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All Rights Reserved company profile september, 2014

Bcube company profile eng_september 2014

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Page 1: Bcube company profile eng_september 2014

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company profile

september, 2014

Page 2: Bcube company profile eng_september 2014

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introduction

1

BCUBE is a major Global Player in Integrated Logistic Services for Supply Chainmanagement.

Activities started in 1952, initially in wood packaging, with progressive enlargementto the full range of Contract Logistics Services.

Innovation, investments, partnerships and acquisitions have allowed BCUBE to becomeone of the main Logistics groups, with a Turnover of over €460 million in 2013 and4,000 employees.

In more than 60 years of activity, the Group has developed strong competences in allservices of Integrated Logistics: Warehouse and Platform Management, FactoryLogistics, Transport and Freight, Air Cargo, Packaging, Value Added Operations,Engineering and ICT Services.

In 2012, the merger of Argol and Villanova enabled the creation of a unique, integratedand competitive reality on a global scale – the Argol Villanova Group. Argol Villanovawith its strong historical background and plans for further expansion, has developed anew coordinated and innovative image and has decided to adopt a new name, BCUBE,in order to express the modern and international vision of the Group.

Page 3: Bcube company profile eng_september 2014

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international footprint

2

50%

28%

22%

geographical breakdown

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key numbers

3

Operations overview

84

Italy: 32

Foreign countries: 52

Managed Areas

1.549.764 sqm

Own Areas

1.144.245 sqm

Road Transport Fleet Network

700 (of which > 180 owned)

Heavy Road Transport Fleet

112

Internal Rail

4 x 66 km

Track Rail per week

> 25.000 km

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whole Supply Chain services coverage

4

PACKAGING

SUPPLY CHAIN MANAGEMENT END TO END

73%

27% Logistics &Packaging

Transport &Shipment

ENGINEERING AND ICT

INBOUND MANAGEMENT

WAREHOUSING AND

LOGISTIC PLATFORM

FACTORY LOGISTCSAND

SPECIAL PROCESSES

INTERNATIONAL TRANSPORT

AND SHIPMENT

Services breakdown

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main services and key sectors

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& MoreAutomotive Energy Industrial Aerospace & Defence

Technology Air CargoFMCG

FACTORY LOGISTICS

AIR CARGO

MULTI MODAL TRANSPORTATION

HEAVY LOAD TRANSPORT

FREIGHT FORWARDING

ENGINEERINGAND ICT SERVICES

In-plant warehousing, line feeding, collection of finished goods, outbound process

LOGISTIC PLATFORMS AND CKD MANAGEMENT

Multi-customer warehouses, CKD and Part by Part preparation and international flows

INDUSTRIAL PACKAGING Engineering and production of wood, plastic, metal and thermo shrinkable packaging

VALUE-ADDED OPERATIONS

Airport cargo management

Exceptional transportation solutions, disassembly/reassembly of industrial plants

Design and implementation of road and rail transportation solutions

International sea and air freight forwarding

Solutions design, customized engineering, IT integration and flows management

Customized solutions, painting, sandblasting, mechanical assembly, welding, maintenance

EQUIPMENT SERVICES Complete management of forklifts and other material handling equipment

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automotive

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JIS: equipment for line feeding

Car compound in Tychy (Poland)

Villanova d’Asti Logistic Platform (340.000 sqm)

Customers Sites:

Bielsko Biala e Tychy (Poland)

Mirafiori, Melfi (Italy)

Betim e Sete Lagoas (Brazil)

Wuppertal (Germany)

Chongquing (China)

BCUBE Logistic Platforms:

Villanova/Mozzagrogna/Castrocielo

Sete Lagoas (Brazil)

Tychy (Poland)

Nanjing (China)

Saltillo (Mexico)

Services:

Factory Logistics:sequencing, line feeding, internal movement

Warehousing

Packaging of CKD and parts

Car compound

Transport & Shipment

Milk run

Facts and Figures:

260,000 items managed

1,600 Part Number managed in JIT and 1,900 in JIS

4 per 66 Km Internal Rail

34,800 container/year delivered

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energy

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Livorno Logistic Platform (285.000 sqm)

Heavy lift and load transport

Gorgon Project: Quarantine Area (30.000 sqm)

Industrial Packaging

Customers Sites:

Firenze

Massa

Bari

Vibo Valentia

Recife – Brazil

BCUBE Logistic Platforms:

Livorno

Belo Horizonte (Contagem) - Brazil

Services:

Factory Logistics:line feeding, internal movement, warehousing management

Quarantine Area

Packaging engineering and production: thermoshrinkable, wood, metal, plastic, carton

Heavy lifting and stowage

Sandblasting, painting, customization, mechanical assembly

Heavy load transport

FOB Delivery

Document Management and Shipment

Facts and Figures:

214,000 m3/year packed

65,000 tons/year Handling volume

30,000 wood packaging/ year

Lifting capacity up to 800 tons

Heavy load movement capacity upto 2,500 tons

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industrial

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Voghera Logistic Platform (50.000 sqm)

Ricengo Logistic Platform (42.000 sqm)

Services:

Feasibility study and design of custom-made packagingfor any kind of goods and transport

Structural calculation, lifting pointsand fixing definition for oversized packaging

Integrated design for storage, handling and transport

Management of national and international provisions for legal and sanitary requirements

Packaging supply (wood, plastic, cardboard, metal, thermo-shrinkable)

Heavy lifting and stowage

Customers Sites:

Danieli (Buttrio, Pradamano, S.G.Natisone)

ABB (Dalmine, Monselice, Genova)

Cameron (Voghera)

Ansaldo (Genova, Reggio Calabria)

Ingersoll (Ricengo)

BCUBE Logistic Platforms:

Ricengo logistic platform

Voghera logistic platform

France (Nantes, Le Creusot, Le Havre, Meyzieu, Grenoble)

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aerospace & defense

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Customers Sites:

Military bases (AMX, Tornado, C27J, C130, EFA)

Boeing’s plant – Grottaglie (Italy)

Brazilian Air Force - Rio de Janeiro

Agusta PZL Swidnik plant (Poland)

BCUBE Logistic Platforms:

Coniolo (Italy)

Services:

Receiving process

Storage and packaging of materials for production line servicing

Storage and packaging of spare parts

Maintenance room distribution services

Inbound logistic processes

Outbound delivery of finished products or spare parts to be transported by road, rail, sea, or air (including specific or customized procedures)

Value added services such as: welding, sandblasting and painting support facilities

150 employees

110,000 codes and 620,000 lines managed per year

30,000 sqm/area managed

Facts and Figures:

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technology

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Serial Number Traceability

Warehouse Management

Shuttling

Wagon loading

FactoryDistribution

Center

Central Warehouse

Regional Distribution

Center

Poland X X X

Argentina X

Customers Sites / Function

Warehouse management with RF:

Traceability of every single appliance with Serial Number

Map optimization for seasonality

Transaction traceability

Services:

Products collection from production lines

Shuttling

Inbound process

Outbound process

Trucks, wagon and containers loading

Shipment

Distribution to domestic customers

Custom clearance procedures

Facts and Figures:

4,750,000products managed / year

102,000 sqm area managed

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fast moving consumer goods

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Co-packing activity Warehouse in Villanova

Warehouse in Bierun

BCUBE Location

Villanova d’Asti

Facts and Figures (year)

18,000 sqm total area

Sorting: ≈118 mln bottles/5,9 mln crates

Crates load / unload: ≈120,000 pallet flow

Beer load / unload≈150,000 pallet flow

Warehousing: ≈ 5,000 pallets stock

Shuttling: ≈ 3,800 runs

FIFO for sorting / FEFO for beer

Customers Location

Zywiec (Poland)

Services

Beer warehousing

Bottle sorting

Shuttling

Services

Warehousing

Emptying and palletizing Big-Bag

Picking and Packing

Facts and Figures

Warehousing: 7,960 pallets stock

Total storage capacity: 11,800 tons

BCUBE Location

Bierun (Poland)

Facts and Figures (year)

10 – 20 wagons / week

≈ 23,000 pallets / year

Track and Tracing

Services

Rail transport Importsfrom Villanova Plant

Cross-docking

Shuttling to Local Distribution Center

BCUBE Location

Bierun (Poland)

Facts and Figures (year)

20,000 sqm dedicated area

80 Stock Kiping Unit

Seasonality management

Load / Unload ≈ 550,000 pallet flow

Warehousing

Picking rule: FEFO

Services

Buffer activiy

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air cargo

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69%

31%

RFS IMP/EXP

IMPORT

EXPORT

28%

1%71%

VOLUMI AIR CARGO 2012

FCO

LIN

MXP

Airports

Rome Fiumicino (FCO)

Milan Malpensa (MXP)

Linate (LIN)

Venice (VCE)

Volumes

200.000 tons per year

400 staff

100 scheduled airlines handled

Nr. 25 box trailers equipped by TMS satellite system

Services

Cargo physical handling (ULD build-up and break-down)

Document handling import and export

Security services

Custom operations

Tracing services

Trucking services (RFS)

Scheduled trucks

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heavy load transport

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Vehicles N° Payload

Tractors 25

Trailers 20 35 ton / axle

Semitrailers 63 From 25 to 32 ton

Hydronic for steering 4

Total 112

Know HowDesign and execution of any type of heavy load transport.

Services

Transport organization in Italy and abroad

Definition of handling and anchoring techniques of the cargo

Authorizations and permits requests

Constant monitoring of the journey between departure and arrival

Custom made packaging.

BCUBE and TCT by joining their know-how and resources have created an innovative company in the field of oversize transports.

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multimodal transportation

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Rail route Train / wk

Italy / Poland 4

Poland / Italy 3

Italy / Serbia 2

Fleet of property N. Trucks

Standard Trucks 65

Mega Trucks 46

Other 33

Reefer Trucks (Egypt) 39

Fleet in Partnership N. Trucks

Standard Trucks ≈ 300

Mega Trucks ≈ 170

Light Vehicles ≈ 40

Know HowDesign and management of rational andefficient logistics network

Services

Material collection: milk-run, FTL, LTL, groupage

Line haul

Intermodal solutions

Urgent services and “door to door” distribution

Reverse Logistics

ADR material transportation

Temperature controlled transportation

DESIGN/NETWORK

MANAGEMENT

VALUE ADDED

SERVICES

OPERATIONS

& EXPEDITING

Mode of Transport ChoiceRoute PlanningMilk Run EngineeringPartnership / Optimisation

Optimal load calculationSaturationTracking on line – Prove of DeliveryHelp Desk

Transport Program ElaborationManagement of Load OrdersFollow-up and trip closure

Facts and Figures

Over 180 trucks, about 700 including partners

66 km Internal Rail

85 trucks and 120 wagons per week (automotive)

c.a. 47,000 m3/wk

c.a. 300 suppliers managed

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international freight

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Know HowManagement of Air & Sea Freight activities in main countries cooperating with

the biggest shipping companies.

Services

Import & export to worldwide destinations

Consolidation material from local suppliers

Door to door shipments

Special equipments

FCL & LCL

Possibility to use containers stocked in our terminal

Booking and management customs practices

Management of tax warehouses, VAT deposit

Facts and figures

Far East: 8,500 TEU/year

South America: 6,500 TEU/year

Egypt: 1,500/2,000 TEU/year

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engineering & ICT services – our distinctive asset

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ENGINEERING

Know How

Structural packaging planning

Packaging design for volume’s optimization

Warehousing technologies

World Class Manufacturing

Layout-Flow modeling

Items identification technologies

Transport network planning

Services

Logistic Survey

Re-engineering Design

Economics evaluation

KPI identification

All these activities are performed by a joint group of Logistic

Engineers, Process Analysts and IT Specialists.

ICT SERVICES

Know How

WPS (Wood Packaging Suite)

OPS (Optimized Packaging Suite)

Logistics Information Technologies Systems

ERP

Integration Data

Services

Functional analysis

Architectural network

Custom solutions implementation

Integration of logistic systems with ERP packages

The Group has developed its own informative system for the

integrated supply chain management that can be interfaced with

popular ERP packages in the market and that has been successfully

used in major industries.

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certifications and awards

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The certification is a guarantee of an ongoing commitment by the company to achieve its goals for customer satisfaction and customer safety.

Quality Certification: UNI EN ISO 9001:2008

Quality Certification Aerospace Sector: UNI EN ISO 9120:2010

Environment Certification : UNI EN ISO 14001:2004

Occupational Health and Safety Assessment Series: OHSAS 18001:2007

Management system for self-hygiene Certification (HACCP): UNI 10854

FITOK: in charge of the IPPC/FAO in Italy on the use of Phytosanitary Mark

IATA: International Air Transport Association

FIATA: International Federation of Freight Forwarders Associations

ENAC: Italian Civil Aviation Authority

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WCL approach

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BCUBE is a Member of :

World Class Manufacturing Association

International affiliation requiring the commitment of itsmembers in constantly guaranteeing the highest levels ofefficiency, safety and quality control at production sites.

BCUBE & WCL project

The World Class approach of BCUBE towards the continues improvement inthe BU Automotive is expressed thorough the excellence implemented withthe World Class Logistics (WCL).

WCL is a specialization of WCM for the logistics and it is realized by theimplementation of the World Class approach both to business and tooperations.

GOLD medalat Bielsko-Biala

GOLD medalat Tychy

BRONZE medalat FPT Sete Lagoas

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key strengths

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FULL INTEGRATED LOGISTICS SERVICESWide set of services offered, to guarantee the Group as the right partner inSupply Chain management

INTERNATIONAL PRESENCEOperative presence in the main international markets

INDUSTRY’S PORTFOLIOHigh skills and experience with a wide customers portfolio in differentindustrial areas

CKD, PACKAGING AND TRANSPORT EXCELLENT MANAGEMENTFirst global operator in CKD management in the Automotive sector, over 60years experience in industrial packaging and leadership in road, rail, sea andair transports

FLEXIBILITY AND CUSTOMIZATIONThe Group guarantees customized services, through Engineering and ICT ownsolutions

FAMILY OWNED AND MANAGERIALHistorical ownership of the Bonzano Family, linked to managerial structure andgrowth