Ballantine Mineral and Ground Engineering Tools · PDF fileBallantine Mineral and Ground Engineering Tools Product Catalog Construction Tools. 1 ... tungsten carbide tip which helps

Ballantine Mineral and Ground Engineering Tools

Product Catalog

Construction Tools

1

550CSF24Flared body for block protection andimproved rotation. Unique low energycarbide design increases penetration.

550CS24Same carbide features as 550CSF24except no flared body design. Pullergroove for easy removal.

550MSSlender profile design to increasepenetration in soft cutting conditions.Puller groove for easy removal.

550CSPointed cap design for hardinconsistent cutting conditions. Pullergroove for easy removal.

550BLKLong base and chamfers for increasedweld area and penetration. Machinefinish to insure tight tolerances toimprove block life and toolperformance.

550 SERIESFeatures sleeved retainers. For use in Augering, Trenching, Milling and HDD backreamers.

2

735 SERIES

735LBThis point attack tool with slim noseprofile is designed for deep pene-tration in light cutting conditions fortrenching, boring and augering machines.

735HRBLKBlock designed .393" (10 mm) tallerthan standard for additional clearancewhen needed. For use with sleeved,band or externally retained tools.Block width is 1.688" (42.9 mm).

735CBFThis tool features an extra-largetungsten carbide tip which helpsextend tool life by reducing steel wear,and is normally used when abrasivecutting conditions are encountered.Flared head design protects block andreduces seating.

735MBThis tool has been designed primarilyfor multi-purpose trenching equipmentas well as vertical and horizontalaugers. This medium carbide tip willeffectively handle most cuttingapplications.

735HBThis tool performs well in toughconditions such as concrete, solidlimestone, and ultra hard rock. It is anexcellent heavy-duty tool for trenchingand ditching applications.

For longer gage 1.90", 48 mm, specify735-HBL.

735CBThis tool features an extra-largetungsten carbide tip which helpsextend tool life by reducing steel wear,and is normally used when abrasivecutting conditions are encountered.

735MRWThis tool features an extra-long shankfor external retention. Available in 1/2"diameter carbide, specify 735-HR.

735HDBLKThese blocks are designed to hold the735 tools solidly in position whileproviding a free-rotating, self-sharpening action.

735BLK

3

765 SERIES

765CBFWith an extra-large capped carbide tip,this tool is excellent for horizontalaugers, vertical augers, trenchers, andditching equipment in abrasive cuttingconditions. Flared head design protectsblock and reduces seating.

765CBWith an extra-large capped carbidetip, this tool is excellent for horizontalaugers, vertical augers, trenchers, andditching equipment in abrasive cuttingconditions.

765HBThis tool performs well in toughconditions such as concrete, solidlimestone, and ultra hard rock, and it isan excellent heavy-duty tool fortrenching and ditching applications.

765MBThis tool is used in trenching, boring, and augering applications, and is recommended when fasterpenetration rates are required in lightand medium duty cutting conditions.

765HSThis tool performs well in toughconditions such as concrete, solidlimestone, and ultra hard rock.

These blocks are designed to hold the765 tools solidly in position whileproviding a free rotating, self-sharpening action.

765BLK

Block designed .393" (10mm) tallerthan standard for additional clearancewhen needed. For use with sleeved,band or externally retained tools.Block width is 1.688" (42.9 mm).

765HRBLK

765LBLK

765HDBLK

* The carbide geometry used is covered under U.S. Patent No. 4,938,538.

(Standard)

(Heavy Duty)

This block features locator pins foreasy alignment when rewelding in thefield. The “V”-shaped front reduceswashout on the block face bychanneling material away from theface. For use with 765 full sleeveretainer tools only.

765LBSER1.00" high base foruse with 765LBLK.

4

765 SERIES

765CS2FPHDThis tool has the same carbide tip as the765CS2FP. It features a larger steel bodyto provide more wear resistance inabrasive conditions where steel washshortens tool life.

For No Puller Groove, specify765CS2FHD.

765CSFP38Same design as 765CSFP29 except forshort height carbide to increase carbidefracture resistance when milling concreteor on reclaimers in extreme cuttingconditions.

For No Puller Groove, specify765CSF38.

765CSFThis tool has a wide flanged shank thatoffers added protection. The full capcarbide provides maximum performancein abrasive conditions on rock wheels,small utility planers and recyclers.

For Puller Groove, specify765CSFP.

765CSFP48HDFor use where large base carbides slowmachine speed. Large profiled tip withsmall base to improve cutting in toughcarbide wear conditions whilemaintaining slender design. Increasedsteel in wear areas to improveperformance in abrasive conditions.Flared body design protects block.

For No Puller Groove, specify765CSF48HD.

765CSFP29This tool has a cap carbide design thatprovides excellent penetration. Thelarge carbide base and steel bodyimprove performance over standardtools by reducing steel wash. This toolincludes a puller groove for easyremoval.

For No Puller Groove specify765CSF29

765CSFP58This tool has a patented cap carbidedesign that provides maximumpenetration. A wide carbide basereduces steel wash on body, increasingtool life. An excellent application formainline milling and recycling trains.This tool includes a puller groove foreasy removal.

For No Puller Groove specify765CSF58

765CSF68Patented carbide geometry allows forconsistent performance in all cuttingconditions. Tip design of carbidemaintains same diameter in toughcutting conditions (carbide wear) andwide base reduces steel wash inabrasive conditions. This allowsmachine to maintain high tram speed,increase tool life and improveproduction rates.

For Puller Groove specify765CSFP68

765CSFP67HDPatented carbide geometry combineslarge barrel diameter to improveperformance in carbide wearapplications and small base to maintainmachine tram speed throughout life ofthe tool. Has puller groove for easyremoval and flared head for blockprotection.

For No Puller Groove specify765CSF67HD* The carbide geometry used is covered by U.S. Patent No. 4,938,538

** The carbide geometry used is covered by U.S. Patent No. 6,270,165

5

765 FSW SERIES (U.S. Patent No. 6,113,195)

765CFP2FSWUnique patented profiled carbide tipmaintains the same diameter as itwears. This reduces slowdown inmachine speed. Heavy-duty steel bodydesign to maximize tool life in abrasiveconditions where steel washdetermines tool performance.

These tools feature unique designed sleeve to enhance rotation in worn blocks, reduce tool binding caused by tail of tool rubbing on block bore andimprove tool installation. Unique washer design provides new face on worn blocks for tool to seat correctly and enhance rotation. Diameter of washerimproves exterior block protection while curved design improves rotation and material removal. Tools pictured feature puller groove for easy installationand removal.NOTE: ALSO AVAILABLE WITHOUT PULLER GROOVE.

765CFP29FSWThis tool has cap carbide design tomaximize penetration. Large carbidebase and steel body improveperformance in steel wash conditions.Large radius on carbide reducesfracturing in impact conditions.

765FP58FSWTool features patented carbide designwith wide barrel diameter and base.Unique carbide design allows formaximum performance in hard cuttingconditions while maintainingpenetration rate. Excellent for use inreclaimers, high horsepower millingmachines and recycling trains.

765CFP48FSWFor use where large base carbidesslow machine speed. Large profiled tipwith small base to improve cutting intough carbide wear conditions whilemaintaining slender design. Increasedsteel in wear areas to improveperformance in abrasive conditions.

765CFP38FSWSame features as 765CFP29FSWexcept for shortened height oncarbide to increase fracture resistancein concrete.

765CFP68FSWPatented carbide geometry allows forconsistent performance in all cuttingconditions. Tip design of carbidemaintains same diameter in toughcutting conditions (carbide wear) andwide base reduces steel wash inabrasive conditions. This allowsmachine to maintain high tram speed,increase tool life and improveproduction rates.

765CFP67FSWPatented carbide geometry combineslarge barrel diameter to improveperformance in carbide wearapplications and small base to maintainmachine tram speed throughout life ofthe tool.

* The carbide geometry used is covered by U.S. Patent No. 4,938,538** The carbide geometry used is covered by U.S. Patent No. 6,270,165

6

875 SERIES

875HSThis tool is engineered with a large1/2" insert that allows maximumperformance in severe cuttingconditions and concrete whereabrasive steel wear is not a problem.

For abrasive conditions specify875CS.

875HSFPThis tool provides maximumperformance in severe cuttingconditions. Wide flanged surfaceprotects block and reduces seating.Has puller groove for easy removal.

For No Puller Groove, specify875HSF.

0.875�22.3 mm

875CSFP38This tool has profiled carbide tip tomaximize penetration. Shortenedcarbide height increases resistance tocarbide fracturing in extremely hardconditions. Wide flanged body designprovides block protection andminimizes seating. Excellent design foruse on rock saw wheels andreclaimers.


875CSFThis tool provides full cap protectionin abrasive conditions. The wideflanged shank allows maximum blockprotection with minimal seating.Excellent for use on reclaimers.

For Puller Groove specify 875CSFP.

875CSF24This tool’s profiled carbide increasespenetration in abrasive conditions.Wide flanged surface reduces blockwear.

For Puller Groove, specify875CSFP24.

875CSFP29This tool has a cap carbide design thatprovides maximum penetration. Awide carbide base reduces steel washon body, increasing tool life. Anexcellent application for mainlinemilling and reclaimers.


7

875 SERIES

875CSF58Patented carbide design features widetip and base for improved performancein hard cutting conditions (carbidewear) by increasing carbide wear andreducing carbide breakage. Unique lowenergy carbide geometry can maintainpenetration rates while providingimproved wear.

For Puller Groove, specify 875CSFP58

875CSF68Same features as K1LA-2248-58XXexcept carbide tip is taller for longertool life. (NOTE: In some conditions,tip loss could be experienced. If thishappens, use the K1LA-2248-58XX.

For Puller Groove, specify875CSFP68

875CSFP67Patented carbide geometry combineslarge barrel diameter to improveperformance in carbide wearapplications and small base to maintainmachine tram speed throughout life ofthe tool. Has puller groove for easyremoval and flared head for blockprotection. Excellent for use on rocksaws and reclaimers in hard cuttingconditions.

For No Puller Groove, specify 875CSF67

875HDBLKThis heavy-duty block is designed tohold 875 series tools solidly inposition while providing a freerotating, self-sharpening action.

For Internal Groove, specify 875HDGBLK

875HRBLKBlock designed .393" (10 mm)taller than standard for additionalclearance when needed. For usewith sleeved or externally retainedtools. Block width is 1.688" (42.9 mm).

��yy��yy��yySRT

875MPHBLKThis is a high riseblock designed foruse on reclaimers.

875MPHEBBLKThis block is 2.00"

taller than 875MPHBLK

and is ideal for use on

34" diameter drums on

reclaimers.


** The carbide geometry used is covered under U.S. Patent No. 6,270,165.

8

990 FLARE SERIES

990HRF225Tool has 2.75" (70mm) gauge and slimnose design to increase penetration insofter cutting conditions. Carbide is1/2" diameter insert.

990HRF25This tool has a 1/2" diameter insertcarbide and is designed for generalpurpose use.

990SRF1325Has smaller tip diameter than990SRF25. For use in medium, abrasivematerials. 990SRF25

This tool features a large diameterinsert carbide for use in hard rockcutting conditions where carbide weardetermines tool life. Double anglecarbide tip design improves resistanceto fracturing in high impactapplications.

These tools feature a wide 2.50" head design to help reduce seating in the block, and to keep cuttings out of the bore, which canhinder rotation. The flared head also will protect the block face from excessive wear, thus reducing block changes. All haveexternal retention for use on new or worn blocks.

9

990CRF2225This tool features a 1.00" diameterbased carbide cap with profiled tip toincrease tool life in abrasive conditionswhere steel wear is a problem. Theprofiled carbide tip increasespenetration over standard designs.

990CRF2325Same design features as 990CRF2225except larger carbide barrel diameterto increase tool life in severeconditions where tool life isdetermined by carbide wear.

2.50063.5 mm

990CRF5625Large profiled carbide design tomaintain penetration while increasingtool life in extremely hard conditionswhere carbide wear is a problem.Profiled design of carbide allows toolto maximize chip size of material toincrease productivity.

921BLK50This is a heavy duty block for use with990 series tools. This block features: 1)an improved attack angle to maximizetool performance; 2) built-in gussetdesigned for added strength; 3) “V”design on the face to reduce washouton the front of the block; 4) increasedbase length to improve welding, and 5)a beveled base to improve weldpenetration.

For applications where bolt clearanceis needed, specify 921BLK50MODwith 2.00" base length.

990CRF25This tool has capped carbide to helpextend tool life in abrasive conditions(i.e., sandstone or shale), where steelwash, not carbide wear is a problem.


990 FLARE SERIES

921BLK50 921BLK50MOD

10

990HRFThis tool has a 1/2" diameter insertcarbide and is designed for generalpurpose use.

990CRFThis tool has capped carbide to helpextend tool life in abrasive conditions(i.e., sandstone or shale), where steelwash, not carbide wear is a problem.

990SRFThis tool features a large diameterinsert carbide for use in hard rockcutting conditions where carbide weardetermines tool life. Double anglecarbide tip design improves resistanceto fracturing in high impactapplications.

990CRF22This tool features a 1.00" diameterbased carbide cap with profiled tip toincrease tool life in abrasive conditionswhere steel wear is a problem. Theprofiled carbide tip increasespenetration over standard designs.

990 SERIES EXTERNAL CLIP

990MBThis tool is designed for mediumcutting conditions in trenching,tunneling, and augering. A puller grooveprovides easy tool removal and springband retainer provides positiveretention.

990BLKSlim design holder for 990 series tools.Can be used with band or externalkeeper. Ideal for use on core barrelsand foundation augers where closespacing is needed. Block diameter is1.98" (50.4mm). Block attack angle is45 degrees.

990HBThis tool has a 1/2" diameter carbidefor severe cutting conditions intrenching, tunneling, and augering. Thistool features a spring band retainer forpositive retention and a puller groovefor easy removal.

Also available with capped carbide forabrasive conditions — specify 990CB

990 SERIES INTERNAL CLIP


11

55, 56 SERIES

5656 has a slim profile for betterpenetration in soft conditions. Theflanged head provides added blockprotection.

Available in 1.00" longer gage specify56-2.

56HSThis tool features a large diametercarbide for severe cutting applications,and a flanged head for blockprotection. Double angle carbide tipdesign improves resistance tofracturing in high impact applications.

55SThese tools are engineered with largediameter 75-degree angle carbide thatprovides extended tool life intunneling, augering, and trenchingapplications. They are available in 1.00"longer gage where penetration andclearance are needed. Specify 551S.

56XHSHThis tool features a large diametercarbide with extra long length forsevere rock cutting conditions. The2.68" gage allows you to use the fulllength of the carbide without losingcutting clearance for the block. Doubleangle carbide tip design improvesresistance to fracturing in high impactapplications.

56HC23This tool features a heavy-duty cappedcarbide to reduce steel wash andincrease tool performance. This willallow maximum tool life in abrasiveconditions where steel wash, notcarbide wear, is a problem.

56 series tools feature 2.00" flared heads to reduce “peening” which hinders rotation of the tool.

CAT. NO. DIM. (A) DIM. (B)

56 2.500 63.0 mm 5.430 137.9 mm

56-2 3.500 88.9 mm 6.430 163.3 mm

CAT. NO. DIM. (A)

55-S 5.430 137.9 mm

55-1S 6.430 163.3 mm


12

THE 66 SERIES OF TOOLS FEATURES A LARGE FLARED HEAD DESIGN

FOR USE WITH 55, 56AND 66 SERIES TOOLS

66HSThis tool is similar to 56HS but has a2.50" wide shoulder for blockprotection and better rotation. Doubleangle carbide tip design improvesresistance to fracturing in high impactapplications.

66HC2366HC23 is similar to 56HC23 but has a2.50" wide shoulder for block protectionand better rotation.

For 2.75"/70mm gage, specify66HC23275*.

For 3.50"/89mm gage, specify 66HC2335*.

66XHSH66XHSH is similar to 56XHSH but hasa 2.50" wide shoulder for blockprotection and better rotation. Doubleangle carbide tip design improvesresistance to fracturing in high impactapplications.

For 3.00"/76mm gage, specify 66XHSH3.For 3.50"/89mm gage, specify66XHSH35.

56BLK46HDExtra wide block for 55, 56 and 66 seriestools. 45° Attack angle. Can be used withother 45° holders. Width – 3" (76 mm).

56BLK5056BLK50 is a heavy-dutyblock for use with 55, 56 and66 series tools. This blockfeatures: 1) an improved attackangle to maximize toolperformance; 2) built-in gussetdesigned for added strength; 3)"V" design on the face toreduce washout on the frontof the block; 4) increased baselength to improve welding; and5) a beveled base to improveweld penetration.

For applications where boldclearance is needed, pleasespecify 56BLK50MOD withshorter 2.00" length base.

These tools feature a wide 2.50" flared head design to help reduce seating in the block, and to keep cuttings out of thebore, which can hinder rotation. The flared head also will protect the block face from excessive wear, thus reducing blockchanges. All have external retention for use on new or worn blocks. NOTE: 66 series tools are used with 56 series blocks.NOTE: ALSO AVAILABLE WITH LOCKWASHER RETAINERS.

66 SERIES

66-234This tool has a slim profile to increasepenetration and productivity in softerconditions. Large 2.50" wide shoulderfor complete block protection and a1/2" diameter insert carbide.

For 3.50"/89mm gage, specify 66-2.


66HC23* 2.500 63.5 mm 5.440 138.2 mm

66HC23275* 2.750 70.0 mm 5.690 144.5 mm

66HC2335* 3.500 88.9 mm 6.440 163.6 mm


66XHSH 2.680 68.1 mm 5.625 142.9 mm

66XHSH3 3.000 76.2 mm 5.940 150.9 mm

66XHSH35 3.500 88.9 mm 6.440 163.6 mm

56BLK50 56BLK50MOD

13

66HC56275Large profiled carbide to increasepenetration thus increase chip size ofcutting in layered and solid rockconditions. Low energy profiledcarbide design keeps tool sharp whileproviding increased performance.

For 3.00"/76.2mm gage, specify66HC563.

For 3.50"/89mm gage, specify66HC5635.

66BC35This tool features large carbide capdesign to improve tool performance inhard abrasive conditions. Carbidecovers top of tool to reduce steelwash on body. For use in layered rock.

For 3.00"/76.2mm gage, specify66BC3.

1162HSThis tool has a 1.162" diameter shankwith a large diameter carbide for roadheaders and high wall excavators.

For induction hardened bore, toincrease block life, please add IH to thepart number when ordering.

1162BLK50This tool has the same features as56BLK50 but is drilled out to accept1162HS tool.

Available in 2.00" length base specify1162BLK50MOD.

For induction hardened bore, toincrease block life, please add IH to thepart number when ordering.

66 SERIES


66HC56275 2.750 70.0 mm 5.690 144.5 mm

66HC563 3.000 76.2 mm 5.940 150.9 mm

66HC5635 3.500 88.9 mm 6.440 163.6 mm


66BC 3.000 76.2 mm 5.940 150.9 mm

66BC35 3.500 88.9 mm 6.440 163.6 mm

1162 SERIES THE 1162 SERIES FEATURES ASINGLE DIAMETER SHANK

1162BLK50

1162BLK50MOD

14

NEW PRODUCTS

765CTFFeatures threaded shank for maximumretention where problems areencountered with other retentionmethods. Capped carbide geometryprovides extended wear life. Flats onflare provide ease of threading toolonto locknut. Used primarily onhorizontal feed grinders/recyclers.Locknut provided with tool.

Used to install lock nut on 765CTF.Socket fits over head of tool. For usewith 1/2" square drive impact wrench.

TT45D24Small carbide capped tool designed at50-degree angle for correct anglepositioning. Primarily used onbackreamers for cutting and wearprotection. Easily replaced by cuttingoff worn tool and welding on new. Canbe used in various other applicationsto reduce wear.

11..772222

33..990033

..776655

765CRFThis tool features an extra-large tungstencarbide tip which helps extend tool life byreducing steel wear, and is normally usedwhen abrasive cutting conditions areencountered. Flared head design protectsblock and reduces seating.

Add an "N" to the part number for steelretention clip.

This style tooth is also available with a.735" diameter shank.735CRF or 735CRFN

CARBIDEINSERT BLADESAvailable for all models of Milling machines.

TT99045DLarge carbide capped tool designed at45-degree angle for correct anglepositioning. Low energy cap forimproved penetration. Primarily usedon back-reamers for cutting and wearprotection. Easily replaced by cuttingoff worn tool and welding on new. Canbe used in various other applicationsto reduce wear.

15

ACCESSORIES

STEEL-KEEPERSK91K01K91 is used for 735 and 765 externalretention tools.

K01 is used for external retention on990 series tools.

K86K86 is used for retention on 55, 56, 66and 1162 series tools.

K25K25 lock washer for 66 series tools,specify P (Q) 3 DD instead of P (Q)3DS in product code number.

K30Hairpin for use on 66 series tools inplace of K25.

PLASTIC-KEEPERSK07K07 is used for 735 and 765 externalretention tools.

PULLERSFor all tools with puller grooves. Usethe first three digits (shank diameter)of the part number to specify thepuller tool size.

CURVED KNOCK-OUT PUNCHCarbide-tipped for extended life.

AIR-HAMMER PUNCHFor removal of conical tools fromblocks. Hardened tip provides longlife. Fits all light-duty air hammer gunswith a 3/8" chuck. For heavy-duty gunswith 1/2" chuck specify .

EXTRACTORThis tool is used for installation and removal of tools with external retention.

SERIES PRODUCT-CODE

735 M8T-003-18

765 M8T-003-19

875 M8T-003-22

990 M8T-003-25

SERIES PRODUCT-CODE

990 M8T990EXT

66 M8T66EXT

16

BALLANTINE – ADDITIONAL SERVICES

BALLANTINE, INC. PRODUCT LINES

• Custom lacing for trenchers, rocksaws, milling and reclaiming drums.

• Specialized tools for tub and horizontal feed grinders.

• Custom designed tools for brush cutters.

• Technical training for proper tool application through seminars and literature.

• Trencher Chain, Teeth, Sprockets, Rollers(booms, augers, bearings and more)

• Terminator® Chain Assemblies and Teeth.

• Trench-All® Chain and Chain Assemblies.

• HDD Downhole Tools (drill rod, backreamers,pilot bits, drive chucks and more)

• Elevating Scraper Chain, Flights, Sprockets,Rollers and more.

• Carbide Construction Tools (rotary bits, blocksand more)

• Roller Chain, Sprockets, Leaf Chain

• Rockwheel/Rocksaw Segments, Cutters

• Vibratory and Static Plow Blades, Pull Blades

• Crane/Dragline Drive Chains

• Vertical Augers & Accessories (post-hole, diggerderricks, pressure diggers)

• Recycling Tools for Bandit® Beast®, Morbark® andother recyclers and grinders

• Tiller Tines, Power Rake Blades, Shafts

• Backhoe Buckets, Teeth

• Stump Cutter Teeth, Holders

• State-Of-The-Art Robotic Hardfacing Equipment(Unlimited Capabilities, Expert Programmers,Expert Operators)

Visit our website: www.ballantineinc.com

18

JOB SAFETYBallantine, Inc., as a supplier of construction tools, joins with industryand government in their efforts to improve safety.

Cemented carbide, which serves as the cutting edge on constructiontools, has limited ductility. Like all brittle materials, it may fragment inservice, particularly under conditions of impact loading and/or upon release from high compressive loading. Precautions should thereforebe taken to ensure protection of personnel and equipment from flying fragments and sharp edges when working with such materials. This isto emphasize the importance of all safety precautions, including appropriate construction machinery manufacturers. To avoid adversehealth effects, read material safety data sheet (MSDS).

Inasmuch as Ballantine, Inc. has no control over the use to whichothers may put the material, it does not guarantee that the sameresults as those described herein will be obtained. Each user of thematerial should make his own tests to determine the material'ssuitability for his own particular use.

Ballantine, Inc. (Main Office)840 McKinley St.Anoka, MN 55303

Centralized Customer Service (Toll Free): 1-800-328-2424Phone: 763-427-3959Fax: 763-427-2277

www.ballantineinc.comemail: [email protected]

Ballantine, Inc. (Branch Office)675 Wesleyan Dr. SWAtlanta, GA 30336

Ballantine, Inc. (Branch Office)801 Dupont, Suite GOntario, CA 91761

Centralized Customer Service (Toll Free): 1-800-328-2424

© Ballantine • REV 10/07Part No. S01201

Documents

Ballantine Mineral and Ground Engineering Tools · PDF fileBallantine Mineral and Ground Engineering Tools Product Catalog Construction Tools. 1 ... tungsten carbide tip which helps