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Temperature
for further approvals see page 2
Bayonet thermocoupleModel TC53
Model TC53 with optional threaded nipple
Applications
■ Plastics processing machinery ■ Injection moulding machinery ■ Cylinder heads and oil sumps in engines ■ Bearings ■ Pipelines and vessels
Special features
■ Sensor ranges up to max. 1,200 °C (2,193 °F) ■ Single and dual thermocouple ■ Good heat transfer through adjustable spring-loading ■ Easy installation and removal, no tools needed ■ Explosion-protected versions
DescriptionProbeThis cable thermocouple feature a bayonet-type probe connection. TC53 series thermocouples can be mounted into drilled holes without thermowells, e.g. into machine components.
CableThere are various insulating materials available to match different environmental conditions. The free ends of the cable are made up ready for connection, or can be fitted with connectors or sockets as optional extras.
WIKA data sheet TE 65.53
Page 1 of 12WIKA data sheet TE 65.53 ∙ 07/2018
Page 2 of 12WIKA data sheet TE 65.53 ∙ 07/2018
Approvals (explosion protection, further approvals)
Logo Description CountryEU declaration of conformity
■ RoHS directive ■ ATEX directive (option)
Hazardous areas- Ex i Zone 0 gas [II 1G Ex ia IIC T1 ... T6 Ga]
Zone 1 mounting to zone 0 gas [II 1/2G Ex ia IIC T1 ... T6 Ga/Gb]Zone 1 gas [II 2G Ex ia IIC T1 ... T6 Gb]Zone 20 dust [II 1D Ex ia IIIC T125 ... T65 °C Da]Zone 21 mounting to zone 20 dust [II 1/2D Ex ia IIIC T125 ... T65 °C Da/Db]Zone 21 dust [II 2D Ex ia IIIC T125 ... T65 °C Db]
- Ex n Zone 2 gas [II 3G Ex nA IIC T1 ... T6 Gc X]Zone 22 dust [II 3D Ex tc IIIC T440 ... T80 °C Dc X]
European Union
IECEx (option)(in conjunction with ATEX)Hazardous areas- Ex i Zone 0 gas [Ex ia IIC T1 ... T6 Ga]
Zone 1 mounting to zone 0 gas [Ex ia IIC T1 ... T6 Ga/Gb]Zone 1 gas [Ex ia IIC T1 ... T6 Gb]Zone 20 dust [Ex ia IIIC T125 ... T65 °C Da]Zone 21 mounting to zone 20 dust [Ex ia IIIC T125 ... T65 °C Da/Db]Zone 21 dust [Ex ia IIIC T125 ... T65 °C Db]
International
Explosion protection (option)
The permissible power, Pmax, as well as the permissible ambient temperature, for the respective category can be seen on the EC-type examination certificate, the certificate for hazardous areas or in the operating instructions.
The internal inductance (Li = 1 µH/m) and capacitance (Ci = 200 pF/m) for cable probes are found on the product label and they should be taken into account when connecting to an intrinsically safe power supply.
Note:When mounting thermometers with flying leads, installation personnel must ensure that installation is carried out properly and in compliance with the appropriate regulations. If the cable ends of the thermometer are within the hazardous area, suitable adapters/connectors must be used. Flying leads must be connected outside the hazardous area or, when operated in a dust explosive atmosphere, within an enclosure which is certified.
The connection of a thermocouple to a transmitter must be made with shielded cable. The shield must be electrically connected to the case of the grounded thermometer. It should be ensured that there is equipotential bonding on installation, so that no balancing current can flow via the shield. Here, in particular, the installation regulations for hazardous areas should be followed!
Page 3 of 12WIKA data sheet TE 65.53 ∙ 07/2018
Logo Description CountryEAC (option)Hazardous areas- Ex i Zone 0 gas [0 Ex ia IIC T3/T4/T5/T6]
Zone 1 gas [1 Ex ib IIC T3/T4/T5/T6]Zone 20 dust [DIP A20 Ta 65 °C/Ta 95 °C/Ta 125 °C]Zone 21 dust [DIP A21 Ta 65 °C/Ta 95 °C/Ta 125 °C]
- Ex n Zone 2 gas [Ex nA IIC T6 ... T1]Zone 22 dust [DIP A22 Ta 80 ... 440 °C]
Eurasian Economic Community
INMETRO (option)Hazardous areas- Ex i Zone 0 gas [Ex ia IIC T3 ... T6 Ga]
Zone 1 mounting to zone 0 gas [Ex ib IIC T3 ... T6 Ga/Gb]Zone 1 gas [Ex ib IIC T3 ... T6 Gb]Zone 20 dust [Ex ia IIIC T125 ... T65 °C Da]Zone 21 mounting to zone 20 dust [Ex ib IIIC T125 ... T65 °C Da/Db]Zone 21 dust [Ex ib IIIC T125 ... T65 °C Db]
Brazil
NEPSI (option)Hazardous areas- Ex i Zone 0 gas [Ex ia IIC T3 ~ T6]
Zone 1 mounting to zone 0 gas [Ex ia/ib IIC T3 ~ T6]Zone 1 gas [Ex ib IIC T3 ~ T6]
China
KCs - KOSHA (option)Hazardous areas- Ex i Zone 0 gas [Ex ia IIC T4 ... T6]
Zone 1 gas [Ex ib IIC T4 ... T6]
South Korea
- PESO (option)Hazardous areas- Ex i Zone 0 gas [Ex ia IIC T1 ... T6 Ga]
Zone 1 mounting to zone 0 gas [Ex ib IIC T3 ... T6 Ga/Gb]Zone 1 gas [Ex ib IIC T3 ... T6 Gb]
India
DNOP - MakNII (option)Hazardous areas- Ex i Zone 0 gas [II 1G Ex ia IIC T3, T4, T5, T6 Ga]
Zone 1 gas [II 2G Ex ia IIC T3, T4, T5, T6 Gb]Zone 20 dust [II 1D Ex ia IIIC T65, T95, T125 °C Da]Zone 21 dust [II 2D Ex ib IIIC T125 ... T65 °C Db]
Ukraine
GOST (option)Metrology, measurement technology
Russia
KazInMetr (option)Metrology, measurement technology
Kazakhstan
- MTSCHS (option)Permission for commissioning
Kazakhstan
BelGIM (option)Metrology, measurement technology
Belarus
UkrSEPRO (option)Metrology, measurement technology
Ukraine
Uzstandard (option)Metrology, measurement technology
Uzbekistan
Instruments marked with “ia” may also be used in areas only requiring instruments marked with “ib” or “ic”.If an instrument with “ia” marking has been used in an area with requirements in accordance with “ib” or “ic”, it can no longer be operated in areas with requirements in accordance with “ia” afterwards.
Approvals and certificates, see website
Page 4 of 12WIKA data sheet TE 65.53 ∙ 07/2018
Maximum working temperaturesThe maximum working temperature for these thermometers is limited by different parameters.If the temperature to be measured inside the sensor measuring range is higher than the permissible temperature at the connection cable, the connector or the transition point, the metallic part of the sensor (mineral-insulated cable) must be long enough to place the critical components outside of the hot zone. The lowest of the maximum working temperatures of process connection, connection line, cable transition or connector must be observed here.
■ Sensor (thermocouple)The temperature ranges indicated on page 4 refer to the operating range of the thermocouple. These measuring ranges depend on the selected thermocouple and the selected accuracy class.
Operation outside the measuring range defined for the given thermocouple type and class can result in a damage to the thermocouple.
■ Connection cable and single wiresAt any point on the connection cable, the maximum temperature that may be attained is that for which the connection cable is specified. The sensor itself (see page 5) can potentially withstand higher temperatures.
For the common connection lines the following maximum operating temperatures apply:PVC -20 … +100 °CSilicone -50 … +200 °CPTFE -50 … +250 °CFibreglass -50 … +400 °C
Since, in the tubular design variant, an isolated cable is also fitted within the metal probe, the operating limits of the connection cable apply.
■ Transition from the metal part of the thermometer to the connection cable
The temperature at the transition is further limited by the use of a potted sealing compound.Temperature range of the potting compound: -40 ... +150 °COption: 250 °C(other variants on request)
Temperature range of the special low-temperature version: -60 ... +120 °C 1)
1) only available with selected approvals
■ Connector (option)With the option of a coupler connector fitted the maximum permissible temperature range is:Lemosa: -55 ... +250 °CBinder: -40 ... +85 °C
Sensor
Thermocouple per IEC 60584-1 or ASTM E230Types K, J, E, N, T (single or dual thermocouple)
Sensor typesType Operating temperatures of the thermocouple
IEC 60584-1 ASTM E230Class 2 Class 1 Standard Special
K -40 ... +1,200 °C -40 ... +1,000 °C 0 ... 1,260 °CJ -40 ... +750 °C -40 ... +750 °C 0 ... 760 °CE -40 ... +900 °C -40 ... +800 °C 0 ... 870 °CN -40 ... +1,200 °C -40 ... +1,000 °C 0 ... 1,260 °CT -40 ... +350 °C 0 ... 370 °C
The table shows the temperature ranges listed in the respective standards, in which the tolerance values (class accuracies) are valid.
The actual application range of these thermometers is limited by the permissible maximum ambient temperature for the cable insulation. For applications of temperatures above 400 °C we recommend sheathed thermocouples.
Listed models are available both as single or dual thermocouples. The thermocouple will be delivered with an ungrounded measuring point, unless explicitly specified otherwise.
For detailed specifications for thermocouples, see IEC 60584-1 or ASTM E230 and Technical information IN 00.23 at www.wika.com.
Tolerance valueFor the tolerance value of thermocouples, a cold junction temperature of 0 °C has been taken as the basis.
ProbeDesign: Rigid tubeMaterial: Stainless steelDiameter: 6 mm or 8 mmLength: 10 mmother versions on request
For temperature measurement in a solid body, the diameter of the bore into which the sensor should be inserted must be no more than 1 mm larger than the sensor diameter.
Page 5 of 12WIKA data sheet TE 65.53 ∙ 07/2018
TransitionThe junction between the metal part of the probe and the connecting cable or wire is either rolled or potted, depending on the design. This area should not be immersed within the process and must not be bent. Compression fittings should not be attached to the transition. The type and dimensions of the transition depend largely on the combination between input leads and metal probe and the sealing requirements.
The dimension T describes the length of the transition.
Criterion Dimensions T in mm
Ø transition in mm
Probe Ø = transition sleeve Ø n/a Identical to probe
Ø 6 mmwith crimped transition sleeve
45 7
Ø 6 mmwith crimped transition sleeve 2)
45 8
Ø 8 mmwith crimped transition sleeve
45 10
2) With a large number of wires (e. g. 2 x 3-wire and shielding)
IP ingress protection
Bayonet thermocouples can be delivered with up to IP65 (dependent on cable sheath material and number of wires).With a special design, IP67 is also possible on request.
Connection leads with a glass-fibre sheath cannot be combined with an explosion-proof version.
Cable
Wire material: Compensating cable depending on type of sensor (stranded wire)
Wire cross-section: approx. 0.22 mm²Number of wires: According to the number of sensorsAbschirmung: OptionalWire ends: Blank
Connecting cableThere are various insulating materials available to match different environmental conditions. The free ends of the cable are made up ready for connection, or can be fitted with connectors or sockets as optional extras.
Page 6 of 12WIKA data sheet TE 65.53 ∙ 07/2018
Probe Ø Process connection
NS Nipple bore Spring Ø Flats Thread length Order no.Ø d Ø NB Ø FD SW i6 M10 x 1 12 6,4 6 14 10 3120914
M14 x 1,5 14 8,4 6 17 10 3366788G ¼ B 14 8,4 6 17 10 3118927G ⅜ B 14 8,4 6 17 11 3118901
8 M14 x 1,5 14 8,4 7 17 10 3366788G ¼ B 14 8,4 7 17 10 3118927G ⅜ B 14 8,4 7 17 11 3118901
Legend:NS Nominal size bayonetØ NB Nipple boreSW Flatsi Thread length
Process connectionBayonet cap on the probe, with matching threaded nipple for screw-fitting to a solid body (process).
Threaded nipple(parallel thread)
Bayonet cap
1105
0101
.02
Material: Brass, nickel-plated
NG
NS
Page 7 of 12WIKA data sheet TE 65.53 ∙ 07/2018
Dimensions in mm
1134
4148
.01
Bend protection optional, but mandatory for Ex n
Probe tip, flat
Legend:Ø d Probe diameterL Probe lengthW Cable lengthØ FD Spring diameterA Insertion lengthX Probe extensionT Transition sleeveSD Spring length
Bayonet cap fixed to the end of the spring (sheathed cable design)
Probe tip, chamfered
Probe tip, round
Page 8 of 12WIKA data sheet TE 65.53 ∙ 07/2018
1134
3168
.02
Bend protection optional, but mandatory for Ex n
Probe tip, flat
Legend:Ø d Probe diameterL Probe lengthW Cable lengthØ FD Spring diameterA Insertion lengthX Probe extensionT Transition sleeveSD Spring length
Bayonet cap adjustable on the spring (sheathed cable design)
Probe tip, chamfered
Probe tip, round
Page 9 of 12WIKA data sheet TE 65.53 ∙ 07/2018
1105
0101
.02
Probe tip, flat
Legend:Ø d Probe diameterL Probe lengthW Cable lengthØ FD Spring diameterA Insertion lengthX Probe extensionT Transition sleeveSD Spring length
Bayonet cap adjustable on the spring (cable through to the probe tip)
Probe tip, chamfered
Probe tip, round
Page 10 of 12WIKA data sheet TE 65.53 ∙ 07/2018
1135
5728
.01
Other connector variants (sizes) on request.
■ Standard thermo connector 2-pin (male) ■ Miniature thermo connector 2-pin (male)
■ Standard thermo connector 2-pin (female) ■ Miniature thermo connector 2-pin (female)
■ Spade lugs(not suitable for versions with bare connecting wires)
Connector (option)
Bayonet thermocouples can be supplied with connectors fitted. The following options are available:
■ Screw-in-connector, Binder (male) ■ Screw-in-connector, Binder (female)
■ Lemosa connector size 1 S (male) ■ Lemosa connector size 2 S (male)
■ Lemosa coupling size 1 S (female) ■ Lemosa coupling size 2 S (female)
Page 11 of 12WIKA data sheet TE 65.53 ∙ 07/2018
Sensor type Standard Positive NegativeK IEC 60584 Green WhiteJ IEC 60584 Black WhiteE IEC 60584 Violet WhiteT IEC 60584 Brown WhiteN IEC 60584 Pink White
Electrical connection
Cable Lemosa connector, male at the cablemax. permissible temperature range: -55 ... +250 °C
Single thermocouple
Dual thermocouple
Binder connectorSeries 680, Series 423 (shielded), male at the cable(screw-in-connector)max. permissible temperature range: -40 ... +85 °C
Marking of wire ends see table
Thermo connector Positive and negative terminal are marked.Two thermo connectors are used with dual thermocouples.
Colour code of cableOther coupler connectors and pin assignments on request.
3374
900.
02
3171
966.
01
3374
896.
01
For further information on colour codes see Technical information IN 00.23 at www.wika.com.
Ordering informationModel / Bayonet version / Explosion protection / Sensor tip version / Probe diameter and length / Probe version / Bayonet cap material / Measuring element / Temperature range / Sheath, raw material / Connection cable, sheath / Lead end version / Certificates / Options
WIKA Alexander Wiegand SE & Co. KGAlexander-Wiegand-Straße 3063911 Klingenberg/GermanyTel. +49 9372 132-0Fax +49 9372 [email protected]
07/2
018
EN Page 12 of 12WIKA data sheet TE 65.53 ∙ 07/2018
© 01/2016 WIKA Alexander Wiegand SE & Co. KG, alle Rechte vorbehalten.Die in diesem Dokument beschriebenen Geräte entsprechen in ihren technischen Daten dem derzeitigen Stand der Technik.Änderungen und den Austausch of Werkstoffen behalten wir uns vor.
Certificates (option)
Certification type Measuring accuracy
Material certificate
2.2 Test report x x
Other certificates on request.