Basic Concepts_Cost Accounting

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    1BASIC CONCEPTS

    Learning Objectives

    After studying this chapter you will be able to: Understand the Cost Accounting System Know about the objective and Importance of Cost Accounting Basic Cost Accounting terminology used in the subject. Difference and relation between cost accounting and financial management will

    become clear.

    Understand The process of Installation of Cost Accounting system with the key factorsto be recognized for the process to take place.

    The concept of Codes and the process of codification will become clear. Classify costs into different categories Identify different elements and components of costs and Understand and apply the various methods of Costing used in the industry.

    1.1 Meaning of Cost

    (a) The amount of expenditure (actual or notional) incurred on or attributable to a specified

    article, product or activity. (Here the word cost is used as a noun)(b) To ascertain the cost of a given thing. (Here the word cost is used as a verb)

    1.2 Meaning of Costing

    Costing is defined as the technique and process of ascertaining costs.

    According to CIMA An organisation costing system is the foundation of the internal financialinformation system for managers. It provides the information that management needs to plan

    and control the organisations activities and to make decisions about the future.

    1.3 Meaning of Cost Accounting

    Cost Accounting is defined as "the process of accounting for cost which begins with therecording of income and expenditure or the bases on which they are calculated and ends with

    the preparation of periodical statements and reports for ascertaining and controlling costs."

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    1.4 Meaning of Cost Accountancy

    Cost Accountancy has been defined as the application of costing and cost accounting

    principles, methods and techniques to the science, art and practice of cost control and the

    ascertainment of profitability. It includes the presentation of information derived there from for

    the purpose of managerial decision making.

    1.5 Development of Cost Accounting

    Prior to the industrial revolution, businesses were small and characterised by simple market

    exchanges between individuals and organisations. In those times there was a need of

    accurate book keeping though not that much of cost accounting. However, by the seventeenth

    century in France, the Royal Wallpaper Manufactory had a Cost Accounting System. Someiron masters and potters in eighteenth century in England too began to produce Cost

    Accounting information before the Industr ial Revolution.

    The period, 1880 AD 1925 AD saw the development of complex product designs and the

    emergence of multi activity diversified corporations like Du Pont, General Motors etc. It was

    during this period that scientific management was developed which led accountants to convert

    physical standards into cost standards, the latter being used for variance analysis and control.

    During World War I and II the social importance of cost accounting grew with the growth of

    each countrys defence expenditure. In the absence of competitive markets for most of the

    material required to fight war, the Governments in several countries placed cost-plus contracts

    under which the price to be paid was the cost of production plus an agreed rate of profit. The

    reliance on cost information by the parties to defence contracts continued after World War II

    as well. Even today, most of the government contracts are decided on a cost plus basis.

    1.6 Scope of Cost Accounting

    Scope of cost accounting consist of the following functions:

    1. Cost book-keeping: It involves maintaining complete record of all costs incurred from

    their incurrence to their charge to departments, products and services.

    2. Cost system: Systems and procedures are formulated for proper accounting for costs.

    3. Cost ascertainment: The main objective of cost accounting is the ascertainment of

    cost of product or services rendered.

    4. Cost Analysis: It involves the process of finding out the factors of actual costs varying

    from the budgeted costs and accordingly fixation of responsibility for cost differences.

    5. Cost comparisons: Cost accounting also includes comparisons between cost from

    alternative courses of action such as use of different technology for production, cost of

    making different products and activities, and cost of same product/ service over a

    period of time.

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    6. Cost Control: It involves a detailed examination of each cost in the light of advantagereceived from the incurrence of the cost. Thus, we can state that cost is analyzed toknow whether the current level of costs is satisfactory or not.

    7. Cost Reports: This is the ultimate function of cost accounting. These reports areprimarily prepared for use by the management at different levels. Cost Reports helps inplanning and control, performance appraisal and managerial decision making.

    1.7 Objectives of Cost Accounting

    The main objectives of Cost Accounting are as follows:

    (i) Ascertainment of cost.(ii) Determination of selling price.

    (iii) Cost control and cost reduction.(iv) Ascertaining the profit of each activity.(v) Assisting management in decision-making.

    1.7.1 Ascertainment of Cost

    There are two methods of ascertaining costs:

    Post Costing: It means analysis of actual information as recorded in financial books. It isaccurate and is useful in the case of Cost plus Contracts where price is to be determinedfinally on the basis of actual cost.

    Continuous Costing: It aims at collecting information about cost as and when the activitytakes place so that as soon as a job is completed the cost of completion would be known. This

    involves careful estimates being prepared of overheads. In order to be of any use, costingmust be a continuous process.

    Cost ascertained by the above two methods may be compared with the standard costs whichare the target figures already compiled on the basis of experience and experiments.

    1.7.2 Determination of Selling Price

    Business enterprises run on a profit making basis. It is thus necessary that the revenue shouldbe greater than the costs incurred. Cost accounting provides the information regarding thecost to make and sell the product or services produced. Though the selling price of a productis also influenced by market conditions, which are beyond the control of any business, it is stillpossible to determine the selling price within the market constraints, hence cost plays a

    dominating role.1.7.3 Cost Control

    To exercise cost control, broadly speaking the following steps should be observed:

    (i) Determine clearly the objective, i.e., pre-determine the desired results: The target costand/or targets of performance should be laid down in respect of each department oroperation and these targets should be related to individuals who, by their action, controlthe actual and bring them into line with the targets

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    (ii) Measure the actual performance: Actual cost of performance should be measured inthe same manner in which the targets are set up, i.e. if the targets are set up operation-

    wise, then the actual costs should also be collected operation-wise and not cost centreor department-wise as this would make comparison difficult.

    (iii) Investigate into the causes of failure to perform according to plan; and(iv) Institute corrective action.

    1.7.4 Cost Reduction

    It may be defined "as the achievement of real and permanent reduction in the unit cost ofgoods manufactured or services rendered without impairing their suitability for the use

    intended or diminution in the quality of the product."

    Cost reduction implies the retention of the essential characteristics and quality of the productand thus it must be confined to permanent and genuine savings in the cost of manufacture,administration, distribution and selling, brought about by elimination of wasteful andinessential elements from the design of the product and from the techniques carried out inconnection therewith.

    The three-fold assumptions involved in the definition of cost reduction may be summarised as under :

    (a) There is a saving in unit cost.(b) Such saving is of permanent nature.(c) The utility and quality of the goods and services remain unaffected, if not improved.

    Difference between Cost Reduction and Cost Control

    1. Cost control aims at maintaining the costs in accordance with the establishedstandards. While cost reduction is concerned with reducing costs. It challenges allstandards and endeavours to better them continuously

    2. Cost control seeks to attain lowest possible cost under existing conditions. While costreduction recognises no condition as permanent, since a change will result in lower cost.

    3. In case of Cost Control, emphasis is on past and present while in case of costreduction it is on present and future.

    4. Cost Control is a preventive function, while cost reduction is a corrective function. Itoperates even when an efficient cost control system exisis.

    5. Cost control ends when targets are achieved while cost reduction has no visible end.

    1.7.5 Ascertaining the profit of each activityThe profit of any activity can be ascertained by matching cost with the revenue of that activity.The purpose under this step is to determine costing profit or loss of any activity on anobjective basis.

    1.7.6 Assisting management in decision making

    Decision making is defined as a process of selecting a course of action out of two or morealternative courses. For making a choice between different courses of action, it is necessary to

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    make a comparison of the outcomes, which may be arrived under different alternatives. Suchacomparison has only been made possible with the help of Cost Accounting information. (e.g:

    Determination of Cost Volume Relationship, shutting down or operating at loss, making orbuying from outside)

    1.8 Relationship of Cost Accounting, Financial Accounting,Management Accounting And Financial Management

    Cost Accounting

    Cost Accounting is a branch of accounting, which has been developed because of the

    limitations of Financial Accounting from the point of view of management control and internalreporting.

    Financial Accounting

    Financial accounting is a function of portraying a true and fair overall picture of the results oractivities carried on by an enterprise during a period and its financial position at the end of the

    year. It is a function due to which effective control can be exercised on the property andassets of the enterprise to ensure that they are not misused or misappropriated. To that extentfinancial accounting helps to assess the overall progress of a concern, its strength andweaknesses by providing the figures relating to several previous years.

    Management Accounting

    Management accounting refers to managerial processes and technologies that are focused on

    adding value to organisations by attaining the effective use of resources, in dynamic and

    competitive contexts. Hence, Management Accounting is a distinctive form of resourcemanagement which facilitates managements decision making by producing information formanagers within an organisation.

    Financial Management

    Data provided by Cost and Financial Accounting is further used for the management of all

    processes associated with the efficient acquisition and deployment of short, medium and long

    term financial resources. Such a process of management is known as Financial Management.The objective of Financial Management is to maximise the wealth of shareholders by takingeffective Investment, Financing and Dividend decisions.

    1.8.1 Difference between Financial Accounting and Cost AccountingAfter studying financial accounting and cost accounting, you can understand the differencebetween these two accounting systems. Therefore, difference between financial accountingand cost accounting is as follows:

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    Basis Financial Accounting Cost Accounting

    (i) Objective It provides information about thefinancial performance.

    It provides information of

    ascertainment of cost for thepurpose of cost control anddecision making.

    (ii) Nature It classifies records, presents andinterprets transactions in terms of

    money.

    It classifies, records, presents,and interprets in a significant

    manner the material, labourand overheads cost.

    (iii) Recording ofdata

    It records Historical data. It makes use of both thehistorical costs and pre-determined costs.

    (iv) Users ofinformation

    The users of financial accounting

    statements are shareholders,

    creditors, financial analysts and

    government and its agencies, etc.

    The cost accounting

    information is used by internal

    management.

    (v) Analysis ofcosts andprofits

    It shows the either Profit or loss of

    the organization.It provides the details of cost

    and profit of each product,process, job, contracts, etc.

    (vi) Time period Financial Statements areprepared usually for a year.

    Its reports and statements areprepared as and when

    required.

    (vii) Presentation ofinformation

    A set format is used for

    presenting financial information.There are no set formats for

    presenting cost information.

    1.8.2 Dfference between Cost Accounting and Management Accounting

    Basis Cost Accounting ManagementAccounting

    (i) Nature It records the quantitativeaspect only

    (i). It records both qualitativeand quantitative aspect.

    (ii) Objective It records the cost ofproducing a product andproviding a service

    (ii) It Provides information tomanagement forplanning and co-ordination

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    (iii) Area It only deals with costAscertainment.

    (iii) It is wider in scope as itincludes F.A., budgeting,Tax, Planning.

    (iv) Recording of data It uses both past andpresent figures.

    (iv) It is focused with theprojection of figures forfuture.

    (v) Development Its development is related toindustrial revolution.

    (v) It develops inaccordance to the needof modern businessworld.

    (vi) Rules andRegulation

    It follows certain principles

    and procedures forrecording costs of differentproducts

    (vi) It does not follow anyspecific rules andregulations.

    1.9 Advantages of a Cost Accounting System

    Important advantages of a Cost Accounting System may be listed as below:

    (a) A good Cost Accounting System helps in identifying unprofitable activities, losses orinefficiencies in any form.

    (b) The application of cost reduction techniques, operations research techniques and valueanalysis technique, helps in achieving the objective of economy in concerns operations.

    Continuous efforts are being made by the business organisation for finding new andimproved methods for reducing costs.

    (c) Cost Accounting is useful for identifying the exact causes for decrease or increase inthe profit/loss of the business. It also helps in identifying unprofitable products orproduct lines so that these may be eliminated or alternative measures may be taken.

    (d) It provides information and data to the management to serve as guides in makingdecisions involving financial considerations. Guidance may also be given by the CostAccountant on a host of problems such as, whether to purchase or manufacture a given

    component, whether to accept orders below cost, which machine to purchase when anumber of choices are available.

    (e) Cost Accounting is quite useful for price fixation. It serves as a guide to test theadequacy of selling prices. The price determined may be useful for preparing estimatesor filling tenders.

    (f) The use of cost accounting technique viz., variance analysis, points out the deviationsfrom the pre-determined level and thus demands suitable action to eliminate suchdeviations in future.

    (g) Cost comparison helps in cost control. Such a comparison may be made from period toperiod by using the figures in respect of the same unit of firms or of several units in an

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    (iii) Also by the use of techniques l ike value analysis, standardisation etc. to controlmaterial cost.

    It can be controlled if workers complete their work within the standard time limit.Reduction of labour turnover and idle time too help us, to control labour cost.Overheadsconsists of indirect expenses which are incurred in the factory, office and salesdepartment; they are part of production and sales cost. Such expenses may becontrolled by keeping a strict check over them.

    (b) Measuring efficiency

    For measuring efficiency, Cost Accounting department should provide informationabout standards and actual performance of the concerned activity.

    (c) BudgetingNowadays detailed estimates in terms of quantities and amounts are drawn upbefore the start of each activity. This is done to ensure that a practicable course ofaction can be chalked out and the actual performance corresponds with the estimatedor budgeted performance. The preparation of the budget is the function of CostingDepartment.

    (d) Price determination

    Cost accounts should provide information, which enables the management to fixremunerative selling prices for various items of products and services in differentcircumstances.

    (e) Curtailment of loss during the off-season

    Cost Accounting can also provide information, which may enable reduction ofoverhead, by utilising idle capacity during the off-season or by lengthening the season.

    (f) Expansion

    Cost Accounts may provide estimates of production of various levels on the basis ofwhich the management may be able to formulate its approach to expansion.

    (g) Arriving at decisions

    Most of the decisions in a business undertaking involve correct statements of the likelyeffect on profits. Cost Accounts are of vital help in this respect. In fact, without propercost accounting, decision would be like taking a jump in the dark, such as whenproduction of a product is stopped.

    1.12 Installation of A Costing System

    As in the case of every other form of activity, it should be considered whether it would beprofitable to have a cost accounting system. The benefits from such a system must exceed theamount to be spent on it. This would depend upon many factors including the nature of thebusiness and the quality of the management. Management, which is prone to making

    decisions on the basis of pre-conceived notions without taking into account the informationand data placed before it, cannot derive much benefit from a costing system. On the other

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    hand management, which is in the habit of studying information thoroughly before makingdecisions, would require cost accounting system.

    Before setting up a system of cost accounting the under mentioned factors should be studied:

    (a) Objective: The objective of costing system, for example whether it is being introduced forfixing prices or for insisting a system of cost control.

    (b) Type of Business: The areas of operation of business wherein the managements action

    will be most beneficial. For instance, in a concern, which is anxious to expand itsoperations, increase in production would require maximum attention. On the other handfor a concern, which is not able, to sell the whole of its production the selling effort wouldrequire greater attention. The system of costing in each case should be designed to

    highlight, in significant areas, factors considered important for improving the efficiency ofoperations in that area.

    (c) General organisation: The business, with a view of finding out the manner in which thesystem of cost control could be introduced without altering or extending the organisation

    appreciably.

    (d) The Technical Details: Technical aspects of the concern and the attitude and behaviour

    that will be successful in winning sympathetic assistance or support of the supervisory

    staff and workmen.

    (e) Change in operations: The manner in which different variable expenses would be

    affected with expansion or cessation of different operations

    (f) Method of maintenance of cost records: The manner in which Cost and Financialaccounts could be inter-locked into a single integral accounting system and in whichresults of separate sets of accounts, cost and financial, could be reconciled by means of

    control accounts.

    (g) Information: The maximum amount of information that would be sufficient and how thesame should be secured without too much clerical labour, especially the possibility ofcollection of data on a separate printed form designed for each process; also thepossibility of instruction as regards filling up of the forms in writing to ensure that these

    would be faithfully carried out.

    (h) Accuracy: How the accuracy of the data collected can be verified? Who should be maderesponsible for making such verification in regard to each operation and the form of

    certificate that he should give to indicate the verification that he has carried out?

    (i) Informative and Simple: The manner in which the benefits of introducing CostAccounting could be explained to various persons in the concern, especially those incharge of production department and awareness created for the necessity of promptitude,frequency and regularity in collection of costing data.

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    1.13 Essentials of A Good Cost Accounting System

    The essential features, which a good Cost Accounting System should possess, are as follows:

    (a) Informative and Simple: Cost Accounting System should be tailor-made, practical,simple and capable of meeting the requirements of a business concern.

    (b) Accuracy: The data to be used by the Cost Accounting System should be accurate;otherwise it may distort the output of the system.

    (c) Support from Management: Necessary cooperation and participation of executivesfrom various departments of the concern is essential for developing a good system ofCost Accounting.

    (d) Cost-Benefit: The Cost of installing and operating the system should justify the results.(e) Precise Information: The system of costing should not sacrifice the utility by

    introducing meticulous and unnecessary details.

    (f) Procedure: A carefully phased programme should be prepared by using networkanalysis for the introduction of the system.

    (g) Trust: Management should have faith in the Costing System and should also provide ahelping hand for its development and success.

    1.14 Cost Units

    It is a unit of product, service or time (or combination of these) in relation to which costs maybe ascertained or expressed. We may for instance determine the cost per tonne of steel, per

    tonne kilometre of a transport service or cost per machine hour. Sometime, a single order or acontract constitutes a cost unit. A batch which consists of a group of identical items andmaintains its identity through one or more stages of production may also be considered as acost unit.

    Cost units are usually the units of physical measurement like number, weight, area, volume,length, time and value. A few typical examples of cost units are given below :

    Industry or Product Cost Unit Basis

    Automobile Number

    Cement Tonne/per bag etc.

    Chemicals Litre, gallon, kilogram, tonne etc.

    Power Kilo-watt hour

    Steel Tonne

    Transport Passenger kilometer

    Some examples from the CIMA terminology are as follows:

    Industry Sector Cost unit Brick-making 1,000 bricksElectric ity Kilowatt-hour (KwH)Professional services Chargeable hour

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    (1) By nature or element (2) By functions(3) By variability or Behaviour (4) By controllability(5) By normality (6) By Costs for Managerial Decision Making

    1.17.1By Nature of Element

    This type of classification is useful to determine the total cost.

    A diagram as given below shows the elements of cost described as under :

    ELEMENTS OF COST

    MATERIALS LABOUR OTHERCOST COST EXPENSES

    DIRECT INDIRECT DIRECT INDIRECT DIRECT INDIRECTMATERIALS MATERIALS LABOUR LABOUR EXPENSES EXPENSESCOST COST COST COST

    OVERHEADS

    PRODUCTION OR ADMINISTRATION SELLING DISTRIBUTIONWORKS OVERHEADS OVERHEADS OVERHEADS OVERHEADS

    (i) Direct materials: Materials which are present in the finished product(cost object) or canbe economically identified in the product are called direct materials. For example, cloth indress making; materials purchased for a specific job etc.

    Note: However in some cases a material may be direct but it is treated as indirect, because it is

    used in small quantities ,it is not economically feasible to identify that quantity and those materialswhich is used for purposes ancillary to the business.

    (ii) Direct labour: Labour which can be economically identified or attributed wholly to a cost object

    is called direct labour.

    For example, labour engaged on the actual production of the product or in carrying out thenecessary operations for converting the raw materials into finished product.

    (iii) Direct expenses : It includes all expenses other than direct material or direct labour which arespecially incurred for a particular cost object and can be identified in an economically feasible way.

    For example, hire charges for some special machinery, cost of defective work.

    (iv) Indirect materials : Materials which do not normally form part of the finished product (costobject) are known as indirect materials. These are

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    )r Stores used for maintaining machines and buildings (lubricants, cotton waste, bricks etc.))r Stores used by service departments like power house, boiler house, canteen etc.

    (v) Indirect labour : Labour costs which cannot be allocated but can be apportioned to orabsorbed by cost units or cost centres is known as indirect labour.

    Examples of indirect labour includes-charge hands and supervisors; maintenance workers; etc.

    (vi) Indirect expenses: Expenses other than direct expenses are known as indirect expenses, thatcannot be directly, conveniently and wholly allocated to cost centres. Factory rent and rates,insurance of plant and machinery, power, light, heating, repairing, telephone etc., are someexamples of indirect expenses.

    (vii) Overheads: It is the aggregate of indirect material costs, indirect labour costs and indirect

    expenses. The main groups into which overheads may be subdivided are the following :

    (a) Production or Works overheads: Indirect expenses which are incurred in the factory andfor the running of the factory. Eg: Rent, Power etc.

    (b) Administration overheads: Indirect Expenses related to management and administration

    of business. Eg: Office Rent. Lightining, Telephone etc.

    (c) Selling overheads: Indirect Expenses incurred for marketing of a commodity. Eg:

    Advertisement Expenses.

    (d) Distribution overheads: Indirect Expenses incurred in despatch of the goods Eg:

    Warehouse Charges, packing and loading charges.

    1.17.2 By FunctionsUnder this classification, costs are divided according to the function for which they have been in-

    curred. It includes the following:

    Prime Cost

    Factory CostCost of Production

    Cost of Goods SoldCost of Sales

    1.17.3 By Variability or Behaviour

    According to this classification costs are classified into three groups viz., fixed, variable and

    semi-variable.(a) Fixed costs - These are the costs which are incurred for a period, and which, withincertain output and turnover limits, tend to be unaffected by fluctuations in the levels of activity(output or turnover). They do not tend to increase or decrease with the changes in output. Forexample, rent, insurance of factory building etc., remain the same for different levels ofproduction. A fixed cost can be depicted graphically as follows,

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    Total Fixed Cost

    Rs. 1,000

    Activity Level

    The graph shows that the cost is constant (Rs.1,000) for all activity levels. However, it shouldbe noted that this is only true for a relevant range of activity. Fixed costs tend to changebeyond the relevant range. Such cost behaviour pattern is described as a stepped fixed cost:

    Total Fixed Relevant Relevant Relevant

    Cost (Rs.) Range 1 Range 2 Range 3

    Activity Level

    (b) Variable costs - These costs tend to vary with the volume of activ ity. Any increase in theactivity results in an increase in the variable cost and vice-versa. For example, cost of directlabour, etc. Variable costs are depicted graphically as follows,

    Total variable

    Cost (Rs.)

    Activity Level

    (c) Semi-variable costs - These costs contain both fixed and variable components and arethus partly affected by fluctuations in the level of activity. Examples of semi variable costs aretelephone bills, gas and electricity etc. Such costs are depicted graphically as follows:

    Total Cost(Rs.) Variable Cost

    Fixed Cost

    Activity Level

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    Methods of segregating Semi-variable costs into fixed and variable costs - The segregation ofsemi-variable costs into fixed and variable costs can be carried out by using the following methods:

    (a) Graphical method(b) High points and low points method

    (c) Analytical method(d) Comparison by period or level of activity method(e) Least squares method

    (a) Graphical method: Under this method, the following steps are followed:

    i. A large number of observations regarding the total costs at different levels of output areplotted on a graph with the output on the X-axis

    ii. The total cost is plotted on the Y-axis.iii. Then, by judgment, a line of best-fit, which passes through all or most of the points is

    drawn.iv. The point at which this line cuts the Y-axis indicates the total fixed cost component in

    the total cost.v. If a line is drawn at this point parallel to the X-axis, this indicates the fixed cost.vi. The variable cost, at any level of output, is derived by deducting this fixed cost element

    from the total cost.

    The following graph illustrates this:

    (b) High points and low points method: - Under this method in the following illustration the

    difference between the total cost at highest and lowest volume is divided by thedifference between the sales value at the highest and lowest volume.

    The quotient thus obtained gives us the rate of variable cost in relation to sales value.

    See the following illustration.

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    Illustration 1:

    Sales value Total cost

    Rs. Rs.At the Highest volume 1,40,000 72,000

    At the Lowest volume 80,000 60,000

    60,000 12,000

    Thus, Variable Cost (Rs. 12,000/Rs. 60,000) = 1/5 or 20% of sales value= Rs. 28,000 (at highest volume)

    Fixed Cost Rs. 72,000 Rs. 28,000 i.e., (20% of Rs. 1,40,000) = Rs. 44,000.Alternatively Rs. 60,000 Rs. 16,000 (20% of Rs. 80,000) = Rs. 44,000.

    (c) Analytical method: Under this method an experienced cost accountant tries to judgeempirically what proportion of the semi-variable cost would be variable and what wouldbe fixed. The degree of variability is ascertained for each item of semi-variable expenses.

    For example, some semi-variable expenses may vary to the extent of 20% while others may

    vary to the extent of 80%. Although it is very difficult to estimate the extent of variability of anexpense, the method is easy to apply. (Go through the following illustration for clarity).

    Illustration 2:

    Suppose, last month the total semi-variable expenses amounted to Rs. 3,000. If the degree ofvariability is assumed to be 70%, then variable cost = 70% of Rs. 3,000 = Rs. 2,100. Fixedcost = Rs. 3,000Rs. 2,100 = Rs. 900.

    Now in the future months, the fixed cost will remain constant, but the variable cost will varyaccording to the change in production volume. Thus, if in the next month production increasesby 50%, the total semi-variable expenses will be:

    Fixed cost of Rs. 900, plus variable cost viz., Rs. 3,150 i.e., (Rs. 2,100(V.C.) plus 50%increase of V.C. i.e., Rs. 1,050) i.e., Rs. 4,050.

    (d) Comparison by period or level of activity method - Under this method, the variableoverhead may be determined by comparing two levels of output with the amount ofexpenses at those levels. Since the fixed element does not change, the variableelement may be ascertained with the help of the following formula.

    Change in the amount of expense

    Change in the quantity of output

    Suppose the following information is available:

    Production Units Semi-variable expensesRs.

    January 100 260February 140 300Difference 40 40

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    The variable cost :

    Change in Semi variable expenses

    Change in production volume=

    Rs. 4040 units

    = Re. 1/unit

    Thus, in January, the variable cost will be 100 Re. 1 = Rs. 100 and the fixed cost elementwill be (Rs. 260 Rs. 100) or Rs. 160. In February, the variable cost will be 140 Re. 1 = Rs.140 whereas the fixed cost element will remain the same, i.e., Rs. 160.

    (e) Least squared method: This is the best method to segregate semi-variable costs into its

    fixed and variable components. This is a statistical method and is based on finding outa line of best fit for a number of observations.

    The method uses the linear equation y = mx + c, wherem represents the variable element of cost per unit,crepresents the total fixed cost,yrepresents the total cost,xrepresents the volume of output.

    The total cost is thus split into its fixed and variable elements by solving this equation.

    By using this method, the expenditure against an item is determined at various levels of outputand values of x and y are fitted in the above formula to find out the values of m and c. Thefollowing illustration may be helpful to understand this method.

    Level of activity

    Capacity % 60% 80%Volume (Labour hours) x 150 200Semi-variable expenses (maintenance of plant) y Rs. 1,200 Rs. 1,275

    Substituting the values of x and y in the equation, y = mx + c, at both the levels of activity, we get

    1,200 = 150 m + c

    1,275 = 200 m + c

    On solving the above equation, we get

    (c) (Fixed cost) = Rs. 975 and m (Variable cost) = Rs. 1.50 per labour hour.

    Advantages of Classification of Costs into Fixed and Variable: The primary objective ofsegregating semi-variable expenses into fixed and variable i s to ascertain marginal costs.

    Besides this, it has the following advantages also.

    (a) Controlling expenses: The classification of expenses into fixed and variable

    components helps in controlling expenses. Fixed costs are generally policy costs,

    which cannot be easily reduced. They are incurred irrespective of the output and henceare more or less non controllable. Variable expenses vary with the volume of activityand the responsibility for incurring such an expenditure is determined in relation to the

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    output. The management can control these costs by giving proper allowances inaccordance with the output achieved.

    (b) Preparation of budget estimates: The segregation of overheads into fixed and variablepart helps in the preparation of flexible budget. It enables a firm to estimate costs at

    different levels of activity and make comparison with the actual expenses incurred.

    Suppose in October, 2006 the output of a factory was 1,000 units and the expenses were:

    Rs. Fixed 5,000Variable 4,000Semi-variable (40% fixed) 6,000

    15,000In November, 2006 the output was likely to increase to 1,200 units. In that case the budget or

    estimate of expenses will be :

    Rs.Fixed 5,000Variable 4,800

    Rs.4,0001,200 units 1,000 units Semi-variable

    Fixed, 40% of Rs. 6,000 2,400

    Rs.3,600

    1,200 units

    Variable: 1,000 units 4,320 6,720

    16,520

    It would be a mistake to think that with the output going up from 1,000 units to 1,200 units the

    expenses would increase proportionately to Rs. 18,000.

    (c) Decision making: The segregation of semi variable cost between fixed and variableoverhead also helps the management to take many important decisions.

    For example, decisions regarding the price to be charged during depression or recession orfor export market. Likewise, decisions on make or buy, shut down or continue, etc., are alsotaken after separating fixed costs from variable costs. In fact, when any change is contemplated,

    say, increase or decrease in production, change in the process of manufacture or distribution, it isnecessary to know the total effect on cost (or revenue) and that would be impossible without acorrect segregation of fixed and variable costs. The technique of marginal costing, cost volume

    profit relationship and break-even analysis are all based on such segregation.

    1.17.4 By Controllability

    Costs here may be classified into controllable and uncontrollable costs.

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    (a) Controllable costs - These are the costs which can be influenced by the action of aspecified member of an undertaking. A business organisation is usually divided into anumber of responsibility centres and an executive heads each such centre. Controllable

    costs incurred in a particular responsibility centre can be influenced by the action of theexecutive heading that responsibility centre.

    For example, Direct costs comprising direct labour, direct material, direct expenses andsome of the overheads are generally controllable by the shop level management.

    (b) Uncontrollable costs - Costs which cannot be influenced by the action of a specified

    member of an undertaking are known as uncontrollable costs.

    For example, expenditure incurred by, say, the Tool Room is controllable by the

    foreman incharge of that section but the share of the tool-room expenditure which isapportioned to a machine shop is not to be controlled by the machine shop foreman.

    The distinction between controllable and uncontrollable costs is not very sharp and issometimes left to individual judgement. In fact no cost is uncontrollable; it is only in relation to

    a particular individual that we may specify a particular cost to be either controllable oruncontrollable.

    1.17.5 By Normality

    According to this basis cost may be categor ised as follows:

    (a) Normal cost - It is the cost which is normally incurred at a given level of output under

    the conditions in which that level of output is normally attained.

    (b) Abnormal cost - It is the cost which is not normally incurred at a given level of outputin the conditions in which that level of output is normally attained. It is charged toCosting Profit and loss Account.

    1.17.6 By Costs for Managerial Decision Making

    According to this basis cost may be categor ised as follows:

    (a) Pre-determined Cost - A cost which is computed in advance before production oroperations start, on the basis of specification of all the factors affecting cost, is knownas a pre-determined cost.

    (b) Standard Cost - A pre-determined cost, which is calculated from managementsexpected standard of efficient operation and the relevant necessary expenditure. It

    may be used as a basis for price fixing and for cost control through variance analysis.

    (c) Marginal Cost - The amount at any given volume of output by which aggregate costsare changed if the volume of output is increased or decreased by one unit.

    (d) Estimated cost - Kohler defines estimated cost as the expected cost of manufacture,or acquisition, often in terms of a unit of product computed on the basis of informationavailable in advance of actual production or purchase. Estimated cost are prospectivecosts since they refer to prediction of costs.

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    (e) Differential cost - (Incremental and decremental costs). It represents the change(increase or decrease) in total cost (variable as well as fixed) due to change in activitylevel, technology, process or method of production, etc. For example if any change isproposed in the existing level or in the existing method of production, the increase ordecrease in total cost or in specific elements of cost as a result of this decision will beknown as incremental cost or decremental cost.

    (f) Imputed costs - These costs are notional costs which do not involve any cash outlay.

    Interest on capital, the payment for which is not actually made, is an example ofimputed cost. These costs are similar to opportunity costs.

    (g) Capitalised costs These are costs which are initially recorded as assets andsubsequently treated as expenses.

    (h) Product costs - These are the costs which are associated with the purchase and saleof goods (in the case of merchandise inventory).

    In the production scenario, such costs are associated with the acquisition and conversion ofmaterials and all other manufacturing inputs into finished product for sale.

    Hence, under marginal costing, variable manufacturing costs and under absorption costing,total manufacturing costs (variable and fixed) constitute inventoriable or product costs.

    Under the Indian GAAP, product costs will be those costs which are allowed to be a part ofthe value of inventory as per Accounting Standard 2, issued by the Council of the Institute ofChartered Accountants of India.

    (i) Opportunity cost - This cost refers to the value of sacrifice made or benefit ofopportunity foregone in accepting an alternative course of action.

    For example, a firm financing its expansion plan by withdrawing money from its bankdeposits. In such a case the loss of interest on the bank deposit is the opportunity costfor carrying out the expansion plan.

    (j) Out-of-pocket cost - It is that portion of total cost, which involves cash outflow. Thiscost concept is a short-run concept and is used in decisions relating to fixation ofselling price in recession, make or buy, etc. Outofpocket costs can be avoided orsaved if a particular proposal under consideration is not accepted.

    (k) Shut down costs - Those costs, which continue to be, incurred even when a plant istemporarily shutdown

    e.g. rent, rates, depreciation, etc. These costs cannot be eliminated with the closure ofthe plant. In other words, all fixed costs, which cannot be avoided during the temporaryclosure of a plant, will be known as shut down costs.

    (l) Sunk costs - Historical costs incurred in the past are known as sunk costs. They playno role in decision making in the current period.

    For example, in the case of a decision relating to the replacement of a machine, thewritten down value of the existing machine is a sunk cost and therefore, not considered.

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    (m) Absolute cost - These costs refer to the cost of any product, process or unit in itstotality. When costs are presented in a statement form, various cost components maybe shown in absolute amount or as a percentage of total cost or as per unit cost or alltogether. Here the costs depicted in absolute amount may be called absolute costs andare base costs on which further analysis and decisions are based.

    (n) Discretionary costs Such costs are not tied to a clear cause and effect relationshipbetween inputs and outputs. They usually arise from periodic decisions regarding themaximum outlay to be incurred.

    Examples include advertising, public relations, executive training etc.

    (o) Period costs - These are the costs, which are not assigned to the products but arecharged as expenses against the revenue of the period in which they are incurred. Allnon-manufacturing costs such as general and administrative expenses, selling anddistribution expenses are recognised as period costs.

    (p) Engineered costs - These are costs that result specifically from a clear cause andeffect relationship between inputs and outputs. The relationship is usually personallyobservable.

    Examples of inputs are direct material costs, direct labour costs etc.

    Examples of output are cars, computers etc.

    (q) Explicit Costs - These costs are also known as out of pocket costs and refer to costsinvolving immediate payment of cash.

    Salaries, wages, postage and telegram, printing and stationery, interest on loan etc. aresome examples of explicit costs involving immediate cash payment.

    (r) Implicit Costs - These costs do not involve any immediate cash payment. They are notrecorded in the books of account. They are also know as economic costs.

    1.18 Coding System

    1.18.1 Codes

    The Chartered Institute of Management Accountants has defined a code as a system of

    symbols designed to be applied to a classified set of items to give a brief account reference ,facilitating entry collation and analysis

    Hence cost classification forms the basis of any cost coding. It helps us understand the

    characteristic of any cost through a short symbolised form.

    1.18.2 Composite Codes

    Let us consider the following example

    A company has devised a system of codification in which the firs t three digits indicate thenature of the expenditure and the last three digits the cost centre or cost unit to be chargede.g. if the first digit is 1, the system implies that it refers to raw material and if the number is 2

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    it represents a labour cost. The second and third numbers relating to 1 i.e., raw material,provide details of the type e.g., whether the raw material is an electronic component (number

    4), mechanical component (number 1) consumables(number 2) or packing (number 3) and thename respectively. Hence the description of a cost with a code 146.729 shall be understood

    as follows:

    )r Since the first number is 1 the cost refers to raw material cost)r The second number being 4 indicates that the raw material is an electronic component.)r The third number 6 refers to the description which according to the company s

    codification refers to Diodes.

    The last three numbers provide details of the cost centre e.g. the first number provides details

    of the location of the plant, the second number gives detail of the department (machining orassembly or something else) and the third number indicates whether the cost is direct orindirect.

    1.18.3 Advantages of a coding system

    The following are some of the advantages of a well-designed coding system:

    (a) Short and simple: Since the code is, most of the times, briefer than a description, itsaves time when systems are worked upon manually and in case the system iscomputerised it reduces the data storage capacity. The illustration above demonstratesthis advantage very clearly.

    (b) Clarity: A code helps in reducing ambiguity. In case two professionals understand the

    same item differently a code will help them objectively.(c) Computer friendly: Unlike detailed descriptions, a code facilitates data processing in

    computerised systems.

    1.18.4 The requirements for an efficient coding system

    (a) Unique: Every number used in the code should be unique and certain, i.e. it should beeasily identified from the structure of the code.

    (b) Flexibility: Elasticity and comprehensiveness is an absolute must for a well designedcoding system. It should be possible to identify a code for every item and the coding

    system should be capable of expanding to accommodate new items.

    (c) Brief: The code should be brief and meaningful.

    (d) Centralised: The maintenance of the coding system should be centrally controlled. It

    should not be possible for individuals to independently add new codes to the existingcoding system.

    (e) Similarity: Codification systems should be of the same length. This makes errorseasier to spot and it assists computerised data processing.

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    1.19 Methods Of Costing

    Different industries follow different methods of costing because of the differences in the nature

    of their work. The various methods of costing are as follows:

    1.19.1 Job Costing

    In this case the cost of each job is ascertained separately. It is suitable in all cases where

    work is undertaken on receiving a customers order like a printing press, motor workshop, etc.

    In case a factory produces a certain quantity of a part at a time, say 5,000 rims of bicycle, the

    cost can be ascertained like that of a job. The name then given is Batch Costing.

    1.19.2 Batch Costing

    It is the extension of job costing. A batch may represent a number of small orders passedthrough the factory in batch. Each batch here is treated as a unit of cost and thus separately

    costed. Here cost per unit is determined by dividing the cost of the batch by the number of

    units produced in the batch.

    1.19.3 Contract Costing

    Here the cost of each contract is ascertained separately. It is suitable for firms engaged in the

    construction of bridges, roads, buildings etc.

    1.19.4 Single or Output Costing

    Here the cost of a product is ascertained, the product being the only one produced like bricks,

    coals, etc.1.19.5 Process Costing

    Here the cost of completing each stage of work is ascertained, like cost of making pulp and

    cost of making paper from pulp. In mechanical operations, the cost of each operation may be

    ascertained separately; the name given is operation costing.

    1.19.6 Operating Costing

    It is used in the case of concerns rendering services like transport, supply of water, retail trade etc.

    1.19.7 Multiple Costing

    It is a combination of two or more methods of costing outlined above. Suppose a firm

    manufactures bicycles including its components; the parts will be costed by the system of jobor batch costing but the cost of assembling the bicycle will be computed by the Single or

    output costing method. The whole system of costing is known as multiple costing.

    The following table summarises the various methods of costing applied in different industries:

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    Nature of Output Method CostExamples ofIndustries

    A Series of

    ProcessesProcess costing or

    Operation CostingFor each process Sugar

    Execution of Work Contract For each contract Printing Press:Newspaper

    Similar units of aSingle Product,produced by SingleProcess

    Unit or output orSingle Costing

    For the entireactivity, but averagedfor the output

    Cold Drinks

    Rendering of

    ServicesOperating Costing For all services Hospitals

    CustomerSpecifications:single Unit

    Consisting ofmultiple varities ofactivities andprocesses

    Job Costing For eachorder/assignment/job

    Multiple Costing Combination of anymethod

    Adver tising

    Car Assembly

    1.20 Techniques of CostingFor ascertaining cost, following types of costing are usually used.

    1.20.1 Uniform Costing

    When a number of firms in an industry agree among themselves to follow the same system ofcosting in detail, adopting common terminology for various items and processes they are saidto follow a system of uniform costing.

    Advantages of such a system are that

    i. A comparison of the performance of each of the firms can be made with that ofanother, or with the average performance in the industry.

    ii. Under such a system it is also possible to determine the cost of production of goodswhich is true for the industry as a whole. It is found useful when tax-relief or pro-tection is sought from the Government.

    1.20.2 Marginal Costing

    It is defined as the ascertainment of marginal cost by differentiating between fixed and

    variable costs. It is used to ascertain effect of changes in volume or type of output on profit.

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    1.20.3 Standard Costing and variance analysis

    It is the name given to the technique whereby standard costs are pre-determined and subsequently

    compared with the recorded actual costs. It is thus a technique of cost ascertainment and costcontrol. This technique may be used in conjunction with any method of costing. However, it isespecially suitable where the manufacturing method involves production of standardised goods ofrepetitive nature.

    1.20.4 Historical Costing

    It is the ascertainment of costs after they have been incurred. This type of costing has limited utility.

    )r Post Costing: It means ascertainment of cost after production is completed.

    )r Continuous costing: Cost is ascertained as soon as the job is completed or even when the

    job is in progress.

    1.20.5 Direct Costing

    It is the practice of charging all direct costs to operations, processes or products leaving all indirectcosts to be written off against profits in which they arise.

    1.20.6 Absorption Costing

    It is the practice of charging all costs, both variable and fixed to operations, processes or products.This differs from marginal costing where fixed costs are excluded.

    1.21 Summary

    Classification of Costs

    Nature ofclassification

    Classified Costs Examples

    Nature ofElement

    Traceability to

    Object

    Material: Cost of Material used inproduction

    Labour: Cost of Workers

    Expenses: Costs other than Material andLabour

    Direct Costs: Which can be allocateddirectly to the product

    Indirect Costs: Which cannot be directly

    allocated to the product

    Cost of Raw Material

    Wages and Salary

    Power, Office Maintenance

    Wood in case of Furniture

    Nails used in Furniture

    Functions Production Costs Cost of whole processof Production

    Selling Costs: Cost for creating demandof the product produced

    Distribution Costs: Costs starting frompacking of the product till reconditioning ofempty products

    DM, DL & Overheads

    Advertis ing Expenses

    Freight and TransportationCosts

    Salary of Office Staff

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    Administrative Costs: Cost offormulating policy, controlling theorganisation, costs not directly related toproduction

    Development Costs: Development Costsfor trial Run

    Pre- Production Costs: Costs startingwith implementation of decisions andending with the commencement of theproduction process

    Conversion Costs: Cost of transforming

    direct material into Finished ProductsProduct Costs: Costs necessary forproduction

    Variability Fixed Costs: Cost which remainsconstant in totalVariable Costs: Costs which changeswith production

    Semi- Variable Costs: Costs which arepartly fixed and par tly variable

    Controllability Controllable Costs: Costs which can beinfluenced by the action of a specificmember of an undertaking

    Uncontrollable Costs: Costs which cannot be influenced by the action of aspecific member.

    Normality Normal Costs: Costs which are expectedto be incurred in normal routine

    Abnormal Costs: Costs which are over andabove normal costs

    Research Costs

    Direct Labour and FactoryOverheads

    Direct Material and DirectLabour

    Factory Rent

    Cost of Raw Material

    Repair and Maintenance

    Raw Material, Labour Costs,controlled by shop levelmanagementFixed Costs- Rent

    Raw Material Costs

    Cost of Wastes

    DecisionMaking

    Relevant Costs (Marginal Costs,Differential Costs, Opportunity Costs,Out of Pocket): Costs which are relevantand useful for decision making

    Irrelevant Costs (Sunk costs,Committed costs, Fixed costs): Costswhich are not relevant or useful todecision making

    Cost of Best Possible Use

    Costs incurred in the past -

    Advance Payment

    Cash Outflow Explicit Costs: Costs involving immediatepayment of cashImplicit Costs: Costs not involvingimmediate cash payment

    Office Supplies

    Purchase of Raw material.

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    Types of Costing

    Type Description

    Uniform Costing Standardised principles and practices of costing are used by a

    number of different industries.

    Marginal Costing Only Variable Costs or costs directly linked are charged to theproduct or process

    Standard Costing Standard Costs are compared with actual costs, to determinevariances

    Historical Costing Where costs are recorded after they have incurred

    Direct Costing Direct Costs are charged to the product or process, Indirect Costsare charged to the profit from the product or process.

    Absorption Costing All costs (var iable and Fixed) are charged to the product or process

    Methods of Costing

    Method Description

    Job costing Where all costs can be directly charged to a specific job

    Batch Costing Where all costs can be directly charged to a group of products(batch)

    Contract Costing Similar to Job costing, but in this case the job is larger than jobcosting.

    Single or Output

    CostingCost ascertainment for a single product.

    Process Costing The cost of production at each stage is ascertained separately

    Operating Costing Ascertainment of Costs in cases where services are rendered

    Multiple Costing Combination of two or more methods of costing, used where the

    nature of the product is complex and method cannot be ascertained