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    India-IEA Seminar on

    Global Oil Market Outlook & Stability

    Shri B. N. Bankapur

    Director (Refineries),

    Indian Oil Corporation Ltd.

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    Fr m w rk

    Global Oil Scenario

    Indian Oil Scenario

    Refining Challenges

    India as a Global Refining Hub

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    Global Oil Scenario

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    World OilDemand

    Share of Coal Gas and 26%

    2% 10% 1%

    2007

    RENEWABLEBIOMASSHYDRO

    Renewable rise marginally, Oilremains the most dominant fuel

    NUCLEAR

    COAL

    and China

    OPEC share in the output rises

    21%

    34%

    2

    GAS

    OIL

    The projections hinge upon

    adequate and timely investments2% 10%

    2%

    29%RENEWABLEBIOMASSHYDRO

    . - NUCLEAR

    4

    30%GAS OIL

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    Oil Consum tion vs GDP Growth

    5

    6

    World

    2

    3

    4

    GrowthinGDP

    0

    1

    2000 2001 2002 2003 2004 2005 2006 2007 2008

    GrowthinOilConsumption

    % Growth8

    10

    % Growth

    India

    0

    2

    4 GrowthinGDPGrowthinOil

    5

    2000-

    01

    2001-

    02

    2002-

    03

    2003-

    04

    2004-

    05

    2005-

    06

    2006-

    07

    2007-

    08

    2008-

    09

    Consumption

    Source: BP Stats, World Bank, RBI, EIA

    Source: BP Stats,

    World Bank, RBI, EIA

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    Smaller Refineries getting shut downSource: OGJ 2007

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    Indian Oil Scenario

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    Industry Structure

    Major Players / Companies

    UpstreamExploration & Production DownstreamRefining & Marketing Industry BodiesEIL

    ONGC Directorate General

    of Hydrocarbons

    Petroleum Planning

    IOCL BPCL

    Limited

    HPCL

    y

    Centre for High

    Technology

    PCRA

    MRPL(ONGC)

    n aLimited

    RIL Oil Industry SafetyDirectorate

    Petroleum India

    International

    Essar Oil Ltd.

    Other PrivatePvt / Govt.

    E&P Cos.

    GAIL PetroFed. .Oil & Gas

    Marketing

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    Wide gaps between product demand and

    indi enous crude availabilit

    Widening gap between product demand and c rude production

    Bridg ing the gap - Oil Equity abroad and fresh finds under NewExp loration & Licensing Policy

    Need for huge investments in refining, p ipe lines & Marketinginfrastructure

    Source: XIth Plan Document

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    IndianRefineries

    DIGBOI

    PANIPAT(12.0+3.0) BONGAIGAON

    BHATINDA

    (9.0)

    Refineries No. MMTPAIOC Group 10 60.2BPC group 3 22.5

    MATHURA(8.0)

    GUWAHATI(1.0)BARAUNI

    (0.65)

    NUMALIGARH(3.0)

    (2.35)HPC 2 13.0

    ONGC/MRPL 2 9.8RIL (Pvt.) 2 62.0ESSAR 1 10.5

    (6.0)

    HALDIABARODA(13.7)JAMNAGAR

    (RIL 33.0 + 29.0)

    BINA

    (6.0)

    .

    MUMBAI(BPC 12.0)(HPC 5.5+ 2.4)

    . .

    VISAKH(7.5+7.5)

    ESSAR 10.5+ 3.5) PARADEEP

    (15.0)

    MANGLORE(9.69 +5.31)

    CHENNAI(9.5+ 1.7)

    (0.08 + 0.08)

    Others

    Subsidiaries of IOC

    KOCHI(7.5 + 2.0) NARIMANAM

    (1.0)

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    Refinery Capacity Utilisation

    177.9

    148.9156.1

    160.7

    160

    180

    200

    132.47

    .

    100 98.2

    132.4

    127.4

    127.4 130.1

    110.6108104.8

    131.7

    120.2

    145.3140.7

    122.4

    100

    120

    140

    MMT

    40

    60

    80

    0

    20

    2004-05 2005-06 2006-07 2007-08 2008-09

    Around 100% capacity utilisation of Indian Refineries

    Source:MOP&NG 2008

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    India : Downstream Industry Overview

    40

    50(in MMTPA)

    2030

    0

    10

    ' - ' - ' - ' - ' - ' - ' - ' - ' - - *

    Imports Exports

    Since 2001-02, India has transformed from being a net importer of

    Indian Hydrocarbon sector has acquired the critical mass for major productivity leaps

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    India : Refining Capacity GrowthMMTPA

    235

    302

    250

    300

    350

    7610090 94 94

    117 127 127132 149

    178

    73

    106

    159

    10699100

    150

    200

    27 33 33 3344

    0

    50

    2003 2004 2005 2006 2007 2009 2012* 2017*

    PVT PSU Total

    As on April 1, 2009, India has a total refining capacity of 178 MMTPA

    * XIth Plan Projection

    nc u ng t e new y comm ss one re nery at amnagar 18 out of the total 20 refineries in India belong to PSUs (with a capacity ofa little over 59%)

    In the last few years, the Indian refinery sector has witnessed continuous

    capacity additions and the trend will continue in near future also; Projectedcapacity by 2017 is 302 MMTPA

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    302

    300

    350

    Gap betw een Refin ing Capacit y & Product Demand

    178

    235

    162200

    250

    140

    136 135

    100

    150 42

    0

    2008-09 2011-12 2016-17

    Refining Cap (MMT) Product Demand (MMT)

    Surplus refining capacity is expected to increase further by 2030

    India will continue to be product surplus

    Source: PPAC/ Draft XI Plan Demand Document

    Import/Export requirement for crude/products to be quite substantial

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    Refining Challenges

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    Refining Challenge

    Crude Oil Sourcin / Oil Securit

    Margin Improvement

    Environmental Issues

    Funding for New Projects

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    Crude Sourcing/Oil Security

    Crude Potential available from existing fields in Middle East, Africa

    and South American countries to support refining capacity expansion

    Efforts for new finds

    Attractive New Exploration Licensing Policy (NELP)

    206 oil & gas exploration blocks awarded in 7 rounds

    68 major discoveries reported

    Huge Unexplored acreage

    Worlds biggest deep water gas discovery made in 2002 (K-G Basin)

    India Hydrocarbon Vision 2025 100% exploration coverage of all sedimentary basins by 2025

    Alternative sources : CBM and Gas Hydrates

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    Oil Security: Strategic Storage

    Storage & Supply Infrastructure

    Integrated Energy Policy recommended 90 days storage of oil imports

    Present storage coverage is 74 days and will reduce to 63 days with

    ncrease n e o mpor s

    Storage capacity augmentation actions have been taken to enhance

    .

    Planned capacity addition: 8.62 MMT

    5.33 MMT by ISPRL at Vizag, Mangalore and Padur

    3.29 MMT at other locations

    Strategic storage to provide addl. 12 days cover

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    Refinery Configuration/ Complexity Factor Improvement toaddress

    Changing Feed Stocks : Input cost reduction

    Energy Efficiency improvement

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    R fin r nfi r i n m l xi

    Changing Feedstocks : Input Cost Reduction

    Quality 0API / Sulfur / Acidity

    Widening of crude basket

    New Frontiers - Unconventional sources - Tar sands,Oil shales

    Compulsion to co-process feed-stocks of Bio-origin

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    Refinery Configuration/ Complexity

    Product Mix Improvement

    Growing demand with stringent product specs. hiftin r i n l m n

    Large number of grades

    Naphtha to Petrochemicals

    Black Oil to Distillates

    Pet Coke to Petrochemicals

    High level of integration to reduce Capex and Opex (from topping Refineryto integrated Petrochemical Complex

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    Energy Efficiency Improvement

    Energy efficiency improvement by use of Energy efficient technologies/designs

    Best operation and maintenance practices

    improvement

    Close monitorin and timel actions brid e the a in s ecificenergy consumption to match with the global best

    Tools applied are: Pinch Technology, Hydrogen Management,

    Waste Heat Recovery, Steam Power balance (CogenerationCycle)

    Increased utilization of gas in place of conventional liquid fuel

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    Envir nm n I Managing new norms

    Environmental

    Qualit u radation re uirements

    GHG emission

    Societal (Corporate Social Responsibility)

    Regulatory and legislative norms

    Sustainability

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    Environmental Issues: Stringent Product Quality Norms

    Product Quality Parameters Equivalent Locations

    Sulphur 50 ppm (max)13 Major cities

    Petrol

    Aromatics 35 % (max)

    Olefins 21 % (max)

    by April 2010

    Sulphur 150 ppm (max) 13 Major cities

    Aromatics 42% (max)

    Olefins 21% (max)

    Euro III- urren

    Rest of the country by April2010

    Sulphur 500 ppm (max)Euro II Rest of the countr - Current

    enzene max

    Cetane No 51

    Sulphur 50 ppm (max)

    95% Rec. 360 0CEuro IV

    13 Major cities

    by April 2010

    Diesel

    x

    Cetane No 51

    Sulphur 350 ppm (max)

    95% Rec. 360 0C

    Euro III

    13 Major cities

    - Current

    Rest of the country by April

    Cetane No. 48

    Sulphur 500 ppm (max)

    95% Rec, - 3700C

    Euro II Rest of the country - Current

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    F n in N w Pr

    Investment lans for Indias downstream etroleum

    industry for the period 2007-2012; ~ US $55 bn

    Investment planned by IOCL in the similar period is ~ US$11 bn

    Petrochemicals: 27%

    Pipelines, Marketing and others: 14%

    Majority of available fund is getting diverted in development ofnational infrastructure like power generation, roads/highways, rail,

    , .India

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    India as a Global Refining Hub

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    r i l i n

    East to Far East Western and southwestern coast - as transit landfall

    for middle-east crude

    Established refineries on western coast

    Geographical advantage to serve western and

    eastern markets

    Strong domestic demand provides an effective edge

    against fluctuations in exports

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    m i iv n

    by lower manufacturingwages

    Refinery Cash OperatingCost ($/ ton)

    as pera ng cos s

    Low capital and cash

    operating costs compared to

    Premcor 15.4

    Sunoco 17.6

    S-Oil 17.6

    Access to large, technically

    skilled manufacturing base

    SK Corp 22.7

    Zhenhai 9.5

    and workforce Indigenous procurement

    .

    Indian Ref. 14.6

    Source: A T Kearne 2005 re ort

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    Integration: Petrochemical industry

    Ma or ca acit additions ostAggregate Petrochemical Demand in 000T 1991 have significantly reduced

    import dependence

    Indias per capita consumption at25000

    30000

    5 kg - much lower than globalaverage of 25 kg

    Largely naphtha (61%) based10000

    15000

    20000

    ethylene cracker capacity

    Petroleum Chemicals andPetrochemicals Investment

    0

    5000

    2005 2006 2007 2011-12

    Regions (PCPIR) being set up Major capacity additions planned

    by IOC and RIL

    Demand for polymers alone has the potential toreach 12.5 MMT by the end of the 11th Five-YearPlan, growing at a CARG of 18%.

    Growing rapidly at 1.5 - 2.5 times the GDP growth rate

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    W F rw r Leverage strategic advantage of coastal

    locations

    location

    Proposed PCPIRs / SEZs

    me y pro ec comp e on s e ey

    Economies of scale in setting up the hub

    os compe veness o pos on eproduct in target markets

    Integration with petrochemicals, derivative

    and utility units, for maximizing valueaddition

    Environmental norms and product qualityspecs to meet the export markets

    Opportunity for India to emerge as a refining hub appears to be real and attractive

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    Asia Pacific