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C-CJ-003-001 2008 - 4

bando pipe conveyor belt

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Page 1: bando pipe conveyor belt

C-CJ-003-001 2008 - 4

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COMPANY PROFILE

MAIN PRODUCTS

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*Basic Specification Info

Width

Strength

Top Cover Rubber Thickness

Bottom Cover Rubber Thickness

Cover Rubber Grade

Belt Length

Cord Construction

a. Cord Diameter

b. Cord Pitch

c. Number of Cords

CROSS SECTION

TOP COVER

BELT WIDTH

CARCASS (CORD)

CORD DIA. CORD PITCH BOTTOM COVER

Steel Cord Conveyor

Belt

■Application

Long span, high strength, high capacity

■Features

1. High Tensile Strength permits high tension operation

2. Excellent bending resistance

3. Extremely small elongation

4. Excellent dynamic adhesion

5. Excellent impact resistance

6. Better troughablity

7. Longer in life of the spliced part.

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■ BANDOBANDO STEELCORDSTEELCORD CONVEYOR BELTCONVEYOR BELT

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■Standard Belt SpecificationST member : ST500~ST6000 ( Example of cord’s construction )

※Special design are available upon customer’s request■ Cover rubber grade

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■ BANDOBANDO STEELCORDSTEELCORD CONVEYOR BELTCONVEYOR BELT

Steel Cord Conveyor

Belt

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Flexowell Conveyor Belting

■Application

Bulk material, powder, high heat material, oily material

■Features

1. Space Saving

2. Deflection easily in many ways

3. Increased material volume4. Noise reduction

■Bando Flexowell Belt Component1. Scope of base belt design 2. Size of sidewall

※ For any options besides the standard,

please feel free to contact us.

3. Cleats

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environmentally-friendly

■ BANDOBANDO FLEXOWELLFLEXOWELL HIGH INCLINATIONHIGH INCLINATION Save space!Save space!

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With ledge and cleats for verticalconveyor

1. Space saving

2. Deflection in many way

3. Increased material volume

The cross section load area is much larger and carries much more than other conveyor belts.

4. Noise reduction

5. Cost efficient

Flexowell Conveyor Belting

■ BANDOBANDO FLEXWOELLFLEXWOELL HIGH INCLINATIONHIGH INCLINATION Save space!Save space!

environmentally-friendly

■■■■ Main supply record

2004 Urea China 1200xXOE1250/5+1x5x3x140m FX-240S, TCS-220,P-250, NB-750, R-150

2004 Steel Malaysia 600xXOE500/3+1x4x2x43.5m FX-150S, TCS-140,P-250, NB-290, R-80

2005 Coal Japan 2400xXST3150x8x8x147m FX-500ES, TBS-500B,P-500, NB-140, R-400

2005 Steel Korea 800xXOE800/5+1x4x2x100m FX-240S, TCS-220,P-250, NB-350, R-150

2005 Steel Iran 650xXOE800/5+2x5x4x235m FX-120N, T-110,P-168, NB-390, R-80

2006 Steel Korea 750xXOE1250/6+1x8x4x261m FX-200S, TCS-180,P-333, NB-400, R-100

2006 Coal China 1200xXOE800/5+1x4x2x282m FX-240S, TCS-220,P-333, NB-750, R-150

2007 Steel Malaysia 1000xXOE630/4+1x4x2x78.4m FX-150S, TCS-140,P-250, NB-290, R-80

2007 Cement Vietnam 500xXOE315/2+1x4x2x13m FX-120N, TCS-110,P-333, NB-200, R-100

2008 Steel Taiwan 900xXOE500/3+1x4x2x80m FX-200S, TCS-180,P-333, NB-530, R-110

2008 Coal Thailand 900xXOE500/3+1x6x3x73m FX-120S, TCS-110,P-250, NB-500, R-125

2....製品紹介製品紹介製品紹介製品紹介

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11.4/12.5315,400,

500,630

2p x 3.0 x 2.0

2p x 5.0 x 2.0

1100300

10/11.8250,315,

400,500

2p x 3.0 x 2.0

2p x 5.0 x 2.0

1000250

9.1/10.9160,250, 315,4002p x 3.0 x 2.0

2p x 5.0 x 2.0

780200

8.4125,160, 250,3152p x 3.0 x 2.0600150

6.5100,125, 1602p x 3.0 x 2.0400100

Belt weight

(kg/m2)

Belt type

(N/mm)

PLY x Top x

Bottom (mm)

Belt Width

(mm)

Pipe dia

(mm Ф)

■Bando pipe conveyor belt standard size

This system has advantages as a conventional belt conveyor that is the most economical

utilized most among all transport systems and has a other advantages to supplement demerits

of a conventional belt conveyor regarding transport terms and performance.

The system does not transport materials on the troughed belt like a conventional BC but the

troughed belt makes a pipe shape and encloses materials for transport after materials are

charged on the flat belt.

The belt is flat at the tail end for material charging , is a pipe shape in the intermediate section,

and returns flat for material discharging at the head end.

Return run belt also forms a pipe shape in the inter mediate section, which prevents dropping of

materials attached to the carrying side belt. 9

■ BANDOBANDO PIPE CONVEYOR BELTPIPE CONVEYOR BELT Dust prevention !!Dust prevention !!

environmentally-friendly

Pipe conveyor belt

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Bando High Heat Resistant

Conveyor Belt

Bando Chemical Industries, Ltd.CONVEYOR BELT ENGINERING DIV.

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Sintered ore, Pellets, Hot clinker, dry materials

■Features1. Superior wear resistance in the high temperature.

2. Belt width : 100 ~3000mm(4~120inches)

3. Tensile strength : 200 ~1800N/mm(1120~10080lb/inch)

4. Carcass : HN, EP, ST (Steel Cord)

■Bando Heat Carry Line up

5

■ BANDOBANDO HEAT HEAT CARRCARRY Y LINE UPLINE UP HIGHHIGH HEAT & GOOD IN ABRASIONHEAT & GOOD IN ABRASION

■Application

Heat Carry

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TPI 1000mmxST1600x7.0mmx5.0mm 420m HC770 material : Clinker

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TPI 1000mmxST1600x7.0mmx5.0mm 420m HC770 material : Clinker

BEFORE : Life 6months ( Belt maker : Semperit belt type EPDM )

AFTER : Life 2years ( Belt maker : BANDO, belt type HC770 )

TPIPL 1000mmxST1600x7.0mmx5.0mm 420m HC770 material : Clinker

( belt surface temperature : about 120 ℃ to 130 ℃).

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TPI 1000mmxST1600x7.0mmx5.0mm 420m HC770 material : Clinker

BEFORE : Life 3months ( Belt maker : Semperit, belt type EPDM )

AFTER : Life 7months ( Belt maker : BANDO, belt type HC770 )

TPIPL 610mmxHN250x4px6.4mmx2.4mm HC770 165m material : Hot Clinker

( belt surface temperature : about 150 ℃ to 180 ℃).

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TPI 1000mmxST1600x7.0mmx5.0mm 420m HC770 material : Clinker

BEFORE : Life 3months ( Belt maker : Semperit, belt type EPDM )

AFTER : Life 7months ( Belt maker : BANDO, belt type HC770 )

TPIPL 610mmxHN250x4px6.4mmx2.4mm HC770 165m material : Hot Clinker

( belt surface temperature : about 150 ℃ to 180 ℃).

1000mmxEP500/4px8x3 HC770 426m material : Hot Clinker

1400mmxEP350/3px5x2 HC770 65m material : Hot Clinker

1000mmxEP400/3px4x2 HC770 85m material : Hot Clinker

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The variation by the heat aging

is twice or more than HC710.

■■■■ HC 1500HC 1500 SUPERSUPER HIGHHIGH HEAT HEAT CARRYCARRY NEW !!

4

HC1500

Test condition:

(1) 150℃ belt surface temp.

(2) 2months running

(3) Compare (HC710/HC1500)

(4) Material Hot clinker

HC710 HC1500

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Bando Conveyor Belt

Supply Record

Bando Chemical Industries, Ltd.CONVEYOR BELT ENGINERING DIV.

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■Rip Detector Type-7

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Supply Record

1997 Coal Indonesia 1000xST2250x5x5x30010m

2005 Bauxite Australia 915xST3400x9x6x8848m

2006 Bauxite Australia 1050xST3600x11x6x6303m

2006 Copper Chile 1220xST3700x16x8x400m

2006 Coal Indonesia 1600xST3150x16x8x3000m

2007 Bauxite Australia 915xST3400x9x6x11600m

2008 Bauxite Australia 1050xST3600x11x6x19482m

2008 Zinc Indonesia 650xST800x6x4x4850m

■Long Distance

1989 Steel mill China 2000xST4000x10x8x3300m

1990 Steel mill Japan 1800xST2000x16.5x7x656m

1990 Copper Chile 1200xST3700x16x8x2822m

1990 Coal Japan 900xXA1250x6x6x2185m

1990 Coal Japan 1400xST600x5x6x1300m

1991 Steel mill JJJJapan 2300xST3700x12.5x7x870m

1991 Bauxite Australia 1200xST1000x9x6x900m

1992 Steel mill Brazil 1800xST1600x10x8x700m

1992 Copper Chile 1067xST1550x11x6x10437m

1993 Steel mill Taiwan 1600xST2500x10x6x940m

1993 Copper Chile 1800xST5600x16x8x1195m

1997 Steel mill Japan 2200xST1100x11x6x287m

1997 Pellet Chile 1520xST1000x5x5x1670m

1997 Cement Japan 1050xST1600x8x6x2520m

2007 Pellet Chile 1520xST1000x5x5x850m

2008 Cement Vietnam 900xST2000x7x5x1780m

2008 Pellet Chile 1520xST1000x5x5x850m

■ Main Supply recordMain Supply record

2004 OilOilOilOil sand Canada 2337xNN110Mx3px4x2x36.9m

2005 Cement Korea 2600xNN200x5px7x4x45m

2005 OilOilOilOil sand Canada 2438xNN1500/5px15.9x4.8x84m

2006 Coal China 2134xNN350x6px6.4x2.4x609m

2006 Cement Indonesia 2438xEP350x6px6.4x1.6x302m

2006 Cement Malaysia 2200xEP800/5px5x2x17.75m

2006 OilOilOilOil sand Canada 2438xEP1200/6px15x9x82.3m

2006 Cement Indonesia 2438xEP350x6px6.4x1.6x151m

2006 Steel Venezuela 2438xEP800/5px10x2.5x49m

2008 Steel Bahrain 3490xEP300/3px6x3x26m

■Wide width

■Rip Detector Type-7

Belt speed9m/sec

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Supply Record

1050xST3600x11x6x19482m

In Australia / Bauxite mining

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Supply Record

1050xST3600x11x6x19482m

In Australia / Bauxite mining

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Supply Record

1050xST3600x11x6x19482m

In Australia / Bauxite mining

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Rock Belt

At KANSAI Airport

2400mm x NS2400/4p x 25.0 x 8.0 UIP 114m

■Range of Production

Belt width : Max. 3000mm

Tensile strength : Max. 6000N/mm

Carcass : Steel cord, Special Nylon fabric

Cover rubber : Ultra Impact Resistance ( U.I.P.)

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■ BANDOBANDO ROCKROCK BELTBELT (was taken active part to make KANSAI OSAKA airport)(was taken active part to make KANSAI OSAKA airport)

The picture was Provided byKANSAI INTERNATIONAL AIRPORT LAND DEVELOPMENT CO.,LTD.

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For reclaiming to make Kansai Airport

BANDO Steel Cord Conveyor Belt

2300mmxST2500x10.0mmx8.0mmx4800m JIS-H

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NGISON CEMENT

ST2000 x 19km

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NGHISON CEMENT

ST2000 x 19km

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Supply record for TPI

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BLCP (Independent Power Plant in Thailand)

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BLCP (Independent Power Plant in Thailand)

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EGAT Mae Mo / Power plant

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EGAT Mae Mo Coal (Lignite) Mining

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EGAT Mae Mo Coal (Lignite) Mining

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EGAT Mae Mo Coal (Lignite) Mining

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EGAT Mae Mo Coal (Lignite) Mining

1200 x ST2250 x 8 x 6 DIN-X 16000m

1600 x ST1600 x 8 x 6 DIN-X 16000m

800 x ST500 x 8 x 6 DIN-K 5300m

1400 x ST800 x 8 x 6 DIN-K 3850m

800 x ST800 x 8 x 6 DIN-K 4000m

・・・・

・・・・

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COMPANY PROFILE

FIELD SERVICE

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Bando offers Technical Service at site for Conveyor

belt maintenance, advising for any troubles on your

conveyor belting.

•Easy handling and maintenance

• Improve efficiency of your

conveyor system.

•Improve your maintenance

team’s knowledge. 19

■ BANDO FIELD SERVICE BANDO FIELD SERVICE Do you want to last belt life longer ?Do you want to last belt life longer ?

Service

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At MYANMAR ECONOMIC CORPORATION (MEC)on September 30, October 14000TPD Cement factory Maintenance Seminar

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TPI 1000mmxST1600x7.0mmx5.0mm 420m HC770 material : Clinker

INSPECTION SERVICE

at TPI POLENE, THAILAND

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■ BANDO FIELD SERVICE BANDO FIELD SERVICE Do you want to last belt life longer ?Do you want to last belt life longer ?

Service

① Select Specification

② Operating Condition

③ Quality Defect

④ Life is over

When face the belt damage problem, how to start checking, considering・・

仕様の選定の間違いはないか?

使われ方に問題はないか?変化点は確認したか?

ベルト品質不良が考えられるか?いつもと違うか?

既に寿命に達していないか?

(ベルトにトラブルがあった際の重要な四つの切り口。)

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QUICK REPORT

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700m

Cracks

(due to Ozone)

Limestone handling line at outside

Rubber compound shall

be Ozone resistance

Belt edge damage

(due to one side carrying of the materials)

Normal Abnormal

QUICK REPORT

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Skirt damage on the surface of the belt

Skirt rubber

The big damage were observed on the

surface of the belt.

Can see the

fabric !Must replace the belt as soon as

possible.

QUICK REPORT

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・High pulling force

・High temperature

60℃

150℃

Belt type : SBR Belt type :shall be EPR

1 months life More than 2 months life

Burn !

QUICK REPORT

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Service