Ben Shaw Product Catalog

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    http://benshaw.cwfc.com

    Medium Voltage Variable Frequency Drives

    Low Voltage Starters

    Medium Voltage Starters

    Low Voltage Variable Frequency Drives

    Effective April 1, 2013

    2013 Product Catalog Advanced Controls & Drives

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    24/7/365 Service and Support

    Field Services   • Installations & commissioning

      • On-site repairs - Scheduled/emergency

      • On-site retrots and upgrades

    Factory Services   • Send-in repairs 

    - Scheduled/emergency

      • Send-in retrots and upgrades

      • Quick ship modied — Benshaw Express stock

      • Benshaw and 3rd party

    Technical Training   • In-class in our training center

      • In-class at your facility

      • Customized for your business

    Maintenance Services   • Thermography

      • Service contracts

      • Preventive - Maintenance / agreements

      • Power quality

    Spare Parts   • 24/7/365 availability  • Emergency delivery 

    - Courier available

      • Replace or repair

    Technology Retrofits   • Solid state motor controls and drives

      • Electromechanical motor controls

      • Orphaned OEM equipment retrots

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    Medium VoltageVariable Frequency Drives

    Engineered Medium Voltage Drive Products 

    M2L 3000 Series ......................................................2

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    M2L 3000 SERIES

    2.3–6.6 KV CLASS, 300–10,000 HP

    Engineered Medium Voltage Drive Products

    Variable Frequency Drives

    Introducing ...With over 20 years of medium voltage motor controls experience, Benshaw is now introducing

    a new family of medium voltage drives. Our medium voltage drive features a unique technology

    that allows Benshaw to offer a simple, compact, and reliable drive solution. Our innovative

    topology, coupled with an advanced control architecture, will enable customers to transform

    the way they do business.

     The M2L 3000 Medium Voltage Variable Frequency Drive is a step change in motor control

    power technology. Though designed for industrial applications, it benefits from Curtiss-Wright’s

    wide ranging experience in defense and nuclear-related technologies, an arena where products

    must meet the most rigorous standards and where failure is simply not an option.Our innovative patented topology — modular multilevel converter (M2LC) — is powered by

    state-of-the-art hardware and software controls. Our control algorithms are setting the stage for

    the next generation of VFDs.

    Developed, designed, and manufactured in the USA.Supported around the globe.

    Key Features:

    Compact Modular Design

    Simplistic component arrangement with

     minimal total part count 

    Installation Flexibility

    Optimal for retrofits

    Arc Resistant

    Safety by design— arc flashfootprint inherently lower 

    Energy Efficiency

    Inverter efficiency ≥99.5%

    Robust Control Architecture

     High performance, reliability and immunity from EMI,through noise tolerant signaling & fiber opticcommunications

    To learn more about the M2L 3000,

    visit http://benshaw.cwfc.com,

    call 412-968-0100 or

    e-mail [email protected].

    M2LInverter

    XCSConverter

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    Engineered Medium Voltage Drive Products

    Variable Frequency Drives

    M2L 3000 SERIES

    FRAME SIZES / WEIGHTS / MODEL NUMBER ASSEMBLER - OVERVIEW

    1 66 61 40 1452

    2 74 71 40 1500

    3 * * * *

    * = Consult factory

    Inverter Frame Sizes

    Dimensions (in.)

    Weight(lbs.)H DW

    Frame

    1 66 64 40 6200

    2 91 76 44 9200

    3 * * * *

     

    Converter Frame Sizes

    Dimensions (in.)Weight(lbs.)

    H DWFrame

    Model Number Assembler - Overview

     

    Choose: 

    Uptime OptionPage 1-17

    Choose: 

    Disconnect OptionPage 1-17

    Choose: 

    Motor VoltageMotor CurrentPage 1-5

    Choose: 

    Supply VoltageSupply FrequencyMotor CurrentPage 1-4

    M Motor

    Supply Voltage

    XCSConverter

    M2LInverter

    Converter front Converter side Inverter front Inverter side

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    Engineered Medium Voltage Drive Products

    Variable Frequency Drives

    M2L 3000 SERIES

    MODEL NUMBER ASSEMBLER - CONVERTER SECTION

    Example Part Number: XCS-3 4 6 4 0140 Options**

    Series:XCS-3 = M2L-3000 Converter

    Input Voltage:1 = 4802 = 24003 = 33004 = 41605 = 48006 = 66007 = 69008 = 8320 A = 10000B = 11000C = 12000D = 12470E = 13200F = 13800Z = Other (specify at time of ordering)

    Input Freqency:5 = 50 Hz6 = 60 Hz

    Motor / Inverter Output Voltage:(Must match M2L-3 Output Voltage code)2 = 23003 = 3300

    4 = 41605 = 4800 *6 = 66007 = 69008 = 8320 * A = 10000 *B = 11000 *C = 12000 *D = 12470 *E = 13200 *F = 13800 *Z = Other (specify at time of ordering)

    Inverter Output Rated Current (Total):0035 = 35 amps

    0070 = 70 amps0100 = 100 amps0140 = 140 amps0190 = 190 amps0260 = 260 amps0300 = 300 amps0440 = 440 amps0550 = 550 amps0880 = 880 amps *1200 = 1200 amps *

    Blank = Standard / Base UnitOP = Options selected. For Option choices see page 12.

    * = Consult factory

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    Engineered Medium Voltage Drive Products

    Variable Frequency Drives

    M2L 3000 SERIES

    MODEL NUMBER ASSEMBLER - INVERTER SECTION

    Example Part Number: M2L-3 X 6 4 0140 Options**

    Series:M2L-3 = M2L-3000 Inverter Section

    Input Supply:X = with XCS Transformer Converter SectionD = DC Bus Supply (Inverter only), Consult factory for voltage specifications

    Motor / Output Base Freqency:5 = 50 Hz6 = 60 Hz

    Motor / Inverter Output Voltage:(Must match XCS-3 Output Voltage code, when XCS is supplied)2 = 23003 = 3300

    4 = 41605 = 4800 *6 = 66007 = 69008 = 8320 * A = 10000 *B = 11000 *C = 12000 *D = 12470 *E = 13200 *F = 13800 *Z = Other (specify at time of ordering)

    Inverter Output Rated Current:0035 = 35 amps

    0070 = 70 amps0100 = 100 amps0140 = 140 amps0190 = 190 amps0260 = 260 amps0300 = 300 amps0440 = 440 amps0550 = 550 amps0880 = 880 amps *1200 = 1200 amps *

    Blank = Standard / Base UnitOP = Options selected. For Option choices see page 12.

    * = Consult factory

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    M2L 3000 SERIES

    2.3–6.6 KV CLASS, 300–10,000 HP

    Engineered Medium Voltage Drive Products

    Variable Frequency Drives

    XCS-32620140 500 140 1 66 64 40 6200

    XCS-32620140 600 140 1 66 64 40 6200

    XCS-32620190 700 190 2 91 76 44 9200

    XCS-32620190 800 190 2 91 76 44 9200

    XCS-32620260 900 260 2 91 76 44 9200

    XCS-32620260 1000 260 2 91 76 44 9200

    XCS-32620300 1250 300 2 91 76 44 9200XCS-32620440 1500 440 3 * * * *

    XCS-32620440 1750 440 3 * * * *

    XCS-32620440 2000 440 3 * * * *

    XCS-32620550 2250 550 3 * * * *

    XCS-32620550 2500 550 3 * * * *

    XCS-32620880 3000 880 3 * * * *

    XCS-32620880 3500 880 3 * * * *

    * = Consult factory

    2.3 kV Converter Input & Output 60 Hz

    Model NumberDimensions (in.)

    Weight(lbs.)

    H DW

    CellCurrent

    FrameHP

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    M2L 3000 SERIES

    2.3–6.6 KV CLASS, 300–10,000 HP

    Engineered Medium Voltage Drive Products

    Variable Frequency Drives

    M2L-3X620140 500 140 1 66 61 40 1452

    M2L-3X620140 600 140 1 66 61 40 1452

    M2L-3X620190 700 190 2 74 71 40 1500

    M2L-3X620190 800 190 2 74 71 40 1500

    M2L-3X620260 900 260 2 74 71 40 1500

    M2L-3X620260 1000 260 2 74 71 40 1500

    M2L-3X620300 1250 300 2 74 71 40 1500M2L-3X620440 1500 440 3 * * * *

    M2L-3X620440 1750 440 3 * * * *

    M2L-3X620440 2000 440 3 * * * *

    M2L-3X620550 2250 550 3 * * * *

    M2L-3X620550 2500 550 3 * * * *

    M2L-3X620880 3000 880 3 * * * *

    M2L-3X620880 3500 880 3 * * * * 

    * = Consult factory

    2.3 kV Inverter Input & Output 60 Hz

    Model NumberDimensions (in.)

    Weight(lbs.)

    H DW

    CellCurrent

    FrameHP

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    M2L 3000 SERIES

    2.3–6.6 KV CLASS, 300–10,000 HP

    Engineered Medium Voltage Drive Products

    Variable Frequency Drives

    XCS-33630100 500 100 1 66 64 40 6200

    XCS-33630100 600 100 1 66 64 40 6200

    XCS-33630140 700 140 1 66 64 40 6200

    XCS-33630140 800 140 1 66 64 40 6200

    XCS-33630190 900 190 2 91 76 44 9200

    XCS-33630190 1000 190 2 91 76 44 9200

    XCS-33630260 1250 260 2 91 76 44 9200XCS-33630260 1500 260 2 91 76 44 9200

    XCS-33630300 1750 300 2 91 76 44 9200

    XCS-33630440 2000 440 3 * * * *

    XCS-33630440 2250 440 3 * * * *

    XCS-33630440 2500 440 3 * * * *

    XCS-33630550 3000 550 3 * * * *

    XCS-33630550 3500 550 3 * * * *

    XCS-33630880 4000 880 3 * * * *

    XCS-33630880 4500 880 3 * * * *

    XCS-33630880 5000 880 3 * * * *

    * = Consult factory

    3.3 kV Converter Input & Output 60 Hz

    Model NumberDimensions (in.) Weight

    (lbs.)H DW

    CellCurrent

    FrameHP

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    M2L 3000 SERIES

    2.3–6.6 KV CLASS, 300–10,000 HP

    Engineered Medium Voltage Drive Products

    Variable Frequency Drives

    M2L-3X630100 500 100 1 66 61 40 1452

    M2L-3X630100 600 100 1 66 61 40 1452

    M2L-3X630140 700 140 1 66 61 40 1452

    M2L-3X630140 800 140 1 66 61 40 1452

    M2L-3X630190 900 190 2 74 71 40 1500

    M2L-3X630190 1000 190 2 74 71 40 1500

    M2L-3X630260 1250 260 2 74 71 40 1500M2L-3X630260 1500 260 2 74 71 40 1500

    M2L-3X630300 1750 300 2 74 71 40 1500

    M2L-3X630440 2000 440 3 * * * *

    M2L-3X630440 2250 440 3 * * * *

    M2L-3X630440 2500 440 3 * * * *

    M2L-3X630550 3000 550 3 * * * *

    M2L-3X630550 3500 550 3 * * * *

    M2L-3X630880 4000 880 3 * * * *

    M2L-3X630880 4500 880 3 * * * *

    M2L-3X630880 5000 880 3 * * * *

    * = Consult factory

    3.3 kV Inverter Input & Output 60 Hz

    Model NumberDimensions (in.)

    Weight(lbs.)

    H DW

    CellCurrent

    FrameHP

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    M2L 3000 SERIES

    2.3–6.6 KV CLASS, 300–10,000 HP

    Engineered Medium Voltage Drive Products

    Variable Frequency Drives

    XCS-34640070 500 70 1 66 64 40 6200

    XCS-34640100 600 100 1 66 64 40 6200

    XCS-34640100 700 100 1 66 64 40 6200

    XCS-34640140 800 140 1 66 64 40 6200

    XCS-34640140 900 140 2 66 64 40 6200

    XCS-34640140 1000 140 2 66 64 40 6200

    XCS-34640190 1250 190 2 91 76 44 9200XCS-34640190 1500 190 2 91 76 44 9200

    XCS-34640260 1750 260 2 91 76 44 9200

    XCS-34640260 2000 260 3 91 76 44 9200

    XCS-34640300 2250 300 3 91 76 44 9200

    XCS-34640440 2500 440 3 * * * *

    XCS-34640440 3000 440 3 * * * *

    XCS-34640440 3500 440 3 * * * *

    XCS-34640550 4000 550 3 * * * *

    XCS-34640880 4500 880 3 * * * *

    XCS-34640880 5000 880 3 * * * *

    XCS-34640880 5500 880 3 * * * *

    XCS-34640880 6000 880 3 * * * *

    * = Consult factory

    4.2 kV Converter Input & Output 60 Hz

    Model NumberDimensions (in.) Weight

    (lbs.)H DW

    CellCurrent

    FrameHP

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    M2L 3000 SERIES

    2.3–6.6 KV CLASS, 300–10,000 HP

    Engineered Medium Voltage Drive Products

    Variable Frequency Drives

    M2L-3X640070 500 70 1 66 61 40 1452

    M2L-3X640100 600 100 1 66 61 40 1452

    M2L-3X640100 700 100 1 66 61 40 1452

    M2L-3X640140 800 140 1 66 61 40 1452

    M2L-3X640140 900 140 2 66 61 40 1452

    M2L-3X640140 1000 140 2 66 61 40 1452

    M2L-3X640190 1250 190 2 74 71 40 1500M2L-3X640190 1500 190 2 74 71 40 1500

    M2L-3X640260 1750 260 2 74 71 40 1500

    M2L-3X640260 2000 260 3 74 71 40 1500

    M2L-3X640300 2250 300 3 74 71 40 1500

    M2L-3X640440 2500 440 3 * * * *

    M2L-3X640440 3000 440 3 * * * *

    M2L-3X640440 3500 440 3 * * * *

    M2L-3X640550 4000 550 3 * * * *

    M2L-3X640880 4500 880 3 * * * *

    M2L-3X640880 5000 880 3 * * * *

    M2L-3X640880 5500 880 3 * * * *

    M2L-3X640880 6000 880 3 * * * *

    * = Consult factory

    4.2 kV Inverter Input & Output 60 Hz

    Model NumberDimensions (in.)

    Weight(lbs.)

    H DW

    CellCurrent

    FrameHP

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    Engineered Medium Voltage Drive Products

    Variable Frequency Drives

    M2L 3000 SERIES

    OPTIONS

    Certifications

    Catalog Number Description

    C01 UL LISTING*

    C02 CE CONFORMITY*

    C03 CSA CERTIFICATION*

    Fieldbus Commuications

    Catalog Number Description

    FBC01 PROFIBUS DP

    FBC02 MODBUS TCP/IP

    FBC03 ETHERNET IP

    FBC04 DEVICE NET

    Motor Control

    Catalog Number Description

    MC01 FOUR QUADRANT CONTROL*

    MC02 BIDIRECTIONAL BUMPLESS TRANSFER*

    Control AccessoriesCatalog Number Description

    CA01 PUSHBUTTON CONTROL

    CA02 LOCAL - OFF - REMOTE SELECTOR

    CA03 HAND - OFF - AUTO SELECTOR

    CA04 KEYED LOCAL - OFF - REMOTE SELECTOR

    CA05 KEYED HAND - OFF - AUTO SELECTOR

    Cooling Fan / Control Power

    Catalog Number Description

    TR01 2300/220 VAC 10 KVA 

    TR02 3300/220 VAC 10 KVA 

    TR03 4160/220 VAC 10 KVA 

    TR04 6600/220 VAC 10 KVA 

    TR05 6900/220 VAC 10 KVA 

    * = Consult factory

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    Engineered Medium Voltage Drive Products

    Variable Frequency Drives

    M2L 3000 SERIES

    OPTIONS

    Disconnect

    Catalog Number Description

    HMI01 11 INCH TOUCH PAD HMI

    HMI02 SMART DEVICE (IPAD)*

    CF01 400 AMP, FUSED, 24” X 92”

    CF02 1200 AMP FUSED AA X BB

    CF03 CIRCUIT BREAKER

    Uptime Enhancement

    Catalog Number Description

    UE01 SOLID STATE CELL BYPASS*

    UE02 REDUNDANT FANS*

    UE03 MEDIUM VOLTAGE REDUCE VOLTAGE STARTER BYPASS

    UE04 ATL STARTER BYPASS

    Drive Interface

    Catalog Number Description

    * = Consult factory

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    Engineered Medium Voltage Drive Products

    Variable Frequency Drives

    M2L 3000 SERIES

    CONNECTION DIAGRAM

    * Customer Supplied

    *

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    Low VoltageVariable Frequency Drives

    Standard Low Voltage Drive Products 

    General Purpose Micro Drives .................................2

    Sensorless Vector Drives .........................................5

    Built-To-Order Packaged Drives ............................10

    NEMA 4X Washdown / NEMA 12

    Sensorless Vector Drives .......................................15

    Standard Low Voltage Drive Options 

    Input Line Reactors ................................................21

    Output Reactors .....................................................27

    Long Lead Filters ...................................................29

    Dynamic Brake Resistors and Brake Modules .......32

    Engineered Low Voltage Drive Products 

    Sensorless Vector Drives .......................................34

    Clean Power Drives ...............................................35

    Custom-engineered Drive Solutions ......................36

    To order WEB STOCKED items: visit  www.BenshawExpress.com

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    GX SERIES

    1–5 HP, 230 / 460 V, NEMA 1 / PROTECTED CHASSIS

    Standard Low Voltage Drive Products

    General Purpose Micro Drives

    RATINGS

    Constant Torque:1–5 HP @ 460 V1–5 HP @ 230 V 

    Chassis VFD converts toNEMA 1 with conduit kit

    Product Highlights:

     The GX series is a compact, economical chassis drive designed for

    low horsepower applications.

     The GX series has a powerful set of parameters with a simple, easy to

    use keypad. The programming structure provides quick, simple setup.

     Although small in size, the GX series provides a large amount of digital

    I/O for custom applications.

    Standard Features:

    • Standard I/O: 8 digital inputs,2 analog inputs, 1 analog output,

    1 relay output, 1 open collectoroutput

    • Digital metering: Output current,output frequency, DC link voltage,motor RPM, output power, outputvoltage, output torque

    • Protection: Over current, groundfault, over voltage, current limit,motor overload, output phase loss,over heat, loss of signal, and more

    • Communications: ModBus RTU(standard)

    •  Voltage tolerance: ±10%• Control methods: Open loop

     V/Hz, sensorless vector control

    •  V/Hz patterns: Linear, squared,user programmable V/Hz

    •  Analog output functions:1 analog output 0 – 10 Vdc.Configurable to motor speed,output current, output voltage,DC link voltage.

    •  Analog inputs: 1 at 0/4 – 20 mA,1 at 0 – 10 Vdc

    • Relay output and open collectoroutput: 1 Form C relay outputand 1 open collector output,programmable to running, faulted,stopped, ready, at speed, high orlow frequency levels, loss of signal,and more

    • Digital inputs: 8 digital inputsconfigurable to forward run, reverserun, 3 wire start /stop, reset, jog,preset speeds, motorized potfunction, external trip, alternateramp selections, HOA, and more

    • User interface: 4 digit LED display

    • Stop methods: Coast, decel,DC injection braking, and optionaldynamic braking

    Key Advantages:

    • Small, compact design

    • Constant torque rated

    • Sensorless vector control or V/Hz control

    • Standard dynamic brakingtransistor

    • Flexible, programmable I/O

    • Integral PID control

    • Standard ModBus RTU port

    • Windows based software

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    GX SERIES

    CONTROL TERMINAL LAYOUT

    Standard Low Voltage Drive Products

    General Purpose Micro Drives

    T/M Description

    MO Multi-function open collector output

    MG MO common

    24 24 V power supply (100 mA max.)

    P1 Multi-function inputterminal (factory setting)

    FX: Forward run

    P2 RX: Reverse run

    CM Input signal common

    P3Multi-function input

    terminal (factory setting)

    BX: Emergency stop

    P4 RST: Trip reset

    P5 JOG: Jog operationCM Input signal common

    P6Multi-function input

    terminal (factory setting)

    Multi-step freq. — Low

    P7 Multi-step freq. — Middle

    P8 Multi-step freq. — High

     VR 10 V power supply for potentiometer

     V1 Freq. setting voltage signal input: -0 – 10 V

    I Freq. setting current signal input: 0 – 20 mA 

     AM Multi-function analog output signal: 0 – 10 V

    3A 

    Multi-function relayoutput terminal

    Normally open contact

    3B Normally closed contact

    3C Common

    S+RS485 communication terminal

    S–

    LEDdisplay 

    Saveparameters

    Statusindicators

    Run/stopbuttons

    Left/rightup/down

    keys

    Modbusterminal

    ProgrammableI/O

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    GX SERIES

    PROTECTED CHASSIS, 1–5 HP, 230 / 460 V

    Standard Low Voltage Drive Products

    General Purpose Micro Drives

    230 V

    Model NumberConstant Torque Variable Torque Dimensions (in.)

    Weight(lbs.)

    H DWHP AmpsHP Amps

     RSI-001-GX-2 •  1 4.2 - - 5.0 2.8 5.1 2

     RSI-002-GX-2 •  2 6.8 - - 5.0 3.9 5.1 3

     RSI-003-GX-2 •  3 9.6 - - 5.0 5.5 6.1 4

     RSI-005-GX-2 •  5 15.2 - - 5.0 5.5 6.1 5

     RSI-001-GX-4 •  1 2.1 - - 5.0 2.8 5.1 2

     RSI-002-GX-4 •  2 3.4 - - 5.0 3.9 5.1 3

     RSI-003-GX-4 •  3 4.8 - - 5.0 5.5 6.1 4

     RSI-005-GX-4 •  5 7.6 - - 5.0 5.5 6.1 5

     GX-NEMA1KIT-A CONDUIT KIT FOR 1 HP GX DRIVE

     GX-NEMA1KIT-B CONDUIT KIT FOR 2 HP GX DRIVE

     GX-NEMA1KIT-C CONDUIT KIT FOR 3 HP AND 5 HP GX DRIVE

     VFD-2M-GX-KEYPAD REMOTE MOUNT KEYPAD AND 2 METER CABLE

    • Units are stocked as protected chassis. If NEMA 1 enclosed is required, add NEMA 1 conduit kit.

    Conduit kits will need to be installed by customer.

      Web stocked

    460 V

    Model NumberConstant Torque Variable Torque Dimensions (in.) Weight

    (lbs.)H DWHP AmpsHP Amps

    NEMA 1 CONDUIT KITS

    REMOTE KEYPAD

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    SG SERIES

    BASIC WIRING DIAGRAM

    Standard Low Voltage Drive Products

    Sensorless Vector Drives

    DB UNIT 

    (option)

    R

    S

     T G

    U

     V 

    WE/G

    P1P2

    Motor

    U

     V 

    W

    E

     ACRMC1MCCB1

    M

    RSi-SG

    N

    3 Phase

     AC input

    5G

    NT 

    Motor thermal

    detection

     A0

    B0 Pulseinput

    5G

    Sourcing

    Mode PNP

    Sinking

    Mode NPN

    CM

    M8

    M7

    M6

    M5

    M4

    M3

    M2

    M1

    24G

    24P

    24V 4.9mA 

    SettingSwitch

    24G

    Default: Speed-L

    Default: Speed-M

    Default: RST 

    BX (E-STOP)

    Default: JOG

    Default: FX 

    Default: RX 

    Default: Speed-H

    Pulse input method: (A+B), (A)

    Input freq: 0Hz~100KHz

    5G

    I

     V1S

     V1 0[V]~+12[V]

    -12[V]~+12[V]

    0/4[mA]~20[mA]

     Analog

    input

    S0

    5G

    S1

     Analog meter

    Max output

    voltage:12V 

    Source max: 30mA 

    Sink max: 20mA 

    Default: Frequency

    Default: Voltage

    3A 

    3C

    3B

    24G

     A1

    C1

     A2

    C2

     A3

    C3

     A4

    C424G

    C-

    C+RS-485

    24G

     Terminatingresistor

     Aux. relays

    2424 VDC (50mA max)

    Relay outputs

    programmable

    250Vac, 1A 

    Fault relay output

    250Vac, 1A 

    Safety stop

    (600V only)CN1

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    SG SERIES

    NEMA 1

    Standard Low Voltage Drive Products

    Sensorless Vector Drives

    Model NumberStandard Duty Heavy Duty Dimensions (in.)

    Weight(lbs.)

    H DWHP A HP A 

     Variable Torque

    HP A 

     RSI-007-SG-2B 7.5 24 7.5 22 5 17 11.2 5.9 6.2 11

     RSI-010-SG-2B 10 32 10 29 7.5 23 11.2 7.9 7.2 14

     RSI-015-SG-2B 15 46 15 42 10 33 11.2 7.9 7.2 14

     RSI-020-SG-2B 20 60 20 55 15 44 17.9 9.8 7.9 28

     RSI-025-SG-2B 25 74 25 67 20 54 17.9 9.8 7.9 29

     RSI-030-SG-2B 30 88 30 80 25 68 23.6 12 9.2 44

     RSI-040-SG-2B 40 115 40 105 30 84 23.6 12 9.2 44

     Variable Torque = 110% current for 1 minute / Standard Duty = 120% current for 1 minute / Heavy Duty = 150% current for 1 minute

    Units ending in a “B” designate NEMA 1. Units not ending in a “B” are protected chassis units.

    • Protected chassis only (power terminal covers do not meet NEMA 1).

    * DC Link Reactor (internal)

      Web stocked

     RSI-007-SG-4B 7.5 12 7.5 11 5 8 11.2 5.9 6.2 11

     RSI-010-SG-4B 10 16 10 14 7.5 11 11.2 7.9 7.2 14

     RSI-015-SG-4B 15 24 15 22 10 17 11.2 7.9 7.2 14

     RSI-020-SG-4B 20 30 20 27 15 22 17.9 9.8 7.9 28

     RSI-025-SG-4B 25 39 25 35 20 28 17.9 9.8 7.9 29 RSI-030-SG-4B 30 45 30 41 25 34 23.6 12 9.2 44

     RSI-040-SG-4B 40 61 40 55 30 44 23.6 12 9.2 44

     RSI-050-SG-4B 50 75 50 68 40 55 25.3 12.1 10.5 60

     RSI-060-SG-4B 60 91 60 83 50 66 25.3 12.1 10.5 60

     RSI-075-SG-4B 75 110 75 100 60 80 25.3 12.1 11.2 64

     RSI-100-SG-4B 100 152 100 139 75 111 30.2 14.5 12.1 95

     RSI-125-SG-4B 125 183 125 167 100 134 30.2 14.5 12.1 95

     RSI-150-SG-4 • * 150 223 150 204 125 164 30.9 20.1 16.6 225

     RSI-200-SG-4 • * 200 264 200 242 150 194 30.9 20.1 16.6 225

     RSI-250-SG-4 • * 250 325 250 302 200 240 33.9 20.1 16.6 255

     RSI-350-SG-4• * 350 432 300 396 250 317 42.5 27.2 17.3 450

     RSI-400-SG-4 • * 400 547 400 501 300 401 42.5 27.2 17.3 450

     RSI-500-SG-4 •  500 613 450 562 350 450 44.9 30.8 17.4 540

     RSI-600-SG-4 •  600 731 500 670 400 536 51.3 36.3 19.5 840

     RSI-700-SG-4 •  700 877 600 804 500 643 51.3 36.3 19.5 840

    Model NumberStandard Duty Heavy Duty Dimensions (in.)

    Weight(lbs.)

    H DWHP A HP A 

     Variable Torque

    HP A 

    230 V

    460 V

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    SG SERIES

    NEMA 1 / PROTECTED CHASSIS

    Standard Low Voltage Drive Products

    Sensorless Vector Drives

     Variable Torque = 110% current for 1 minute / Standard Duty = 120% current for 1 minute / Heavy Duty = 150% current for 1 minute

    Units ending in a “B” designate NEMA 1. Units not ending in a “B” are protected chassis units.

    • Protected chassis only (power terminal covers do not meet NEMA 1).

    * DC Link Reactor

      Web stocked

     RSI-007-SG-6B 7.5 9 7.5 8.2 5 6.6 14 7.9 7.2 15

     RSI-010-SG-6B 10 12 10 11 7.5 9 14 7.9 7.2 16

     RSI-015-SG-6B 15 17 15 15.5 10 12 14 7.9 7.2 16

     RSI-020-SG-6B 20 23 20 21 15 17 17.9 9.8 7.9 28

     RSI-025-SG-6B 25 27 25 24.7 20 19.8 17.9 9.8 7.9 29

     RSI-030-SG-6B 30 34 30 31 25 25 23.6 12 9.2 44

     RSI-040-SG-6B 40 43 40 39 30 31.5 23.6 12 9.2 44

     RSI-050-SG-6B 50 55 50 50 40 43 25.3 11.8 11.5 71

     RSI-060-SG-6B 60 64 60 58.6 50 55 25.3 11.8 11.5 71

     RSI-075-SG-6B 75 80 75 73 60 64 25.3 11.8 11.5 71

     RSI-100-SG-6B 100 104 100 95 75 80 30.2 14.6 13.3 102

     RSI-125-SG-6B 125 128 125 117 100 104 30.2 14.6 13.3 102

     RSI-150-SG-6 • * 150 150 150 137 125 128 30.9 20 16.6 225

     RSI-200-SG-6 • * 200 200 200 184 150 147 33.9 20 16.6 255

     RSI-250-SG-6 • * 250 242 250 222 150 177 33.9 20 16.6 255

     RSI-350-SG-6 • * 350 333 300 305 250 244 42.5 27.2 17.7 450

     RSI-400-SG-6 • * 400 424 400 389 300 311 42.5 27.2 17.7 450

    Model NumberStandard Duty Heavy Duty Dimensions (in.)

    Weight(lbs.)

    H DWHP A HP A 

     Variable Torque

    HP A 

    600 V

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    SG SERIES

    OPTIONS

    Standard Low Voltage Drive Products

    Sensorless Vector Drives

     VFD-RSI-SG-4-20-MA 4 - 20 MA OUTPUT CARD, ADDS (2) 4-20 MA OUTPUTS

    Dynamic Brake Transistor Modules

    Catalog Number Description

    Fieldbus Communication Cards

    Catalog Number Description

    Display / Keypad Remote Mounting

    Catalog Number Description

    Analog Output Card

    Catalog Number Description

     VFD-RSI-DBU-020-2 230V DYNAMIC BRAKING TRANSISTOR FOR 1 – 20 HP VFD, 10% DUTY CYCLE

     VFD-RSI-DBU-030-2 230V DYNAMIC BRAKING TRANSISTOR FOR 25 – 30 HP VFD, 10% DUTY CYCLE

     VFD-RSI-DBU-050-2 230V DYNAMIC BRAKING TRANSISTOR FOR 40 – 50 HP VFD, 10% DUTY CYCLE

     VFD-RSI-DBU-020-4 460V DYNAMIC BRAKING TRANSISTOR FOR 1 – 20 HP VFD, 10% DUTY CYCLE

     VFD-RSI-DBU-030-4 460V DYNAMIC BRAKING TRANSISTOR FOR 25 – 30 HP VFD, 10% DUTY CYCLE

     VFD-RSI-DBU-050-4 460V DYNAMIC BRAKING TRANSISTOR FOR 40 – 50 HP VFD, 10% DUTY CYCLE

     VFD-RSI-DBU-075-4 460V DYNAMIC BRAKING TRANSISTOR FOR 60 – 75 HP VFD, 10% DUTY CYCLE

     VFD-RSI-DBU-100-4 460V DYNAMIC BRAKING TRANSISTOR FOR 100 HP VFD, 10% DUTY CYCLE

    PC-400001-00 DEVICENET COMMUNICATION BOARD KIT, SG VFD

    PC-400002-00 PROFIBUS COMMUNICATION BOARD KIT, SG VFD

    PC-400003-00 LONWORKS COMMUNICATION BOARD KIT, SG VFD

    PC-400004-00 BACNET COMMUNICATION BOARD KIT, SG VFD

    PC-400005-00 MODBUS TCP COMMUNICATION BOARD KIT, SG VFD

    LCD-100000-00 REPLACEMENT DISPLAY/KEYPAD

     VFD-2M-RE-CABLE-SG 2 METER KEYPAD CABLE

     VFD-3M-RE-CABLE-SG 3 METER KEYPAD CABLE

     VFD-5M-RE-CABLE-SG 5 METER KEYPAD CABLE

     VFD-KEYPAD-SG-BEZEL BEZEL, FOR SG KEYPAD, REMOTE MOUNTING

     VFD-KEYPAD-SG-BLANK KEYPAD BLANK, INSTALLS IN DRIVE WHEN KEYPAD IS REMOTE

    • For HP greater than 100 HP or duty cycle greater than 10%, consult factory.

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    SGP SERIES

    STANDARD DUTY / HEAVY DUTY

    Built-To-Order, 2 Week Shipment

    Packaged Drives

    Highlights:

    Benshaw’s Built-To-Order pack-

    aged drives meet UL and CE

    approvals and are available withstandard (7.5–125 HP) and heavy

    duty (5–100 HP) ratings to meet

    your drive requirements.

    Key Advantages:

    • Standard and heavy duty ratings

    • UL and CE approvals

    • Pre-designed options configurableto your application

    RATINGS

    Standard Duty:

    7.5–40 HP @ 230 V7.5–125 HP @ 460 V 

    Heavy Duty:

    5–30 HP @ 230 V5–100 HP @ 460 V 

    Standard Features:

    • NEMA 12 ventilated enclosurewith fans and filters

    • SG Series Sensorless Vector Drive

    • User terminal strip

    • Door mounted keypad

    • Control power transformer• User input and output power

    connections

    • -10°–40° C operating environmenttemperature range

    • -20°–65° C storage temperature

    Options:

    • Circuit breaker

    • Disconnect fused or unfused

    • Input line reactor

    • Output reactor

    • 3 contactor bypass

    • Door mounted operator station(6 configurations)

    OPERATING CONDITIONS

    Operating Temperature:-10–40°C

    Storage Temperature:-20°C–65°C

    Humidity:Less than 90% RH max(non-condensing)

     Altitude:3,300 ft. max.

    Bypasscontactor

    Input circuitbreaker and

    disconnect

    SG Seriessensorlessvector drive

    NEMA 12ventilatedenclosure

    Controlpower

    transformer

    Userterminal

    strip

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    Built-To-Order, 2 Week Shipment

    Packaged DrivesSGP SERIES

    PART NUMBER ASSEMBLER

    12005 SDSGP NC 13B A 2

    Enclosure

    12 = NEMA 12 V

    Door Mounted Devices

    1 = None

    2 = Start/stop PB, reset PB,

    HOA switch, speed pot

    3 = Option 2 plus power ON,

     VFD running, VFD fault light

    4 = Start/stop PB, fault reset PB,

    HOA switch, speed pot,

     jog PB, fwd/rev switch,

     VFD fault light

    5 = VFD/Off/bypass switch,

    bypass running light

    6 = Start/stop PB, reset PB,HOA switch, speed pot, VFD

    running light, VFD/off/bypass

    switch, bypass running light

    Bypass Type

    NN = None

    3B = 3 Contactor bypass

    Reactor Options

     A = No reactors

    B = Input reactor

    C = Output reactor

    D = Input and output reactor

    SG Built-To-Order

    Packaged Drives

    Horsepower 

    005 = 5 HP

    007 = 7.5 HP

    010 = 10 HP

    015 = 15 HP

    020 = 20 HP

    025 = 25 HP

    030 = 30 HP

    040 = 40 HP

    050 = 50 HP

    060 = 60 HP

    075 = 75 HP

    125 = 125 HP

     

     Voltage 

    2 = 230 V

    4 = 460 V

    Duty Type

    SD = 120% 1 min std duty

    HD = 150% 1 min heavy duty

    Disconnect Option

    NC = Non-combination

    CB = Circuit breaker

    FD = Fusible disconnect

    CF = Non-fused disconnect

    IF = Inline fuse

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    SGP SERIES

    STANDARD DUTY RATED 120% O/L FOR 1 MINUTE

    Built-To-Order, 2 Week Shipment

    Packaged Drives

    SGP0072SDXXXXXX12 7.5 22 30 24 16 90

    SGP0102SDXXXXXX12 10 28 30 24 16 93

    SGP0152SDXXXXXX12 15 42 36 30 16 99

    SGP0202SDXXXXXX12 20 54 36 30 16 104

    SGP0252SDXXXXXX12 25 68 36 30 16 110

    SGP0302SDXXXXXX12 30 80 36 30 16 148

    SGP0402SDXXXXXX12 40 104 36 30 16 158

    SGP0074SDXXXXXX12 7.5 11 30 24 16 90

    SGP0104SDXXXXXX12 10 14 30 24 16 93

    SGP0154SDXXXXXX12 15 21 30 24 16 99

    SGP0204SDXXXXXX12 20 27 30 24 16 104

    SGP0254SDXXXXXX12 25 34 30 24 16 110

    SGP0304SDXXXXXX12 30 40 36 30 16 148

    SGP0404SDXXXXXX12 40 52 36 30 16 158

    SGP0504SDXXXXXX12 50 65 36 30 16 174

    SGP0604SDXXXXXX12 60 77 36 30 16 174

    SGP0754SDXXXXXX12 75 96 36 30 16 178

    SGP1004SDXXXXXX12 * 100 125 46 30 16 259

    SGP1254SDXXXXXX12 * 125 156 46 30 16 259

    230 Vac, 3-Phase Input and Output, 50/60 Hz Input, NEMA 12 Ventilated

    Model NumberDimensions (in.)

    Weight(lbs.)

    H DWHP A 

    460 Vac, 3-Phase Input and Output, 50/60 Hz Input, NEMA 12 Ventilated

    Model NumberDimensions (in.)

    Weight(lbs.)

    H DWHP A 

    * Dimensions will increase to 70x30x18 for units with three contactor bypass.

    • Refer to page 2-11 for Disconnect Options, Reactor Options, Bypass Type, and Door Mounting Devices

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    SGP SERIES

    HEAVY DUTY RATED 150% O/L FOR 1 MINUTE

    Built-To-Order, 2 Week Shipment

    Packaged Drives

    SGP0052HDXXXXXX12 5 17 30 24 16 90

    SGP0072HDXXXXXX12 7.5 23 30 24 16 90

    SGP0102HDXXXXXX12 10 33 30 24 16 93

    SGP0152HDXXXXXX12 15 44 36 30 16 99

    SGP0202HDXXXXXX12 20 54 36 30 16 104

    SGP0252HDXXXXXX12 25 68 36 30 16 110

    SGP0302HDXXXXXX12 30 84 36 30 16 148

    * Dimensions will increase to 70x30x18 for units with three contactor bypass.

    • Refer to page 2-11 for Disconnect Options, Reactor Options, Bypass Type, and Door Mounting Devices

    SGP0054HDXXXXXX12 5 8 30 24 16 90

    SGP0074HDXXXXXX12 7.5 11 30 24 16 90

    SGP0104HDXXXXXX12 10 14 30 24 16 93

    SGP0154HDXXXXXX12 15 21 30 24 16 99

    SGP0204HDXXXXXX12 20 27 30 24 16 104

    SGP0254HDXXXXXX12 25 34 36 30 16 110

    SGP0304HDXXXXXX12 30 40 36 30 16 148

    SGP0404HDXXXXXX12 40 52 36 30 16 158

    SGP0504HDXXXXXX12 50 65 36 30 16 174

    SGP0604HDXXXXXX12 60 77 36 30 16 174

    SGP0754HDXXXXXX12 * 75 96 46 30 16 178

    SGP1004HDXXXXXX12 * 100 125 46 30 16 259

    230 Vac, 3-Phase Input and Output, 50/60 Hz Input, NEMA 12 Ventilated

    Model NumberDimensions (in.)

    Weight(lbs.)

    H DWHP A 

    460 Vac, 3-Phase Input and Output, 50/60 Hz Input, NEMA 12 Ventilated

    Model NumberDimensions (in.)

    Weight(lbs.)

    H DWHP A 

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    SGP SERIES

    MODULAR CONTROL OPTIONS

    Built-To-Order, 2 Week Shipment

    Packaged Drives

    Keypad • • • • • •

    Start pB • • • •

    Stop pB • • • •

    reSet pB • • • •

    Hoa SwitcH • • • •

    Speed pot • • • •

    run LigHt • •

    FauLt LigHt • •

    power on LigHt •

    Jog pB •

    Fwd/reV SwitcH •

     VFd/oFF BypaSS SwitcH • •

    BypaSS running LigHt • •

    • If selecting a unit with bypass, you must select either option 5 or 6.

    • Door mounted keypad is standard.

    Options CO1 CO2 CO3 CO4 CO5 CO6

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    S4 SERIES

    STANDARD DUTY / HEAVY DUTY

    Standard Low Voltage Drive Products

    NEMA 4X Washdown / NEMA 12 Sensorless Vector Drives

    Highlights:

     The S4 Series is a line of high performance NEMA 4X washdown /

    NEMA 12 variable frequency drives. Benshaw’s S4 variable frequency

    drives are built to withstand the harshest environments and hold up

    under your most demanding pressure washing applications. All S4

    Series drives combine a simple user interface with an array of features

    and are suited to almost any indoor environment.

    S4 variable frequency drives come standard with over 180 configu-

    rable parameters to match specific application and interface require-

    ments.

     A standard dynamic braking transistor and resistor are also included

    for regenerative applications.

    Standard Features:

    • NEMA 4X IP66 washdownenclosure*

    • Standard I/O: 10 digital inputs,2 analog inputs, 2 analog outputs,2 relay outputs, 2 open collector

    outputs, 1 pulsed output

    • Digital metering: Output current,output voltage, power, MWh meter,run time, power on time, busvoltage, output frequency, and more

    • Communications: ModBus RTU (standard)

    •  Voltage tolerance: ±10%

    RATINGS

    Constant Torque:

    1 HP @ 115 V1–20 HP @ 230 V1–200 HP @ 460 / 600 V 

    Key Advantages:

    • NEMA 4X IP66 washdown dutyenclosure*

    • Standard braking transistor andresistor

    • Sensorless vector control

    • Standard and Heavy Duty ratings

    • LCD plain English display

    • Simple, easy-to-use interface

    • Standard ModBus communicationport

    • Integral PI control

    • Control methods: V/Hz, sensorlessvector, slip compensation

    •  V/Hz pattern: Linear, fan andpump, 2-step

    •  Analog output functions: 1 at 0 – 10 Vdc, 1 at 0 /4-20 mA.Configurable to motor speed,output current, output voltage, DClink voltage, output power, outputtorque, PID

    •  Analog inputs: 0 – 10 Vdc, 0/4-20mA, –10 Vdc to 10 Vdc, pulse traininput

    • Relay outputs: Running, forward,reverse, ready, faulted, at speed,keypad control, adjustable torquelevels, adjustable current levels,PID limits, loss of reference, timers

    • Digital inputs: 10 digital inputs.configurable to run, preset speeds,

     jogging, PID disable, fault reset,drive enable, timers, motorized pot,and more

    • User interface: 2 line LCD display,16 characters per line

    • Braking functions: Decel, coast,DC injection, dynamic braking(internal IGBT and resistor)

    * Units 1–100 HP are NEMA 4X.

    Units 125–200 HP are NEMA 12.

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    Standard Low Voltage Drive Products

    NEMA 4X Washdown / NEMA 12 Sensorless Vector DrivesS4 SERIES

    BASIC WIRING DIAGRAM

    +24 Vdc

    Forward Run

    Reverse Run

    Jog

    Digital Input #1

    Digital Input #2

    Digital Input #3

    Digital Input #4

    Digital Input #5

    External Fault

    Relay #2

    Relay #1

    Digital Output #1

    Digital Output #2

    Pulse Train Output

    Common

    Common

    4 – 20 mA output

     Analog Common

    0 – 10 Vdc Output

     Analog Common

    4 – 20 mA input

    0 – 10 Vdc Input

    0 – 10 Vdc Input

    Enable

    +24 NC2

    RC2

    NO2

    NC1

    RC1

    NO1

    DO1

    DO2

    DOQ

    dcom

    dcom

    Imet

    acom

    acom

     Vmet

    FWD

    REV 

    R/J

    DI1

    DI2

    DI3

    DI4

    DI5

    MOL

    EN

    dcom

    cin+

    cin-

    +10

     Vin1

    acom

     Vin2

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    Standard Low Voltage Drive Products

    NEMA 4X Washdown Sensorless Vector DrivesS4 SERIES

     RSI-001-S4-2W 1 4.2 0.5 2.5 9.5 6.5 6.1 9

     RSI-002-S4-2W 2 6.8 1 4.8 9.5 6.5 6.1 9

     RSI-003-S4-2W 3 9.6 2 7.8 9.5 6.5 8.5 9

     RSI-005-S4-2W 5 15.2 3 11 12 8.7 6.5 14

     RSI-007-S4-2W 7.5 22 5 17.5 12 8.7 6.5 14

     RSI-010-S4-2W 10 28 7.5 25.3 17.4 10.8 7.9 30

     RSI-015-S4-2W 15 42 10 37.2 17.4 10.8 7.9 30 RSI-020-S4-2W 20 54 15 48.3 20.2 11.3 11.7 50

     RSI-025-S4-2W 25 68 20 62.1 20.2 11.3 11.7 50

     RSI-001-S4-1SW •  1 4.2 0.5 2.5 9.5 6.5 6.1 9

    Single phase 110 V input / 3 phase 230 V output  Web stocked

    Model NumberStandard Duty Heavy Duty Dimensions (in.)

    Weight(lbs.)

    H DWHP A HP A 

    Model NumberStandard Duty Heavy Duty Dimensions (in.)

    Weight(lbs.)

    H DWHP A HP A 

    110 V Input / 230 V Output

    230 V

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    S4 SERIES

    Standard Low Voltage Drive Products

    NEMA 4X Washdown / NEMA 12 Sensorless Vector Drives

      Web Stocked

    * Units ending in “D” are NEMA 12 and not washdown

     RSI-001-S4-4W 1 2.1 0.5 1.1 9.5 6.5 6.1 9

     RSI-002-S4-4W 2 3.4 1 2.1 9.5 6.5 6.1 9

     RSI-003-S4-4W 3 4.8 2 3.4 9.5 6.5 8.5 9

     RSI-005-S4-4W 5 7.6 3 4.8 12 8.7 6.5 14

     RSI-007-S4-4W 7.5 11 5 7.6 12 8.7 6.5 14

     RSI-010-S4-4W 10 14 7.5 11 12 8.7 6.5 14

     RSI-015-S4-4W 15 21 10 14 17.4 10.8 7.9 30 RSI-020-S4-4W 20 27 15 21 17.4 10.8 7.9 30

     RSI-025-S4-4W 25 34 20 27 17.4 10.8 7.9 30

     RSI-030-S4-4W 30 40 25 34 17.4 10.8 7.9 30

     RSI-040-S4-4W 40 52 30 40 20.2 11.3 11.7 50

     RSI-050-S4-4W 50 65 40 52 20.2 11.3 11.7 50

     RSI-060-S4-4W 60 77 50 65 29.4 12.9 13.8 95

     RSI-075-S4-4W 75 96 60 77 29.4 12.9 13.8 95

     RSI-100-S4-4W 100 124 75 96 29.4 12.9 13.8 95

     RSI-125-S4-4D * 125 156 100 124 50.5 16.5 18 305

     RSI-150-S4-4D * 150 180 125 156 50.5 16.5 18 305

     RSI-200-S4-4D * 200 240 150 180 50.5 16.5 18 305

    Model NumberStandard Duty Heavy Duty Dimensions (in.)

    Weight(lbs.)

    H DWHP A HP A 

    460 V

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    Standard Low Voltage Drive Products

    NEMA 4X Washdown / NEMA 12 Sensorless Vector DrivesS4 SERIES

    * Units ending in “D” are NEMA 12 and not washdown

    RSI-001-S4-6W 1 1.7 0.5 0.9 12 8.7 6.5 14

    RSI-002-S4-6W 2 2.7 1 1.7 12 8.7 6.5 14

    RSI-003-S4-6W 3 3.9 2 2.7 12 8.7 6.5 14

    RSI-005-S4-6W 5 6.1 3 3.9 12 8.7 6.5 14

    RSI-007-S4-6W 7.5 9 5 6.1 12 8.7 6.5 14

    RSI-010-S4-6W 10 11 7.5 9 12 8.7 6.5 14

    RSI-015-S4-6W 15 17 10 11 17.4 10.8 7.9 30RSI-020-S4-6W 20 22 15 17 17.4 10.8 7.9 30

    RSI-025-S4-6W 25 27 20 22 17.4 10.8 7.9 30

    RSI-030-S4-6W 30 32 25 27 17.4 10.8 7.9 30

    RSI-040-S4-6W 40 41 30 32 20.2 11.3 11.7 50

    RSI-050-S4-6W 50 52 40 41 20.2 11.3 11.7 50

    RSI-060-S4-6W 60 68 50 52 29.4 12.9 13.8 95

    RSI-075-S4-6W 75 82 60 62 29.4 12.9 13.8 95

    RSI-100-S4-6W 100 107 75 77 29.4 12.9 13.8 95

    RSI-125-S4-6D * 125 125 100 99 50.5 16.5 18 305

    RSI-150-S4-6D * 150 144 125 125 50.5 16.5 18 305

    RSI-200-S4-6D * 200 192 150 140 50.5 16.5 18 305

    Model NumberStandard Duty Heavy Duty Dimensions (in.)

    Weight(lbs.)

    H DWHP A HP A 

    600 V

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    BRKT-100646-00 FINS OUT MOUNTING BRACKET, 40 HP, 50 HP (FRAME SIZE 3)

    BRKT-100645-00 FINS OUT MOUNTING BRACKET, 60 HP, 75 HP AND 100 HP (FRAME SIZE 4)

    BRKT-100134-03 FINS OUT MOUNTING BRACKET, 125 HP, 150 HP AND 200 HP (FRAME SIZE 5)

    Standard Low Voltage Drive Products

    NEMA 4X Washdown / NEMA 12 Sensorless Vector DrivesS4 SERIES

    OPTIONS

    Display / Keypad Remote Mounting Options

    Catalog Number Description

    Display / Keypad ReplacementCatalog Number Description

    Drive Mounting Options

    Catalog Number Description

     VFD-S4-REMOTE-KEYPAD-KIT INCLUDES REMOTE KEYPAD, INTERFACE BOARD AND 2M CABLE

     VFD-XBLANKKPS0 KEYPAD BLANK, SIZE 0 & 2, INSTALLS IN DRIVE WHEN KEYPAD IS REMOTE

     VFD-XBLANKKPS1 KEYPAD BLANK, SIZE 1, INSTALLS IN DRIVE WHEN KEYPAD IS REMOTE

     VFD-XBLANKKPS3 KEYPAD BLANK, SIZE 3, 4 AND 5, INSTALLS IN DRRIVE WHEN KEYPAD IS REMOTE

     VFD-S4-100FT-REMOTEKIT-A 100 FOOT REMOTE DISPLAY KIT, 30 HP AND BELOW

     VFD-S4-100FT-REMOTEKIT-B 100 FOOT REMOTE DISPLAY KIT, 40 HP AND ABOVE

    LCD-S4KEYPADS0R REPLACEMENT KEYPAD/DISPLAY, S4 VFD, SIZE 0 AND 2

    LCD-S4KEYPADS1R REPLACEMENT KEYPAD/DISPLAY, S4 VFD, SIZE 1

     VFD-RSI-S4-REMOTEKEYPAD REPLACEMENT KEYPAD/DISPLAY, FOR FRAME SIZE 3, 4, AND 5 AND REMOTE

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    3% IMPEDANCE

    Standard Low Voltage Drive Options

    Input Line Reactors

    • Line reactors reduce harmonics and protect the variable frequency drive from input power quality problems.

    They are also required on applications where the transformer impedance exceeds 10 times the kVA rating of the drive.

    230 V

    Model Number

    Open Enclosed (NEMA 1)

    Dimensions (in.)Weight(lbs.)

    H DWHP A 

    REA-KDRA25L REA-KDRA25L-C1 1 4.6 6.5 8 6 8

    REA-KDRA27L REA-KDRA27L-C1 2 7.5 6.5 8 6 8

    REA-KDRA28L REA-KDRA28L-C1 3 10.6 6.5 8 6 8

    REA-KDRB22L REA-KDRB22L-C1 5 16.7 6.5 8 6 12

    REA-KDRB23L REA-KDRB23L-C2 7.5 24.2 7.5 10 7 14

    REA-KDRD25L REA-KDRD25L-C2 10 30.8 7.5 10 7 18

    REA-KDRD24L REA-KDRD24L-C2 15 46.2 7.5 10 7 18REA-KDRD26L REA-KDRD26L-C2 20 59.4 7.5 10 7 18

    REA-KDRC22L REA-KDRC22L-C2 25 74.8 7.5 10 7 21

    REA-KDRF24L REA-KDRF24L-C4 30 88 15.5 15 13 65

    REA-KDRF25L REA-KDRF25L-C4 40 114 15.5 15 13 65

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    3% IMPEDANCE

    Standard Low Voltage Drive Options

    Input Line Reactors

    • Line reactors reduce harmonics and protect the variable frequency drive from input power quality problems.

    They are also required on applications where the transformer impedance exceeds 10 times the kVA rating of the drive.

    480 V

    Model Number

    Open Enclosed (NEMA 1)

    Dimensions (in.)Weight(lbs.)

    H DWHP A 

    REA-KDRA8L REA-KDRA8L-C1 1 2.1 6.5 8 6 8

    REA-KDRA1L REA-KDRA1L-C1 2 3.4 6.5 8 6 8

    REA-KDRA2L REA-KDRA2L-C1 3 4.8 6.5 8 6 8

    REA-KDRA3L REA-KDRA3L-C1 5 7.6 6.5 8 6 8

    REA-KDRA4L REA-KDRA4L-C1 7.5 11 6.5 8 6 8

    REA-KDRA5L REA-KDRA5L-C1 10 14 6.5 8 6 9

    REA-KDRB2L REA-KDRB2L-C1 15 21 6.5 8 6 12REA-KDRB1L REA-KDRB1L-C1 20 27 6.5 8 6 12

    REA-KDRD1L REA-KDRD1L-C2 25 34 7.5 10 7 16

    REA-KDRD2L REA-KDRD2L-C2 30 40 7.5 10 7 16

    REA-KDRC1L REA-KDRC1L-C2 40 52 7.5 10 7 21

    REA-KDRF2L REA-KDRF2L-C3 50 65 9 12 8 37

    REA-KDRF4L REA-KDRF4L-C3 60 77 9 12 8 42

    REA-KDRF3L REA-KDRF3L-C4 75 96 15.5 15 13 65

    REA-KDRH3L REA-KDRH3L-C4 100 124 15.5 15 13 65

    REA-KDRH2L REA-KDRH2L-C4 125 156 15.5 15 13 75

    REA-KDRH1L REA-KDRH1L-C4 150 180 15.5 15 13 75

    REA-KDRG3L REA-KDRG3L-C4 200 240 15.5 15 13 100

    REA-KDRG1L REA-KDRG1L-C4 250 302 15.5 15 13 100

    REA-KDRG2L REA-KDRG2L-C4 300 361 15.5 15 13 100

    REA-KDRJ2L REA-KDRJ2L-C5 350 414 18.5 20 16 120

    REA-KDRJ1L REA-KDRJ1L-C5 400 477 18.5 20 16 120

    REA-KDRL2L REA-KDRL2L-C5 500 590 18.5 20 16 160

    REA-KDRL3L REA-KDRL3L-C5 600 720 18.5 20 16 205

    REA-KDRS1L REA-KDRS1L-C7 700 840 36 28.5 30.3 318

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    3% IMPEDANCE

    Standard Low Voltage Drive Options

    Input Line Reactors

    600 V

    Model Number

    Open Enclosed (NEMA 1)

    Dimensions (in.)Weight(lbs.)

    H DWHP A 

    • Line reactors reduce harmonics and protect the variable frequency drive from input power quality problems.

    They are also required on applications where the transformer impedance exceeds 10 times the kVA rating of the drive.

    REA-KDRA50L REA-KDRA50L-C1 1 1.7 6.5 8 6 8

    REA-KDRA46L REA-KDRA46L-C1 2 2.7 6.5 8 6 8

    REA-KDRA52L REA-KDRA52L-C1 3 3.9 6.5 8 6 8

    REA-KDRA47L REA-KDRA47L-C1 5 6.1 6.5 8 6 8

    REA-KDRA48L REA-KDRA48L-C1 7.5 9 6.5 8 6 8

    REA-KDRA49L REA-KDRA49L-C1 10 11 6.5 8 6 9

    REA-KDRB45L REA-KDRB45L-C1 15 17 6.5 8 6 12REA-KDRB44L REA-KDRB44L-C1 20 22 6.5 8 6 12

    REA-KDRB43L REA-KDRB43L-C1 25 27 6.5 8 6 12

    REA-KDRD42L REA-KDRD42L-C2 30 32 7.5 10 7 18

    REA-KDRC43L REA-KDRC43-C2 40 41 7.5 10 7 21

    REA-KDRC44L REA-KDRC44L-C2 50 52 7.5 10 7 21

    REA-KDRF46L REA-KDRF46L-C3 60 62 9 12 8 42

    REA-KDRF47L REA-KDRF47L-C3 75 77 9 12 8 42

    REA-KDRF45L REA-KDRF45L-C4 100 99 15.5 15 13 65

    REA-KDRH43L REA-KDRH43L-C4 125 125 15.5 15 13 80

    REA-KDRH44L REA-KDRH44L-C4 150 144 15.5 15 13 80

    REA-KDRI42L REA-KDRI42L-C4 200 192 15.5 15 13 85

    REA-KDRG47L REA-KDRG47L-C4 250 242 15.5 15 13 100

    REA-KDRG45L REA-KDRG45L-C4 300 289 15.5 15 13 100

    REA-KDRJ45L REA-KDRJ45L-C5 350 336 18.5 20 16 120

    REA-KDRJ43L REA-KDRJ43L-C5 400 382 18.5 20 16 120

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    Standard Low Voltage Drive Options

    Input Line Reactors5% IMPEDANCE

    240 V

    Model Number

    Open Enclosed (NEMA 1)

    Dimensions (in.)Weight(lbs.)

    H DWHP A 

    REA-KDRA25H REA-KDRA25H-C1 1 4.6 6.5 8 6 8

    REA-KDRA26H REA-KDRA26H-C1 2 7.5 6.5 8 6 8

    REA-KDRA28H REA-KDRA28H-C1 3 10.6 6.5 8 6 8

    REA-KDRB25H REA-KDRB25H-C1 5 16.7 6.5 8 6 12

    REA-KDRB26H REA-KDRB26H-C1 7.5 24.2 6.5 8 6 12

    REA-KDRD21H REA-KDRD21H-C2 10 30.8 7.5 10 7 18

    REA-KDRD22H REA-KDRD22H-C2 15 46.2 7.5 10 7 18REA-KDRC22H REA-KDRC22H-C2 20 59.4 7.5 10 7 21

    REA-KDRF28H REA-KDRF28H-C3 25 74.8 9 12 8 42

    REA-KDRF25H REA-KDRF25H-C4 30 88 15.5 15 13 65

    REA-KDRF26H REA-KDRF26H-C4 40 114 15.5 15 13 65

    • Line reactors reduce harmonics and protect the variable frequency drive from input power quality problems.

    They are also required on applications where the transformer impedance exceeds 10 times the kVA rating of the drive.

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    Standard Low Voltage Drive Options

    Input Line Reactors5% IMPEDANCE

    480 V

    Model Number

    Open Enclosed (NEMA 1)

    Dimensions (in.)Weight(lbs.)

    H DWHP A 

    REA-KDRA8H REA-KDRA8H-C1 1 2.1 6.5 8 6 8

    REA-KDRA1H REA-KDRA1H-C1 2 3.4 6.5 8 6 8

    REA-KDRA2H REA-KDRA2H-C1 3 4.8 6.5 8 6 8

    REA-KDRA3H REA-KDRA3H-C1 5 7.6 6.5 8 6 8

    REA-KDRA4H REA-KDRA4H-C1 7.5 11 6.5 8 6 9

    REA-KDRA5H REA-KDRA5H-C1 10 14 6.5 8 6 9

    REA-KDRB2H REA-KDRB2H-C1 15 21 6.5 8 6 11REA-KDRC3H REA-KDRC3H-C1 20 27 6.5 8 6 19

    REA-KDRC1H REA-KDRC1H-C2 25 34 7.5 10 7 21

    REA-KDRE2H REA-KDRE2H-C2 30 40 7.5 10 7 22

    REA-KDRF4H REA-KDRF4H-C3 40 52 9 12 8 37

    REA-KDRF1H REA-KDRF1H-C3 50 65 9 12 8 37

    REA-KDRF2H REA-KDRF2H-C3 60 77 9 12 8 37

    REA-KDRH2H REA-KDRH2H-C4 75 96 15.5 15 13 80

    REA-KDRI2H REA-KDRI2H-C4 100 124 15.5 15 13 87

    REA-KDRG3H REA-KDRG3H-C4 125 156 15.5 15 13 90

    REA-KDRG1H REA-KDRG1H-C4 150 180 15.5 15 13 90

    REA-KDRJ1H REA-KDRJ1H-C5 200 240 18.5 20 16 120

    REA-KDRL1H REA-KDRL1H-C5 250 302 18.5 20 16 160

    REA-KDRL2H REA-KDRL2H-C5 300 361 18.5 20 16 145

    REA-KDRL3H REA-KDRL3H-C5 350 414 18.5 20 16 150

    REA-KDRL4H REA-KDRL4H-C5 400 477 18.5 20 16 160

    REA-KDRL6H REA-KDRL6H-C5 500 590 18.5 20 16 170

    REA-KDRS1H REA-KDRS1H-C7 600 720 36 28.5 30.3 420

    REA-KDRS2H REA-KDRS2H-C7 700 840 36 28.5 30.3 420

    • Line reactors reduce harmonics and protect the variable frequency drive from input power quality problems.

    They are also required on applications where the transformer impedance exceeds 10 times the kVA rating of the drive.

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    Standard Low Voltage Drive Options

    Input Line Reactors5% IMPEDANCE

    600 V

    Model Number

    Open Enclosed (NEMA 1)

    Dimensions (in.)Weight(lbs.)

    H DWHP A 

    REA-KDRA50H REA-KDRA50H-C1 1 1.7 6.5 8 6 8

    REA-KDRA43H REA-KDRA43H-C1 2 2.7 6.5 8 6 8

    REA-KDRA44H REA-KDRA44H-C1 3 3.9 6.5 8 6 8

    REA-KDRA45H REA-KDRA45H-C1 5 6.1 6.5 8 6 8

    REA-KDRB42H REA-KDRB42H-C2 7.5 9 7.5 10 7 14

    REA-KDRB43H REA-KDRB43H-C2 10 11 7.5 10 7 14

    REA-KDRB44H REA-KDRB44H-C2 15 17 7.5 10 7 14REA-KDRD41H REA-KDRD41H-C2 20 22 7.5 10 7 18

    REA-KDRC43H REA-KDRC43H-C2 25 27 7.5 10 7 21

    REA-KDRE42H REA-KDRE42H-C2 30 32 7.5 10 7 22

    REA-KDRF44H REA-KDRF44H-C3 40 41 9 12 8 42

    REA-KDRF45H REA-KDRF45H-C3 50 52 9 12 8 42

    REA-KDRH43H REA-KDRH43H-C4 60 62 15.5 15 13 80

    REA-KDRH42H REA-KDRH42H-C4 75 77 15.5 15 13 80

    REA-KDRI41H REA-KDRI41H-C4 100 99 15.5 15 13 85

    REA-KDRG44H REA-KDRG44H-C4 125 125 15.5 15 13 100

    REA-KDRG45H REA-KDRG45H-C4 150 144 15.5 15 13 100

    REA-KDRJ41H REA-KDRJ41H-C5 200 192 18.5 20 16 120

    REA-KDRL46H REA-KDRL46H-C5 250 242 18.5 20 16 160

    REA-KDRL47H REA-KDRL47H-C5 300 289 18.5 20 16 160

    REA-KDRL48H REA-KDRL48H-C5 350 336 18.5 20 16 160

    REA-KDRL49H REA-KDRL49H-C5 400 382 18.5 20 16 160

    • Line reactors reduce harmonics and protect the variable frequency drive from input power quality problems.

    They are also required on applications where the transformer impedance exceeds 10 times the kVA rating of the drive.

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    Standard Low Voltage Drive Options

    Output Reactors

    REA-KDRA1P REA-KDRA1P-C1 2 3.4 8 6.5 8 6

    REA-KDRA2P REA-KDRA2P-C1 3 4.8 8 6.5 8 6

    REA-KDRA3P REA-KDRA3P-C1 5 7.6 8 6.5 8 6

    REA-KDRA4P REA-KDRA4P-C1 7.5 11 9 6.5 8 6

    REA-KDRB1P REA-KDRB1P-C1 10 14 11 6.5 8 6

    REA-KDRD1P REA-KDRD1P-C2 15 21 16 7.5 10 7

    REA-KDRD2P REA-KDRD2P-C2 20 27 16 7.5 10 7REA-KDRD3P REA-KDRD3P-C2 25 34 18 7.5 10 7

    REA-KDRD4P REA-KDRD4P-C2 30 40 18 7.5 10 7

    REA-KDRC1P REA-KDRC1P-C2 40 52 21 7.5 10 7

    REA-KDRF1P REA-KDRF1P-C3 50 65 37 9 12 8

    REA-KDRF2P REA-KDRF2P-C3 60 77 37 9 12 8

    REA-KDRF3P REA-KDRF3P-C4 75 96 65 15.5 15 13

    REA-KDRH1P REA-KDRH1P-C4 100 124 75 15.5 15 13

    REA-KDRI1P REA-KDRI1P-C4 125 156 85 15.5 15 13

    REA-KDRI2P REA-KDRI2P-C4 150 180 90 15.5 15 13

    REA-KDRG1P REA-KDRG1P-C4 200 240 95 15.5 15 13

    REA-KDRJ1P REA-KDRJ1P-C5 250 302 120 18.5 20 16

    REA-KDRJ2P REA-KDRJ2P-C5 300 361 120 18.5 20 16

    REA-KDRL1P REA-KDRL1P-C5 350 414 135 18.5 20 16

    REA-KDRL2P REA-KDRL2P-C5 400 477 145 18.5 20 16

    REA-KDRL3P REA-KDRL3P-C5 450 515 150 18.5 20 16

    REA-KDRL4P REA-KDRL4P-C5 500 590 150 18.5 20 16

    480 V

    Model Number

    Open Enclosed (NEMA 1)

    Dimensions (in.)Weight(lbs.)

    H DWHP A 

    1.5% IMPEDANCE

    • 230 V drives/motors can operate with extended lead lengths (500 ft. or involves

    multiple motors from one drive, use an appropiately sized (current) 480 V reactor or a long lead fillter.

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    1.5% IMPEDANCE

    Standard Low Voltage Drive Options

    Output Reactors

    600 V

    Model Number

    Open Enclosed (NEMA 1)

    Dimensions (in.)Weight(lbs.)

    H DWHP A 

    REA-KDRA31P REA-KDRA31P-C1 2 2.7 8 6.5 8 6

    REA-KDRA35P REA-KDRA35P-C1 3 3.9 8 6.5 8 6

    REA-KDRA33P REA-KDRA33P-C1 5 6.1 8 6.5 8 6

    REA-KDRA34P REA-KDRA34P-C1 7.5 9 9 6.5 8 6

    REA-KDRA36P REA-KDRA36P-C1 10 11 9 6.5 8 6

    REA-KDRD31P REA-KDRD31P-C2 15 17 16 7.5 10 7

    REA-KDRD32P REA-KDRD32P-C2 20 22 16 7.5 10 7REA-KDRD35P REA-KDRD35P-C2 25 27 16 7.5 10 7

    REA-KDRD33P REA-KDRD33P-C2 30 32 18 7.5 10 7

    REA-KDRD34P REA-KDRD34P-C2 40 41 18 7.5 10 7

    REA-KDRC31P REA-KDRC31P-C2 50 52 21 7.5 10 7

    REA-KDRF31P REA-KDRF31P-C3 60 62 37 9 12 8

    REA-KDRF32P REA-KDRF32P-C3 75 77 37 9 12 8

    REA-KDRF33P REA-KDRF33P-C4 100 99 65 15.5 15 13

    REA-KDRH31P REA-KDRH31P-C4 125 125 75 15.5 15 13

    REA-KDRI31P REA-KDRI31P-C4 150 144 85 15.5 15 13

    REA-KDRI32P REA-KDRI32P-C4 200 192 90 15.5 15 13

    REA-KDRG31P REA-KDRG31P-C4 250 242 95 15.5 15 13

    REA-KDRJ31P REA-KDRJ31P-C5 300 289 120 18.5 20 16

    REA-KDRJ32P REA-KDRJ32P-C5 350 336 120 18.5 20 16

    REA-KDRL31P REA-KDRL31P-C5 400 382 135 18.5 20 16

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    Standard Low Voltage Drive Options

    Long Lead Filters (DV/DT)

    • Long lead filters should be considered on applications where the cable distance between the motor and the variable frequency drive

    exceeds 300 feet. Long lead filters protect the motor from high DV/DT.

    Dimensions (in.)

    H DW

    FLTR-V1K3A00 FLTR-V1K3A01 0.5 3 9 5.5 10 11

    FLTR-V1K4A00 FLTR-V1K4A01 0.75 4 9 5.5 10 11

    FLTR-V1K6A00 FLTR-V1K6A01 1~1.5 6 9 5.5 10 11

    FLTR-V1K8A00 FLTR-V1K8A01 2 8 9 5.5 10 11

    FLTR-V1K12A00 FLTR-V1K12A01 3 12 9 5.5 10 11

    FLTR-V1K16A00 FLTR-V1K16A01 5 16 9 5.5 10 15

    FLTR-V1K25A00 FLTR-V1K25A01 7.5 25 9 5.5 10 15FLTR-V1K35A00 FLTR-V1K35A01 10 35 12 8 11.5 23

    FLTR-V1K45A00 FLTR-V1K45A01 15 45 12 8 11.5 23

    FLTR-V1K55A00 FLTR-V1K55A01 20 55 12 8 11.5 23

    FLTR-V1K80A00 FLTR-V1K80A01 25~30 80 12 8 11.5 29

    FLTR-V1K110A00 FLTR-V1K110A01 40 110 16.5 18 15 68

    240 V

    Model Number

    Open Enclosed (NEMA 1)

    Dimensions (in.)Weight(lbs.)

    H DWHP A 

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    Standard Low Voltage Drive Options

    Long Lead Filters (DV/DT)

    FLTR-V1K2A00 FLTR-V1K2A01 0.75 2 9 5.5 10 11

    FLTR-V1K3A00 FLTR-V1K3A01 1~1.5 3 9 5.5 10 11

    FLTR-V1K4A00 FLTR-V1K4A01 2 4 9 5.5 10 11

    FLTR-V1K6A00 FLTR-V1K6A01 3 6 9 5.5 10 11

    FLTR-V1K8A00 FLTR-V1K8A01 5 8 9 5.5 10 11

    FLTR-V1K12A00 FLTR-V1K12A01 7.5 12 9 5.5 10 11

    FLTR-V1K16A00 FLTR-V1K16A01 10 16 9 5.5 10 15FLTR-V1K18A00 FLTR-V1K18A01 10 18 9 5.5 10 15

    FLTR-V1K21A00 FLTR-V1K21A01 15 21 9 5.5 10 15

    FLTR-V1K25A00 FLTR-V1K25A01 15 25 9 5.5 10 15

    FLTR-V1K27A00 FLTR-V1K27A01 20 27 9 5.5 10 15

    FLTR-V1K35A00 FLTR-V1K35A01 25 35 12 8 11.5 23

    FLTR-V1K45A00 FLTR-V1K45A01 30 45 12 8 11.5 23

    FLTR-V1K55A00 FLTR-V1K55A01 40 55 12 8 11.5 23

    FLTR-V1K80A00 FLTR-V1K80A01 50~60 80 12 8 11.5 29

    FLTR-V1K110A00 FLTR-V1K110A01 75 110 16.5 18 15 68

    FLTR-V1K130A00 FLTR-V1K130A01 100 130 16.5 18 15 83

    FLTR-V1K160A00 FLTR-V1K160A01 125 160 16.5 18 15 83

    FLTR-V1K200A00 FLTR-V1K200A01 150 200 16.5 18 15 93

    FLTR-V1K250A00 FLTR-V1K250A01 200 250 16.5 18 15 93

    FLTR-V1K305A00 FLTR-V1K305A01 250 305 16.5 18 30 117

    FLTR-V1K362A00 FLTR-V1K362A01 300 362 16.5 18 30 117

    FLTR-V1K420A00 FLTR-V1K420A01 350 420 16.5 18 30 132

    FLTR-V1K480A00 FLTR-V1K480A01 400 480 16.5 18 30 138

    FLTR-V1K600A00 FLTR-V1K600A01 500 600 16.5 18 30 168

    FLTR-V1K750A00 FLTR-V1K750A01 600 750 16.5 18 30 180

    Dimensions (in.)

    H DW

    480 V

    Model Number

    Open Enclosed (NEMA 1)

    Dimensions (in.)Weight(lbs.)

    H DWHP A 

    • Long lead filters should be considered on applications where the cable distance between the motor and the variable frequency drive

    exceeds 300 feet. Long lead filters protect the motor from high DV/DT.

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    FLTR-V1K2A00 FLTR-V1K2A01 1 2 9 5.5 10 11

    FLTR-V1K3A00 FLTR-V1K3A01 2 3 9 5.5 10 11

    FLTR-V1K4A00 FLTR-V1K4A01 3 4 9 5.5 10 11

    FLTR-V1K8A00 FLTR-V1K8A01 5 8 9 5.5 10 11

    FLTR-V1K12A00 FLTR-V1K12A01 10 12 9 5.5 10 11

    FLTR-V1K18A00 FLTR-V1K18A01 15 18 9 5.5 10 15

    FLTR-V1K25A00 FLTR-V1K25A01 20 25 9 5.5 10 15FLTR-V1K27A00 FLTR-V1K27A01 25 27 9 5.5 10 15

    FLTR-V1K35A00 FLTR-V1K35A01 30 35 12 8 11.5 23

    FLTR-V1K45A00 FLTR-V1K45A01 40 45 12 8 11.5 23

    FLTR-V1K55A00 FLTR-V1K55A01 50 55 12 8 11.5 23

    FLTR-V1K80A00 FLTR-V1K80A01 75 80 12 8 11.5 29

    FLTR-V1K110A00 FLTR-V1K110A01 100 110 16.5 18 15 68

    FLTR-V1K130A00 FLTR-V1K130A01 125 130 16.5 18 15 83

    FLTR-V1K160A00 FLTR-V1K160A01 150 160 16.5 18 15 83

    FLTR-V1K200A00 FLTR-V1K200A01 200 200 16.5 18 15 933

    FLTR-V1K250A00 FLTR-V1K250A01 250 250 16.5 18 15 93

    FLTR-V1K305A00 FLTR-V1K305A01 300 305 16.5 18 30 117

    FLTR-V1K362A00 FLTR-V1K362A01 350 362 16.5 18 30 117

    FLTR-V1K420A00 FLTR-V1K420A01 450 420 16.5 18 30 132

    Dimensions (in.)

    H DW

    600 V

    Model Number

    Open Enclosed (NEMA 1)

    Dimensions (in.)Weight(lbs.)

    H DWHP A 

    Standard Low Voltage Drive Options

    Long Lead Filters (DV/DT)

    • Long lead filters should be considered on applications where the cable distance between the motor and the variable frequency drive

    exceeds 300 feet. Long lead filters protect the motor from high DV/DT.

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    Standard Low Voltage Drive Options

    Dynamic Brake Resistors and Brake Modules

    Dynamic brake resistors and modules are used to address overvoltage conditions with drives. Over voltage trips occur when the DC

    bus in the drive increases to the over voltage trip level. This increase in

    voltage occurs when the mechanical energy in the motor is converted

    into regenerative electrical energy, which is transferred back into the

    drive (the motor acts like a generator).

    Regeneration occurs when:

    • The deceleration time is too quick.

    • The load has high inertia and keeps rotating after the drive output 

    power has decreased below that of the load.(Ex: fly wheels, large fans)

    • The load is an over hauling load, cyclical or periodic. 

    (Ex: pump jack, punch press)

    • When the motor suddenly becomes unloaded. 

    (Ex: lumber mill saw applications)

    Regeneration can occur on an occasional basis or periodically

    (cyclical) depending on the type of load. A dynamic brake module

    and resistor are required to be added to the drive to dissipate this

    excess power. The module and resistor must be sized correctly

    depending on the application.

    Contact Benshaw for assistance with sizing brake resistors

     and brake modules.

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    OVERVIEW

    Engineered Low Voltage Drive Packages

    Control Modifications —Whatever you specify

    • Pilot devices, control power transformers, switches, meters,relays, space heaters, protective devices, PLCs, etc.

    Combination Drive Packages — To meet your requirements 

    • Circuit breaker protection

    • Non-fused disconnect protection

    • Fusible disconnect protection

    • Flange or rotary handle mechanism

    Bypass Packages — To fit your application  

    •  Two contactor

    •  Three contactor

    • Reduced voltage solid state starters

    Enclosures —To Match your environment  

    • Standard designs — NEMA 1, 12, 3R

    • Custom enclosures

    • Special enclosures — 4, 4X, air conditioned

    • Motor control centers

    Filters — For your unique application 

    • Line reactors 3% and 5%

    • Long lead filters

    • Load reactors

    • Harmonic filters

    • 18 pulse systems

    Benshaw is a recognized industry leader in the shipment ofengineered drives from our state-of-the-art factory, with dedicated

    engineering teams and a complete inventory of components

    necessary to build engineered solutions for you. Select the enclosure,

    disconnect, bypass, pilot devices, control strategy and filters required

    to meet your most demanding applications.

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    ENGINEERED PACKAGES

    PART NUMBER ASSEMBLER

    Engineered Low Voltage Drive Products

    Sensorless Vector Drives

    RSI SG 4 01 A NC060

     VFD

    RSI = Redistart Inverter

    Horsepower 

    001 = 1 HP 060 = 60 HP

    002 = 2 HP 075 = 75 HP

    003 = 3 HP 100 = 100 HP

    005 = 5 HP 125 = 125 HP

    007 = 7.5 HP 150 = 150 HP

    010 = 10 HP 200 = 200 HP

    015 = 15 HP 250 = 250 HP

    020 = 20 HP 300 = 300 HP

    025 = 25 HP 400 = 400 HP

    030 = 30 HP 500 = 500 HP

    040 = 40 HP 600 = 600 HP

    050 = 50 HP 700 = 700 HP

     

     VFD Series 

    SG = Sensorless Vector Drive

    S4 = Washdown Sensorless Vector Drive

     Voltage 

    2 = 230 V

    4 = 460 V6 = 600 V

    Enclosure

    01=NEMA 1

    12=NEMA 12

    04=NEMA 4

    3R=NEMA 3R

    1A=NEMA 12 ventilated

    Package Type

     A = Packaged drive

    B = Packaged drive with

    two contactor bypass

    C = Packaged drive with

    three contactor bypass

    Disconnect Options OptionsNC = Non-combination

    CB = Circuit breaker

    FD = Fusible disconnect

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    RATINGS

     Variable Torque:

    7.5–700 HP @ 460 V7.5–400 HP @ 600 V +

    Standard Duty:

    7.5–600 HP @ 460 V7.5–400 HP @ 600 V + 

    Heavy Duty:

    5–500 HP @ 460 V5–300 HP @ 600 V + 

    SG 519 SERIES

    IEEE-519 COMPLIANT

    Engineered Low Voltage Drive Products

    Clean Power Drives

    Standard features:

    • UL listed

    • Limits voltage and currentharmonics to IEEE-519* levels

    • Addresses poor power factor

    • Eliminates expensive harmonicanalysis

    • Avoids resonance problemsassociated with inefficientharmonic filters

    • Prevents overloading ofcircuit breakers, feeders andtransformers

    • Run from motor/generator

    systems• NEMA 1, 12V, 3R, 4 or 4X

    enclosures available, pluscustom configurations

    Product Highlights:

    Benshaw’s SG 519 Series drives are designed and manufactured to

    limit voltage and current distortion levels to within the levels defined

    by IEEE-519*. This eliminates the need for expensive, time consum-

    ing harmonic analysis and avoids the resonance problems associated

    with inefficient harmonic filters.

    Our municipal projects and engineering team will work with you to

    configure a clean power solution that meets your specifications and

    requirements.

    Modular design

     The modular design of Benshaw’s SG 519 Series drives eliminates

    maintenance problems inherent in older drive designs and improves

    drive reliability by significantly reducing power module part counts.

     This design approach also allows each drive unit to be custom-tailored to your specific requirements.

    Optional bypass

     An optional bypass design configuration (ATL or RVSS) is available

    for SG 519 drive packages when mission critical reliability is important

    and disruptive downtime cannot be tolerated.

    * IEEE-519, 1992 Table 10-2 and Table 10-3.+ Consult factory, not UL listed.

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    Custom-engineered drive solutions.

    Whether you need simple modifications made toone of Benshaw’s standard drive packages, a customengineered, application-specific drive package or aturnkey drive solution, Benshaw can help.

    Quality assurance testing

    Benshaw’s assembly teams

    perform a preliminary quality

    assurance inspection beforedelivery is made. Drive

    assemblies undergo a variety

    of testing procedures, including

    motor operation testing, load

    testing, control circuit testing,

    wire pull testing, electrical

    performance checks, mechanical

    alignment inspection, torque

    measurement and user interface/ 

    pilot device functionality.

     All test processes meet or

    exceed ISO 9001 requirements,

    and all tests are documented and

    archived for quality verification.

    With engineering experience and complete motor control system

    production capabilities, Benshaw delivers all of the competence,

    convenience and value you’d expect from a leader in engineered

    control systems.

    Whatever your motor control needs may be, Benshaw’s engineering

    teams and application specialists can help you find a cost-effective,

    reliable solution.

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    Enclosures

    • Standard NEMA 1, 12 and3R enclosure designs

    • Custom enclosures• NEMA 4, 4X, air conditioned and

    other special enclosures

    • Motor control centers

    • Combination drive packages

    • 15–2,000 A circuit breakers

    • 40–2,000 A non-fuseddisconnects

    • 30–800 A fusible disconnects

    • Flange or rotary handlemechanisms

    For any drive application. In any configuration.

    Control modifications

    Over 250 control modificationsand accessories are available fromBenshaw, including:

    • Pilot devices

    • Control power transformers

    • Switches

    • Meters

    • Relays

    • Space heaters

    • Protective devices

    • PLCs

    Bypass packages

    •  Two contactor

    •  Three contactor

    • Reduced voltage solid state starters

    Filters

    • Line reactors (3% and 5%)

    • Long lead filters

    • Passive harmonic filters

    • 18 pulse systems (IEEE-519)

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    Benshaw’s success in the OEM

    and industrial marketplace is adirect result of our willingness

    as a company to think “beyond

    the box”. We’ve made systems

    integration a central focus of our

    business, and we make learning

    your business a top priority.

    By focusing on the bigger picture

    we gain a better understanding

    of your process, your control

    requirements, and your market

    objectives.

    We then apply that knowledge

    toward the development and

    production of complete, cost-

    effective, fully integrated control

    solutions.

    Systems integration is a central focusof our business, and a competitiveadvantage for our customers

    Integrated control solutions using both Benshaw 

    Customized enclosures

    Benshaw takes great pride in our

    ability to design and deliver custom

    control enclosures that truly com-

    plement the form and function of

    your machine.

    NEMA 1, 12, 3R, 4 and 4X

    enclosures in unit mount, console

    mount, free-standing and wall-

    mount configurations are available

    to suit your needs.

    Every enclosure we design is

    carefully crafted to meet your

    dimensional requirements, proto-

    typed and tested for fit and

    compliance with relevant safety

    standards, fabricated to exacting

    tolerances and finished to your

    paint specification.

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    Typical OEM/Industrial

    applications

    •  Air and process compressors

    • Blowers and air handling equipment

    • Chillers

    • Conveyors

    • Food/liquid processing equipment

    • Industrial refrigeration equipment

    • Municipal waste/waterhandling machines

    • Pumps

    • Pipelines

    • Shredders/grinders

    • Specialty machinery

    •  Transfer lines

    Intelligent motor controls

    Benshaw offers a full range of

    intelligent, programmable, low

    and medium voltage starters and

    drives—from fractional to 20,000

    HP—to meet a variety of motor

    control needs.

    Motor control products include

    full voltage starters, solid state

    reduced voltage starters and vari-

    able frequency drives. Reversing,

    two-speed, DC braking, wye-delta,

    synchronous and wound rotor

    control are supported.

    Integrated machine logic

    Benshaw can supply standard orPC-based programmable logic-

    controllers, and will custom design

    hardware or software to meet pro-

    cess requirements.

    Networking capabilities, remote

    monitoring and custom designed

    human machine interface pack-

    ages are also available.

    Integrated control sensors

    Benshaw can integrate any num-

    ber of sensors, transducers, relays,

    switches, meters and protective

    devices, as required, to precisely

    monitor and respond to all critical

    process, machine or environmental

    variables.

    Integrated power packages

    Benshaw can also incorporate all

    of the power distribution compo-

    nents needed for your machine in

    one simple, plug-and-play package.

     Turnkey power distribution pack-

    ages typically include all internal

    and external motor control wiringharnesses, power wiring harnesses,

    motor/machine sensor connec-

    tions, and, if needed, a fully inte-

    grated power factor correction unit.

     All power systems are factory

    tested at Benshaw with custom-

    built machine simulators and wire

    pull-testers to guarantee reliable

    performance.

    and additional brands.

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    Medium Voltage Starters

    Standard Medium Voltage Starter Products MX3 Controller ..........................................................2

    Solid State Starters..................................................4

    Engineered Medium Voltage Starter Products 

    Combination Solid State Starters ..........................11

    Smart Full Voltage ATL Starters .............................15Full Voltage ATL Starters ........................................18

    Main Lug Only ........................................................20

    Load Interrupter Switch .........................................23

    Wound Rotor Starters ............................................25

    Synchronous Starters ............................................26

    Mechanical Packaging Options .............................27

    Turnkey Solutions ..................................................28

    Engineered Medium Voltage Starter Options 

    Pilot Devices ..........................................................30

    Control Options ......................................................32

    Motor Protection Relays ........................................34

    Enclosure Options ..................................................35Power Factor Correction Capacitors ......................36

    Surge / Lighting Arrestors ......................................38

    Surge Capacitors ...................................................39

    Line Reactors .........................................................40

    Documentation ......................................................41

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    MX 3 CONTROLLER

    Standard Medium Voltage Starter Products

    Next Generation Intelligent Motor Control

    Highlights:

    Next generation MX 3 technology forms the backbone of Benshaw’s

    entire line of intelligent medium voltage motor controls. With fiber

    optic firing, enhanced programming capabilities, ease of use, and

    a unique, flexible architecture—Benshaw’s MX 3 controller delivers

    unprecedented functionality and all of the rugged, dependable

    performance you’ve come to expect from a world leader in solid state

    motor controls and drives.

    MX 3

     controllers, power components, software and sensors are alldesigned, built and tested to perform as an integrated control system,

    eliminating the coordination and performance problems inherent in

    other forms of reduced voltage starting.

    With more built-in features, more configurable options, greater

    expandability and a broader communications capability than any

    other motor control on the market, Benshaw’s next generation MX 3 

    technology will shorten your commissioning times, improve motor

    performance and protection, enhance diagnostic capability and

    streamline many electrical system monitoring and maintenance tasks.

    Key Features:

    • High performance motor controlwith multiple starting modes built-in

    • Flexible, programmable I/O

    • Integrated motor protection

    • Line and motor metering

    • Diagnostic capabilities with event logand real-time clock 

    • Built-in remote self-testing (BIST)

    • Expanded communicationscapabilities

    • Intelligent SCR power poles

    • Intelligent MV MCC integration

    KEYPAD(INCLUDED)

    OPTIONAL RTDMODULES

    FIBER OPTIC FIRING

    • Inr chn• Nis ini• Hih isin• S, ri SCR cnr

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    Standard Medium Voltage Starter Products

    Prepackaged Solid State StartersMVRXE SERIES

    emeRgeNCy atl bypaSS, SeveRe duty, load bReak fuSIble dISCoNNeCt

    Highlights:

     The Benshaw Medium Voltage Starter is a microprocessor controlled

    solid state reduced voltage starter for three phase induction motors.

     The starter provides a closed-loop current ramp for smooth stepless

    motor acceleration. Supplied in a free standing enclosure.

    Enclosures are available in NEMA 12 or NEMA 3R configurations. The

    medium voltage enclosure consists of two distinct compartments.

     The medium voltage or power pole section is located in the main

    body of the enclosure, whereas the low voltage section containing the

    control logic is located behind the door as an isolated compartment.

    Each starter is supplied with a load break isolation switch, Class “R”

    motor fuses, inline vacuum contactor, solid state power poles, and a

    vacuum bypass contactor, which is used to bypass the SCR power

    poles once the motor is up to full speed.

     The logic control incorporates the MX 3 computer that has all the

    circuitry required to drive the power semiconductors, which are

    located in the power section.

    MVRXE starters provide solid state reduced voltage starting for

    normal operation and full voltage emergency back-up starting, with

    complete electronic motor protection at the flip of a switch.

     This unique redundant design is ideal for critical applications where

    downtime is extremely disruptive and cannot be tolerated.

    MX 3 solid state controls provide precise digital starting and stopping,

    motor protection, metering, diagnostics and communications,

    standard.

    Key Advantages:

    • NEMA 12, UL 347 listed

    • 45 kV BIL

    • Service entrance labeled (optional)

    • Built-in self test (BIST) features for“quick commissioning”

    • Solid state reduced voltagestarting — normal operations

    • 425 A load break 

    • Switch selectable emergency back-up full voltage starter

    • MX 3-embedded digital control

    Fiber optic firing•  Advanced motor protection

    •  Advanced metering

    • Power quality protection

    • Diagnostics and ModBus RTU485communications standard

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    Standard Medium Voltage Starter Products

    Prepackaged Solid State StartersMVRXE SERIES

    emeRgeNCy atl bypaSS, SeveRe duty, load bReak fuSIble dISCoNNeCt

    Motor Control &

    Protection Functions

     Any Auto

    Transformer

    Benshaw

    MVRXE

    Soft Start YES YES

    Soft Stop NO YES

    Full Voltage Bypass Starting NO YES

    Load Break Disconnect Switch NO YES

    Built-In Self Test NO YES

    UL 347/Service Entrance Rated (Optional) NO YES

    3 Year Warranty NO YES

    Plain English Digital Display NO YES

    Electronic OL Protection NO YES

    Electronic Power Quality NO YES

    Digital Metering NO YES

    Embedded Plain English Diagnostics NO YES

    Embeded RS485 NO YES

    Incoming Line Landing Pad NO YES

    Integrated Control & Protection NO YES

    UL Zero Sequence Ground Fault * NO YES

    BENSHAW MVRXE VS. ANY AUTOTRANSFORMER STARTER

    * oin rn Ct rqir

    Standard Features:• NEMA 12, solid state starter, UL347

    listed, Class E-2

    • 45 kV BIL

    • 200 MVA (2300 Vac)/350 MVA (4160 Vac) short circuit fault rated.

    • 500% – 30 seconds rated solid statestarter — UL347 certified and listed.

    • 8,000 PIV — UL347 certified andlisted at 2.4kV 

    • 12,000 PIV — UL347 certified and

    listed at 4.2kV 

    • Fiber optic firing

    • Selectable solid state or emergencyfull voltage operation via selectorswitch mounted inside of LVcompartment

    • Load matched Class R fusing withblown fuse indication

    • 425 A load break, 5 kV rateddisconnect switch, with viewingwindow, grounding assemblyand lockable handle mechanism.Mechanically interlocked for safety.

    • Fixed mounted, start duty ratedvacuum contactors for isolationand SCR bypass, wired for normalbypass operation and full voltagestart operation, with (2) N/O and(2) N/C auxiliary contacts.

    • Separately mounted “SPE” serieselectronic overload device has thefollowing standard features:

      - Class 10 – 30 adjustable

      - Phase imbalance protection

      - 1 NO/1 NC trip contact

      - Phase reversal protection

      - “Trip free” design

      - Phase loss protection

    • Built-in self test (BIST) features for“quick commissioning”

    • 120 Vac, 1000 VA CPT with primaryand secondary fusing, with 500 VAavailable for customer use

    • Door-mounted start and stoppush-buttons.

    • Door-mounted LCD keypad

    • Door-mounted run indication light

    • Door-mounted local-off-remote

    switch

    • Door-mounted reset button

    •  Terminal strip mounted inside LVcompartment for:

    - Remote start/stop control

      - Remote up-to-speed indication

      - Remote run indication

      - Remote fault indication

    • Benshaw MX 3 controller withcomplete soft start, soft stop andmotor protection capabilities

    • 485 communications capabilities —local through door connection orremote from starter (optional)

    • ModBus communications standard

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    MVRXE SERIES

    emeRgeNCy atl bypaSS, SeveRe duty, load bReak fuSIble dISCoNNeCt

    Standard Medium Voltage Starter Products

    Prepackaged Solid State Starters

    • Srrs r nr / xi — xi i n rqs. dinsins n wihs r rxi.

    ** Insr rri in c s shwn: Nema 12 = 12 / Nema 3R = 3R

     W sc

    NOTE: pwr ss shi s. ps ri r s i rr r rr s sizin.

    •  th mvRXe sris ws sin s n inr c. lis r h i r ins. 

    fr sss rqirin r xnsi rqirns, s rr h ninr scin h mv c.

    * t h wi shi s r csr insin.

     # bi--rr: ps w 2 ws r shin c mvRXe ni whn rrin hs ins sc srr.

     A875 GROUND FAULT CT, 2000:1, 4.0:DIA. (FOR MX3 USE)

     A876 GROUND FAULT CT, 2000:1, 8.13:DIA. (FOR MX3 USE)

    MVRXE12—2300 V

    Model NumberDimensions (in.)

    Weight(lbs.)

    H DWHP A 

    Modular Options

    Catalog Number

    Description# A171 SPACE HEATER WITH THERMOSTAT (INCLUDED IN NEMA 3R OPTION)

    # A008 E-STOP PUSH-BUTTON, MUSHROOM HEAD, RED

    # A406 8 CHANNEL RTD MODULE, 100 OHM PLATINUM (ALSO AVAILABLE FOR REMOTE MOUNTING)

    # A407 16 CHANNEL RTD MODULE(S), 100 OHM PLATINUM (ALSO AVAILABLE FOR REMOTE MOUNTING)

    # A408 * TOP HAT ENCLOSURE MODULE FOR TOP ENTRY (18”H X 30”W X 20”D),

    TOP LEFT OR TOP RIGHT MOUNTING, ACCOMODATES STRESS CONES

    # A409 SERVICE ENTRANCE LABELED

    # A106 ADDITIONAL 1000VA CONTROL POWER TRANSFORMER

     MVRXE12-650-2300-** 650 160 92 36 32 1,800

     MVRXE12-750-2300-** 750 180 92 36 32 1,800

     MVRXE12-1500-2300-** 1500 360 92 36 32 1,800

     MVRXE18-1000-4160-** 1000 133 92 36 32 2,000

     MVRXE18-1500-4160-** 1500 200 92 36 32 2,000

     MVRXE18-3000-4160-** 3000 360 92 36 32 2,000

    MVRXE18—4160 V

    Model Number

    Dimensions (in.)Weight

    (lbs.)H DWHP A 

    Protective Relay Options

    Catalog Number

    Description

    Description

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    4,160 VOLT MVRMX SERIES

    0–1,500 Hp oR 1,501–3,000 Hp

    Built-To Order, 2 Week Shipment

    Solid State Reduced Voltage Starters

    Highlights:

    Benshaw has analyzed and value engineered our

    MV SSRV Engineered-To-Order product options,

    and developed a modular architecture, to offer

    those options most ordered on a Built-To-Order

    program. This has enabled us to offer you a

    customized product with a reduced lead time.

    Our goal is to optimize our response to meet

    your mission critical application needs.

     The RediStart CFMVRMX series with MX 3 technol-

    ogy is a fully integrated, programmable family of

    Class E2 load break/combination solid state start-

    ers. This integrated design includes control and

    power electronics, bypass and isolation contactors

    that reduce maintenance and operating costs when

    compared to other methods.

    Key Advantages:

    Protect machinery from failure and excessive

    maintenance caused by mechanical shock during

    starting or stopping. The RediStart MVRMXprovides smooth, st