Before performing the operation check that all the components that will be sewn aren’t damaged, contaminated, or incorrectly cut, according to the S0123 Manual.

F_I-CAL-002 V03

Assembly Components:

Reaction PlanStop Process, identify, and separate defective material

Notify Supervisor and Quality Auditor

PAGE 1 OF 2

Engineering

Authorized by: _______________

Quality

Authorized by: _______________

Production

Authorized by: _______________

Tools

ABC Madero Plant

Operations: 1 Lock-stitch Needle 30-40/100 mm.

Revision Level: 001Op. 100 Sewing Doubler and Strap to Panel A

1.- Reinforcement A (1) 2.- Panel A (1)

1.- To start the operation take a reinforcement A from the holder, check that the material meets the material standard in the S0123 Manual. If it does, then place it over the pin template with the lining facing down as is shown in the image.

Needle thread: CoatsBlue (style 135)

Bobbin thread: CoatsOrange (style 135)

Safety glasses, scale, stamp, scissors.PLAN L- 4035 Template

1 2

3

2.- Then take a panel A from the holder and check that the material complies with the S0123 Manual, if it does, stamp it before beginning the seam where it is indicated and place it on the reinforcement A with the lining facing down on the pin template as is shown in the image. Make sure the triangular notches on both components are lined up.

HONDA SZA RHPart No.: 623516200B

Date Created

27/02/12

Date of Update/Internal Revision Level

07/05/12 Int. Rev. 002

3.- Start the seam by aligning the edge of the panel with the acrylic guide on the machine, stop when you get to the markings that form the square for the Strap.

Acrylic guide

Square in which to place Strap

4.- Take a Strap, check that the material complies with the S0123 Manual, if it does then place over the square formed by the markings, as is indicated. Continue with the straight seam and using the machine guide until you reach the end of the panel. Cut the threads.

Marking

Strap

4

2.- Strap(1)

Panel edge

Acrylic guide

Before performing the operation check that all the components that will be sewn aren’t damaged, contaminated, or incorrectly cut, according to the S0123 Manual

F_I-CAL-002 V03

Assembly Components:

Reaction PlanStop Process, identify, and separate defective material

Notify Supervisor and Quality Auditor

PAGE 2 OF 2

Engineering

Authorized by: _______________

Quality

Authorized by: _______________

Production

Authorized by: _______________

Tools

ABC Madero Plant

Operaciones: 1 Lock-stitch Needle 30-40/100mm.

Revision Level : 001Op. 100 Sewing Doubler and Strap to Panel A

1.- Reinforcement A (1) 2.- Panel A (1)

Safety glasses, scale, stamp, scissors.PLAN L- 4035 Template

HONDA SZA RHPart No.: 623516200B

Date Created

27/02/12

Date of Update/Internal Revision Level

07/05/12 Int. Rev. 002

5.- At the start of the shift and every two hours, check that the Distance between the lower edge of Reinforcement A and the seam at the union is from 7 to 13mm, just like the distance from the upper edge of the Strap and the union seam. The finished sub-assembly should look like the one shown in the image that says Ok. Check that the components do not have stains, paper, or any abnormality. The part that says Not Ok shows a missing seam, which is why it should be Scrap.

2.- Strap(1)

5

NOTES: The operation should be completed before leaving the part in the holder.The repairs should be performed immediately and following the “red bag” procedure.Review the checklist every two hours and fill out according to point 6 (image that says “Ok”). You should use a scale to fill it out.

6.- Check that the seam doesn’t have knots, missed stitches, torn stitches,, etc. Check both sides (blue-orange) Place the release stamp on the Strap and arrange the part as is shown.

6

Review the checklist every two hours and use the scale to measure what the checklist indicates:A.Stitches per 100 mm: 30-40B.Distances between components: Distance from the seam to the edge of the reinforcement is from 7 to 13 mm. Distance from the seam to the edge of the Strap is from 7 to 13 mm.

Needle thread: CoatsBlue (style 135)

Bobbin thread: CoatsOrange (style 135)

Lower edge of reinforcement A

Upper edge of Strap

Union seam7-13

LOG OF INTERNAL REVISION LEVELS OPERATION CARDS

DATE EXTERNAL REVISION

LEVEL

INTERNAL REVISION LEVEL

MODIFICATION PERFORMED

PERSON RESPONSIBLE

FOR MODIFICATION

03/21/12 001 03/21/12 Int. Rev. 001 Revision Change Abril Perales

07/05/12 001 07/05/12 Int. Rev. 002 Add frequency of inspection Abril Perales

F_F-ING-022 V01

Op. 100 Sewing Doubler and Strap to Panel A