Basic Transreciver Staion

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    BASIC

    TRANSRECIVERSTAIONVIPIN MISHRA

    08EI58

    I.E.T. M.J.P. ROHILKHAND UNIVERSITY

    BAREILLY

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    ACKNOWLEDGEMENT

    The satisfaction that accompanies the successful completion of any task would be

    incomplete without the mention of the people who made it possible and whose

    constant guidance and encouragement crown all the efforts with success.

    It is my proud privilege to express deep sense of gratitude, regards an appreciation

    to my guide Mr. SUDHIR SHARMA for his invaluable guidance, deep rooted

    interest, inspiration and continuous encouragement throughout our summer

    training which helped me to complete my project successfully. I am blissful to pay

    my greatest regards to Mr. ANAND for her valuable guidance and advice during

    the course of this project. I also wish to thankMr. ANUJ BISWAS for extending

    their valuable guidance & help about logical aspects of all practical

    implementations of design & support for literature, critical reviews and above all

    moral support they provided to me at every stage of training.

    I am grateful to those who have directly or indirectly helped me during the projectwork. Finally, I express my heartfelt gratefulness to my parents, teachers and

    friends for their wishes and contributions towards carrying out this endeavor.

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    Certificate

    TO WHOM IT MAY CONCERN

    This is to certified that Mr. VIPIN MISHRA, a 4th year(EI) student of Institute Of Engineering & Technology,

    M.J.P.Rohilkhand University, Bareilly, has successfullycompleted his training/project on:

    BTS:BASIC TRANRECEIVER SATION

    in partial fulfilment of the requirement for the award of

    Bachelor Of Technology (B.Tech) from ELECTRONICPRODUCT DIVISION,I.T.I LIMITED during the periodof Six weeks (45 Days).

    CERTIFIED BY:

    MR. M.P.SINGH

    ASSTT. MANAGER(EDC)

    I.T.I. LIMITEDRAI BARELI

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    I.T.I. PROFILEThe Rae-Bareli Unit of ITI set up in 1973, has been

    continuously upgrading to new technologies.

    Today , the unit produces electronic and mechanical

    equipments like :

    GSM BTS (Collaboration with ALCATEL FRANCE)

    Tower and Shelter for BSNL

    Installation and commissioning of CDMA equipments

    in Maharastra& Rajasthan.

    Installation , commissioning and maintenance of GSM

    network of BSNL in Maharastra, Gujrat and MP

    &Chattisgarh.

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    SURFACE MOUNT TECHNOLOGY

    Surface mount technology (SMT) is the practice & method

    of attaching leaded & nonleaded electrical components to

    the surface of a conductive pattern that does not utilizes

    leads in feed through holes. Surface mount technology is

    the latest trend in electronics manufacturing. It started

    way back in 1986 that has been more than a decade now.

    Type of Surface Mount Devices

    There are various types of Surface Mount

    Components or SMD (Surface Mount Devices)

    available in the industry

    1. Chip components:These components are very

    small size. These consist of resistors, capacitors,

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    diodes, LEDs etc.They are available as small as 0.6(l)

    x 0.3(w) mm .

    .

    2. SOTs:These are known as small outline transistors.

    This category comprises of components like,

    standard transistors, UJT, SCR, Triacs, Diacs, etc.

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    3. SOICs:These are known as small outline Integrated

    Circuits These are the ICs that can be directly

    mounted on the board with no requirement of

    insertion

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    4. TSSOPs:These are known as Thin Shrink Small

    outline Packages These are also ICs that can be

    directly mounted on the board but the pitch between

    pins very less of order 0.5mm & thickness of the ICs

    very thin of order 1.5 mm..

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    5. QFPs:These are known as Quad Flat Packages These

    are also ICs that can be directly mounted on the boardbut the pitch between pins very less of order 0.5mm &

    has pins on all four sides.

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    6. PLCC:These are known as Plastic Leaded Chip Carrier

    These are also ICs that can be directly mounted on the

    board but these have J type leads ie. The leads are bend

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    under the body of the IC. A PLCC has J-type leads on all 4

    sides & if it has a J-leads on two sided then it is called SOJ

    7. BGA:These are known as Ball Grid Array These are

    also ICs that can be directly mounted on the board butthese have leads in the form of balls underneath the

    body.These BGAs are the latest trend in the SMT. These

    BGA have ball size as small as 0.25 mm. Therby reducing

    the size of the component to a very minimum size.

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    8. Surface Mount Connectors:These are the

    connectors which can be directly mounted on the board.

    The connectors include connectors in which PLCC, SOJ &

    BGA can be mounted, as well as data bus & power cables

    etc. can be connected

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    SMT: INTRODUCTION

    Europlacer Line 1 SMT shop was commissioned in July98.

    Resources

    Screen Printer : DEK 260 SA

    Pick and Place : EP 400 & EP 600 (Europlacer)

    Oven : ETS 2545B, USA

    Line Speed : 10000 CPH (Max. Rated Speed)

    Feeder Capacity : 144 of 8 mm Tape

    Placement Capability : 20 mils Fine Pitch ICs

    Europlacer Line 2 Screen Printer : DEK Horizon 02 i

    Pick and Place : EP 400 & Xpress 50

    Oven : XPM 820, VitronicsSoltec, USA

    Line Speed : 54000 CPH

    Feeder Capacity : 237 of 8 mm Tape + 30

    trays

    Europlacer Line 3 Screen Printer : DEK Horizon 02 i

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    Pick and Place : XP143E & XP243E

    Oven : MR 933, VitronicsSoltec, USA

    Line Speed : 90000 CPH

    Feeder Capacity : 440 of 8 mm Tape + 20 trays

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    SMD ASSEMBLY PROCESS MAP

    QC

    Receipt of material

    Kitting

    Trolley loading andfeeder programming/

    Preparation

    Solder Paste

    Pick & PlaceAssembly

    Inspection and repair onstop conveyor

    Reflow Solde

    QC Check

    Inspection and repair

    Card Dispa

    QC Check

    QC Check

    QC Check

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    INTERNAL CKT. TESTING

    The In circuit tester tests the components &determines the functionality of the components.

    But this testing is done in a particular sequence so

    that whole circuitry is not effected due to a faulty

    component or an improper joint. The sequence is

    as mentioned below.

    n Preshort Test: The tester prepares & initializes for

    testing. During this process the tester verifies thatthe fixture & board are properly mounted on the

    tester. It checks that the probes of the fixtures sits

    on the board smoothly.

    n Short: It checks for unexpected shorts & Opens in

    the circuit ot make sure that the components are not

    missing & if not missing then it checks that the

    components are not short due to any manufacturing

    process. If it finds any short it gives alarm & stops

    the testing, in order to avoid the failure of the

    circuitry.

    n Analog In circuit: During this process first the

    analog components are checked unpowered then

    powered testing is done as explained earlier.n Digital In Circuit: During this process the digital

    components are checked as described earlier.

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    Functional Testing

    This is the type of testing which is done to check the

    functionality of whole of the circuitry. During this testing

    all the power supplies inputs & output processors are

    connected to the board. Then the input processors giveinput to the circuit & output processor reads output &

    analyzes how the circuit is behaving according to the

    input.

    This process is performed after all the types of

    Inspection & testing discussed earlier.This is the final

    testing to check if the board is good or not. The boards

    which are passed through this are marked Tested OK. &

    then are shipped.

    As we have seen that the inspection has some

    limitations so has the testing. So we can say that the

    inspection & testing process can be combined together so

    that the board can be 100% inspected for all type of

    possible defects. The next page shows the types of faultsthat may be present in a board & capability of the

    inspection & testing process to diagnose it.

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    BTS: BASIC TRANRECIEVER

    STATIONThe BTS provides two-way radio communication between thePSTN, andMobile Stations located in a single GSM cell. It also provides a similarlink between the Mobile Stations and the rest of the PLMN. via the TC.The BTS thus interfaces the digital baseband signals used by the land-

    based networks and the GSM radio signals used by Mobile Stations.

    TYPE OF BTS

    INDOOR (AC,DC) OUTDOOR (AC,DC)

    (mbi5)(mbo2)

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    Various card used in MBI5 cabinet are as given below:

    SUMAprovides the central management and control of all the

    BTS A9100 modules. It has responsibility for the following

    functional areas:

    Digital transmission

    Timing and clock generation

    Management of the BTS internal digital interfaces

    O&M functions

    RI

    Control of the AC/DC converters and check of the

    battries.

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    TRE combines digital baseband and analog RF functionality in

    one module. The architecture is split into three functional blocks:

    Digital part TRED

    Analog part TREA

    (TRED and TREA are realized on TREDA)

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    Power amplifier TEPA.

    Power supply TREPS.

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    ANC provides the intermediate RF stage between the TREs and

    the antenna. On the downlink, the ANC connects two TRE

    transmitters to two antennas. On the uplink, it splits the received

    signals and passes them to the TRE receivers.

    FACB monitors the fans and provides power and digital speed

    control of the FANUs. A FANU consists of a moulded-plastic

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    frame containing two fan blowers. Three FANUs are controlled by

    one FACB.

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    RACK / CABINET DESCRIPTION ofBTS

    EVOLIUM BTS A9100 INDOOR MBI5

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    Quality of MBI5 BTS

    1. Very high radio performances, in particular.

    RACK -one

    SUB-RACK -

    five

    CONNECTION AREA -

    one

    DIMENSIONS AND

    WEIGHT

    HIGHT -

    1940mm(6.36)

    WIDTH -

    600mm(1.96)

    DEPTH -

    450mm(1.47 )

    WEIGHT - 270 kg

    (595p)

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    * Reception sensitivity, -111 dBm,

    * Improved Output Power, (Standard 45 W).

    2. Radio (synthesizer) Frequency Hopping,

    3. Antenna Diversity (as standards option),

    4. Minimum Service Interruption

    5. Very High BTS availability

    *Due to Module Reliability

    *Due to System Architecture,

    6. Optimized software release migration.

    Flexibility of MBI5 BTS

    1. Wide possibilities of extensions and sectorization,

    within the same cabinet, e.g., the MBO2 cabinet can

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    accommodate up to six sectors with a twelve-TRX

    total capacity,

    2. Outdoor BTS modularity provides flexibility for other

    equipments (Transmission Equipment, Batteries,

    Microwave, DDF etc.),

    3. System Architecture and Cabinet for GSM 850, GSM

    900, GSM 1800 and GSM 1900 remains the same,

    4.High modularity,

    5. Reduced set of modules and a common interface.

    Future Proof BTS

    1.GPRS Ready

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    2.EDGE Ready by add TRE operation

    3.UMTS Ready: the MBI5 and MBO2 outdoor

    cabinet allow mixed configurations GSM + UMTS.

    GPRS: GENERAL PACKET RADIO SERVICE

    EDGE: ENHANCED DATA FOR GSM EVOLUTION

    UMTS:UNIVERSAL MOBILE TELICOMMUNICATIONSYSTEM

    IMT INTERNATIONAL MOBILE TELECOMMUNICATION.

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    ABREVIATION:

    1. MBI5 MULTISTANDARD BTS INDOOR WITH 5SUBRACK

    2. SMT SURFACE MOUNT TECHNOLOGY

    3.SOIC SMALL OUTLINE IC

    4. SOT SMALL OUTLINE TRANSISTOR

    5. SSOP SHRINK SMALL OUTLINE PACKAGE

    6.QFP QUAD FLAT PACK IC

    7. PLCC PLASTIC LEADED CHIP CARRIER

    8. BGA BALL GRID ARRAY

    9.FANU FAN UNIT

    10.FACB FAN CONTROL BOARD11.BTSRI BTS REMOTE INVETOR

    12.XIBM EXTERNAL ALARM INPUT BOARD

    MULTISTANDARD

    13.TRE TRANS RECEIVE EQUIPMENT

    14.ANC ANTENNA NETWORK COMBINER

    15.SUMA STATION UNIT MODULE ADVANCED