BB6100 Boring Machine 1 BB61 2013 - Rectiequipos

BB6100 Boring Machine

Packing big boring capability into a compact, modular machine, maximizing efficiency and minimizing downtime.

Powerful Yet Compact• Take the power of a stationary machine to the

job site to solve tough machining challenges in record time.

• Using the 11.3 in3 (185.3 cm3) Hydraulic motor,itproduces1435ft•lb(1945.6N•m)oftorque at the bar, at 33 rpm.

• Compact, modular components allow fast, easysetup,maximizingefficiencies,andminimizing downtime.

Versatile and Flexible• Huge machining range bores from 8.8 - 38.0

inches(223.5-965.2mm)indiameter,andfacesfrom7.5-42.1inches(190.5-1069.3mm) with various facing attachments.

• ID and End Mount Bearings feature spherical taper-lock roller bearings for easy setup and removal of the bar, and allow for up to 1.5 degrees of misalignment when setting up bearings.

• Endmountbearingscanbefineadjustedby+/-0.625inches(15.9mm)tocenterthebar.

• Optional dual action boring/facing arms increase facing range, and allow for both boring and facing without switching equipment. Full-length square ways on boring/facing arms allow for quick positioning anywhere along thearm.Attachestothenetfittoolcarrierbycompression-clamping, to provide maximum tool stability.

• Netfittoolcarriercanbeclampedtobarforfacing operations. For boring operations, carrier can be adjusted to remove clearance betweencarrierandthebar.Thisflexibilityalso ensures maximum rigidity for either operation.

• For even greater facing range and longer continuous stroke, the new boring/facing arms

are available. Setup is quick & easy for both boring and facing operations.

• Netfittoolcarrierisdesignedwithasplitframeto simplify installation on the boring bar. It can beconfiguredtouseeithertheboringheadset for boring, the mechanical facing head for facing, or the new boring/facing arm assembly for both boring and facing operations.

• With leading & trailing boring head configuration,2boringheadscanbeusedsimultaneously.

• Highly versatile tool holder block accepts industry standard tooling with a nominal ¾ inch(19.1mm)squareshank.

• Tool post on the boring/facing arm can be rotatedtoprovidemaximumflexibilityinmachining setup (including some cantilevered configurations).

High Quality Design• Features a uniquely-designed modular tool

carrier which provides a new level of strength and rigidity by channeling machining forces directly to the boring bar through strategically-located adjustable guide shoes.

• Durable chromed bars, straight to within 0.001 inch per foot (0.0254 per 304.8 mm) ensure accurate machining.

• Adjustable, removable half nut increases net fittoolcarrierflexibility.Easyremovaloftoolcarrier allows for machining of multiple bores.

• Backlashadjustmentnutallowsin-the-fieldadjustment to eliminate backlash in the tool carrier, and extend the life of the machine.

2013BB61 1

US Metric

Climax Portable Machining & Welding Systems Web site: climaxportable.comWorldwide Phone: 1.503.538.2185 N. America Toll-Free: 1.800.333.8311 Fax: 1.503.538.7600 E-mail: [email protected]

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SPecificationS

All dimensions should be considered reference. Contact your Climax Representative for precision dimensions. Specifications are subject to change without notice. There are no systems or components on this machine that are capable of producing hazardous EMC, UV or other radiation hazards. The machine does not use lasers nor does it create hazardous materials such as gasses or dust.

Boring and Facing Ranges: Boringdiameterrange,standardstackblockassembly: 8.8-38.0inches 223.5-965.2mm

Boring diameter range, boring/facing arm assembly: with18inch(457.2mm)boring/facingarm 19.9-32.1inches 505.5-815.3mm with23inch(584.2mm)boring/facingarm 24.8-42.1inches 629.9-1069.3mm

Recommended facing diameter range, using mechanical facing head assy: 10.6-38.0inches 269.2-965.2mm

Facing diameter range, boring/facing arm assembly: with 18 inch (457.2 mm) boring/facing arm 17.5 - 32.1 inches 444.5 - 815.3 mm with23inch(584.2mm)boring/facingarm 17.5-42.1inches 444.5-1069.3mm

Facing diameter range, boring/facing arm assembly, tool post reversed: (“tool post reversed” refers to rotating the tool post so that the tool is on the bar side of the tool post.) with18inch(457.2mm)boring/facingarm 7.5-20.1inches 190.5-510.5mm with23inch(584.2mm)boring/facingarm 7.5-30.1inches 190.5-765.5mm

Performance Data RotationalDriveUnit(RDU)gearratio: 6:1gearreduction 6:1gearreduction Hydraulic motor size affects torque and speed Theoreticalvaluescalculatedusinga10Hphydraulicpowerunitproducing2000psi(13790kPa)continuous, [normaloperationis1200psi(8270kPa)]andpumping10gpm(37.9l/min).

Hydraulicmotorsizerange: 3.6-17.9in3 59.9-293.3cm3 BoringBarTorque: 470-1820ft•lb 637.2-2467.6N•m Max boring rpm: 107 - 21 rpm 107 - 21 rpm

For example, with 11.3 in3 (185.3 cm3) hydraulic motor (43457): BoringBarTorque: 1435ft•lb 1945.6N•m Max boring rpm: 33 rpm 33 rpm

Feed Rate of mechanical Axial Feed Unit (AFU): 0.003 - 0.020 inches/rev 0.076-0.508mm/rev

FeedRateofelectricAxialFeedUnit(AFU): 0-0.3inches/min 0-7.62mm/min

Measures Shipping Weights (estimated): Machine includes Rotational Drive Unit (RDU), Axial Feed Unit (AFU), boring head set, tool carrier, tool kit, and hydraulic motor. formachine(woodcrate) 640lbs 290.3kg for machine (metal crate) 740 lbs 335.7 kg forone4armbearingassembly 160lbs 72.6kg forone3armbearingassembly 80lbs 36.3kg for boring bar 2.5 lbs/inch 0.04 kg/mm for10HpHydraulicPowerUnit 500lbs 226.8kg

Shipping dimensions: Machine,inwoodcrate,W,D,H 18.5x34x24inches 469.9x863.6x609.6mm Machine, in steel crate, W, D, H 43.3x29.5x22.5inches 1099.8x749.3x571.5mm Bearing(eachbearingshippedseparately)W,D,H 32x32x11inches 812.8x812.8x279.4mm 12foot(3657.6mm)barW,D,H 11x13x154inches 279.4x330.2x3911.6mm 10HpHydraulicPowerUnitW,D,H 27x33x48inches 685.8x838.2x1219.2mm

tool configurationS


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ConfigureyourBB6100ineighteasysteps.

ToconfigureyourBB6100BoringMachine:1 Select a Base Unit2 Select an Axial Feed Assembly3 Select Bearing Assemblies4 Select a Boring Bar5 Select a Boring Head Set6SelectaHydraulicMotor7 Select a Facing Assembly8 Select a Shipping Container

Toconfiguretheboringmachineyourequire,simplyselecttheoptionyouneedineach step, then contact your Climax representative.

1 Base Unit Rotationaldriveunit,netfittoolcarrierassembly, 54398 tool kit, and instruction manual.2 Axial Feed Assembly Mechanical axial feed assembly 23299 Electrical axial feed with mechanical rapid return, 120V 43735 Electrical axial feed with mechanical rapid return, 230V 41071

3 Bearing Assemblies Spider assembly 3 arm end bearing support 53840 Mounting range: 12 - 20 inches (304.8 - 508.0 mm) Spider assembly 4 arm end bearing support 53710 Mountingrange:18-38inches(457.2-965.2mm) ID Bearing mount assembly, for ID diameters 54355 of11.25-47inches(285.8-1193.8mm) * Multiple units may be ordered. 4BoringBar(3.5inch(88.9mm)dia,) Boringbarassembly,4feet(121.9cm) 25221 Boring bar assembly, 5 feet (152.4 cm) 22107 Boringbarassembly,6feet(182.9cm) 22108 Boring bar assembly, 7 feet (213.4 cm) 22109 Boring bar assembly, 8 feet (243.8 cm) 22110 Boringbarassembly,9feet(274.3cm) 22111 Boring bar assembly, 10 feet (304.8 cm) 22112 Boring bar assembly, 11 feet (335.28 cm) 22113 Boringbarassembly,12feet(365.76cm) 22114 Boringbarassembly,13feet(396.24cm) 22777 Boringbarassembly,14feet(426.72cm) 22770 Boringbarassembly,16feet(487.68cm) 22789 Boringbarassembly,17feet(518.16cm) 30248 Boringbarassembly,20feet(609.6cm) 36485 * Multiple units may be ordered.

5 Boring Head Sets Boringheadset,8.8-26inches(223.5- 54342 660.4mm)tenthsetwithsquaretoolingslot Boring head set, 8.8 - 38 inches (223.5 - 54343 965.2mm)tenthsetwithsquaretoolingslot Boringheadset,8.8-26inches(223.5- 54344 660.4mm)tenthsetwithsquaretoolingslot, leading and trailing Boring head set, 8.8 - 38 inches (223.5 - 54345 965.2mm)tenthsetwithsquaretoolingslot, leading and trailing Boringheadset,11.5-26inches(292.1- 54346 660.4mm)solidtooling,leadingandtrailing Boringheadset,11.5-38inches(292.1- 54347 965.2mm)solidtooling,leadingandtrailing

6 Hydraulic Motor Assembly Hydraulicmotorassembly,3.6CIR(59cm3/rev) 43438 85.5barrpm@10gpm(37.9l/min)** Hydraulicmotorassembly,5.9CIR(97cm3/rev) 43439 52barrpm@10gpm(37.9l/min)** Hydraulic motor assembly, 7.3 CIR (120 cm3/rev) 43440 42barrpm@10gpm(37.9l/min)** Hydraulicmotorassembly,8.9CIR(146cm3/rev) 43441 34barrpm@10gpm(37.9l/min)** Hydraulic motor assembly, 11.3 CIR (185 cm3/rev) 43442 27barrpm@10gpm(37.9l/min)** Hydraulic motor assembly, 14.1 CIR (231 cm3/rev) 43443 22barrpm@10gpm(37.9l/min)** Hydraulicmotorassembly,17.9CIR(293cm3/rev) 43444 17barrpm@10gpm(37.9l/min)** * Multiple units may be ordered. ** Theoretical, calculated values shown7 Boring/Facing Assemblies Mechanicalfacingheadassy,4inch(101.6mm) 22680 Mechanicalfacingheadassy,6inch(152.4mm) 49753 Mechanical facing head assy, 8 inch (203.2 mm) 49754 Boring/facing arm assembly, 18 inch (457.2 mm) 54385 Boring/facing arm assembly, 23 inch (584.2 mm) 54386 * Additional arms may be purchased separately.8 Shipping Container Plywood hinged crate, 24 x 37 x 20-5/8 28560 (610x940x524mm) Metal shipping container 43 x 30 x 23* 54352 (1092x762x584mm) * Machine components only. Bars and bearings available in wood only.

Axial Feed Unit

Portable Machine Tools, Inc. ©Newberg, OR USA 97132 WWW.CPMT.COM inside U.S. 1-800-333-8311

BB6100 Cover

FurtherCustomizeyourBB6100withtheseoptions (order separately):Small Bore Kit 55198 for6-10inch(152.4-254mm)diametersRotational Drive Unit 22221NetFitToolCarrier 54224Tool Kit 54262


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OperatiOnal DimensiOnsDimensions in Inch (mm)

Spider Assembly 4-Arm End Bearing Support

Spider Assembly 3-Arm End Bearing Support


53710SPIDER ASSY END BRG SUPPORT 38" BB6100


53710SPIDER ASSY END BRG SUPPORT 38" BB6100


53840SPIDER ASSY END 3 ARM BRG SUPPORT 20" BB6100


53840SPIDER ASSY END 3 ARM BRG SUPPORT 20" BB6100


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ID Bearing Mount Assembly ForIDdiametersof11.25-47inches(285.8-1193.8mm)


54355MOUNT ID BEARING ASSY 11.25-47 INCH BB6100

Electrical Axial Feed Assembly

Mechanical Axial Feed Assembly


23299


23299


23299


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Boring/facingarmconfigurations

Rotational Drive Unit


BB6100 RDU AND HYDRAULIC MOTOR


BB6100 23in arm facing minimum swing








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OperatiOnal DimensiOns


BB6100 bar length requirement

DeterminingtheProperBarLengthforyourBB6100

Mechanical Facing Assembly


22680HEAD FACING ASSY MECHANICAL FEED BB6000

Dimensions in Inch (mm)


BB6100 bar length requirement

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Copyright © 2013 Climax Portable Machining & Welding Systems. All Rights Reserved. Climax has taken reasonable measures to ensure the accuracy of the information contained in this document. However, Climax makes no warranties or representations with respect to the information contained herein; and Climax shall not be held liable for damages resulting from any errors or omissions herein, or from the use of the information contained in this document.

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BB6100 Boring Machine 1 BB61 2013 - Rectiequipos