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BATTERY SAFETY
From our exclusive BatterySafe™
family of cases to our customized automotive battery solutions, ZARGES offers a variety of transport and storage solutions for Lithium and Lithium Ion batteries.
U.N. Certification is available on select cases for domestic and international shipping, including UN3090, UN3091, UN3480 and UN3481.
Applications: » Prototype and Damaged Batteries
» Hybrid and Electric Vehicles » Drones and UAVs » Electric Bicycles » Medical Equipment » Power Tools » Electronic Equipment
The Leader in Hazardous Materials Transport & Storage
Introducing the ZARGES BatterySafe™ FamilyAluminum Cases for Shipping and Storing Developmental, Defective and Damaged Lithium Ion Batteries Safely
ZARGES Lithium Ion Battery Solutions
Custom Battery Transport and Storage SolutionsZARGES specializes in custom solutions, from small power tool batteries to large truck / bus batteries.
Call on the ZARGES team to configure the right solution for your safe battery storage. To begin custom configuration, please fill out the Lithium Battery Questionnaire at ZargesUSA.com/Li-Form
ZARGES BatterySafe™ Standard » For 1 - 500Wh batteries (at 100% State of Charge) » Fire-resistant anti-stat foam » Available in all K470 sizing » Quick ship available
ZARGES BatterySafe cases offer all the available features of our standard cases, including secure latches, stacking corners, three fully-welded aluminum profile frames, and easy loading and unloading.
» UN Hazmat Certification » Aircraft Grade Aluminum Construction » Standard Sizes and Quick Ship options
The cases are appropriate for a variety of uses including for defense contractors standardizing battery management, vehicle battery development, medical equipment, power tools, electronics and drones.
» Custom Foam Inserts » Custom Finishes and Colors » Custom Configurations
Learn more about battery safety and ZARGES BatterySafe Cases at ZargesUSA.com/liion
SEE VIDEO OF ZARGES BATTERYSAFE™ IN ACTION AT ZARGESUSA.COM/LI-VIDEO
ZARGES Case Thermal Test (12 Minute Test)
Internal Temperature MAX: 1400°F
Sidewall Temperature (Direct Contact) MAX: 335°F
Sidewall Temperature (0.5" away) MAX: 150°F
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Time (Minutes)
ZARGES BatterySafe™ Intermediate » For 1 - 15,000Wh batteries (at 100% State of Charge) » Intumescent glass fiber fire-retardant anti-stat lining and cushioning » Six standard sizes, custom sizing available » Passed Fire Test with 3x 500Wh Lithium Batteries:• Fire completely contained and filtered• No thermal runaway, adjacent cells protected• Exterior temperature remains below 215°F
ZARGES BatterySafe™ Advanced » For batteries of any size, weight or Wh capacity » Ceramic anti-stat interior coating and cushioning » Maximum protection » Maximized weight savings » Lowest weight to protection ratio available » For all K470 and K475 cases » Custom sizing available » Passed Fire Test of 1400°F:• No thermal runaway, adjacent cells protected• Exterior temperature remains below 335°F• 0.5" from outer surface temperature remains
under 150°F
ZARGES Thermal Runaway Test Detail
Damaged BatteryMAX: over 1500°F
Battery Pack on LeftMAX: 266°F
Battery Pack on RightMAX: 234°F
Case Exterior Front (2) Case Exterior Back Case Exterior Back (2)
Case Exterior FrontMAX: 209°F
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ZARGES Thermal Runaway Test (3x 500 Wh batteries)
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ZARGES Thermal Runaway Test (3x 500 Wh batteries)
0
212
392
572
752
932
1112
1292
0 12 24 36 48 60 72 84 96 108 120 132
Tem
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ture
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Time (Minutes)
1472
1652
ZARGES, Inc.1440 Center Park DriveCharlotte, NC 28217
zbs.0619
SKU External L x W x H in.* Internal L x W x H in.** Weight lbs.40835 15.16 x 11.22 x 7.09 12.6 x 8.7 x 5.9 6
40677 15.16 x 11.22 x 13.50 12.6 x 8.7 x 12.2 6.840810 23.03 x 15.16 x 7.09 20.5 x 12.6 x 5.9 9.3
40568 23.03 x 15.16 x 9.84 20.5 x 12.6 x 8.7 10.540678 23.03 x 15.16 x 13.39 20.5 x 12.6 x 12.2 11
40564 23.03 x 15.16 x 16.14 20.5 x 12.6 x 15 11.640849 23.03 x 23.03 x 9.84 20.5 x 20.5 x 8.7 12.3
40859 23.03 x 23.03 x 16.14 20.5 x 20.5 x 15 14.540836 23.03 x 23.03 x 24.02 20.5 x 20.5 x 22.8 17.1
40837 25.00 x 18.31 x 18.90 22.4 x 15.7 x 17.7 14.3
40839 25.00 x 23.43 x 18.50 22.4 x 20.9 x 17.3 16.540840 27.36 x 25.00 x 14.96 24.8 x 22.4 x 13.8 17.1
40841 28.54 x 19.49 x 16.14 26 x 16.9 x 15 15.640842 28.54 x 26.57 x 14.57 26 x 24 x 13.4 18
40843 28.54 x 26.57 x 18.11 26 x 24 x 16.9 19.140565 30.91 x 23.03 x 16.14 28.3 x 20.5 x 15 22
40566 30.91 x 23.03 x 24.02 28.3 x 20.5 x 22.8 26.440844 32.09 x 20.28 x 21.65 29.5 x 17.7 x 20.5 23.5
40845 36.81 x 20.28 x 16.93 34.3 x 17.7 x 15.7 24.6
40846 36.81 x 26.57 x 18.90 34.3 x 24 x 17.7 29.940567 38.78 x 19.09 x 16.14 36.2 x 16.5 x 15 24
40847 46.57 x 15.28 x 6.96 44.1 x 12.6 x 5.9 19.240580 46.65 x 30.91 x 20.08 44.1 x 28.3 x 18.9 44.1
40848 54.53 x 17.12 x 9.84 51.9 x 14.5 x 8.7 25.140875 62.40 x 23.03 x 19.49 59.8 x 20.5 x 18.3 55.1
40876 66.34 x 30.91 x 27.56 63.8 x 28.3 x 26.4 66.1* The case base is smaller than the case lid. For applications where precision is required please inquire with ZARGES. ** Internal Dimensions refers to the size of the case opening.
ZARGES K470 Standard Sizes
ZARGES can also assist with the following:
» Information on regulations and laws » Advice on the classification of hazardous goods » Recommendations for suitable interior and exterior packaging (including padding / padding material)