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8/17/2019 Ben Shaw Product Catalog
1/132
http://benshaw.cwfc.com
Medium Voltage Variable Frequency Drives
Low Voltage Starters
Medium Voltage Starters
Low Voltage Variable Frequency Drives
Effective April 1, 2013
2013 Product Catalog Advanced Controls & Drives
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24/7/365 Service and Support
Field Services • Installations & commissioning
• On-site repairs - Scheduled/emergency
• On-site retrots and upgrades
Factory Services • Send-in repairs
- Scheduled/emergency
• Send-in retrots and upgrades
• Quick ship modied — Benshaw Express stock
• Benshaw and 3rd party
Technical Training • In-class in our training center
• In-class at your facility
• Customized for your business
Maintenance Services • Thermography
• Service contracts
• Preventive - Maintenance / agreements
• Power quality
Spare Parts • 24/7/365 availability • Emergency delivery
- Courier available
• Replace or repair
Technology Retrofits • Solid state motor controls and drives
• Electromechanical motor controls
• Orphaned OEM equipment retrots
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Medium VoltageVariable Frequency Drives
Engineered Medium Voltage Drive Products
M2L 3000 Series ......................................................2
8/17/2019 Ben Shaw Product Catalog
4/1321 - 2To order: call 412-968-0100
M2L 3000 SERIES
2.3–6.6 KV CLASS, 300–10,000 HP
Engineered Medium Voltage Drive Products
Variable Frequency Drives
Introducing ...With over 20 years of medium voltage motor controls experience, Benshaw is now introducing
a new family of medium voltage drives. Our medium voltage drive features a unique technology
that allows Benshaw to offer a simple, compact, and reliable drive solution. Our innovative
topology, coupled with an advanced control architecture, will enable customers to transform
the way they do business.
The M2L 3000 Medium Voltage Variable Frequency Drive is a step change in motor control
power technology. Though designed for industrial applications, it benefits from Curtiss-Wright’s
wide ranging experience in defense and nuclear-related technologies, an arena where products
must meet the most rigorous standards and where failure is simply not an option.Our innovative patented topology — modular multilevel converter (M2LC) — is powered by
state-of-the-art hardware and software controls. Our control algorithms are setting the stage for
the next generation of VFDs.
Developed, designed, and manufactured in the USA.Supported around the globe.
Key Features:
Compact Modular Design
Simplistic component arrangement with
minimal total part count
Installation Flexibility
Optimal for retrofits
Arc Resistant
Safety by design— arc flashfootprint inherently lower
Energy Efficiency
Inverter efficiency ≥99.5%
Robust Control Architecture
High performance, reliability and immunity from EMI,through noise tolerant signaling & fiber opticcommunications
To learn more about the M2L 3000,
visit http://benshaw.cwfc.com,
call 412-968-0100 or
e-mail [email protected].
M2LInverter
XCSConverter
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To order WEB STOCKED items: visit www.BenshawExpress.com1 - 3
Engineered Medium Voltage Drive Products
Variable Frequency Drives
M2L 3000 SERIES
FRAME SIZES / WEIGHTS / MODEL NUMBER ASSEMBLER - OVERVIEW
1 66 61 40 1452
2 74 71 40 1500
3 * * * *
* = Consult factory
Inverter Frame Sizes
Dimensions (in.)
Weight(lbs.)H DW
Frame
1 66 64 40 6200
2 91 76 44 9200
3 * * * *
Converter Frame Sizes
Dimensions (in.)Weight(lbs.)
H DWFrame
Model Number Assembler - Overview
Choose:
Uptime OptionPage 1-17
Choose:
Disconnect OptionPage 1-17
Choose:
Motor VoltageMotor CurrentPage 1-5
Choose:
Supply VoltageSupply FrequencyMotor CurrentPage 1-4
M Motor
Supply Voltage
XCSConverter
M2LInverter
Converter front Converter side Inverter front Inverter side
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6/1321 - 4To order: call 412-968-0100
Engineered Medium Voltage Drive Products
Variable Frequency Drives
M2L 3000 SERIES
MODEL NUMBER ASSEMBLER - CONVERTER SECTION
Example Part Number: XCS-3 4 6 4 0140 Options**
Series:XCS-3 = M2L-3000 Converter
Input Voltage:1 = 4802 = 24003 = 33004 = 41605 = 48006 = 66007 = 69008 = 8320 A = 10000B = 11000C = 12000D = 12470E = 13200F = 13800Z = Other (specify at time of ordering)
Input Freqency:5 = 50 Hz6 = 60 Hz
Motor / Inverter Output Voltage:(Must match M2L-3 Output Voltage code)2 = 23003 = 3300
4 = 41605 = 4800 *6 = 66007 = 69008 = 8320 * A = 10000 *B = 11000 *C = 12000 *D = 12470 *E = 13200 *F = 13800 *Z = Other (specify at time of ordering)
Inverter Output Rated Current (Total):0035 = 35 amps
0070 = 70 amps0100 = 100 amps0140 = 140 amps0190 = 190 amps0260 = 260 amps0300 = 300 amps0440 = 440 amps0550 = 550 amps0880 = 880 amps *1200 = 1200 amps *
Blank = Standard / Base UnitOP = Options selected. For Option choices see page 12.
* = Consult factory
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Engineered Medium Voltage Drive Products
Variable Frequency Drives
M2L 3000 SERIES
MODEL NUMBER ASSEMBLER - INVERTER SECTION
Example Part Number: M2L-3 X 6 4 0140 Options**
Series:M2L-3 = M2L-3000 Inverter Section
Input Supply:X = with XCS Transformer Converter SectionD = DC Bus Supply (Inverter only), Consult factory for voltage specifications
Motor / Output Base Freqency:5 = 50 Hz6 = 60 Hz
Motor / Inverter Output Voltage:(Must match XCS-3 Output Voltage code, when XCS is supplied)2 = 23003 = 3300
4 = 41605 = 4800 *6 = 66007 = 69008 = 8320 * A = 10000 *B = 11000 *C = 12000 *D = 12470 *E = 13200 *F = 13800 *Z = Other (specify at time of ordering)
Inverter Output Rated Current:0035 = 35 amps
0070 = 70 amps0100 = 100 amps0140 = 140 amps0190 = 190 amps0260 = 260 amps0300 = 300 amps0440 = 440 amps0550 = 550 amps0880 = 880 amps *1200 = 1200 amps *
Blank = Standard / Base UnitOP = Options selected. For Option choices see page 12.
* = Consult factory
8/17/2019 Ben Shaw Product Catalog
8/1321 - 6To order: call 412-968-0100
M2L 3000 SERIES
2.3–6.6 KV CLASS, 300–10,000 HP
Engineered Medium Voltage Drive Products
Variable Frequency Drives
XCS-32620140 500 140 1 66 64 40 6200
XCS-32620140 600 140 1 66 64 40 6200
XCS-32620190 700 190 2 91 76 44 9200
XCS-32620190 800 190 2 91 76 44 9200
XCS-32620260 900 260 2 91 76 44 9200
XCS-32620260 1000 260 2 91 76 44 9200
XCS-32620300 1250 300 2 91 76 44 9200XCS-32620440 1500 440 3 * * * *
XCS-32620440 1750 440 3 * * * *
XCS-32620440 2000 440 3 * * * *
XCS-32620550 2250 550 3 * * * *
XCS-32620550 2500 550 3 * * * *
XCS-32620880 3000 880 3 * * * *
XCS-32620880 3500 880 3 * * * *
* = Consult factory
2.3 kV Converter Input & Output 60 Hz
Model NumberDimensions (in.)
Weight(lbs.)
H DW
CellCurrent
FrameHP
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M2L 3000 SERIES
2.3–6.6 KV CLASS, 300–10,000 HP
Engineered Medium Voltage Drive Products
Variable Frequency Drives
M2L-3X620140 500 140 1 66 61 40 1452
M2L-3X620140 600 140 1 66 61 40 1452
M2L-3X620190 700 190 2 74 71 40 1500
M2L-3X620190 800 190 2 74 71 40 1500
M2L-3X620260 900 260 2 74 71 40 1500
M2L-3X620260 1000 260 2 74 71 40 1500
M2L-3X620300 1250 300 2 74 71 40 1500M2L-3X620440 1500 440 3 * * * *
M2L-3X620440 1750 440 3 * * * *
M2L-3X620440 2000 440 3 * * * *
M2L-3X620550 2250 550 3 * * * *
M2L-3X620550 2500 550 3 * * * *
M2L-3X620880 3000 880 3 * * * *
M2L-3X620880 3500 880 3 * * * *
* = Consult factory
2.3 kV Inverter Input & Output 60 Hz
Model NumberDimensions (in.)
Weight(lbs.)
H DW
CellCurrent
FrameHP
8/17/2019 Ben Shaw Product Catalog
10/1321 - 8To order: call 412-968-0100
M2L 3000 SERIES
2.3–6.6 KV CLASS, 300–10,000 HP
Engineered Medium Voltage Drive Products
Variable Frequency Drives
XCS-33630100 500 100 1 66 64 40 6200
XCS-33630100 600 100 1 66 64 40 6200
XCS-33630140 700 140 1 66 64 40 6200
XCS-33630140 800 140 1 66 64 40 6200
XCS-33630190 900 190 2 91 76 44 9200
XCS-33630190 1000 190 2 91 76 44 9200
XCS-33630260 1250 260 2 91 76 44 9200XCS-33630260 1500 260 2 91 76 44 9200
XCS-33630300 1750 300 2 91 76 44 9200
XCS-33630440 2000 440 3 * * * *
XCS-33630440 2250 440 3 * * * *
XCS-33630440 2500 440 3 * * * *
XCS-33630550 3000 550 3 * * * *
XCS-33630550 3500 550 3 * * * *
XCS-33630880 4000 880 3 * * * *
XCS-33630880 4500 880 3 * * * *
XCS-33630880 5000 880 3 * * * *
* = Consult factory
3.3 kV Converter Input & Output 60 Hz
Model NumberDimensions (in.) Weight
(lbs.)H DW
CellCurrent
FrameHP
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M2L 3000 SERIES
2.3–6.6 KV CLASS, 300–10,000 HP
Engineered Medium Voltage Drive Products
Variable Frequency Drives
M2L-3X630100 500 100 1 66 61 40 1452
M2L-3X630100 600 100 1 66 61 40 1452
M2L-3X630140 700 140 1 66 61 40 1452
M2L-3X630140 800 140 1 66 61 40 1452
M2L-3X630190 900 190 2 74 71 40 1500
M2L-3X630190 1000 190 2 74 71 40 1500
M2L-3X630260 1250 260 2 74 71 40 1500M2L-3X630260 1500 260 2 74 71 40 1500
M2L-3X630300 1750 300 2 74 71 40 1500
M2L-3X630440 2000 440 3 * * * *
M2L-3X630440 2250 440 3 * * * *
M2L-3X630440 2500 440 3 * * * *
M2L-3X630550 3000 550 3 * * * *
M2L-3X630550 3500 550 3 * * * *
M2L-3X630880 4000 880 3 * * * *
M2L-3X630880 4500 880 3 * * * *
M2L-3X630880 5000 880 3 * * * *
* = Consult factory
3.3 kV Inverter Input & Output 60 Hz
Model NumberDimensions (in.)
Weight(lbs.)
H DW
CellCurrent
FrameHP
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12/1321 - 10To order: call 412-968-0100
M2L 3000 SERIES
2.3–6.6 KV CLASS, 300–10,000 HP
Engineered Medium Voltage Drive Products
Variable Frequency Drives
XCS-34640070 500 70 1 66 64 40 6200
XCS-34640100 600 100 1 66 64 40 6200
XCS-34640100 700 100 1 66 64 40 6200
XCS-34640140 800 140 1 66 64 40 6200
XCS-34640140 900 140 2 66 64 40 6200
XCS-34640140 1000 140 2 66 64 40 6200
XCS-34640190 1250 190 2 91 76 44 9200XCS-34640190 1500 190 2 91 76 44 9200
XCS-34640260 1750 260 2 91 76 44 9200
XCS-34640260 2000 260 3 91 76 44 9200
XCS-34640300 2250 300 3 91 76 44 9200
XCS-34640440 2500 440 3 * * * *
XCS-34640440 3000 440 3 * * * *
XCS-34640440 3500 440 3 * * * *
XCS-34640550 4000 550 3 * * * *
XCS-34640880 4500 880 3 * * * *
XCS-34640880 5000 880 3 * * * *
XCS-34640880 5500 880 3 * * * *
XCS-34640880 6000 880 3 * * * *
* = Consult factory
4.2 kV Converter Input & Output 60 Hz
Model NumberDimensions (in.) Weight
(lbs.)H DW
CellCurrent
FrameHP
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M2L 3000 SERIES
2.3–6.6 KV CLASS, 300–10,000 HP
Engineered Medium Voltage Drive Products
Variable Frequency Drives
M2L-3X640070 500 70 1 66 61 40 1452
M2L-3X640100 600 100 1 66 61 40 1452
M2L-3X640100 700 100 1 66 61 40 1452
M2L-3X640140 800 140 1 66 61 40 1452
M2L-3X640140 900 140 2 66 61 40 1452
M2L-3X640140 1000 140 2 66 61 40 1452
M2L-3X640190 1250 190 2 74 71 40 1500M2L-3X640190 1500 190 2 74 71 40 1500
M2L-3X640260 1750 260 2 74 71 40 1500
M2L-3X640260 2000 260 3 74 71 40 1500
M2L-3X640300 2250 300 3 74 71 40 1500
M2L-3X640440 2500 440 3 * * * *
M2L-3X640440 3000 440 3 * * * *
M2L-3X640440 3500 440 3 * * * *
M2L-3X640550 4000 550 3 * * * *
M2L-3X640880 4500 880 3 * * * *
M2L-3X640880 5000 880 3 * * * *
M2L-3X640880 5500 880 3 * * * *
M2L-3X640880 6000 880 3 * * * *
* = Consult factory
4.2 kV Inverter Input & Output 60 Hz
Model NumberDimensions (in.)
Weight(lbs.)
H DW
CellCurrent
FrameHP
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Engineered Medium Voltage Drive Products
Variable Frequency Drives
M2L 3000 SERIES
OPTIONS
Certifications
Catalog Number Description
C01 UL LISTING*
C02 CE CONFORMITY*
C03 CSA CERTIFICATION*
Fieldbus Commuications
Catalog Number Description
FBC01 PROFIBUS DP
FBC02 MODBUS TCP/IP
FBC03 ETHERNET IP
FBC04 DEVICE NET
Motor Control
Catalog Number Description
MC01 FOUR QUADRANT CONTROL*
MC02 BIDIRECTIONAL BUMPLESS TRANSFER*
Control AccessoriesCatalog Number Description
CA01 PUSHBUTTON CONTROL
CA02 LOCAL - OFF - REMOTE SELECTOR
CA03 HAND - OFF - AUTO SELECTOR
CA04 KEYED LOCAL - OFF - REMOTE SELECTOR
CA05 KEYED HAND - OFF - AUTO SELECTOR
Cooling Fan / Control Power
Catalog Number Description
TR01 2300/220 VAC 10 KVA
TR02 3300/220 VAC 10 KVA
TR03 4160/220 VAC 10 KVA
TR04 6600/220 VAC 10 KVA
TR05 6900/220 VAC 10 KVA
* = Consult factory
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Engineered Medium Voltage Drive Products
Variable Frequency Drives
M2L 3000 SERIES
OPTIONS
Disconnect
Catalog Number Description
HMI01 11 INCH TOUCH PAD HMI
HMI02 SMART DEVICE (IPAD)*
CF01 400 AMP, FUSED, 24” X 92”
CF02 1200 AMP FUSED AA X BB
CF03 CIRCUIT BREAKER
Uptime Enhancement
Catalog Number Description
UE01 SOLID STATE CELL BYPASS*
UE02 REDUNDANT FANS*
UE03 MEDIUM VOLTAGE REDUCE VOLTAGE STARTER BYPASS
UE04 ATL STARTER BYPASS
Drive Interface
Catalog Number Description
* = Consult factory
8/17/2019 Ben Shaw Product Catalog
16/1321 - 14To order: call 412-968-0100
Engineered Medium Voltage Drive Products
Variable Frequency Drives
M2L 3000 SERIES
CONNECTION DIAGRAM
* Customer Supplied
*
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Low VoltageVariable Frequency Drives
Standard Low Voltage Drive Products
General Purpose Micro Drives .................................2
Sensorless Vector Drives .........................................5
Built-To-Order Packaged Drives ............................10
NEMA 4X Washdown / NEMA 12
Sensorless Vector Drives .......................................15
Standard Low Voltage Drive Options
Input Line Reactors ................................................21
Output Reactors .....................................................27
Long Lead Filters ...................................................29
Dynamic Brake Resistors and Brake Modules .......32
Engineered Low Voltage Drive Products
Sensorless Vector Drives .......................................34
Clean Power Drives ...............................................35
Custom-engineered Drive Solutions ......................36
To order WEB STOCKED items: visit www.BenshawExpress.com
8/17/2019 Ben Shaw Product Catalog
18/1322 - 2To order: call 412-968-0100
GX SERIES
1–5 HP, 230 / 460 V, NEMA 1 / PROTECTED CHASSIS
Standard Low Voltage Drive Products
General Purpose Micro Drives
RATINGS
Constant Torque:1–5 HP @ 460 V1–5 HP @ 230 V
Chassis VFD converts toNEMA 1 with conduit kit
Product Highlights:
The GX series is a compact, economical chassis drive designed for
low horsepower applications.
The GX series has a powerful set of parameters with a simple, easy to
use keypad. The programming structure provides quick, simple setup.
Although small in size, the GX series provides a large amount of digital
I/O for custom applications.
Standard Features:
• Standard I/O: 8 digital inputs,2 analog inputs, 1 analog output,
1 relay output, 1 open collectoroutput
• Digital metering: Output current,output frequency, DC link voltage,motor RPM, output power, outputvoltage, output torque
• Protection: Over current, groundfault, over voltage, current limit,motor overload, output phase loss,over heat, loss of signal, and more
• Communications: ModBus RTU(standard)
• Voltage tolerance: ±10%• Control methods: Open loop
V/Hz, sensorless vector control
• V/Hz patterns: Linear, squared,user programmable V/Hz
• Analog output functions:1 analog output 0 – 10 Vdc.Configurable to motor speed,output current, output voltage,DC link voltage.
• Analog inputs: 1 at 0/4 – 20 mA,1 at 0 – 10 Vdc
• Relay output and open collectoroutput: 1 Form C relay outputand 1 open collector output,programmable to running, faulted,stopped, ready, at speed, high orlow frequency levels, loss of signal,and more
• Digital inputs: 8 digital inputsconfigurable to forward run, reverserun, 3 wire start /stop, reset, jog,preset speeds, motorized potfunction, external trip, alternateramp selections, HOA, and more
• User interface: 4 digit LED display
• Stop methods: Coast, decel,DC injection braking, and optionaldynamic braking
Key Advantages:
• Small, compact design
• Constant torque rated
• Sensorless vector control or V/Hz control
• Standard dynamic brakingtransistor
• Flexible, programmable I/O
• Integral PID control
• Standard ModBus RTU port
• Windows based software
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GX SERIES
CONTROL TERMINAL LAYOUT
Standard Low Voltage Drive Products
General Purpose Micro Drives
T/M Description
MO Multi-function open collector output
MG MO common
24 24 V power supply (100 mA max.)
P1 Multi-function inputterminal (factory setting)
FX: Forward run
P2 RX: Reverse run
CM Input signal common
P3Multi-function input
terminal (factory setting)
BX: Emergency stop
P4 RST: Trip reset
P5 JOG: Jog operationCM Input signal common
P6Multi-function input
terminal (factory setting)
Multi-step freq. — Low
P7 Multi-step freq. — Middle
P8 Multi-step freq. — High
VR 10 V power supply for potentiometer
V1 Freq. setting voltage signal input: -0 – 10 V
I Freq. setting current signal input: 0 – 20 mA
AM Multi-function analog output signal: 0 – 10 V
3A
Multi-function relayoutput terminal
Normally open contact
3B Normally closed contact
3C Common
S+RS485 communication terminal
S–
LEDdisplay
Saveparameters
Statusindicators
Run/stopbuttons
Left/rightup/down
keys
Modbusterminal
ProgrammableI/O
8/17/2019 Ben Shaw Product Catalog
20/1322 - 4To order: call 412-968-0100
GX SERIES
PROTECTED CHASSIS, 1–5 HP, 230 / 460 V
Standard Low Voltage Drive Products
General Purpose Micro Drives
230 V
Model NumberConstant Torque Variable Torque Dimensions (in.)
Weight(lbs.)
H DWHP AmpsHP Amps
RSI-001-GX-2 • 1 4.2 - - 5.0 2.8 5.1 2
RSI-002-GX-2 • 2 6.8 - - 5.0 3.9 5.1 3
RSI-003-GX-2 • 3 9.6 - - 5.0 5.5 6.1 4
RSI-005-GX-2 • 5 15.2 - - 5.0 5.5 6.1 5
RSI-001-GX-4 • 1 2.1 - - 5.0 2.8 5.1 2
RSI-002-GX-4 • 2 3.4 - - 5.0 3.9 5.1 3
RSI-003-GX-4 • 3 4.8 - - 5.0 5.5 6.1 4
RSI-005-GX-4 • 5 7.6 - - 5.0 5.5 6.1 5
GX-NEMA1KIT-A CONDUIT KIT FOR 1 HP GX DRIVE
GX-NEMA1KIT-B CONDUIT KIT FOR 2 HP GX DRIVE
GX-NEMA1KIT-C CONDUIT KIT FOR 3 HP AND 5 HP GX DRIVE
VFD-2M-GX-KEYPAD REMOTE MOUNT KEYPAD AND 2 METER CABLE
• Units are stocked as protected chassis. If NEMA 1 enclosed is required, add NEMA 1 conduit kit.
Conduit kits will need to be installed by customer.
Web stocked
460 V
Model NumberConstant Torque Variable Torque Dimensions (in.) Weight
(lbs.)H DWHP AmpsHP Amps
NEMA 1 CONDUIT KITS
REMOTE KEYPAD
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SG SERIES
BASIC WIRING DIAGRAM
Standard Low Voltage Drive Products
Sensorless Vector Drives
DB UNIT
(option)
R
S
T G
U
V
WE/G
P1P2
Motor
U
V
W
E
ACRMC1MCCB1
M
RSi-SG
N
3 Phase
AC input
5G
NT
Motor thermal
detection
A0
B0 Pulseinput
5G
Sourcing
Mode PNP
Sinking
Mode NPN
CM
M8
M7
M6
M5
M4
M3
M2
M1
24G
24P
24V 4.9mA
SettingSwitch
24G
Default: Speed-L
Default: Speed-M
Default: RST
BX (E-STOP)
Default: JOG
Default: FX
Default: RX
Default: Speed-H
Pulse input method: (A+B), (A)
Input freq: 0Hz~100KHz
5G
I
V1S
V1 0[V]~+12[V]
-12[V]~+12[V]
0/4[mA]~20[mA]
Analog
input
S0
5G
S1
Analog meter
Max output
voltage:12V
Source max: 30mA
Sink max: 20mA
Default: Frequency
Default: Voltage
3A
3C
3B
24G
A1
C1
A2
C2
A3
C3
A4
C424G
C-
C+RS-485
24G
Terminatingresistor
Aux. relays
2424 VDC (50mA max)
Relay outputs
programmable
250Vac, 1A
Fault relay output
250Vac, 1A
Safety stop
(600V only)CN1
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SG SERIES
NEMA 1
Standard Low Voltage Drive Products
Sensorless Vector Drives
Model NumberStandard Duty Heavy Duty Dimensions (in.)
Weight(lbs.)
H DWHP A HP A
Variable Torque
HP A
RSI-007-SG-2B 7.5 24 7.5 22 5 17 11.2 5.9 6.2 11
RSI-010-SG-2B 10 32 10 29 7.5 23 11.2 7.9 7.2 14
RSI-015-SG-2B 15 46 15 42 10 33 11.2 7.9 7.2 14
RSI-020-SG-2B 20 60 20 55 15 44 17.9 9.8 7.9 28
RSI-025-SG-2B 25 74 25 67 20 54 17.9 9.8 7.9 29
RSI-030-SG-2B 30 88 30 80 25 68 23.6 12 9.2 44
RSI-040-SG-2B 40 115 40 105 30 84 23.6 12 9.2 44
Variable Torque = 110% current for 1 minute / Standard Duty = 120% current for 1 minute / Heavy Duty = 150% current for 1 minute
Units ending in a “B” designate NEMA 1. Units not ending in a “B” are protected chassis units.
• Protected chassis only (power terminal covers do not meet NEMA 1).
* DC Link Reactor (internal)
Web stocked
RSI-007-SG-4B 7.5 12 7.5 11 5 8 11.2 5.9 6.2 11
RSI-010-SG-4B 10 16 10 14 7.5 11 11.2 7.9 7.2 14
RSI-015-SG-4B 15 24 15 22 10 17 11.2 7.9 7.2 14
RSI-020-SG-4B 20 30 20 27 15 22 17.9 9.8 7.9 28
RSI-025-SG-4B 25 39 25 35 20 28 17.9 9.8 7.9 29 RSI-030-SG-4B 30 45 30 41 25 34 23.6 12 9.2 44
RSI-040-SG-4B 40 61 40 55 30 44 23.6 12 9.2 44
RSI-050-SG-4B 50 75 50 68 40 55 25.3 12.1 10.5 60
RSI-060-SG-4B 60 91 60 83 50 66 25.3 12.1 10.5 60
RSI-075-SG-4B 75 110 75 100 60 80 25.3 12.1 11.2 64
RSI-100-SG-4B 100 152 100 139 75 111 30.2 14.5 12.1 95
RSI-125-SG-4B 125 183 125 167 100 134 30.2 14.5 12.1 95
RSI-150-SG-4 • * 150 223 150 204 125 164 30.9 20.1 16.6 225
RSI-200-SG-4 • * 200 264 200 242 150 194 30.9 20.1 16.6 225
RSI-250-SG-4 • * 250 325 250 302 200 240 33.9 20.1 16.6 255
RSI-350-SG-4• * 350 432 300 396 250 317 42.5 27.2 17.3 450
RSI-400-SG-4 • * 400 547 400 501 300 401 42.5 27.2 17.3 450
RSI-500-SG-4 • 500 613 450 562 350 450 44.9 30.8 17.4 540
RSI-600-SG-4 • 600 731 500 670 400 536 51.3 36.3 19.5 840
RSI-700-SG-4 • 700 877 600 804 500 643 51.3 36.3 19.5 840
Model NumberStandard Duty Heavy Duty Dimensions (in.)
Weight(lbs.)
H DWHP A HP A
Variable Torque
HP A
230 V
460 V
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SG SERIES
NEMA 1 / PROTECTED CHASSIS
Standard Low Voltage Drive Products
Sensorless Vector Drives
Variable Torque = 110% current for 1 minute / Standard Duty = 120% current for 1 minute / Heavy Duty = 150% current for 1 minute
Units ending in a “B” designate NEMA 1. Units not ending in a “B” are protected chassis units.
• Protected chassis only (power terminal covers do not meet NEMA 1).
* DC Link Reactor
Web stocked
RSI-007-SG-6B 7.5 9 7.5 8.2 5 6.6 14 7.9 7.2 15
RSI-010-SG-6B 10 12 10 11 7.5 9 14 7.9 7.2 16
RSI-015-SG-6B 15 17 15 15.5 10 12 14 7.9 7.2 16
RSI-020-SG-6B 20 23 20 21 15 17 17.9 9.8 7.9 28
RSI-025-SG-6B 25 27 25 24.7 20 19.8 17.9 9.8 7.9 29
RSI-030-SG-6B 30 34 30 31 25 25 23.6 12 9.2 44
RSI-040-SG-6B 40 43 40 39 30 31.5 23.6 12 9.2 44
RSI-050-SG-6B 50 55 50 50 40 43 25.3 11.8 11.5 71
RSI-060-SG-6B 60 64 60 58.6 50 55 25.3 11.8 11.5 71
RSI-075-SG-6B 75 80 75 73 60 64 25.3 11.8 11.5 71
RSI-100-SG-6B 100 104 100 95 75 80 30.2 14.6 13.3 102
RSI-125-SG-6B 125 128 125 117 100 104 30.2 14.6 13.3 102
RSI-150-SG-6 • * 150 150 150 137 125 128 30.9 20 16.6 225
RSI-200-SG-6 • * 200 200 200 184 150 147 33.9 20 16.6 255
RSI-250-SG-6 • * 250 242 250 222 150 177 33.9 20 16.6 255
RSI-350-SG-6 • * 350 333 300 305 250 244 42.5 27.2 17.7 450
RSI-400-SG-6 • * 400 424 400 389 300 311 42.5 27.2 17.7 450
Model NumberStandard Duty Heavy Duty Dimensions (in.)
Weight(lbs.)
H DWHP A HP A
Variable Torque
HP A
600 V
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SG SERIES
OPTIONS
Standard Low Voltage Drive Products
Sensorless Vector Drives
VFD-RSI-SG-4-20-MA 4 - 20 MA OUTPUT CARD, ADDS (2) 4-20 MA OUTPUTS
Dynamic Brake Transistor Modules
Catalog Number Description
Fieldbus Communication Cards
Catalog Number Description
Display / Keypad Remote Mounting
Catalog Number Description
Analog Output Card
Catalog Number Description
VFD-RSI-DBU-020-2 230V DYNAMIC BRAKING TRANSISTOR FOR 1 – 20 HP VFD, 10% DUTY CYCLE
VFD-RSI-DBU-030-2 230V DYNAMIC BRAKING TRANSISTOR FOR 25 – 30 HP VFD, 10% DUTY CYCLE
VFD-RSI-DBU-050-2 230V DYNAMIC BRAKING TRANSISTOR FOR 40 – 50 HP VFD, 10% DUTY CYCLE
VFD-RSI-DBU-020-4 460V DYNAMIC BRAKING TRANSISTOR FOR 1 – 20 HP VFD, 10% DUTY CYCLE
VFD-RSI-DBU-030-4 460V DYNAMIC BRAKING TRANSISTOR FOR 25 – 30 HP VFD, 10% DUTY CYCLE
VFD-RSI-DBU-050-4 460V DYNAMIC BRAKING TRANSISTOR FOR 40 – 50 HP VFD, 10% DUTY CYCLE
VFD-RSI-DBU-075-4 460V DYNAMIC BRAKING TRANSISTOR FOR 60 – 75 HP VFD, 10% DUTY CYCLE
VFD-RSI-DBU-100-4 460V DYNAMIC BRAKING TRANSISTOR FOR 100 HP VFD, 10% DUTY CYCLE
PC-400001-00 DEVICENET COMMUNICATION BOARD KIT, SG VFD
PC-400002-00 PROFIBUS COMMUNICATION BOARD KIT, SG VFD
PC-400003-00 LONWORKS COMMUNICATION BOARD KIT, SG VFD
PC-400004-00 BACNET COMMUNICATION BOARD KIT, SG VFD
PC-400005-00 MODBUS TCP COMMUNICATION BOARD KIT, SG VFD
LCD-100000-00 REPLACEMENT DISPLAY/KEYPAD
VFD-2M-RE-CABLE-SG 2 METER KEYPAD CABLE
VFD-3M-RE-CABLE-SG 3 METER KEYPAD CABLE
VFD-5M-RE-CABLE-SG 5 METER KEYPAD CABLE
VFD-KEYPAD-SG-BEZEL BEZEL, FOR SG KEYPAD, REMOTE MOUNTING
VFD-KEYPAD-SG-BLANK KEYPAD BLANK, INSTALLS IN DRIVE WHEN KEYPAD IS REMOTE
• For HP greater than 100 HP or duty cycle greater than 10%, consult factory.
8/17/2019 Ben Shaw Product Catalog
26/1322 - 10To order: call 412-968-0100
SGP SERIES
STANDARD DUTY / HEAVY DUTY
Built-To-Order, 2 Week Shipment
Packaged Drives
Highlights:
Benshaw’s Built-To-Order pack-
aged drives meet UL and CE
approvals and are available withstandard (7.5–125 HP) and heavy
duty (5–100 HP) ratings to meet
your drive requirements.
Key Advantages:
• Standard and heavy duty ratings
• UL and CE approvals
• Pre-designed options configurableto your application
RATINGS
Standard Duty:
7.5–40 HP @ 230 V7.5–125 HP @ 460 V
Heavy Duty:
5–30 HP @ 230 V5–100 HP @ 460 V
Standard Features:
• NEMA 12 ventilated enclosurewith fans and filters
• SG Series Sensorless Vector Drive
• User terminal strip
• Door mounted keypad
• Control power transformer• User input and output power
connections
• -10°–40° C operating environmenttemperature range
• -20°–65° C storage temperature
Options:
• Circuit breaker
• Disconnect fused or unfused
• Input line reactor
• Output reactor
• 3 contactor bypass
• Door mounted operator station(6 configurations)
OPERATING CONDITIONS
Operating Temperature:-10–40°C
Storage Temperature:-20°C–65°C
Humidity:Less than 90% RH max(non-condensing)
Altitude:3,300 ft. max.
Bypasscontactor
Input circuitbreaker and
disconnect
SG Seriessensorlessvector drive
NEMA 12ventilatedenclosure
Controlpower
transformer
Userterminal
strip
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Built-To-Order, 2 Week Shipment
Packaged DrivesSGP SERIES
PART NUMBER ASSEMBLER
12005 SDSGP NC 13B A 2
Enclosure
12 = NEMA 12 V
Door Mounted Devices
1 = None
2 = Start/stop PB, reset PB,
HOA switch, speed pot
3 = Option 2 plus power ON,
VFD running, VFD fault light
4 = Start/stop PB, fault reset PB,
HOA switch, speed pot,
jog PB, fwd/rev switch,
VFD fault light
5 = VFD/Off/bypass switch,
bypass running light
6 = Start/stop PB, reset PB,HOA switch, speed pot, VFD
running light, VFD/off/bypass
switch, bypass running light
Bypass Type
NN = None
3B = 3 Contactor bypass
Reactor Options
A = No reactors
B = Input reactor
C = Output reactor
D = Input and output reactor
SG Built-To-Order
Packaged Drives
Horsepower
005 = 5 HP
007 = 7.5 HP
010 = 10 HP
015 = 15 HP
020 = 20 HP
025 = 25 HP
030 = 30 HP
040 = 40 HP
050 = 50 HP
060 = 60 HP
075 = 75 HP
125 = 125 HP
Voltage
2 = 230 V
4 = 460 V
Duty Type
SD = 120% 1 min std duty
HD = 150% 1 min heavy duty
Disconnect Option
NC = Non-combination
CB = Circuit breaker
FD = Fusible disconnect
CF = Non-fused disconnect
IF = Inline fuse
8/17/2019 Ben Shaw Product Catalog
28/1322 - 12To order: call 412-968-0100
SGP SERIES
STANDARD DUTY RATED 120% O/L FOR 1 MINUTE
Built-To-Order, 2 Week Shipment
Packaged Drives
SGP0072SDXXXXXX12 7.5 22 30 24 16 90
SGP0102SDXXXXXX12 10 28 30 24 16 93
SGP0152SDXXXXXX12 15 42 36 30 16 99
SGP0202SDXXXXXX12 20 54 36 30 16 104
SGP0252SDXXXXXX12 25 68 36 30 16 110
SGP0302SDXXXXXX12 30 80 36 30 16 148
SGP0402SDXXXXXX12 40 104 36 30 16 158
SGP0074SDXXXXXX12 7.5 11 30 24 16 90
SGP0104SDXXXXXX12 10 14 30 24 16 93
SGP0154SDXXXXXX12 15 21 30 24 16 99
SGP0204SDXXXXXX12 20 27 30 24 16 104
SGP0254SDXXXXXX12 25 34 30 24 16 110
SGP0304SDXXXXXX12 30 40 36 30 16 148
SGP0404SDXXXXXX12 40 52 36 30 16 158
SGP0504SDXXXXXX12 50 65 36 30 16 174
SGP0604SDXXXXXX12 60 77 36 30 16 174
SGP0754SDXXXXXX12 75 96 36 30 16 178
SGP1004SDXXXXXX12 * 100 125 46 30 16 259
SGP1254SDXXXXXX12 * 125 156 46 30 16 259
230 Vac, 3-Phase Input and Output, 50/60 Hz Input, NEMA 12 Ventilated
Model NumberDimensions (in.)
Weight(lbs.)
H DWHP A
460 Vac, 3-Phase Input and Output, 50/60 Hz Input, NEMA 12 Ventilated
Model NumberDimensions (in.)
Weight(lbs.)
H DWHP A
* Dimensions will increase to 70x30x18 for units with three contactor bypass.
• Refer to page 2-11 for Disconnect Options, Reactor Options, Bypass Type, and Door Mounting Devices
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SGP SERIES
HEAVY DUTY RATED 150% O/L FOR 1 MINUTE
Built-To-Order, 2 Week Shipment
Packaged Drives
SGP0052HDXXXXXX12 5 17 30 24 16 90
SGP0072HDXXXXXX12 7.5 23 30 24 16 90
SGP0102HDXXXXXX12 10 33 30 24 16 93
SGP0152HDXXXXXX12 15 44 36 30 16 99
SGP0202HDXXXXXX12 20 54 36 30 16 104
SGP0252HDXXXXXX12 25 68 36 30 16 110
SGP0302HDXXXXXX12 30 84 36 30 16 148
* Dimensions will increase to 70x30x18 for units with three contactor bypass.
• Refer to page 2-11 for Disconnect Options, Reactor Options, Bypass Type, and Door Mounting Devices
SGP0054HDXXXXXX12 5 8 30 24 16 90
SGP0074HDXXXXXX12 7.5 11 30 24 16 90
SGP0104HDXXXXXX12 10 14 30 24 16 93
SGP0154HDXXXXXX12 15 21 30 24 16 99
SGP0204HDXXXXXX12 20 27 30 24 16 104
SGP0254HDXXXXXX12 25 34 36 30 16 110
SGP0304HDXXXXXX12 30 40 36 30 16 148
SGP0404HDXXXXXX12 40 52 36 30 16 158
SGP0504HDXXXXXX12 50 65 36 30 16 174
SGP0604HDXXXXXX12 60 77 36 30 16 174
SGP0754HDXXXXXX12 * 75 96 46 30 16 178
SGP1004HDXXXXXX12 * 100 125 46 30 16 259
230 Vac, 3-Phase Input and Output, 50/60 Hz Input, NEMA 12 Ventilated
Model NumberDimensions (in.)
Weight(lbs.)
H DWHP A
460 Vac, 3-Phase Input and Output, 50/60 Hz Input, NEMA 12 Ventilated
Model NumberDimensions (in.)
Weight(lbs.)
H DWHP A
8/17/2019 Ben Shaw Product Catalog
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SGP SERIES
MODULAR CONTROL OPTIONS
Built-To-Order, 2 Week Shipment
Packaged Drives
Keypad • • • • • •
Start pB • • • •
Stop pB • • • •
reSet pB • • • •
Hoa SwitcH • • • •
Speed pot • • • •
run LigHt • •
FauLt LigHt • •
power on LigHt •
Jog pB •
Fwd/reV SwitcH •
VFd/oFF BypaSS SwitcH • •
BypaSS running LigHt • •
• If selecting a unit with bypass, you must select either option 5 or 6.
• Door mounted keypad is standard.
Options CO1 CO2 CO3 CO4 CO5 CO6
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S4 SERIES
STANDARD DUTY / HEAVY DUTY
Standard Low Voltage Drive Products
NEMA 4X Washdown / NEMA 12 Sensorless Vector Drives
Highlights:
The S4 Series is a line of high performance NEMA 4X washdown /
NEMA 12 variable frequency drives. Benshaw’s S4 variable frequency
drives are built to withstand the harshest environments and hold up
under your most demanding pressure washing applications. All S4
Series drives combine a simple user interface with an array of features
and are suited to almost any indoor environment.
S4 variable frequency drives come standard with over 180 configu-
rable parameters to match specific application and interface require-
ments.
A standard dynamic braking transistor and resistor are also included
for regenerative applications.
Standard Features:
• NEMA 4X IP66 washdownenclosure*
• Standard I/O: 10 digital inputs,2 analog inputs, 2 analog outputs,2 relay outputs, 2 open collector
outputs, 1 pulsed output
• Digital metering: Output current,output voltage, power, MWh meter,run time, power on time, busvoltage, output frequency, and more
• Communications: ModBus RTU (standard)
• Voltage tolerance: ±10%
RATINGS
Constant Torque:
1 HP @ 115 V1–20 HP @ 230 V1–200 HP @ 460 / 600 V
Key Advantages:
• NEMA 4X IP66 washdown dutyenclosure*
• Standard braking transistor andresistor
• Sensorless vector control
• Standard and Heavy Duty ratings
• LCD plain English display
• Simple, easy-to-use interface
• Standard ModBus communicationport
• Integral PI control
• Control methods: V/Hz, sensorlessvector, slip compensation
• V/Hz pattern: Linear, fan andpump, 2-step
• Analog output functions: 1 at 0 – 10 Vdc, 1 at 0 /4-20 mA.Configurable to motor speed,output current, output voltage, DClink voltage, output power, outputtorque, PID
• Analog inputs: 0 – 10 Vdc, 0/4-20mA, –10 Vdc to 10 Vdc, pulse traininput
• Relay outputs: Running, forward,reverse, ready, faulted, at speed,keypad control, adjustable torquelevels, adjustable current levels,PID limits, loss of reference, timers
• Digital inputs: 10 digital inputs.configurable to run, preset speeds,
jogging, PID disable, fault reset,drive enable, timers, motorized pot,and more
• User interface: 2 line LCD display,16 characters per line
• Braking functions: Decel, coast,DC injection, dynamic braking(internal IGBT and resistor)
* Units 1–100 HP are NEMA 4X.
Units 125–200 HP are NEMA 12.
8/17/2019 Ben Shaw Product Catalog
32/1322 - 16To order: call 412-968-0100
Standard Low Voltage Drive Products
NEMA 4X Washdown / NEMA 12 Sensorless Vector DrivesS4 SERIES
BASIC WIRING DIAGRAM
+24 Vdc
Forward Run
Reverse Run
Jog
Digital Input #1
Digital Input #2
Digital Input #3
Digital Input #4
Digital Input #5
External Fault
Relay #2
Relay #1
Digital Output #1
Digital Output #2
Pulse Train Output
Common
Common
4 – 20 mA output
Analog Common
0 – 10 Vdc Output
Analog Common
4 – 20 mA input
0 – 10 Vdc Input
0 – 10 Vdc Input
Enable
+24 NC2
RC2
NO2
NC1
RC1
NO1
DO1
DO2
DOQ
dcom
dcom
Imet
acom
acom
Vmet
FWD
REV
R/J
DI1
DI2
DI3
DI4
DI5
MOL
EN
dcom
cin+
cin-
+10
Vin1
acom
Vin2
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Standard Low Voltage Drive Products
NEMA 4X Washdown Sensorless Vector DrivesS4 SERIES
RSI-001-S4-2W 1 4.2 0.5 2.5 9.5 6.5 6.1 9
RSI-002-S4-2W 2 6.8 1 4.8 9.5 6.5 6.1 9
RSI-003-S4-2W 3 9.6 2 7.8 9.5 6.5 8.5 9
RSI-005-S4-2W 5 15.2 3 11 12 8.7 6.5 14
RSI-007-S4-2W 7.5 22 5 17.5 12 8.7 6.5 14
RSI-010-S4-2W 10 28 7.5 25.3 17.4 10.8 7.9 30
RSI-015-S4-2W 15 42 10 37.2 17.4 10.8 7.9 30 RSI-020-S4-2W 20 54 15 48.3 20.2 11.3 11.7 50
RSI-025-S4-2W 25 68 20 62.1 20.2 11.3 11.7 50
RSI-001-S4-1SW • 1 4.2 0.5 2.5 9.5 6.5 6.1 9
•
Single phase 110 V input / 3 phase 230 V output Web stocked
Model NumberStandard Duty Heavy Duty Dimensions (in.)
Weight(lbs.)
H DWHP A HP A
Model NumberStandard Duty Heavy Duty Dimensions (in.)
Weight(lbs.)
H DWHP A HP A
110 V Input / 230 V Output
230 V
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S4 SERIES
Standard Low Voltage Drive Products
NEMA 4X Washdown / NEMA 12 Sensorless Vector Drives
Web Stocked
* Units ending in “D” are NEMA 12 and not washdown
RSI-001-S4-4W 1 2.1 0.5 1.1 9.5 6.5 6.1 9
RSI-002-S4-4W 2 3.4 1 2.1 9.5 6.5 6.1 9
RSI-003-S4-4W 3 4.8 2 3.4 9.5 6.5 8.5 9
RSI-005-S4-4W 5 7.6 3 4.8 12 8.7 6.5 14
RSI-007-S4-4W 7.5 11 5 7.6 12 8.7 6.5 14
RSI-010-S4-4W 10 14 7.5 11 12 8.7 6.5 14
RSI-015-S4-4W 15 21 10 14 17.4 10.8 7.9 30 RSI-020-S4-4W 20 27 15 21 17.4 10.8 7.9 30
RSI-025-S4-4W 25 34 20 27 17.4 10.8 7.9 30
RSI-030-S4-4W 30 40 25 34 17.4 10.8 7.9 30
RSI-040-S4-4W 40 52 30 40 20.2 11.3 11.7 50
RSI-050-S4-4W 50 65 40 52 20.2 11.3 11.7 50
RSI-060-S4-4W 60 77 50 65 29.4 12.9 13.8 95
RSI-075-S4-4W 75 96 60 77 29.4 12.9 13.8 95
RSI-100-S4-4W 100 124 75 96 29.4 12.9 13.8 95
RSI-125-S4-4D * 125 156 100 124 50.5 16.5 18 305
RSI-150-S4-4D * 150 180 125 156 50.5 16.5 18 305
RSI-200-S4-4D * 200 240 150 180 50.5 16.5 18 305
Model NumberStandard Duty Heavy Duty Dimensions (in.)
Weight(lbs.)
H DWHP A HP A
460 V
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Standard Low Voltage Drive Products
NEMA 4X Washdown / NEMA 12 Sensorless Vector DrivesS4 SERIES
* Units ending in “D” are NEMA 12 and not washdown
RSI-001-S4-6W 1 1.7 0.5 0.9 12 8.7 6.5 14
RSI-002-S4-6W 2 2.7 1 1.7 12 8.7 6.5 14
RSI-003-S4-6W 3 3.9 2 2.7 12 8.7 6.5 14
RSI-005-S4-6W 5 6.1 3 3.9 12 8.7 6.5 14
RSI-007-S4-6W 7.5 9 5 6.1 12 8.7 6.5 14
RSI-010-S4-6W 10 11 7.5 9 12 8.7 6.5 14
RSI-015-S4-6W 15 17 10 11 17.4 10.8 7.9 30RSI-020-S4-6W 20 22 15 17 17.4 10.8 7.9 30
RSI-025-S4-6W 25 27 20 22 17.4 10.8 7.9 30
RSI-030-S4-6W 30 32 25 27 17.4 10.8 7.9 30
RSI-040-S4-6W 40 41 30 32 20.2 11.3 11.7 50
RSI-050-S4-6W 50 52 40 41 20.2 11.3 11.7 50
RSI-060-S4-6W 60 68 50 52 29.4 12.9 13.8 95
RSI-075-S4-6W 75 82 60 62 29.4 12.9 13.8 95
RSI-100-S4-6W 100 107 75 77 29.4 12.9 13.8 95
RSI-125-S4-6D * 125 125 100 99 50.5 16.5 18 305
RSI-150-S4-6D * 150 144 125 125 50.5 16.5 18 305
RSI-200-S4-6D * 200 192 150 140 50.5 16.5 18 305
Model NumberStandard Duty Heavy Duty Dimensions (in.)
Weight(lbs.)
H DWHP A HP A
600 V
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BRKT-100646-00 FINS OUT MOUNTING BRACKET, 40 HP, 50 HP (FRAME SIZE 3)
BRKT-100645-00 FINS OUT MOUNTING BRACKET, 60 HP, 75 HP AND 100 HP (FRAME SIZE 4)
BRKT-100134-03 FINS OUT MOUNTING BRACKET, 125 HP, 150 HP AND 200 HP (FRAME SIZE 5)
Standard Low Voltage Drive Products
NEMA 4X Washdown / NEMA 12 Sensorless Vector DrivesS4 SERIES
OPTIONS
Display / Keypad Remote Mounting Options
Catalog Number Description
Display / Keypad ReplacementCatalog Number Description
Drive Mounting Options
Catalog Number Description
VFD-S4-REMOTE-KEYPAD-KIT INCLUDES REMOTE KEYPAD, INTERFACE BOARD AND 2M CABLE
VFD-XBLANKKPS0 KEYPAD BLANK, SIZE 0 & 2, INSTALLS IN DRIVE WHEN KEYPAD IS REMOTE
VFD-XBLANKKPS1 KEYPAD BLANK, SIZE 1, INSTALLS IN DRIVE WHEN KEYPAD IS REMOTE
VFD-XBLANKKPS3 KEYPAD BLANK, SIZE 3, 4 AND 5, INSTALLS IN DRRIVE WHEN KEYPAD IS REMOTE
VFD-S4-100FT-REMOTEKIT-A 100 FOOT REMOTE DISPLAY KIT, 30 HP AND BELOW
VFD-S4-100FT-REMOTEKIT-B 100 FOOT REMOTE DISPLAY KIT, 40 HP AND ABOVE
LCD-S4KEYPADS0R REPLACEMENT KEYPAD/DISPLAY, S4 VFD, SIZE 0 AND 2
LCD-S4KEYPADS1R REPLACEMENT KEYPAD/DISPLAY, S4 VFD, SIZE 1
VFD-RSI-S4-REMOTEKEYPAD REPLACEMENT KEYPAD/DISPLAY, FOR FRAME SIZE 3, 4, AND 5 AND REMOTE
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3% IMPEDANCE
Standard Low Voltage Drive Options
Input Line Reactors
• Line reactors reduce harmonics and protect the variable frequency drive from input power quality problems.
They are also required on applications where the transformer impedance exceeds 10 times the kVA rating of the drive.
230 V
Model Number
Open Enclosed (NEMA 1)
Dimensions (in.)Weight(lbs.)
H DWHP A
REA-KDRA25L REA-KDRA25L-C1 1 4.6 6.5 8 6 8
REA-KDRA27L REA-KDRA27L-C1 2 7.5 6.5 8 6 8
REA-KDRA28L REA-KDRA28L-C1 3 10.6 6.5 8 6 8
REA-KDRB22L REA-KDRB22L-C1 5 16.7 6.5 8 6 12
REA-KDRB23L REA-KDRB23L-C2 7.5 24.2 7.5 10 7 14
REA-KDRD25L REA-KDRD25L-C2 10 30.8 7.5 10 7 18
REA-KDRD24L REA-KDRD24L-C2 15 46.2 7.5 10 7 18REA-KDRD26L REA-KDRD26L-C2 20 59.4 7.5 10 7 18
REA-KDRC22L REA-KDRC22L-C2 25 74.8 7.5 10 7 21
REA-KDRF24L REA-KDRF24L-C4 30 88 15.5 15 13 65
REA-KDRF25L REA-KDRF25L-C4 40 114 15.5 15 13 65
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3% IMPEDANCE
Standard Low Voltage Drive Options
Input Line Reactors
• Line reactors reduce harmonics and protect the variable frequency drive from input power quality problems.
They are also required on applications where the transformer impedance exceeds 10 times the kVA rating of the drive.
480 V
Model Number
Open Enclosed (NEMA 1)
Dimensions (in.)Weight(lbs.)
H DWHP A
REA-KDRA8L REA-KDRA8L-C1 1 2.1 6.5 8 6 8
REA-KDRA1L REA-KDRA1L-C1 2 3.4 6.5 8 6 8
REA-KDRA2L REA-KDRA2L-C1 3 4.8 6.5 8 6 8
REA-KDRA3L REA-KDRA3L-C1 5 7.6 6.5 8 6 8
REA-KDRA4L REA-KDRA4L-C1 7.5 11 6.5 8 6 8
REA-KDRA5L REA-KDRA5L-C1 10 14 6.5 8 6 9
REA-KDRB2L REA-KDRB2L-C1 15 21 6.5 8 6 12REA-KDRB1L REA-KDRB1L-C1 20 27 6.5 8 6 12
REA-KDRD1L REA-KDRD1L-C2 25 34 7.5 10 7 16
REA-KDRD2L REA-KDRD2L-C2 30 40 7.5 10 7 16
REA-KDRC1L REA-KDRC1L-C2 40 52 7.5 10 7 21
REA-KDRF2L REA-KDRF2L-C3 50 65 9 12 8 37
REA-KDRF4L REA-KDRF4L-C3 60 77 9 12 8 42
REA-KDRF3L REA-KDRF3L-C4 75 96 15.5 15 13 65
REA-KDRH3L REA-KDRH3L-C4 100 124 15.5 15 13 65
REA-KDRH2L REA-KDRH2L-C4 125 156 15.5 15 13 75
REA-KDRH1L REA-KDRH1L-C4 150 180 15.5 15 13 75
REA-KDRG3L REA-KDRG3L-C4 200 240 15.5 15 13 100
REA-KDRG1L REA-KDRG1L-C4 250 302 15.5 15 13 100
REA-KDRG2L REA-KDRG2L-C4 300 361 15.5 15 13 100
REA-KDRJ2L REA-KDRJ2L-C5 350 414 18.5 20 16 120
REA-KDRJ1L REA-KDRJ1L-C5 400 477 18.5 20 16 120
REA-KDRL2L REA-KDRL2L-C5 500 590 18.5 20 16 160
REA-KDRL3L REA-KDRL3L-C5 600 720 18.5 20 16 205
REA-KDRS1L REA-KDRS1L-C7 700 840 36 28.5 30.3 318
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3% IMPEDANCE
Standard Low Voltage Drive Options
Input Line Reactors
600 V
Model Number
Open Enclosed (NEMA 1)
Dimensions (in.)Weight(lbs.)
H DWHP A
• Line reactors reduce harmonics and protect the variable frequency drive from input power quality problems.
They are also required on applications where the transformer impedance exceeds 10 times the kVA rating of the drive.
REA-KDRA50L REA-KDRA50L-C1 1 1.7 6.5 8 6 8
REA-KDRA46L REA-KDRA46L-C1 2 2.7 6.5 8 6 8
REA-KDRA52L REA-KDRA52L-C1 3 3.9 6.5 8 6 8
REA-KDRA47L REA-KDRA47L-C1 5 6.1 6.5 8 6 8
REA-KDRA48L REA-KDRA48L-C1 7.5 9 6.5 8 6 8
REA-KDRA49L REA-KDRA49L-C1 10 11 6.5 8 6 9
REA-KDRB45L REA-KDRB45L-C1 15 17 6.5 8 6 12REA-KDRB44L REA-KDRB44L-C1 20 22 6.5 8 6 12
REA-KDRB43L REA-KDRB43L-C1 25 27 6.5 8 6 12
REA-KDRD42L REA-KDRD42L-C2 30 32 7.5 10 7 18
REA-KDRC43L REA-KDRC43-C2 40 41 7.5 10 7 21
REA-KDRC44L REA-KDRC44L-C2 50 52 7.5 10 7 21
REA-KDRF46L REA-KDRF46L-C3 60 62 9 12 8 42
REA-KDRF47L REA-KDRF47L-C3 75 77 9 12 8 42
REA-KDRF45L REA-KDRF45L-C4 100 99 15.5 15 13 65
REA-KDRH43L REA-KDRH43L-C4 125 125 15.5 15 13 80
REA-KDRH44L REA-KDRH44L-C4 150 144 15.5 15 13 80
REA-KDRI42L REA-KDRI42L-C4 200 192 15.5 15 13 85
REA-KDRG47L REA-KDRG47L-C4 250 242 15.5 15 13 100
REA-KDRG45L REA-KDRG45L-C4 300 289 15.5 15 13 100
REA-KDRJ45L REA-KDRJ45L-C5 350 336 18.5 20 16 120
REA-KDRJ43L REA-KDRJ43L-C5 400 382 18.5 20 16 120
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Standard Low Voltage Drive Options
Input Line Reactors5% IMPEDANCE
240 V
Model Number
Open Enclosed (NEMA 1)
Dimensions (in.)Weight(lbs.)
H DWHP A
REA-KDRA25H REA-KDRA25H-C1 1 4.6 6.5 8 6 8
REA-KDRA26H REA-KDRA26H-C1 2 7.5 6.5 8 6 8
REA-KDRA28H REA-KDRA28H-C1 3 10.6 6.5 8 6 8
REA-KDRB25H REA-KDRB25H-C1 5 16.7 6.5 8 6 12
REA-KDRB26H REA-KDRB26H-C1 7.5 24.2 6.5 8 6 12
REA-KDRD21H REA-KDRD21H-C2 10 30.8 7.5 10 7 18
REA-KDRD22H REA-KDRD22H-C2 15 46.2 7.5 10 7 18REA-KDRC22H REA-KDRC22H-C2 20 59.4 7.5 10 7 21
REA-KDRF28H REA-KDRF28H-C3 25 74.8 9 12 8 42
REA-KDRF25H REA-KDRF25H-C4 30 88 15.5 15 13 65
REA-KDRF26H REA-KDRF26H-C4 40 114 15.5 15 13 65
• Line reactors reduce harmonics and protect the variable frequency drive from input power quality problems.
They are also required on applications where the transformer impedance exceeds 10 times the kVA rating of the drive.
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Standard Low Voltage Drive Options
Input Line Reactors5% IMPEDANCE
480 V
Model Number
Open Enclosed (NEMA 1)
Dimensions (in.)Weight(lbs.)
H DWHP A
REA-KDRA8H REA-KDRA8H-C1 1 2.1 6.5 8 6 8
REA-KDRA1H REA-KDRA1H-C1 2 3.4 6.5 8 6 8
REA-KDRA2H REA-KDRA2H-C1 3 4.8 6.5 8 6 8
REA-KDRA3H REA-KDRA3H-C1 5 7.6 6.5 8 6 8
REA-KDRA4H REA-KDRA4H-C1 7.5 11 6.5 8 6 9
REA-KDRA5H REA-KDRA5H-C1 10 14 6.5 8 6 9
REA-KDRB2H REA-KDRB2H-C1 15 21 6.5 8 6 11REA-KDRC3H REA-KDRC3H-C1 20 27 6.5 8 6 19
REA-KDRC1H REA-KDRC1H-C2 25 34 7.5 10 7 21
REA-KDRE2H REA-KDRE2H-C2 30 40 7.5 10 7 22
REA-KDRF4H REA-KDRF4H-C3 40 52 9 12 8 37
REA-KDRF1H REA-KDRF1H-C3 50 65 9 12 8 37
REA-KDRF2H REA-KDRF2H-C3 60 77 9 12 8 37
REA-KDRH2H REA-KDRH2H-C4 75 96 15.5 15 13 80
REA-KDRI2H REA-KDRI2H-C4 100 124 15.5 15 13 87
REA-KDRG3H REA-KDRG3H-C4 125 156 15.5 15 13 90
REA-KDRG1H REA-KDRG1H-C4 150 180 15.5 15 13 90
REA-KDRJ1H REA-KDRJ1H-C5 200 240 18.5 20 16 120
REA-KDRL1H REA-KDRL1H-C5 250 302 18.5 20 16 160
REA-KDRL2H REA-KDRL2H-C5 300 361 18.5 20 16 145
REA-KDRL3H REA-KDRL3H-C5 350 414 18.5 20 16 150
REA-KDRL4H REA-KDRL4H-C5 400 477 18.5 20 16 160
REA-KDRL6H REA-KDRL6H-C5 500 590 18.5 20 16 170
REA-KDRS1H REA-KDRS1H-C7 600 720 36 28.5 30.3 420
REA-KDRS2H REA-KDRS2H-C7 700 840 36 28.5 30.3 420
• Line reactors reduce harmonics and protect the variable frequency drive from input power quality problems.
They are also required on applications where the transformer impedance exceeds 10 times the kVA rating of the drive.
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Standard Low Voltage Drive Options
Input Line Reactors5% IMPEDANCE
600 V
Model Number
Open Enclosed (NEMA 1)
Dimensions (in.)Weight(lbs.)
H DWHP A
REA-KDRA50H REA-KDRA50H-C1 1 1.7 6.5 8 6 8
REA-KDRA43H REA-KDRA43H-C1 2 2.7 6.5 8 6 8
REA-KDRA44H REA-KDRA44H-C1 3 3.9 6.5 8 6 8
REA-KDRA45H REA-KDRA45H-C1 5 6.1 6.5 8 6 8
REA-KDRB42H REA-KDRB42H-C2 7.5 9 7.5 10 7 14
REA-KDRB43H REA-KDRB43H-C2 10 11 7.5 10 7 14
REA-KDRB44H REA-KDRB44H-C2 15 17 7.5 10 7 14REA-KDRD41H REA-KDRD41H-C2 20 22 7.5 10 7 18
REA-KDRC43H REA-KDRC43H-C2 25 27 7.5 10 7 21
REA-KDRE42H REA-KDRE42H-C2 30 32 7.5 10 7 22
REA-KDRF44H REA-KDRF44H-C3 40 41 9 12 8 42
REA-KDRF45H REA-KDRF45H-C3 50 52 9 12 8 42
REA-KDRH43H REA-KDRH43H-C4 60 62 15.5 15 13 80
REA-KDRH42H REA-KDRH42H-C4 75 77 15.5 15 13 80
REA-KDRI41H REA-KDRI41H-C4 100 99 15.5 15 13 85
REA-KDRG44H REA-KDRG44H-C4 125 125 15.5 15 13 100
REA-KDRG45H REA-KDRG45H-C4 150 144 15.5 15 13 100
REA-KDRJ41H REA-KDRJ41H-C5 200 192 18.5 20 16 120
REA-KDRL46H REA-KDRL46H-C5 250 242 18.5 20 16 160
REA-KDRL47H REA-KDRL47H-C5 300 289 18.5 20 16 160
REA-KDRL48H REA-KDRL48H-C5 350 336 18.5 20 16 160
REA-KDRL49H REA-KDRL49H-C5 400 382 18.5 20 16 160
• Line reactors reduce harmonics and protect the variable frequency drive from input power quality problems.
They are also required on applications where the transformer impedance exceeds 10 times the kVA rating of the drive.
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Standard Low Voltage Drive Options
Output Reactors
REA-KDRA1P REA-KDRA1P-C1 2 3.4 8 6.5 8 6
REA-KDRA2P REA-KDRA2P-C1 3 4.8 8 6.5 8 6
REA-KDRA3P REA-KDRA3P-C1 5 7.6 8 6.5 8 6
REA-KDRA4P REA-KDRA4P-C1 7.5 11 9 6.5 8 6
REA-KDRB1P REA-KDRB1P-C1 10 14 11 6.5 8 6
REA-KDRD1P REA-KDRD1P-C2 15 21 16 7.5 10 7
REA-KDRD2P REA-KDRD2P-C2 20 27 16 7.5 10 7REA-KDRD3P REA-KDRD3P-C2 25 34 18 7.5 10 7
REA-KDRD4P REA-KDRD4P-C2 30 40 18 7.5 10 7
REA-KDRC1P REA-KDRC1P-C2 40 52 21 7.5 10 7
REA-KDRF1P REA-KDRF1P-C3 50 65 37 9 12 8
REA-KDRF2P REA-KDRF2P-C3 60 77 37 9 12 8
REA-KDRF3P REA-KDRF3P-C4 75 96 65 15.5 15 13
REA-KDRH1P REA-KDRH1P-C4 100 124 75 15.5 15 13
REA-KDRI1P REA-KDRI1P-C4 125 156 85 15.5 15 13
REA-KDRI2P REA-KDRI2P-C4 150 180 90 15.5 15 13
REA-KDRG1P REA-KDRG1P-C4 200 240 95 15.5 15 13
REA-KDRJ1P REA-KDRJ1P-C5 250 302 120 18.5 20 16
REA-KDRJ2P REA-KDRJ2P-C5 300 361 120 18.5 20 16
REA-KDRL1P REA-KDRL1P-C5 350 414 135 18.5 20 16
REA-KDRL2P REA-KDRL2P-C5 400 477 145 18.5 20 16
REA-KDRL3P REA-KDRL3P-C5 450 515 150 18.5 20 16
REA-KDRL4P REA-KDRL4P-C5 500 590 150 18.5 20 16
480 V
Model Number
Open Enclosed (NEMA 1)
Dimensions (in.)Weight(lbs.)
H DWHP A
1.5% IMPEDANCE
• 230 V drives/motors can operate with extended lead lengths (500 ft. or involves
multiple motors from one drive, use an appropiately sized (current) 480 V reactor or a long lead fillter.
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1.5% IMPEDANCE
Standard Low Voltage Drive Options
Output Reactors
600 V
Model Number
Open Enclosed (NEMA 1)
Dimensions (in.)Weight(lbs.)
H DWHP A
REA-KDRA31P REA-KDRA31P-C1 2 2.7 8 6.5 8 6
REA-KDRA35P REA-KDRA35P-C1 3 3.9 8 6.5 8 6
REA-KDRA33P REA-KDRA33P-C1 5 6.1 8 6.5 8 6
REA-KDRA34P REA-KDRA34P-C1 7.5 9 9 6.5 8 6
REA-KDRA36P REA-KDRA36P-C1 10 11 9 6.5 8 6
REA-KDRD31P REA-KDRD31P-C2 15 17 16 7.5 10 7
REA-KDRD32P REA-KDRD32P-C2 20 22 16 7.5 10 7REA-KDRD35P REA-KDRD35P-C2 25 27 16 7.5 10 7
REA-KDRD33P REA-KDRD33P-C2 30 32 18 7.5 10 7
REA-KDRD34P REA-KDRD34P-C2 40 41 18 7.5 10 7
REA-KDRC31P REA-KDRC31P-C2 50 52 21 7.5 10 7
REA-KDRF31P REA-KDRF31P-C3 60 62 37 9 12 8
REA-KDRF32P REA-KDRF32P-C3 75 77 37 9 12 8
REA-KDRF33P REA-KDRF33P-C4 100 99 65 15.5 15 13
REA-KDRH31P REA-KDRH31P-C4 125 125 75 15.5 15 13
REA-KDRI31P REA-KDRI31P-C4 150 144 85 15.5 15 13
REA-KDRI32P REA-KDRI32P-C4 200 192 90 15.5 15 13
REA-KDRG31P REA-KDRG31P-C4 250 242 95 15.5 15 13
REA-KDRJ31P REA-KDRJ31P-C5 300 289 120 18.5 20 16
REA-KDRJ32P REA-KDRJ32P-C5 350 336 120 18.5 20 16
REA-KDRL31P REA-KDRL31P-C5 400 382 135 18.5 20 16
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Standard Low Voltage Drive Options
Long Lead Filters (DV/DT)
• Long lead filters should be considered on applications where the cable distance between the motor and the variable frequency drive
exceeds 300 feet. Long lead filters protect the motor from high DV/DT.
Dimensions (in.)
H DW
FLTR-V1K3A00 FLTR-V1K3A01 0.5 3 9 5.5 10 11
FLTR-V1K4A00 FLTR-V1K4A01 0.75 4 9 5.5 10 11
FLTR-V1K6A00 FLTR-V1K6A01 1~1.5 6 9 5.5 10 11
FLTR-V1K8A00 FLTR-V1K8A01 2 8 9 5.5 10 11
FLTR-V1K12A00 FLTR-V1K12A01 3 12 9 5.5 10 11
FLTR-V1K16A00 FLTR-V1K16A01 5 16 9 5.5 10 15
FLTR-V1K25A00 FLTR-V1K25A01 7.5 25 9 5.5 10 15FLTR-V1K35A00 FLTR-V1K35A01 10 35 12 8 11.5 23
FLTR-V1K45A00 FLTR-V1K45A01 15 45 12 8 11.5 23
FLTR-V1K55A00 FLTR-V1K55A01 20 55 12 8 11.5 23
FLTR-V1K80A00 FLTR-V1K80A01 25~30 80 12 8 11.5 29
FLTR-V1K110A00 FLTR-V1K110A01 40 110 16.5 18 15 68
240 V
Model Number
Open Enclosed (NEMA 1)
Dimensions (in.)Weight(lbs.)
H DWHP A
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Standard Low Voltage Drive Options
Long Lead Filters (DV/DT)
FLTR-V1K2A00 FLTR-V1K2A01 0.75 2 9 5.5 10 11
FLTR-V1K3A00 FLTR-V1K3A01 1~1.5 3 9 5.5 10 11
FLTR-V1K4A00 FLTR-V1K4A01 2 4 9 5.5 10 11
FLTR-V1K6A00 FLTR-V1K6A01 3 6 9 5.5 10 11
FLTR-V1K8A00 FLTR-V1K8A01 5 8 9 5.5 10 11
FLTR-V1K12A00 FLTR-V1K12A01 7.5 12 9 5.5 10 11
FLTR-V1K16A00 FLTR-V1K16A01 10 16 9 5.5 10 15FLTR-V1K18A00 FLTR-V1K18A01 10 18 9 5.5 10 15
FLTR-V1K21A00 FLTR-V1K21A01 15 21 9 5.5 10 15
FLTR-V1K25A00 FLTR-V1K25A01 15 25 9 5.5 10 15
FLTR-V1K27A00 FLTR-V1K27A01 20 27 9 5.5 10 15
FLTR-V1K35A00 FLTR-V1K35A01 25 35 12 8 11.5 23
FLTR-V1K45A00 FLTR-V1K45A01 30 45 12 8 11.5 23
FLTR-V1K55A00 FLTR-V1K55A01 40 55 12 8 11.5 23
FLTR-V1K80A00 FLTR-V1K80A01 50~60 80 12 8 11.5 29
FLTR-V1K110A00 FLTR-V1K110A01 75 110 16.5 18 15 68
FLTR-V1K130A00 FLTR-V1K130A01 100 130 16.5 18 15 83
FLTR-V1K160A00 FLTR-V1K160A01 125 160 16.5 18 15 83
FLTR-V1K200A00 FLTR-V1K200A01 150 200 16.5 18 15 93
FLTR-V1K250A00 FLTR-V1K250A01 200 250 16.5 18 15 93
FLTR-V1K305A00 FLTR-V1K305A01 250 305 16.5 18 30 117
FLTR-V1K362A00 FLTR-V1K362A01 300 362 16.5 18 30 117
FLTR-V1K420A00 FLTR-V1K420A01 350 420 16.5 18 30 132
FLTR-V1K480A00 FLTR-V1K480A01 400 480 16.5 18 30 138
FLTR-V1K600A00 FLTR-V1K600A01 500 600 16.5 18 30 168
FLTR-V1K750A00 FLTR-V1K750A01 600 750 16.5 18 30 180
Dimensions (in.)
H DW
480 V
Model Number
Open Enclosed (NEMA 1)
Dimensions (in.)Weight(lbs.)
H DWHP A
• Long lead filters should be considered on applications where the cable distance between the motor and the variable frequency drive
exceeds 300 feet. Long lead filters protect the motor from high DV/DT.
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FLTR-V1K2A00 FLTR-V1K2A01 1 2 9 5.5 10 11
FLTR-V1K3A00 FLTR-V1K3A01 2 3 9 5.5 10 11
FLTR-V1K4A00 FLTR-V1K4A01 3 4 9 5.5 10 11
FLTR-V1K8A00 FLTR-V1K8A01 5 8 9 5.5 10 11
FLTR-V1K12A00 FLTR-V1K12A01 10 12 9 5.5 10 11
FLTR-V1K18A00 FLTR-V1K18A01 15 18 9 5.5 10 15
FLTR-V1K25A00 FLTR-V1K25A01 20 25 9 5.5 10 15FLTR-V1K27A00 FLTR-V1K27A01 25 27 9 5.5 10 15
FLTR-V1K35A00 FLTR-V1K35A01 30 35 12 8 11.5 23
FLTR-V1K45A00 FLTR-V1K45A01 40 45 12 8 11.5 23
FLTR-V1K55A00 FLTR-V1K55A01 50 55 12 8 11.5 23
FLTR-V1K80A00 FLTR-V1K80A01 75 80 12 8 11.5 29
FLTR-V1K110A00 FLTR-V1K110A01 100 110 16.5 18 15 68
FLTR-V1K130A00 FLTR-V1K130A01 125 130 16.5 18 15 83
FLTR-V1K160A00 FLTR-V1K160A01 150 160 16.5 18 15 83
FLTR-V1K200A00 FLTR-V1K200A01 200 200 16.5 18 15 933
FLTR-V1K250A00 FLTR-V1K250A01 250 250 16.5 18 15 93
FLTR-V1K305A00 FLTR-V1K305A01 300 305 16.5 18 30 117
FLTR-V1K362A00 FLTR-V1K362A01 350 362 16.5 18 30 117
FLTR-V1K420A00 FLTR-V1K420A01 450 420 16.5 18 30 132
Dimensions (in.)
H DW
600 V
Model Number
Open Enclosed (NEMA 1)
Dimensions (in.)Weight(lbs.)
H DWHP A
Standard Low Voltage Drive Options
Long Lead Filters (DV/DT)
• Long lead filters should be considered on applications where the cable distance between the motor and the variable frequency drive
exceeds 300 feet. Long lead filters protect the motor from high DV/DT.
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Standard Low Voltage Drive Options
Dynamic Brake Resistors and Brake Modules
Dynamic brake resistors and modules are used to address overvoltage conditions with drives. Over voltage trips occur when the DC
bus in the drive increases to the over voltage trip level. This increase in
voltage occurs when the mechanical energy in the motor is converted
into regenerative electrical energy, which is transferred back into the
drive (the motor acts like a generator).
Regeneration occurs when:
• The deceleration time is too quick.
• The load has high inertia and keeps rotating after the drive output
power has decreased below that of the load.(Ex: fly wheels, large fans)
• The load is an over hauling load, cyclical or periodic.
(Ex: pump jack, punch press)
• When the motor suddenly becomes unloaded.
(Ex: lumber mill saw applications)
Regeneration can occur on an occasional basis or periodically
(cyclical) depending on the type of load. A dynamic brake module
and resistor are required to be added to the drive to dissipate this
excess power. The module and resistor must be sized correctly
depending on the application.
Contact Benshaw for assistance with sizing brake resistors
and brake modules.
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OVERVIEW
Engineered Low Voltage Drive Packages
Control Modifications —Whatever you specify
• Pilot devices, control power transformers, switches, meters,relays, space heaters, protective devices, PLCs, etc.
Combination Drive Packages — To meet your requirements
• Circuit breaker protection
• Non-fused disconnect protection
• Fusible disconnect protection
• Flange or rotary handle mechanism
Bypass Packages — To fit your application
• Two contactor
• Three contactor
• Reduced voltage solid state starters
Enclosures —To Match your environment
• Standard designs — NEMA 1, 12, 3R
• Custom enclosures
• Special enclosures — 4, 4X, air conditioned
• Motor control centers
Filters — For your unique application
• Line reactors 3% and 5%
• Long lead filters
• Load reactors
• Harmonic filters
• 18 pulse systems
Benshaw is a recognized industry leader in the shipment ofengineered drives from our state-of-the-art factory, with dedicated
engineering teams and a complete inventory of components
necessary to build engineered solutions for you. Select the enclosure,
disconnect, bypass, pilot devices, control strategy and filters required
to meet your most demanding applications.
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ENGINEERED PACKAGES
PART NUMBER ASSEMBLER
Engineered Low Voltage Drive Products
Sensorless Vector Drives
RSI SG 4 01 A NC060
VFD
RSI = Redistart Inverter
Horsepower
001 = 1 HP 060 = 60 HP
002 = 2 HP 075 = 75 HP
003 = 3 HP 100 = 100 HP
005 = 5 HP 125 = 125 HP
007 = 7.5 HP 150 = 150 HP
010 = 10 HP 200 = 200 HP
015 = 15 HP 250 = 250 HP
020 = 20 HP 300 = 300 HP
025 = 25 HP 400 = 400 HP
030 = 30 HP 500 = 500 HP
040 = 40 HP 600 = 600 HP
050 = 50 HP 700 = 700 HP
VFD Series
SG = Sensorless Vector Drive
S4 = Washdown Sensorless Vector Drive
Voltage
2 = 230 V
4 = 460 V6 = 600 V
Enclosure
01=NEMA 1
12=NEMA 12
04=NEMA 4
3R=NEMA 3R
1A=NEMA 12 ventilated
Package Type
A = Packaged drive
B = Packaged drive with
two contactor bypass
C = Packaged drive with
three contactor bypass
Disconnect Options OptionsNC = Non-combination
CB = Circuit breaker
FD = Fusible disconnect
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RATINGS
Variable Torque:
7.5–700 HP @ 460 V7.5–400 HP @ 600 V +
Standard Duty:
7.5–600 HP @ 460 V7.5–400 HP @ 600 V +
Heavy Duty:
5–500 HP @ 460 V5–300 HP @ 600 V +
SG 519 SERIES
IEEE-519 COMPLIANT
Engineered Low Voltage Drive Products
Clean Power Drives
Standard features:
• UL listed
• Limits voltage and currentharmonics to IEEE-519* levels
• Addresses poor power factor
• Eliminates expensive harmonicanalysis
• Avoids resonance problemsassociated with inefficientharmonic filters
• Prevents overloading ofcircuit breakers, feeders andtransformers
• Run from motor/generator
systems• NEMA 1, 12V, 3R, 4 or 4X
enclosures available, pluscustom configurations
Product Highlights:
Benshaw’s SG 519 Series drives are designed and manufactured to
limit voltage and current distortion levels to within the levels defined
by IEEE-519*. This eliminates the need for expensive, time consum-
ing harmonic analysis and avoids the resonance problems associated
with inefficient harmonic filters.
Our municipal projects and engineering team will work with you to
configure a clean power solution that meets your specifications and
requirements.
Modular design
The modular design of Benshaw’s SG 519 Series drives eliminates
maintenance problems inherent in older drive designs and improves
drive reliability by significantly reducing power module part counts.
This design approach also allows each drive unit to be custom-tailored to your specific requirements.
Optional bypass
An optional bypass design configuration (ATL or RVSS) is available
for SG 519 drive packages when mission critical reliability is important
and disruptive downtime cannot be tolerated.
* IEEE-519, 1992 Table 10-2 and Table 10-3.+ Consult factory, not UL listed.
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Custom-engineered drive solutions.
Whether you need simple modifications made toone of Benshaw’s standard drive packages, a customengineered, application-specific drive package or aturnkey drive solution, Benshaw can help.
Quality assurance testing
Benshaw’s assembly teams
perform a preliminary quality
assurance inspection beforedelivery is made. Drive
assemblies undergo a variety
of testing procedures, including
motor operation testing, load
testing, control circuit testing,
wire pull testing, electrical
performance checks, mechanical
alignment inspection, torque
measurement and user interface/
pilot device functionality.
All test processes meet or
exceed ISO 9001 requirements,
and all tests are documented and
archived for quality verification.
With engineering experience and complete motor control system
production capabilities, Benshaw delivers all of the competence,
convenience and value you’d expect from a leader in engineered
control systems.
Whatever your motor control needs may be, Benshaw’s engineering
teams and application specialists can help you find a cost-effective,
reliable solution.
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Enclosures
• Standard NEMA 1, 12 and3R enclosure designs
• Custom enclosures• NEMA 4, 4X, air conditioned and
other special enclosures
• Motor control centers
• Combination drive packages
• 15–2,000 A circuit breakers
• 40–2,000 A non-fuseddisconnects
• 30–800 A fusible disconnects
• Flange or rotary handlemechanisms
For any drive application. In any configuration.
Control modifications
Over 250 control modificationsand accessories are available fromBenshaw, including:
• Pilot devices
• Control power transformers
• Switches
• Meters
• Relays
• Space heaters
• Protective devices
• PLCs
Bypass packages
• Two contactor
• Three contactor
• Reduced voltage solid state starters
Filters
• Line reactors (3% and 5%)
• Long lead filters
• Passive harmonic filters
• 18 pulse systems (IEEE-519)
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Benshaw’s success in the OEM
and industrial marketplace is adirect result of our willingness
as a company to think “beyond
the box”. We’ve made systems
integration a central focus of our
business, and we make learning
your business a top priority.
By focusing on the bigger picture
we gain a better understanding
of your process, your control
requirements, and your market
objectives.
We then apply that knowledge
toward the development and
production of complete, cost-
effective, fully integrated control
solutions.
Systems integration is a central focusof our business, and a competitiveadvantage for our customers
Integrated control solutions using both Benshaw
Customized enclosures
Benshaw takes great pride in our
ability to design and deliver custom
control enclosures that truly com-
plement the form and function of
your machine.
NEMA 1, 12, 3R, 4 and 4X
enclosures in unit mount, console
mount, free-standing and wall-
mount configurations are available
to suit your needs.
Every enclosure we design is
carefully crafted to meet your
dimensional requirements, proto-
typed and tested for fit and
compliance with relevant safety
standards, fabricated to exacting
tolerances and finished to your
paint specification.
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Typical OEM/Industrial
applications
• Air and process compressors
• Blowers and air handling equipment
• Chillers
• Conveyors
• Food/liquid processing equipment
• Industrial refrigeration equipment
• Municipal waste/waterhandling machines
• Pumps
• Pipelines
• Shredders/grinders
• Specialty machinery
• Transfer lines
Intelligent motor controls
Benshaw offers a full range of
intelligent, programmable, low
and medium voltage starters and
drives—from fractional to 20,000
HP—to meet a variety of motor
control needs.
Motor control products include
full voltage starters, solid state
reduced voltage starters and vari-
able frequency drives. Reversing,
two-speed, DC braking, wye-delta,
synchronous and wound rotor
control are supported.
Integrated machine logic
Benshaw can supply standard orPC-based programmable logic-
controllers, and will custom design
hardware or software to meet pro-
cess requirements.
Networking capabilities, remote
monitoring and custom designed
human machine interface pack-
ages are also available.
Integrated control sensors
Benshaw can integrate any num-
ber of sensors, transducers, relays,
switches, meters and protective
devices, as required, to precisely
monitor and respond to all critical
process, machine or environmental
variables.
Integrated power packages
Benshaw can also incorporate all
of the power distribution compo-
nents needed for your machine in
one simple, plug-and-play package.
Turnkey power distribution pack-
ages typically include all internal
and external motor control wiringharnesses, power wiring harnesses,
motor/machine sensor connec-
tions, and, if needed, a fully inte-
grated power factor correction unit.
All power systems are factory
tested at Benshaw with custom-
built machine simulators and wire
pull-testers to guarantee reliable
performance.
and additional brands.
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Medium Voltage Starters
Standard Medium Voltage Starter Products MX3 Controller ..........................................................2
Solid State Starters..................................................4
Engineered Medium Voltage Starter Products
Combination Solid State Starters ..........................11
Smart Full Voltage ATL Starters .............................15Full Voltage ATL Starters ........................................18
Main Lug Only ........................................................20
Load Interrupter Switch .........................................23
Wound Rotor Starters ............................................25
Synchronous Starters ............................................26
Mechanical Packaging Options .............................27
Turnkey Solutions ..................................................28
Engineered Medium Voltage Starter Options
Pilot Devices ..........................................................30
Control Options ......................................................32
Motor Protection Relays ........................................34
Enclosure Options ..................................................35Power Factor Correction Capacitors ......................36
Surge / Lighting Arrestors ......................................38
Surge Capacitors ...................................................39
Line Reactors .........................................................40
Documentation ......................................................41
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MX 3 CONTROLLER
Standard Medium Voltage Starter Products
Next Generation Intelligent Motor Control
Highlights:
Next generation MX 3 technology forms the backbone of Benshaw’s
entire line of intelligent medium voltage motor controls. With fiber
optic firing, enhanced programming capabilities, ease of use, and
a unique, flexible architecture—Benshaw’s MX 3 controller delivers
unprecedented functionality and all of the rugged, dependable
performance you’ve come to expect from a world leader in solid state
motor controls and drives.
MX 3
controllers, power components, software and sensors are alldesigned, built and tested to perform as an integrated control system,
eliminating the coordination and performance problems inherent in
other forms of reduced voltage starting.
With more built-in features, more configurable options, greater
expandability and a broader communications capability than any
other motor control on the market, Benshaw’s next generation MX 3
technology will shorten your commissioning times, improve motor
performance and protection, enhance diagnostic capability and
streamline many electrical system monitoring and maintenance tasks.
Key Features:
• High performance motor controlwith multiple starting modes built-in
• Flexible, programmable I/O
• Integrated motor protection
• Line and motor metering
• Diagnostic capabilities with event logand real-time clock
• Built-in remote self-testing (BIST)
• Expanded communicationscapabilities
• Intelligent SCR power poles
• Intelligent MV MCC integration
KEYPAD(INCLUDED)
OPTIONAL RTDMODULES
FIBER OPTIC FIRING
• Inr chn• Nis ini• Hih isin• S, ri SCR cnr
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Standard Medium Voltage Starter Products
Prepackaged Solid State StartersMVRXE SERIES
emeRgeNCy atl bypaSS, SeveRe duty, load bReak fuSIble dISCoNNeCt
Highlights:
The Benshaw Medium Voltage Starter is a microprocessor controlled
solid state reduced voltage starter for three phase induction motors.
The starter provides a closed-loop current ramp for smooth stepless
motor acceleration. Supplied in a free standing enclosure.
Enclosures are available in NEMA 12 or NEMA 3R configurations. The
medium voltage enclosure consists of two distinct compartments.
The medium voltage or power pole section is located in the main
body of the enclosure, whereas the low voltage section containing the
control logic is located behind the door as an isolated compartment.
Each starter is supplied with a load break isolation switch, Class “R”
motor fuses, inline vacuum contactor, solid state power poles, and a
vacuum bypass contactor, which is used to bypass the SCR power
poles once the motor is up to full speed.
The logic control incorporates the MX 3 computer that has all the
circuitry required to drive the power semiconductors, which are
located in the power section.
MVRXE starters provide solid state reduced voltage starting for
normal operation and full voltage emergency back-up starting, with
complete electronic motor protection at the flip of a switch.
This unique redundant design is ideal for critical applications where
downtime is extremely disruptive and cannot be tolerated.
MX 3 solid state controls provide precise digital starting and stopping,
motor protection, metering, diagnostics and communications,
standard.
Key Advantages:
• NEMA 12, UL 347 listed
• 45 kV BIL
• Service entrance labeled (optional)
• Built-in self test (BIST) features for“quick commissioning”
• Solid state reduced voltagestarting — normal operations
• 425 A load break
• Switch selectable emergency back-up full voltage starter
• MX 3-embedded digital control
•
Fiber optic firing• Advanced motor protection
• Advanced metering
• Power quality protection
• Diagnostics and ModBus RTU485communications standard
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Standard Medium Voltage Starter Products
Prepackaged Solid State StartersMVRXE SERIES
emeRgeNCy atl bypaSS, SeveRe duty, load bReak fuSIble dISCoNNeCt
Motor Control &
Protection Functions
Any Auto
Transformer
Benshaw
MVRXE
Soft Start YES YES
Soft Stop NO YES
Full Voltage Bypass Starting NO YES
Load Break Disconnect Switch NO YES
Built-In Self Test NO YES
UL 347/Service Entrance Rated (Optional) NO YES
3 Year Warranty NO YES
Plain English Digital Display NO YES
Electronic OL Protection NO YES
Electronic Power Quality NO YES
Digital Metering NO YES
Embedded Plain English Diagnostics NO YES
Embeded RS485 NO YES
Incoming Line Landing Pad NO YES
Integrated Control & Protection NO YES
UL Zero Sequence Ground Fault * NO YES
BENSHAW MVRXE VS. ANY AUTOTRANSFORMER STARTER
* oin rn Ct rqir
Standard Features:• NEMA 12, solid state starter, UL347
listed, Class E-2
• 45 kV BIL
• 200 MVA (2300 Vac)/350 MVA (4160 Vac) short circuit fault rated.
• 500% – 30 seconds rated solid statestarter — UL347 certified and listed.
• 8,000 PIV — UL347 certified andlisted at 2.4kV
• 12,000 PIV — UL347 certified and
listed at 4.2kV
• Fiber optic firing
• Selectable solid state or emergencyfull voltage operation via selectorswitch mounted inside of LVcompartment
• Load matched Class R fusing withblown fuse indication
• 425 A load break, 5 kV rateddisconnect switch, with viewingwindow, grounding assemblyand lockable handle mechanism.Mechanically interlocked for safety.
• Fixed mounted, start duty ratedvacuum contactors for isolationand SCR bypass, wired for normalbypass operation and full voltagestart operation, with (2) N/O and(2) N/C auxiliary contacts.
• Separately mounted “SPE” serieselectronic overload device has thefollowing standard features:
- Class 10 – 30 adjustable
- Phase imbalance protection
- 1 NO/1 NC trip contact
- Phase reversal protection
- “Trip free” design
- Phase loss protection
• Built-in self test (BIST) features for“quick commissioning”
• 120 Vac, 1000 VA CPT with primaryand secondary fusing, with 500 VAavailable for customer use
• Door-mounted start and stoppush-buttons.
• Door-mounted LCD keypad
• Door-mounted run indication light
• Door-mounted local-off-remote
switch
• Door-mounted reset button
• Terminal strip mounted inside LVcompartment for:
- Remote start/stop control
- Remote up-to-speed indication
- Remote run indication
- Remote fault indication
• Benshaw MX 3 controller withcomplete soft start, soft stop andmotor protection capabilities
• 485 communications capabilities —local through door connection orremote from starter (optional)
• ModBus communications standard
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MVRXE SERIES
emeRgeNCy atl bypaSS, SeveRe duty, load bReak fuSIble dISCoNNeCt
Standard Medium Voltage Starter Products
Prepackaged Solid State Starters
• Srrs r nr / xi — xi i n rqs. dinsins n wihs r rxi.
** Insr rri in c s shwn: Nema 12 = 12 / Nema 3R = 3R
W sc
NOTE: pwr ss shi s. ps ri r s i rr r rr s sizin.
• th mvRXe sris ws sin s n inr c. lis r h i r ins.
fr sss rqirin r xnsi rqirns, s rr h ninr scin h mv c.
* t h wi shi s r csr insin.
# bi--rr: ps w 2 ws r shin c mvRXe ni whn rrin hs ins sc srr.
A875 GROUND FAULT CT, 2000:1, 4.0:DIA. (FOR MX3 USE)
A876 GROUND FAULT CT, 2000:1, 8.13:DIA. (FOR MX3 USE)
MVRXE12—2300 V
Model NumberDimensions (in.)
Weight(lbs.)
H DWHP A
Modular Options
Catalog Number
Description# A171 SPACE HEATER WITH THERMOSTAT (INCLUDED IN NEMA 3R OPTION)
# A008 E-STOP PUSH-BUTTON, MUSHROOM HEAD, RED
# A406 8 CHANNEL RTD MODULE, 100 OHM PLATINUM (ALSO AVAILABLE FOR REMOTE MOUNTING)
# A407 16 CHANNEL RTD MODULE(S), 100 OHM PLATINUM (ALSO AVAILABLE FOR REMOTE MOUNTING)
# A408 * TOP HAT ENCLOSURE MODULE FOR TOP ENTRY (18”H X 30”W X 20”D),
TOP LEFT OR TOP RIGHT MOUNTING, ACCOMODATES STRESS CONES
# A409 SERVICE ENTRANCE LABELED
# A106 ADDITIONAL 1000VA CONTROL POWER TRANSFORMER
MVRXE12-650-2300-** 650 160 92 36 32 1,800
MVRXE12-750-2300-** 750 180 92 36 32 1,800
MVRXE12-1500-2300-** 1500 360 92 36 32 1,800
MVRXE18-1000-4160-** 1000 133 92 36 32 2,000
MVRXE18-1500-4160-** 1500 200 92 36 32 2,000
MVRXE18-3000-4160-** 3000 360 92 36 32 2,000
MVRXE18—4160 V
Model Number
Dimensions (in.)Weight
(lbs.)H DWHP A
Protective Relay Options
Catalog Number
Description
Description
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4,160 VOLT MVRMX SERIES
0–1,500 Hp oR 1,501–3,000 Hp
Built-To Order, 2 Week Shipment
Solid State Reduced Voltage Starters
Highlights:
Benshaw has analyzed and value engineered our
MV SSRV Engineered-To-Order product options,
and developed a modular architecture, to offer
those options most ordered on a Built-To-Order
program. This has enabled us to offer you a
customized product with a reduced lead time.
Our goal is to optimize our response to meet
your mission critical application needs.
The RediStart CFMVRMX series with MX 3 technol-
ogy is a fully integrated, programmable family of
Class E2 load break/combination solid state start-
ers. This integrated design includes control and
power electronics, bypass and isolation contactors
that reduce maintenance and operating costs when
compared to other methods.
Key Advantages:
Protect machinery from failure and excessive
maintenance caused by mechanical shock during
starting or stopping. The RediStart MVRMXprovides smooth, st