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InspirOn Engineering Pvt. Ltd. Survey No. 320, Near GIDC Odhav,
Odhav Road, Ahmedabad - 382415
Gujarat, India
T : + 91 79 3021 2000 / 99
F : + 91 79 3021 2090
W: www.inspiron.co.in
Kolkata
www.inspiron.co.in
Reliable Sub-Contracting Partner
for Aluminum Die Castings
Reliable Sub-Contracting
Aluminum Die Castings
Partner
for
Aluminum Die Casting
Precision Machining
Assembly
Engineering Services
Bengaluru
InspirOn at a Glance
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Founded in 1973
Family owned company
Employees : 400+
Plot Area : 15129 m²
Constructed Area : 8880 m²
Rich experience of serving
International & Domestic Market
InspirOn Infrastructure
Tool Design & Manufacturing
InspirOn Campus
Certifications
Team of qualified & experienced design engineers
CAD / CAM facilities
Complete casting process evaluation through metal flow simulation
software “QuikCAST”
Tool designing through Unigraphics
Captive tool room
Facilities Include
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Concept to Casting
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Added value to aluminum die castings by VA / VE initiatives
Selection of optimum die casting process and alloy
Resolve castability issues
FEA analysis & Stress-Strain analysis
Metal Flow Simulation
3D Mould Assembly
Mould
Product Modeling Conformance to
ISO/TS 16949 : 2009
Compliance to
ISO 9001 : 2008
Aluminum Die Casting
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State-of-the-art Low Pressure Die Casting (LPDC) Machine from
Kurtz-Germany
Vertical & Horizontal Gravity Die Casting (GDC) Machines with
automatic pouring
Modern cold chamber High Pressure Die Casting (HPDC)
Machine with 250 tons capacity
Other foundry equipment :
· Electrical resistance furnaces
· Mobile degassing Unit (MDU)
· Auto ladles for automatic pouring
· RAT Unit for ensuring porosity free casting
· Spectrometer (Spectro make) for alloy
chemistry analysis
CNC Machining & Assembly
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State-of-the-art CNC machining centers of Mazak
make with capability to machine parts within very
stringent tolerances
· Horizontal Machining Centers
· Vertical Machining Centers
· Turning / Turn Mill centers
Optimized machining concept through CAM
programming & in-house fixture manufacturing
Online process monitoring through Control Charts
Supply of duly calibrated
assemblies & sub-assemblies
to help customers to reduce
their supply chainAluminum Die Casting Foundry
CNC Machining
CNC Machine ShopMobile Degassing
Spectrometer
Low Pressure
Die Casting Machine
Assembly Shop
InspirOn Capability
Current Process wise Capability
Alloys we use
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Alloys made to comply with different international norms such as
BS1490, DIN EN 1706 & ASTM.
New Alloys can be added as per customer demand.
Alloys Casting Method
AlSi11Cu2Fe
AlSi12
AlSi10Mg
DIN Name GDC LPDC HPDCBS Name
LM2
LM6
LM9LM9
LM24
LM25
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AlSi8Cu3
AlSi7Mg
AlZn10Si8Mg
AlSi7Mg0.3
AlSi7Mg0.6
Equipped with precision measuring instruments &
testing facilities :
· Co-ordinate Measuring Machine (CMM)
of Carl Zeiss
· FARO Arm
· Digital 2D height gauge
· Surface Roughness tester
· Air & water leakage testing
· Physical testing
· Fiberscope for visual inspection
of inside surface
Leakage TestingRobotic Arm - Faro
Inspection Ra Tester
Quality Assurance
2D Height Gauge
CMM
Casting ProcessMaximum
Weight
Maximum
Size
Low Pressure Die Casting
Gravity Die Casting
High Pressure Die Casting 1.8 kg
15 kg
30 kg
600 mm
600 mm
300 mm
Products Value Added operations we do
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Powder coating & painting Shot blasting
Trovelising Anodizing
Heat treatment Teflon coating
CED coating Magni coating (Zinc Flake Coating)
InspirOn offers value added solutions by integrating below mentioned activities
according to customer needs :
Low Pressure Die Cast
Components
Pressure Die Cast
Components
Assemblies
Gravity Die Cast
Components
Value
Proposition Engineering
Services
Precision
Machining
Value Added
Assemblies
Surface
Treatment
Tool Designing
&
Manufacturing
Aluminum Die
Castings
Optimized
Logistical
Solutions
Engineering Services
Countries Served
Industries Served
InspirOn Engineering team works as an extension to customers engineering office and
supports them by reducing the “Time to Market” as well lowering their engineering costs.
Computer Aided Design-CAD
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Product design
Engineering conversion
Solid and surface modeling
Advanced CAD Services
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Concept development
Parametric models
Computer Integrated Manufacturing
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NC code generation, CAM
Tool/Die mould design
Plant layout engineering
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Create factory
assets/layouts
Detail engineering
Computer aided engineering
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Finite element meshing
with linear static analysis
Computational Fluid
Dynamics (CFD)
Other services
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ECN for designs, ECO and ECR
services - Shared PLM
Value engineering
Service manual for machines
Software Infrastructure
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Pro-E / CREO Inventor Solid works FDS Solid edge
Auto CAD Top Solid E-plan “UG NX + Shared PLM”
FranceUSAGermany Canada
The Netherland Itlay SwedenPortugal Denmark
Spain Switzerland
Automotive Machine Building
Brakes & Clutches
Electrical Motors
Food Processing
Fuel Dispensers Gas Cylinders
Gear Boxes
Poultry Processing
Power Transmission Textile Processing Textile Spinning
Water Heating Systems
India