B.D. – Product / M&H CV - IVECO - IVECOiveco.org/download/IVECO/IVECO EURO 4-5/STRALIS EURO 4 PDF/Str… · late iveco B.D. – Product / M&H ... Only Adblue tank available in combination

B.D. – Product / M&H CV

Product Meeting – October 2005

Stralis - Euro 4 introduction

222Data classification: Confidential

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B.D. – Product / M&H CV October 2005 Product Meeting

Euro 4 - StralisEuro 4 Euro 4 -- StralisStralisMain contents :

• New engine ratings

• SCR chassis installation / layout adaptation

• New vehicle electrical system (VCM, ECM)

• Driveline: • New gearboxes

• Tandem MT23-155 with Disc Brakes and EBL braking system on 6x4 models

• Cab•New style mirrors according to EC 2003/97 - EC2005/27

• Line up / Options


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New Engine RatingsNew Engine RatingsNew Engine Ratings

Engine Turbocharger Power (Cv) Torque (Nm) Turbocharger Power (Cv) Torque (Nm)

VGT 270 1115 FG 310 1300VGT 310 1115 VGT 330 1400VGT 350 1280 VGT 360 1500VGT 400 1900 VGT 420 1900VGT 430 1900 VGT 450 2100VGT 480 2200 VGT 500 2300VGT 540 2350 VGT 560 2500

Euro 4

Cursor 8

Cursor 10

Stralis range of Application

Euro 3

Cursor 13

AT/ADAT/ADAT/AD

AT/AD/ASAT/AD/AS

ASAS


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Engines Line up - CompetitorsEngines Line up Engines Line up -- CompetitorsCompetitors

Engine Power (Cv) Torque (Nm) Engine Power (Cv) Torque (Nm) Engine Power (Cv) Torque (Nm) Engine Power (Cv) Torque (Nm) Engine Power (Cv) Torque (Nm)

OM 457 LA 360 18506 cyl. 401 200 230 1050

11.970 cc 428 2100 250 1050 5 Cyl. 270 1250310 1550 320 1850 PR 310 1275 D9 300 1500 8.900 cc 310 1550

D20 350 1750 OM 501 LA 9.200cc 9.300cc 340 1600 340 1700

6 cyl. 6 cyl. V 360 2000 6 cyl. 360 1450 380 1700 380 1900

10.520cc 390* 1900 11.946 cc 408 2100 410 2000 400 2000 6 cyl.

430* 2200 MX D13 11.700 cc 420* 2100*456 2200 New 440 2200 New 440 2200 EGR

D28 ? 480 476 2300 6 cyl. 460 2400 6 cyl. 480 2400 470 2200

SCR? OM 502LA 510 2400 12.900cc 510 2500 13.000cc 520 2500 DC16 SCR 500 2400

10 cyl.V 8 cyl. V 551 2600 8 cyl. V 560 270018.273cc ? 660 15.928 cc 598 2800 15.600 cc 620 3000

* 400-440 SCR solution Euro 5 * Also SCR version

Euro5Feb.2006 420 2100Mag.2006 500 2500

VOLVOEuro 4 /5 SCR Euro 4 EGR/SCR

SCANIADAFEuro 4 /5 SCR

MBEuro 4/5 SCR

MANEuro 4 EGR/SCR


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Stralis Euro 4 BadgingStralisStralis Euro 4 Euro 4 BadgingBadging

BADGING EURO 4 INCLUDED IN BADGING EURO 4 INCLUDED IN STANDARD “EURO 4 RATING” STANDARD “EURO 4 RATING” –– CCP 14509CCP 14509

BADGING EURO 5 INCLUDED IN OPTION BADGING EURO 5 INCLUDED IN OPTION “EURO 5 RATING” “EURO 5 RATING” –– CCP 14510CCP 14510


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Chassis Layout – AS/AT modelsChassis Layout Chassis Layout –– AS/AT modelsAS/AT models

Pump ModuleAS electriccab tiltingdevice

Fuel pre-filterinstallation

Adblue tank

AT manualcab tiltingdevice


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Chassis Layout – AD modelsChassis Layout Chassis Layout –– AD modelsAD models

• Car Transport AT models will have the same layout

Pump Module Adblue tank

AD manualcab tiltingdeviceFuel pre-

filterinstallation


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Chassis Layout – TX/P modelsChassis Layout Chassis Layout –– TX/P modelsTX/P models

Adblue tank

Catalyst


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Chassis Layout – Vertical exhaust pipe CCP 180Chassis Layout Chassis Layout –– Vertical exhaust pipe CCP 180Vertical exhaust pipe CCP 180

• Specific Adblue tank for vertical exhaust pipe

Pump Module


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New vehicle electronic systemNew vehicle electronic systemNew vehicle electronic system

Instrument cluster

BODYCOPUTER

Instrument Cluster Bus - ICB

FMS

Driver DoorModule

PassengerDoor Mod.

Bed Module

ClimateControl

Front Frame

Rear Frame

Bod

y C

ontr

ol B

us -

BC

B

AdditionalWater Heat.

AdditionalAir Heater

VCM

SteeringWheel I/F

Intarder EBS II ECASEU II

ECM

Vehicle Data Bus - VDB

Trailer ECUsBrake & RunningGear Equipment

OBD Connectorl

MTCO/DTCO

UDS

Radio & Traffic Info

Info

tain

men

tB

usEn

gine

Con

trol

Bus

-EC

B

DiagnosticConnector

ACC

ISOWD11992-3

Connector

DMI


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• New vehicle electrical system (VCM, ECM….)






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Gearboxes ApplicationGearboxes ApplicationGearboxes Application

• Allison 3200 automatic gearbox on all Cursor 8 engine ratings

SR axle HR axle SR axle HR axle

S31 (WG) 1.300 Nm 9 S 1310 TO**) --- 12 AS 1420 TD x) ---16 S 1620 TD

S33 (VGT) 1.400 Nm 9 S 1310 TO**) --- 12 AS 1420 TD x) ---16 S 1620 TD

S36 (VGT) 1.500 Nm 16 S 1620 TD --- 12 AS 1930 TD ---

S42 (VGT) 1.900 Nm 16 S 1920 TD 16 S 2220 TO 12 AS 1930 TD 12 AS 2330 TO



S56 (VGT) 2.500 Nm 16 S 2520TO 16 S 2520 TO 12 AS 2530 TO 12 AS 2530 TO

x) no intarder available

**) single HNew applicationNew gearbox

F3B

mechanical gearbox automatic gearbox

F2B

F3A

Engine Type Torque


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Eurotronic controls on steering columnEurotronicEurotronic controls on steering columncontrols on steering column

• Same controls for Allison gearbox• Manouvring mode as on Trakker range

Prototype for material and colours

On central console on Stralis AS


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• Cab•New style mirrors according to EC 2003/97 -EC2005/27



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New mirrors according to EC 2003/97 – EC 2005/27New mirrors New mirrors according to EC 2003/97 according to EC 2003/97 –– EC 2005/27EC 2005/27


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Glued side windowsGlued side windowsGlued side windowsCurrent solution Solution with introduction of new mirrors


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Line upLine upLine up• Euro 3 line-up confirmed• Wheelbase fine tuning:

• Same availability on all engine-cab-model combinations• 5500 mm on 4x2 rigids• 6x4 artics: RHD & LHD both available in 2800/3200 mm• TX/P and X/P X/FP: new steering system (hydraulic, Y/PS modelslike) on central third axle models with same wheelbases

• Models extensions:• CM models on Cursor 8• CM models on 4x2 rigids• Allison gearbox available on all Cursor 8 rigids models (Y/PT-TN)• Manual gearbox on 560 Hp models• 360 Hp engine rating on X/P and X/FP-D models

• Cancelled models:• Stralis ES


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OptionsOptionsOptions• New coding for an homogeneous management with Eurocargo and Trakker

• Rear axle ratios revision

• Tyres 385/55 and 385/65 on third axle managed at CCP level with corresponding weight configurations

• Electric roof hatch on low roof AT/AD cabs (t.b.c.)

• Cab rear air suspensions available on AD models (t.b.c.)

• Provision for Toll Collect

• Engine and gearbox PTOs possible management on manual gearboxes as Euro 3 Trakker

• DTCO standard

• Michelin specific tyres managed in generic codes with other suppliers


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Fuel tanks / Adblue tanks availabilityFuel tanks / Fuel tanks / AdblueAdblue tanks availabilitytanks availabilityFCS OPT-CODE Description New / Current Actual capacity

7851 200L PLAST FUEL TANK 1856170 300L ALLOY FUEL TANK 2926172 400L ALLOY FUEL TANK 3906173 600L ALLOY FUEL TANK 6106177 800L ALLOY FUEL TANK 7857852 600L FUEL TANK SECTION REDUCED 5727854 600+300L FUEL TANK R 8547855 1200L ALLOY FUEL TANK 11757861 450L ALLOY FUEL TANK 44514511 700L ALLOY FUEL TANK 70014512 760L ALLOY FUEL TANK 76514513 1100L ALLOY FUEL TANK( 700+400 ) 109014514 1160L ALLOY FUEL TANK( 760+400 ) 115514515 520L FUEL TANK R 50814516 570L FUEL TANK R 55814517 800L FUEL TANK R ( 520+280 ) 79014518 850L FUEL TANK R ( 570+280 ) 8407870 280L FUEL TANK R 282

8272 40L ADBLUE TANK 388273 50L ADBLUE TANK 488274 55L ADBLUE TANK 548275 100L ADBLUE TANK 100

LNP

00LN

A00


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Fuel / Adblue tanks availability - TractorsFuel / Fuel / AdblueAdblue tanks availability tanks availability -- TractorsTractors

TX/P tractorswb 3650 3800 2460(3800) 2800 3200

OPT DESCR. CAPACITY Adblue 55 l Adblue 100 l Adblue 55 l Adblue 100 l Adblue 50 l Adblue 55 l Adblue 55 l

6170 300 292 S x S x s sx S S

6172 400 390 x x x x x x x

7861 450 445 - - - - s dx - -

6173 600 610 x x x x - - x

14511 700 700 x x x x - - -

14512 760 765 x - x x - - -

6177 800 785 - - x - - - -

14513 1100 700+390 x x x x - - -

14514 1160 765+390 x - x x - - -

7855 1200 785+390 - - x - - - -

Only Adblue tank available in combination with vertical exhaust pipe CCP 180: CCP 8272 "40 l"

Sx-

Standard configurationAvailable configurationNot Available

4x2 tractors 6x4 + Y/PT tractors


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Fuel / Adblue tanks availability - RigidsFuel / Fuel / AdblueAdblue tanks availability tanks availability -- RigidsRigids

6x2 rigidswb 3120 3800 > 3800

OPT DESCR. CAPACITY Adblue 55 l Adblue 55 l Adblue 100 l Adblue 55 l Adblue 100 l6170 300 292 S S x S x

6172 400 390 x x x x x

7861 450 445 - - - - -

6173 600 610 x x x x x

14511 700 700 - - - - -

14512 760 765 - x x x x

6177 800 785 - x - x x

14513 1100 700+390 - - - - -

14514 1160 765+390 - - - - -

7855 1200 785+390 - - - x x

Maximum fuel capacity for steel suspension models: 600 l SMaximum fuel capacity for Allison gearbox models: 600 l xStandard fuel tank for Cursor 8 310 and 330 Hp rigids: 200l - Only Adblue tank available in combination with vertical exhaust pipe CCP 180: CCP 8272 "40 l"

rigids



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Fuel / Adblue tanks availability - SpecificFuel / Fuel / AdblueAdblue tanks availability tanks availability -- SpecificSpecific

wb

OPT DESCR. CAPACITY Adblue 55 l Adblue 100 l Adblue 55 l Adblue 100 l Adblue 55 l Adblue 100 l Adblue 55 l Adblue 100 l

7870 280 282 - - - - S x - -

14515 520 508 S x S x - - - -

14516 570 558 x - - - x x S x

14517 800 508+282 x x x x - - - -

14518 850 558+282 x - - - x x x x

Sx-


4x2 tractors rigidsGV (from 4200) CT(from 5500)L T 3650 CT 3800


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Contents Stralis AS / AT / Trakker Euro4 - Step 2ContentsContents StralisStralis AS / AT / Trakker Euro4 AS / AT / Trakker Euro4 -- Step 2Step 2Euro 4 – step2 : Production target 100 % by July 2007(NOx control – torque reduction)

NEW STRALIS AS: Production target 100% by April 2007External and interior restyling

Stralis High roof & Medium roof versions

AT / AD / TRAKKER exterior facelift : Production target 100 % by July 2007•Exterior trim:

• New rear cab wall AS

• New AS High roof – New AS medium roof

• New sunvisor AS

• Front grid AS/AT/AD/TRAKKER

• Bumper – Lights AS/AT/AD

• New side panels AS/AT/TRAKKER

•Internal trim:

• New cab interior trim for new AS cabs (Medium & High roof)

• Interior trim adaptation for AT side panels


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Line up extensions and new Options postponed to RestylingLine up extensions and new Options postponed to RestylingLine up extensions and new Options postponed to Restyling

• 4000 mm wheelbase on TX/P• Longer wheelbases on X/P and X/FP

• New options linked to new Body Computer and chassis wiring layout:• ACC with service brake integration (new braking homologation needed)• Hill Holder • Expansion Module• Trailer connections on left side of the frame as CCP (currently available as CCM)


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Ramp up and Planning – AS/AT/ADRamp up and Planning Ramp up and Planning –– AS/AT/ADAS/AT/AD

Oct 05 Nov 05 Dec 05 Jan 06 Feb 06 Mar 06 Apr 06 May 06 Jun 06 Jul 06 Aug 06 Sep 06 Oct 06 Nov 06 Dec 06

.

F2B 2 5 -

F3A 1 1 -

F2B 1 1 1

F3A 3 - 2

F3A - - -

F3B - - 1

F3A - 1 4

F3B - 1 4EURO4 0 7 9 12 35 180 330 400 600 1520 1845 1845 1845 1845Euro3 (current range) 1955 1948 1946 1943 1920 1775 1625 1555 1355 435 110 110 110 110TOTAL 1955 1955 1955 1955 1955 1955 1955 1955 1955 1955 1955 1955 1955 1955

x Preseries for Customer Service - Local Homologation - Central Demo FleetLimited volumes on defined and specific models for Production needsRamp up units - 80% for Germany&Alps Region + 20% for other markets local activitiesProduction market orders

Stra

lis A

S

Art

ics

Eur

o 4

new

reg

istr

atio

ns O

ctob

er

1st 2

006

Rig

ids

Art

ics

Stra

lis A

T/A

D

Rig

ids


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Ramp up and Planning – Nov.2005 - Jan.2006 Ramp up and Planning Ramp up and Planning –– Nov.2005 Nov.2005 -- Jan.2006 Jan.2006

Model Cab Type Euro 4/5 Gearbox Wheelbase ColourAS440S56T/P Medium Roof EURO 5 EUROTRONIC 3800 Metallic Forest Green - 52365AS440S56T/P Medium Roof EURO 4 MANUAL 3800 Metallic Forest Green - 52365AS440S50T/P Medium Roof EURO 4 EUROTRONIC 3800 Metallic Forest Green - 52365AS440S50T/P Medium Roof EURO 5 MANUAL 3800 Metallic Forest Green - 52365AS440S45T/P Medium Roof EURO 5 EUROTRONIC 3800 Metallic Forest Green - 52365AS440S45T/P Medium Roof EURO 4 MANUAL 3800 Metallic Forest Green - 52365AS440S42T/P Medium Roof EURO 5 EUROTRONIC 3800 Metallic Forest Green - 52365AS440S42T/P Medium Roof EURO 4 MANUAL 3800 Metallic Forest Green - 52365AT440S45T/P Medium Roof EURO 4 EUROTRONIC 3800 Metallic Forest Green - 52365AT440S45T/P Medium Roof EURO 5 MANUAL 3800 Metallic Forest Green - 52365AT440S42T/P Medium Roof EURO 5 EUROTRONIC 3800 Metallic Forest Green - 52365AT440S42T/P Medium Roof EURO 4 MANUAL 3800 Metallic Forest Green - 52365AT440S36T/P Medium Roof EURO 4 EUROTRONIC 3800 Maranello Red - 50126AT440S36T/P Low Roof EURO 5 MANUAL 3800 Impero Yellow - 50155

AT260S45Y/PS Medium Roof EURO 4 MANUAL 4200 Maranello Red - 50126AD260S33Y/PS Low Roof EURO 5 EUROTRONIC 4200 Metallic Forest Green - 52365AT260S36Y/PS Low Roof EURO 5 EUROTRONIC 6050 Metallic Forest Green - 52365AT260S36Y/PT Low Roof EURO 4 MANUAL 5700 Praga Yellow - 50181

AD190S31/P Low Roof EURO 5 MANUAL 6300 Metallic Forest Green - 52365AT260S45Y/FS-CM Medium Roof EURO 5 EUROTRONIC 4800 Metallic Forest Green - 52365

November 2005 – January 2006 Production ramp up units: - 3 for Customer Service- 6 for local homologation- 20 for Central Demo Fleet


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Models availability – Euro 4 rangeModels availability Models availability –– Euro 4 rangeEuro 4 range

1 2 3 4 5 6 7 8 9 10 11 12

1 2 3 4 5 6 7 8 9 10 11 12

1 2 3 4 5 6 7 8 9 10 11 12

* please see Product Plan for detailed availability plan

GEARBOX 2006

ALL

MODEL

MODEL ENGINE VERSION DRIVE

2006GEARBOX

ALL

EURO 4 STRALIS AT-AD

EURO 4 STRALIS AS

DRIVE

LHD RHDAS

190 260Y 440T

420 450 500 560

VERSION

ENGINE DRIVE

STRALIS AS-AT-AD NEW WHEELBASES - Allison gearbox - Car Transport….etc *

LHD RHD ALLAT AD

190 260Y 440T

310 330 360 420 450

ALL

ENGINE

MODEL VERSION 2006GEARBOX

LHD RHD ALL

AS AT AD

190 260Y 440T

310 330 360 420 450

ALL


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Models availability – Current ProductionModels availability Models availability –– Current ProductionCurrent Production

1 2 3 4 5 6 7 8 9 10 11 12

* CNG Engine 8469 already phased out, please consult logistics for new orders

2006GEARBOXVERSIONENGINE DRIVE

LHD RHD ALL

STRALIS AS EARLY EURO 4

STRALIS AS-AT-AD EURO 3

MODEL

260Y 440T

430 480

Y/PS T/P

AS AT AD

ALL ALL ALL

LHD ALL

STRALIS EXECUTIVE SPACE

AS 440S EXECUTIVE SPACE

480 540

T/P TX/P T/P-LT T/P-RR T/P-HR

LHD RHD ALL

AS

EUROTECH

EUROMOVER

EUROTECH

EUROTECH CNG*


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Milestones – Next StepsMilestones Milestones –– Next StepsNext Steps

• Presell Catalogue within 15/11/2005• Commercial Documentation within 30/11/2005• Line up – Markets standards (VMs) definition 12/2005• New Catalogues (VMs) creation:

• Stralis AT/AD MMG 12/2005• Stralis AS MMG 01/2006• Other markets 01/2006

• EC homologation 02/2006• Drawings and Technical descriptions T.B.D.• Launch/Marketing strategy/Timing Under evaluation

Documents

B.D. – Product / M&H CV - IVECO - IVECOiveco.org/download/IVECO/IVECO EURO 4-5/STRALIS EURO 4 PDF/Str… · late iveco B.D. – Product / M&H ... Only Adblue tank available in combination