This product is flammable. Keep away from sources of ignition. Do not smoke. Take precautionary measures against static discharge. In case of fire, blanket flames with foam, carbon dioxide or dry chemicals.

Eyes : In the event of accidental splashes, flush eyes with warm water immediately and seek medical advice.

Skin : Wash skin thoroughly with soap and water or approved industrial cleaner. Do Not Use solvents or thinners.

Inhalation : Remove to fresh air, loosen collar and keep patient rested. Ingestion : In case of accidental ingestion, DO NOT INDUCE VOMITING. Obtain

immediate medical attention.

FIRST AID

For further safety information, please refer to our Material Safety Data Sheet (MSDS)

High Build Polyurethane FinishLUXATHANE 5075

Rev.1- Nov 2010


PRODUCT DESCRIPTION

A product that has been formulated on a modified silicon resin and is pigmented with aluminum flake to give heat resistance up to 600°C • Single pack easily-applied coating with an attractive metallic finish. • Good oil resistance.

DESIGNED USE

• Protects metal surfaces with surface temperatures up to 600°C. • A heat resistant coating for hot metal equipment in the oil and chemical process industries.

PHYSICAL DATA


TYPICAL DRY FILM THICKNESS 25 microns WET FILM THICKNESS 85 microns THEORETICAL COVERAGE 12.0 m2/litre @ 25 microns dft COLOUR Natural Colour of Aluminium FINISH Low Sheen Metallic gloss

APPLICATION DETAILS


AIRLESS SPRAY May be used, though brush/ roller is preferred: Maximum 5% Thinner may be added


BRUSH OR ROLLER This is the recommended method of application

DRYING TIME: NO. OF COMPONENTS One



Hard Dry1 This product will only harden if the temperature is raised to 200o C for a minimum of 5 hours (normally as the coated item is brought into service.)


Thinner / Cleaning solvent Solvalux 7-25 Storage Instruction Store in a cool shaded dry area Flash Point 26°C Packaging 5 liters & 20 liters Shelf Life 12 months from the date of manufacture.

Surface Temperature Touch Dry Hard Dry1

Re coating Interval Minimum Maximum

15°C 30 Mins

See below

32 Hrs Indefinite 25°C 15 Mins 16 Hrs Indefinite 35°C 10 Mins 8 Hrs Indefinite 45°C 5 Mins 6 Hrs Indefinite

LUXATHERM 5600High Heat Resisting Finish (600˚C)


PROTECTIVE COATING

SURFACE PREPARATION

For optimum performance, this product should be applied to a surface that has been blast cleaned and suitably primed (e.g. with ZINCANODE 330 or LUXATHERM 1600). The surface preparation for the primer should be as follows: • Remove all wax, oil and grease by solvent cleaning in accordance with the guidelines

given by SSPC-SPI. • Where necessary remove weld spatter and round off all rough weld seams and sharp edges to

a smooth surface. • Abrasive blast clean to a minimum standard of Sa 2 1/2 Swedish Standard SIS 055900 or

ISO 8501-1 : 1988 • Any surface defects revealed by blast cleaning should be ground, filled or treated in a suitable


microns. • After blasting, remove dust from the surface. • The surface to be coated must also be clean and dry. • If a zinc primer is used, it must be clean, dry and free from zinc salts prior to applying

LUXATHERM 5600. Alternatively 2-3 coats of LUXATHERM 5600 can be applied directly on blasted surface


• This product will not withstand highly acidic condition. • ZINCANODE 330 should only be used as a primer if the operating temperature is 350°C.

SAFETY PRECAUTIONS







DISCLAIMER


LUXATHERM 5600High Heat Resisting Finish (600˚C)

Rev.1- Nov 2010


LUXATHERM 6200Silicone Acrylic Heat Resisting Finish (220˚C)

Surface Temperature

Touch Dry Hard Dry Re coating Interval

Minimum Maximum

15°C 25°C 35°C 45°C

30 mins 20 mins 15 mins 10 mins

2 ½ Hrs 2 Hrs

1 ½ Hrs 1 Hr

2 ½ Hrs 2 Hrs

1 ½ Hrs 1 Hr

Indefinite Indefinite Indefinite Indefinite

Silicone Acrylic Heat Resisting Finish (220°C)

PRODUCT DESCRIPTION

DESIGNED USE

A single component air drying high gloss finish coat that has: • Outstanding weathering resistance and durability. • Good chemical resistance. • Smooth and glossy finish

• For medium range temperature resistance (up to 220ºC). • Can be applied to vessels, pipes etc. operating at elevated temperatures. • Chlorine free; can be applied to stainless steel.

PHYSICAL DATA

APPLICATION DETAILS


VOLUME SOLIDS (Based on ASTM D2697) TYPICAL DRY FILM THICKNESS WET FILM THICKNESS

THEORETICAL COVERAGE

COLOUR FINISH

METHOD OF APPLICATION: AIRLESS SPRAY CONVENTIONAL SPRAY BRUSH OR ROLLER DRYING TIME: NO. OF COMPONENTS Application Conditions Thinner / Cleaning solvent Storage Instruction

Flash Point

Packaging

Shelf Life

37 % + 2 %

50 microns

135 microns

7.4 m2/litre @ 50 microns DFT

Selected Colors Glossy This is the recommended method of application: Maximum 10% Thinner may be added. Tip Size: 0.33 - 0.38 mm (0.013 - 0.015 in) Pressure: 110 - 150 kg/cm2 (1600 - 2100 psi)

This is also a suitable method of application. Maximum 20% Thinner may be added Tip Size: 1.80 - 2.20 mm (0.071 - 0.087 in) Pressure: 2.75 - 3.45 kg/cm2 (40 - 50 psi)

May also be used. Care should be taken to ensure an even application to avoid runs, sagging, etc. One Do not apply this product if the Relative Humidity exceeds 85% or if the substrate temperature is within 3°C of the dew point

Solvalux 7-25

Store in a cool shaded dry area

36°C

5 liters & 20 liters

12 months from the date of manufacture.

Aug. 2007 Version 0

Protective Coatings Sales & Service Dubai Tel 04- 3391000 Fax 04-3391322 Abu Dhabi Tel 02-6712207 Fax 02-6713774


PROTECTIVE COATING

LUXATHERM 6200 Silicone Acrylic Heat Resisting Finish (220°C)

SURFACE PREPARATION

This product should be applied to a surface that has been blast cleaned and carefully primed. • Remove all wax, oil and grease by solvent cleaning in accordance with the guidelines given by

SSPC-SPI. •

•

•

•

• •

Where necessary remove weld spatter and round off all rough weld seams and sharp edges to a smooth surface. Abrasive blast clean to a minimum standard of Sa 2 ½ Swedish Standard SIS 05 59 00 or ISO 8501-1 : 1988 Any surface defects revealed by blast cleaning should be ground, filled or treated in a suitable manner. An average surface profile of 25 microns is acceptable, but this average should not exceed 40 microns. After blasting, remove dust from the surface. The surface preparation may be reduced to St 2 Swedish Standard SIS 05 59 00 or ISO 8501-1 : 1988 but this will reduce the effective lifetime of the system.

APPLICATION


SAFETY PRECAUTIONS

• A number of Berger Primers can be adopted depending on contract requirements. . For all general

structural steelwork, piping, ducting, etc, apply 2 coat of either LUXAPRIME 1300 or LUXAPRIME 1400. These would normally be applied after fabrication and/or erection.

• When blast cleaning is employed, should a holding primer is required, apply one coat of EPILUX 66 to 25 micron.

• When used in a heat resisting system up to 100°C for radiators, boiler fronts, pipe work, chimneys, etc, it is recommended that LUXAPRIME 1000 be applied in 2 coats or alternatively 1 coat EPILUX 66 before fabrication and 2 coats of LUXATHERM 6200 after fabrication.

• For galvanized, metal sprayed or aluminum, pre-treat with 1 coat of LUXAPRIME 1500 followed by 2 coats of Luxatherm 6200

• Do not apply this product directly to a zinc primer or galvanizing without a suitable tie coat. • Do not over apply this product. If the recommended film thickness is exceeded, blistering may occur at

high temperatures. • This product may change color above 180°C . But performance will not be impaired by this. • Not suitable for immersed conditions. • Dry heat resistance up to 220°C. • May also be applied between 25 and 50 microns DFT.

• Avoid contact with the skin and eyes. Wear suitable protective clothing such as overalls, goggles, dust

masks and gloves. Use a barrier cream. • Ensure that there is adequate ventilation in the area where the product is being applied. Do not breathe

vapor or spray. • This product is flammable. Keep away from sources of ignition. Do not smoke. Take precautionary

measures against static discharge. In case of fire – blanket flames with foam, carbon dioxide or dry chemicals.

• Refer to MSDS for further information.

FIRST AID • • • • •

Eyes: In the event of accidental splashes, flush eyes with water immediately and obtain medical advice Skin: Wash skin thoroughly with soap and water or approved industrial cleaner. DO NOT USE solvent or thinners. Inhalation: Remove to fresh air, loosen collar and keep patient rested. Ingestion: In case of accidental ingestion, DO NOT INDUCE VOMITING. Obtain immediate medical attention.

DISCLAIMER


LUXATHERM 6200Silicone Acrylic Heat Resisting Finish (220˚C)

Rev.1- Nov 2010


PRODUCT DESCRIPTION

A high build polyester coating reinforced with glass flakes. • Excellent resistance to erosion and abrasion. • Excellent resistance to sea water immersion. • Very good weather resistance. • Reinforcement with glass flake drastically reduces the rate of transmission of corrosive ions

DESIGNED USE

Particularly suitable for areas which require a coating of exceptional durability and abrasion resistance, such as helidecks, bulbous bows, anchor chain areas, stem frames etc

PHYSICAL DATA

VOLUME SOLIDS (based on ASTM D2697) 98% + 2%

TYPICAL DRY FILM THICKNESS 750 microns WET FILM THICKNESS 765 microns THEORETICAL COVERAGE 1.31m2/litre @ 750 microns DFT. COLOUR White and limited range of colors FINISH Semi Gloss

APPLICATION DETAILS

AIRLESS SPRAY

This is a suitable method of application: Use large bore or Golden gun Tip Size: 1.14 - 1.30 mm (0.045 - 0.050 in) Pressure: 170 - 200 kg/cm2 (2500 - 3000 psi)

BRUSH OR ROLLER

This is also suitable method. Do not apply thick or heavy coats otherwise wrinkling, running or sagging may occur. Additional coats may be required to achieve the recommended film thickness. (Thinner 5% Max)..

CONVENTIONAL SPRAY This is the recommended method of application: Tip Size: 1.8 mm - 2.2 mm (0.071 - 0.087 mm) Pressure: 40 - 50 psi (2.75 - 3.4) Kg/Cm2 Thinner - 20% max

Steel shield 1100 is a three pack glass flake polyester coating. The best performance is achieved at correct method of application. See Surface preparation to find application considerations. DRYING TIME:

NO. OF COMPONENTS Three

Mixing Ratio Base 20 Litre, Accelerator 35 gm, Catalyst 350 gm

Application Conditions Do not apply this product if the Relative Humidity exceeds 85% or if the substrate temperature is within 3°C of the dew point


Thinner / Cleaning solvent Solvalux 7-77 Storage Instruction Store in a cool shaded dry area Flash Point Mixed 29°C Packaging 5 litres & 20 litres Shelf Life 6 months from the date of Manufacture

Surface Hard Dry Recoating Interval Pot Life Temperature Minimum Maximum 15°C 3 Hr 24 Hrs Indefinite 2 Hrs 25°C 2 hr 16 Hrs Indefinite 1 Hrs 35°C 1.5 hr 10 Hrs Indefinite 40 min 45°C 40 min 8 Hrs Indefinite 25 min

STEEL SHIELD 1100High Solids Glass Flake Polyester


PROTECTIVE COATING

SURFACE PREPARATION

• Steel must be blasted to a minimum cleanliness of Sa2½ Swedish Standard • 05 59 00 or Second Quality BS 4232:1967. For highly corrosive conditions specify Sa 3.0/

First Quality. • A surface profile of 125 microns must be available for direct one coat application. • Abrasive of sizes S240, G24 or large are recommended to required profile. • If the required profile is not available then a holding primer, Epilux 610 can be applied at 25

micron. • If the correct equipment is employed. 'Steelshield 1100" can be applied at high application

rates. It is a simple material to apply if the recommended procedure is followed : • Assemble full equipment and flush thorough with Washing Thinner. • Remove gun and circulate Steelshield 1100 bone through lines. • Attach gun and check the spray pattern is satisfactory by adjustment of pressure. • Remove gun. • Prepare material for use as follows : • Thoroughly stir Accelerator into Steelshield Base. When fully dispersed, add Catalyst B.

Because of the relatively small volumes of these it is essential to ensure complete mixing. This can only be achieved by using a mechanical stirrer and by scraping the sides. Remembers to flush uncatalysed material from the line and mix this thoroughly.

• Do not mix together the accelerator and catalysts as this may result in explosive hazards. Do not add Thinners.

• Re-attach gun and trigger to remove uncatalysed material from gun. The equipment is now ready for use.

Cleaning • First cut off the air pressure at the pump and open the relieve valve to release the pressure on

the fluid line and gun. • Flush out the pump line and gun with thinner and allow this to circulate for a few minutes. • Do not attempt to thin the product Steelshield 1100. DO NOT use Acetone for cleaning. Use

Solvalux 7-223 or Methyl Ethyl Ketone. • Should spills occur, soak up with vermiculite, pearlite or similar absorbent material and

destroy by careful burning in an open area. Caution - Combustible! In case of fire use carbon dioxide or dry chemical extinguishers. These materials must not be allowed to remain in prolonged contact with the skin, and inhalation of vapours should be avoided.

• In case of contact with the skin, wash with plenty of soap and water. In case of contact with eyes flush with fresh water and seek medical advice. If swallowed, induce vomiting and seek immediate medical attention.

Equipment details 1. The Graco King 45-1 Ratio airless spray or Wagner 66-1 unit is preferred because of its large

volume lower unit, which enables maximum delivery of paint with min pump movement, thus minimizing heat generation. Teflon seals should be used in upper and lower section of the unit, as these will give a longer life then either neoprene or leather seals when large applications have to be made.

2. There should be no filters or strainers in the pump unit, the fluid lines or the gun, nor should there be diffusers in the tip, and no foot extension should be used on the pump. This will enhance free flow of the paint to prevent packing of the glass extenders which can cause blockages leading to premature curing in the body of the apparatus.

3. The fluid hose should be of 3/8" internal diameter and the shortest length suitable for practical application should be used. No restrictive couplings should be used on the fluid hose; the gun should be hooked up directly to the line. A swivel hook-up is an advantage and will give easy maneuverability of the gun when spraying.

4. The preferred spray gun is the Graco Hydro Mastic gun, without diffuser (Model 207- 300 series F). This should be used in conjunction with a Reverse-a-Clean head with a 45-51 thou tip, again without strainers, or diffusers.



Note: The hydro Mastic Gun 216-718 is not suitable but can be modified by the purchase of suitable parts. The above is the preferred equipment; however, other types can be used provided they have the characteristics emphasized above i.e., a large volume chamber airless spray unit and a large bore gun to ensure free flow of the paint Steelshield 1100, both being free from filters.

PRODUCT USE INSTRUCTIONS

• This product cannot be applied on non-blasted substrate. • Not recommended for substrates with pH <3 and pH>9. • Not suitable for concentrate Sulphuric and Nitric acid immersion services. • Not recommended for Aromatic hydrocarbon immersion services.

SAFETY PRECAUTIONS

Resin Base • Caution - Combustible! Keep away from heat and open flames. • Use adequate ventilation. Store in cool place - below 27ºC/80ºF. • In case of fire, use carbon dioxide or dry chemical extinguishers. • Contains styrene. Avoid prolonged contact with skin and breathing vapor or spray mist. • In closed areas, use air supplied hood respirators for prolonged spraying. • A full face piece canister mask approved for styrene is adequate for exposed periods of

30minutes of less. • Harmful if swallowed. If swallowed, seek immediate medical advice. • Use safety goggles, if material gets into eyes, flush thoroughly with water, and seek medical

advice. • Close can after use and keep out of reach of children. Accelerator • This compound has a low order of toxicity and a high flash point. Caution! it can react with

oxidizing materials. Catalyst • Warning! These materials are organic peroxide catalyst and must be kept away from all

sources of heat and ignition, such as steam pipes, open flames and sparks. Never add accelerators such as cobalt napthenate to these catalysts. Violent decomposition may result. Store in original containers below 38ºC/100ºF

• Refer to MSDS for safe handling & application of this product. FIRST AID


• Skin: Wash skin thoroughly with soap and water or approved industrial cleaner. • DO NOT USE solvent or thinners. • Inhalation: Remove to fresh air, loosen collar and keep patient rested. . Ingestion: In case of

accidental ingestion, DO NOT INDUCE VOMITING. • Obtain immediate medical attention

DISCLAIMER



Rev.1- Nov 2010


PRODUCT DESCRIPTION

A high solids and high build epoxy coating incorporating glass flakes and inert pigments. • Cures at above and below water/sea level. • Excellent Corrosion resistance. • Excellent resistance against fresh and sea water. • Excellent abrasion resistance. • Good resistance against mild chemicals. • Low VOC – hence user and environment friendly. • No primer required.

DESIGNED USE

• Steel and concrete structures in splash / tidal zone. • As a single coat maintenance system. • As a general maintenance coating for on-shore and off-shore installations.

PHYSICAL DATA


TYPICAL DRY FILM THICKNESS 500 microns WET FILM THICKNESS 595 microns THEORETICAL COVERAGE 1.7 m2/litre @ 500 microns dft COLOUR Limited Shades FINISH Low Sheen

APPLICATION DETAILS


AIRLESS SPRAY












Minimum Maximum 15°C 9 Hrs 18 Hrs 32 Hrs 21 Days 3 Hrs 25°C 6 Hrs 12 Hrs 20 Hrs 14 Days 2 Hrs 35°C 4 Hrs 8 Hrs 14 Hrs 7 Days 1 Hr 45°C 2 Hrs 6 Hrs 8 Hrs 5 Days 30 mins

STEEL SHIELD 1200High Build Glass Flake Epoxy


PROTECTIVE COATING

SURFACE PREPARATION

This product can be applied either directly to blasted steel or over suitable primer (e.g. EPILUX 610 or EPILUX 78). • Remove all wax, oil and grease by solvent cleaning in accordance with the guidelines given by



8501-1 : 1988. • For direct application, the surface profile should be in between 75 – 100 micron. • Any surface defects revealed by blast cleaning should be ground, filled or treated in a suitable

manner. • After blasting, remove dust from the surface. • The surface to be coated must also be clean and dry. • The surface to be applied must be clean, dry and free from soluble salts. If required, fresh

water wash should follow to remove soluble salts. CONCRETE • Ensure the surface is sound. Remove laitance by through wire-brushing, acid etching or sweep

blasting. Blowholes and other defects should be filled with Solventless Epoxy Filler. SPLASH/ TIDAL ZONE INSTALLATION • Ensure substrate is suitably prepared as described above. Substrate must be dry and above

fresh/ sea water level during application of this product. The curing process of the applied coating continues even if it is completely submerged in Fresh/ Sea water.


• This product has to be applied over a dry surface • Finish will be matt if cured underwater. • Consult Berger if product is to be applied in non-tropical climate. • Pot life short, hence mix base and hardener only when ready to use.

SAFETY PRECAUTIONS



• This product is flammable. Keep away from sources of ignition. Do not smoke. Take precautionary measures against static discharge. In case of fire – blanket flames with foam, carbon dioxide or dry chemicals




DISCLAIMER


STEEL SHIELD 1200High Build Glass Flake Epoxy

Rev.1- Nov 2010


RAPID AIR DRY 10Quick Drying Primer

PRODUCT DESCRIPTION

A high quality primer coat based on quick drying synthetic polyester resin incorporating anticorrosive pigments. • Rapid drying. • Good anticorrosive properties. • Improves shop floor productivity. • Good durability and weathering properties appropriate to the product requirement.

DESIGNED USE • Interior

PHYSICAL DATA

VOLUME SOLIDS (Based on ASTM D2697) 54% + 2 %

TYPICAL DRY FILM THICKNESS 30 – 75 microns WET FILM THICKNESS 55 - 140 microns THEORETICAL COVERAGE 10.80 m2/litre @ 50 microns dft COLOUR Red Oxide/ Grey FINISH Matt

APPLICATION DETAILS


AIRLESS SPRAY









Storage Instruction Store in a cool shaded dry area Flash Point 30°C Packaging 5 liters & 20 liters Shelf Life 12 months from the date of manufacture.

RAPID AIR DRY 10 Quick Drying Primer


Over coating Interval Minimum Maximum

15°C 20 mins 6 Hrs 6 Hrs Indefinite 25°C 10 mins 3 Hrs 3 Hrs Indefinite 35°C 5 mins 1 ½ Hrs 1 ½ Hrs Indefinite 45°C 2 mins 10 mins 15 mins Indefinite


PROTECTIVE COATING

RAPID AIR DRY 10Quick Drying Primer

Rev.1- Nov 2010

SURFACE PREPARATION

For best results the surface should be treated as follows prior to application.



• Abrasive blast clean the surface to a minimum standard of Sa l Swedish standard SIS 05 59 00 or ISO 8501-1 : 1988 is Mechanical cleaning using hand or power tools to a minimum standard of St 2 Swedish standard SIS 05 59 00 or ISO 8501-1: 1988 also acceptable. However take necessary care to avoid polishing.

• The average surface profile of 30 micron is acceptable but this average should not exceed 50 microns.

• After blasting remove dust from the surface. The surface to be coated must be clean and dry. TYPICAL COATING SYSTEMS

System Priming 2nd Coat 3rd Coat (Optional) Single Coat Rapid Air Dry 10

Multiple Coats Rapid Air Dry 10 Rapid Air Dry 15 Rapid Air Dry 15


• Drying film thickness may vary depending on the application and that can be drying time. • For exterior use the product should be suitably top coated. • The product is not suitable for top coating with two-pack epoxy and polyurethane coatings. • Dry heat resistant up to 800C. • "Indefinite" over coating interval indicates fairly long time but within the life span of the

coating. SAFETY PRECAUTIONS



• This product is flammable. Keep away from sources of ignition. Do not smoke. Take precautionary measures against static discharge. In case of fire – blanket flames with foam, carbon dioxide or dry chemicals




DISCLAIMER


RAPID AIR DRY 10 Quick Drying Primer


PRODUCT DESCRIPTION

A high quality Primer/ Finish coat based on quick drying synthetic polyester resin incorporating anticorrosive pigments. • Rapid drying. • Good anticorrosive properties. • Improves shop floor productivity. • Good durability and weathering properties appropriate to the product requirement.

DESIGNED USE • Interior

PHYSICAL DATA

VOLUME SOLIDS (Based on ASTM D2697) 49% + 2 %

TYPICAL DRY FILM THICKNESS 50 – 60 microns WET FILM THICKNESS 102 - 122 microns THEORETICAL COVERAGE 9.80 m2/litre @ 50 microns DFT COLOUR Limited Colours FINISH Semi-Gloss

APPLICATION DETAILS


AIRLESS SPRAY









Storage Instruction Store in a cool shaded dry area Flash Point 30°C Packaging 5 liters & 20 liters Shelf Life 12 months from the date of manufacture.


Over coating Interval Minimum Maximum

15°C 20 mins 6 Hrs 6 Hrs Indefinite 25°C 10 mins 3 Hrs 3 Hrs Indefinite 35°C 5 mins 1 ½ Hrs 1 ½ Hrs Indefinite 45°C 2 mins 10 mins 15 mins Indefinite

RAPID AIR DRY 15Quick Drying Primer / Top Coat


PROTECTIVE COATING

SURFACE PREPARATION

For best results the surface should be treated as follows prior to application.



• Abrasive blast clean the surface to a minimum standard of Sa l Swedish standard SIS 05 59 00 or ISO 8501-1 : 1988 is Mechanical cleaning using hand or power tools to a minimum standard of St 2 Swedish standard SIS 05 59 00 or ISO 8501-1: 1988 also acceptable. However take necessary care to avoid polishing.

• The average surface profile of 30 micron is acceptable but this average should not exceed 50 microns.

• After blasting remove dust from the surface. The surface to be coated must be clean and dry. TYPICAL COATING SYSTEMS

System Priming 2nd Coat 3rd Coat (Optional) Single Coat (Primer /

Finish Coat) Rapid Air Dry 15

Multiple Coats Rapid Air Dry 10 Rapid Air Dry 15 Rapid Air Dry 15


• Drying film thickness may vary depending on the application and that can be drying time. • For exterior use the product should be suitably top coated. • The product is not suitable for top coating with two-pack epoxy and polyurethane coatings. • Dry heat resistant up to 800C. • "Indefinite" over coating interval indicates fairly long time but within the life span of the

coating. SAFETY PRECAUTIONS







DISCLAIMER


RAPID AIR DRY 15Quick Drying Primer / Top Coat

Rev.1- Nov 2010


SCIB Chemical S.A.EHeadquarters and Factory:6th of October City, 4 th Industrial Zone (1/3/B)/BTel: (+202) 38281090 - 99 Fax:(+202) 38331271/5Sales and Marketing Oce:39, Elgezira Elwusta st. Zamalek Cairo EgyptTel: (+202) 27350112 Fax: (+202) 27350104

Helpline: 0800 5555 100an group company

www.facebook.com/SCIB.paints

16816www.scibpaints.com

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Documents

Berger Paint Catalog