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BDH Engineering Zrt Budapest
September 2017
BDH Engineering Zrt Budapest - Background
Company Confidential 2Design office supporting HVAC Cooling & Power Businesses
Budapest Global Engineering Center (GEC) started in 2006
Entity Status Branch office of Balcke-Drr GmbH
Managed as shared engineering service since 2010
Design Office supporting SPX Cooling Technologies, Balcke-Drr, and SPX Heat Transfer
Legal successor of Balcke-Drr GmbH Hungarian Branch by a Business Transfer Agreement since 2017
New company owned by the Management in 100%
Current Status:
31 Employees (27 Engineers reporting hours)
21 Mechanical Engineers & 6 Civil / Structural Engineers
Staff is to be extended as needed
Capabilities:
Mechanical Calculation / Design
Solid Modeling Creo, Tekla, Solid Edge, PDMS
Piping Calculation / Design
Structural Calculation
Hungarian Nuclear Power Plant Certification
Design references in Paks NPP (Hungary), Loviisa and Olkiluoto NPPs (Finland), Forsmark and Oskarshamn NPPs (Sweden), Rostov NPP (Russia)
Main Activities
Company Confidential 3Design office supporting HVAC Cooling & Power Businesses
Component Design Pressure vessels Heat exchangers Jet-Condenser
Design of Power Plant Systems & B.O.P
Civil Engineering Steel Structure Reinforced Concrete design NDCT guideline drawings & tower internals
Dry Cooling System Design Direct Cooling System (ACC)
Piping and ducting design Indirect Cooling System (IDCT)
Complete design without ND Shell
Product development & design forEvaporative Cooling NC Splash, NCWD , MD, CP MHF & NV (hybrid wet dry finned tube) F400, F600 New type Air Cooler (SRPF)
Professional Software Knowledge
Company Confidential 4Broad software knowledge and capability
We are using different up-to-date high quality PC-softwares
PDMS 3D plant (piping) design software
Pro Engineer/CREO equipment design software
XSteel steel structure design software
AutoCad 2D/3D drawing software
Rohr2 pipe stress analysis software
Rstab steel structure analysis software
Professional Software Knowledge
Company Confidential 5Broad software knowledge and capability
Thermal & Strength Calculation
HTRI thermal calculation for heat exchangers
Dimy strength calculation design software
AxisVM concrete structure design software
CAEpipe pipe design software
SolidEdge equipment design software
Design CodesDesign capability to customer specificationKnowledge of various codes including:EN, DIN-EN, ASME, AD-2000, TRD
Jobs Executed SPX Dry Cooling
Company Confidential 6Results High Quality, Timely Engineering Work
IDCT Development with Mega Delta(Mega Delta Patent)
Qinling, 2x600 MW Zuoquan, 2x600 MW WuAn, 2x300 MW (2 units in 1 tower) Junzheng, 2x300 MW (2 units in 1 tower) Hami, 2x120 MW (2 units in 1 tower, horizontal delta arrangement) Guojin, 2x300 MW (2 units in 1 tower)
Jet Condenser Development
Dry Cooling Systems Steam Duct, condensate pipe and tank designs
ACC Jobs (Steel Structure & Pipe) Andernach, Bravo-Kusile, Cleveland Daba, Dordrecht, EBS-
Weener, Guadalup, Hequ, Linde, Luko-Tisco, Mannheim, Oostrozebeke, Qinling, Rijmond, Riverside, Severn, Solingen, Thiva-Heron, Thurgau, Whitegate, El Segundo etc.
Jobs Executed SPX Dry Cooling
Company Confidential 7Results High Quality, Timely Engineering Work
IDCT Development with Mega Delta
Jobs Executed SPX Dry Cooling
Company Confidential 8Results High Quality, Timely Engineering Work
IDCT (with horizontal and vertical arrangement of cooling deltas)
Jobs Executed SPX Dry Cooling
Company Confidential 9Results High Quality, Timely Engineering Work
IDCT design
(from thermal calculation to workshop drawings)
Jobs Executed SPX Dry Cooling
Company Confidential 10Results High Quality, Timely Engineering Work
Direct Contact Jet Condenser Development
Civil Engineering for SPX Dry Cooling
Company Confidential 11
Results High Quality, Timely Engineering Work
ACC (Air Cooled Condenser):
Kusile South Africa Tonopah USA Biskra Algeria Jijel Algeria Naama Algeria Denizli Turkey Ivanpah Solar Electric USA Genesis USA Sleaford Algeria Covepoint USA Umm Wual Saudi Arabia
Hexacool ACC:
Lake Carles USA Sasol USA
ModulAir ACC:
Martinique Lesser Antilles
Jobs Executed SPX Dry Cooling
Company Confidential 12
Results High Quality, Timely Engineering Work
Naa
ma
AC
C s
teel
str
uct
ure
Civil Engineering for EVAP Cooling
Company Confidential 13Results High Quality, Timely Engineering Work
Reinforced Concrete design
Rostov NDCT Unit 3 Russiatower internal
ME reconstruction Hungary
FRP:
F400 and F600 R&D activity USA
F400 modular P&PI USA
Clearsky P&PI USA
Wood
Fiddlers Ferry United Kingdom
Product development & design for EVAP Cooling
Company Confidential 14Results High Quality, Timely Engineering Work
Cooperation with EVAP Cooling
3D modeling for Package Cooling withSolid Edge(NC Splash, NCWD & MD tower)
F400 drafting work
F600 development work
Development in the MHF & NV (hybridwet dry finned tube) towers
Participate in the preparation of HybridTower Bid documentation(North Anna, USA)
New type Air Cooler(SRPF slotted rib plate fin)
CP Cooler(Engineering work in Budapest)
CP Cooling Tower Engineering
February 1, 2018 Company Confidential 15Complete engineering from sales to manufacturing
- IT service and improve of ACATEC automation tool
- Sales assist support in bid phase
- Configuration of CP with automation tool
- 3D model in CREO and BEM system
- Standard fabrication drawings for manufacturing
(CREO - CNC technology)
- Erection drawings both for site and plant
- Foundation plan and loads
- BOM released in SAP
- Changing managed in SAP with ECM and QA
Balcke-Drr Germany Jobs
Company Confidential 16Results High Quality, Timely Engineering Work
Forsmark TU1,2 NPP, Sweden(Piping design, collecting & level vessel design)
Loviisa NPP, Olkiluoto 1 & 2 NPP Finland(Piping design)
Theistareykir geothermal PP(Piping design)
Olkiluoto NPP, Finland(Heat exchanger support design)
Walsum 10 TPP, Germany(LP heaters design)
Oskarshamn NPP, Sweden(LP & HP heaters design, Piping design, collecting & level vessel design)
Datteln TPP, Germany(LP heaters design)
Medupi TPP, South Africa(LP & HP heaters design)
Maasvlahte TPP, Holland(LP heaters design)
Kusile TPP, South Africa(LP & HP heaters design)
Wilhelmshaven TPP, Germany(LP heaters design)
Rotterdam TPP, Holland(LP heaters design)
OPOLE TPP, Poland(HP heaters design)
Balcke-Drr Austria Jobs
Company Confidential 17Results High Quality, Timely Engineering Work
Karstoe CCPP, Norway(HRSG design)
Simmering CCPP, Austria(HRSG, BOP-Piping and Steelstructure design)
Timelkam CCPP, Austria(HRSG, BOP-Piping and Steelstructure design)
Balcke-Drr RM Wenden - Germany Jobs
Company Confidential 18Results High Quality, Timely Engineering Work
Mejjilones, Medupi, Wilhelmshaven(ESP Steel structure design)
Regenerative heat exchanger(Casing design)
Pipe design activities
February 1, 2018 Company Confidential 19Results High Quality, Timely Engineering Work
- 3D model building in PDMS
- Preparing isometrics
- Pipe support workshop drawings
- Special pipe element, nozzle drawings
- Layout and cross section drawings
- Pipe strength and mechanical calculations
- LISTS: Weld lists; Material lists (BOM) (pipe, pipe support components , etc.), etc.
- Specification: pipe elements, heat insulation, surface protection, components.
- Demolishing and cutting plans
- Civil load data supplies, drilling plans
- Hydraulic pressure loss calculation
- Site survey
February 1, 2018 Company Confidential 20Results High Quality, Timely Engineering Work
Pipe design activitiesBorsodChem Chemical Plant in Hungary
Design of Process and Utility pipelines in TDI and MDI plans
More than 10000 m long pipelines design with pipe supports & equipment arrangement
February 1, 2018 Company Confidential 21Results High Quality, Timely Engineering Work
Pipe design activitiesPaks NPP Unit 1-4 Hungary
Establishment of Desalinated Water tank
February 1, 2018 Company Confidential 22Results High Quality, Timely Engineering Work
Pipe design activitiesOskarshamn NPP Sweden
Piping system for replacing Moisture Separator Reheaters
February 1, 2018 Company Confidential 23Results High Quality, Timely Engineering Work
Pipe design activitiesLoviisa LO1-LO4 NPP Finland
Piping system for replacing Moisture Separator Reheaters
February 1, 2018 Company Confidential 24Results High Quality, Timely Engineering Work
Pipe design activitiesOlkiluoto OL1 & OL2 NPP Finland
Piping system for replacing Steam Jet Vacuum Ejectors and their Condensers
Feed Water Tank design
Company Confidential 25Results High Quality, Timely Engineering Work
TVK Boiler Plant : Design of Feed Water Tankwith primary tower type and secondary internal post boiling type deaerator
Size: 3200x8140 / 1600x4015
Weight: 19300 kg
Volume: 68,1 m
Volume flow: 85,4 t/h
Reference Jobs
Company Confidential 26Results High Quality, Timely Engineering Work
Boiler Construction TuzlaThe skin casing and brick walls were changed to membrane walls
(650 t/h, 540 C, 140 bar)
Reference Jobs
Company Confidential 27Results High Quality, Timely Engineering Work
Boiler Construction TuzlaThe skin casing and brick walls were changed to membrane walls
(650 t/h, 540 C, 140 bar)
Design of Flue Gas Ducting Pulverised Coal Firing System
Reference Jobs
Company Confidential 28Results High Quality, Timely Engineering Work
Design of high-pressure and high-temperatures pipes
Reference Jobs
Company Confidential 29Results High Quality, Timely Engineering Work
Pipe Supports Workshop Drawings
BDH - Budapest Office
Space 906 square meters
Located in this office since 2006
Company Confidential 31
Thank you for your attention!