Applications & Solutions 1

PC- and EtherCAT- Based Automation – Outstanding ApplicationsBeckhoff Automation

Applications & Solutions 2

ContentPC- and EtherCAT- Based Automation – Outstanding Applications

Murat Makina, İstanbul, SC223 - PVC Profile Processing Machinery

Ekol Lojistik, İstanbul, Warehouse Automation

Şafak Makina, İstanbul, Dentmaster - Dental Processing Center

Applications & Solutions 3

Murat Makina: SC223 - PVC Profile Processing MachineryPC- and EtherCAT- Based Automation – Outstanding Applications

Applications & Solutions 4

Murat Makina: SC223 - PVC Profil İşleme MerkeziPC- and EtherCAT- Based Automation – Outstanding Applications

IPC Panel PC CP6202, Celeron 1,9 Ghz processor,

EtherCAT Master

I/O EtherCAT Bus CouplerEK1100 EtherCAT Terminals (IP20): Digital Input,

Digital Output, Encoder module

Motion AX50xx EtherCAT drives Servo Motors

Automation TwinCAT NCI TwinCAT HMI

Applications & Solutions 5

SC223 – System OverviewPC- and EtherCAT- Based Automation – Outstanding Applications

D/I

D/O

D/OD/IEnkoder Modülü

(8 meters)

(6 meters)

Industrial PC

EtherCAT

Servo Drive (AX5203) x 5

Servo Drive ( AX5203)

D/OD/O

D/OD/I

D/OD/I

Servo Motor x 10

Applications & Solutions 6

Murat Makina: SC223 - PVC Profile Processing MachineryPC- and EtherCAT- Based Automation – Outstanding Applications

PC and EtherCAT based control of PVC profile processing machinery

Applications & Solutions 7

Murat Makina: SC223 - PVC Profile Processing MachineryPC- and EtherCAT- Based Automation – Outstanding Applications

EtherCAT advantages

Flexible topology

Distrubuted I/O’s ve distributed drives

Numerous I/O’s and servo drives contolled by 1 master

(104 Digital Input, 88 Digital Output, 12 servo axes)

Fast commissioning, easy configuration, cost-effective cabling

Low system costs, thanks to distributed I/O’s and drives

Fast and dynamic positioning

Processing with high accuracy

Excellent performance, increased production capacity

Applications & Solutions 8

Ekol Lojistik: Warehouse AutomationPC- and EtherCAT- Based Automation – Outstanding Applications

Applications & Solutions 9

Ekol Lojistik: Warehouse AutomationPC- and EtherCAT- Based Automation – Outstanding Applications

IPC C6920 Pano tipi PC, Intel® Core™2 Duo 2.26 GHz

processor, EtherCAT Master

I/O EtherCAT Bus Coupler EK1100 (IP20) EtherCAT Terminals (IP20): Digital Input, Digital

Output, Relay module, Profibus Master/Slave, Bus Terminals (IP20): AS-I master EtherCAT Terminals (IP67 Digital Input, Digital

Output, Serial Communication

Motion Servo Drive AX20xx Servo Motors

Automation TwinCAT NC PTP TwinCAT Database server TwinCAT PLC Serial Communication Twincat TCP/IP Server

Applications & Solutions 10

Ekol Lojistik: System OverviewPC- and EtherCAT- Based Automation – Outstanding Applications

Applications & Solutions 10

D/I D/O

PROFIBUS slave (Crane 1-2)PROFIBUS master(Scanner,2 x Profibus)

AS-I master terminali x 3

D/I D/OPROFIBUS slave x2 (Vinç 3-4)AS-I master terminalix2

D/I

D/I D/O PROFIBUS slave (Distance Measurment, Scanner2,3,4)

Servo Drive Servo Drive

D/I x 191

2-kanal serial interface

D/IOx 26(Seri Communication)

D/I

Optick Data Link

Servo Motor Servo Motor

D/O AS-I master terminall x2

D/ID/O

ASANSÖR SHUTTLE CAR

Applications & Solutions 11

Ekol Lojistik: Warehouse AutomationPC- and EtherCAT- Based Automation – Outstanding Applications

EtherCAT advantages 2 EtherCAT Network and 1 master

Large networks (300 m. and 1500 m.)

Distributed I/O’s and distributed drives

Numerous I/O’s and servo drives contolled by 1 master

(1388 Digital Input, 1092 Digital Output, 2 servo axes)

Easy integration of other fieldbuses (Profibus, AS-I)

IP 67 EtherCAT Box: Direct mounting through mounting holes. No need for a box or panel.

Optic communication

Fast commissioning, easy configuration, cost-effective cabling

Low system costs, thanks to distributed I/O’s and drives

Fast and dynamic positioning

Excellent performance

Applications & Solutions 12

Şafak Makina: Dentmaster – Dental Processing CenterPC- and EtherCAT- Based Automation – Outstanding Applications

Applications & Solutions 13

Şafak Makina: Dentmaster – Dental Processing CenterPC- and EtherCAT- Based Automation – Outstanding Applications

IPC CP6202-0021-0040 Panel PC, Intel®

Celeron® 1.9 GHz, 2 cores, EtherCAT Master

I/O EtherCAT Bus Coupler EK1100 (IP20) EtherCAT Terminals (IP20): Digital Input,

Digital Output

Motion Servo Drive AX5203 Servo Motors

Automation TwinCAT CNC TwinCAT Kinematic Transformation TwinCAT CNC HSC Pack

Applications & Solutions 14

Dentmaster – System OverviewPC- and EtherCAT- Based Automation – Outstanding Applications

8-kanal digital input terminalx28-kanal digital output terminalix2EtherCAT Bus Coupler

Endüstriyel PC

EtherCAT

AX5203

Servo Drive

Servo Motor Servo MotorServo Motor

Spindle

Servo Actuator Servo Actuator

AX5203

Servo Drive

AX5206

Servo Drive

Applications & Solutions 15

Şafak Makina: Dentmaster – Dental Processing CenterPC- and EtherCAT- Based Automation – Outstanding Applications

Dentmaster – Processing Center with high precision

Applications & Solutions 16

Şafak Makina: Dentmaster – Dental Processing CenterPC- and EtherCAT- Based Automation – Outstanding Applications

EtherCAT adavantages

Fast commissioning, easy configuration, cost-effective cabling

Low system costs

Fast and dynamic positioning

Low cycle time (1 ms)

High precision processing (5 µm)

Excellent performance