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Baler Guide - A supplement to Recycling Today

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ONE MRF by ONE COMPANY A COMPLETE LINE OF

BALERS CONVEYORS SHREDDERS FLUFFERS SORTING SYSTEMS

Lowest Cost Per Ton ,I SIERRA INTERNATIONAL MACHINERY, INC. _ _ ___

MAIN OFFICE 1620 East Brundage Lane Bakersfield, California 93307

1 -800-343-8503 805-327-7073 FAX 805-322-8759 INTERNATIONAL SALES OFFICES

MACHINERY New Hampshire Florida Iowa Nevada Texas

Circle 500 on reader service card

F e b r u a r y 1997

ontal Balers.. ................................ 6

........

lers .................................... 18

..................

rtiser Index ................................. 38

RECYCLING TODAY FEBRUARY 1997 3

To Recycling Today’s Baler Guide

e is one piece of processing equipment central to a recycling operation, it has e the baler. Without its ability to compact material into dense, easily stacked

packages, recyclers simply could not move their material cost effectively. It is also a piece of equipment that crosses nearly all secondary commodity markets, including paper, cardboard, plastic, used beverage cans, and ferrous and nonferrous metals.

This guide is intended to help recyclers make a more informed decision about what type of baler best suits the needs of their businesses. Included in the guide is a detailed overview of each type of baler, including how it works, expected operational considerations, capacities and general price ranges.

While processors and manufacturers who contributed to this guide had a wide range of comments, the editors of Recycling Today tried to include only those that represented a consensus of opinion or that were based on fact. For instance, in the area of baler capacity, nearly all recommended buying more baler capacity than currently required. By doing so, the processor can ensure room for growth, and also pick up volume to help weather depressed markets.

The last article in this guide is an overview of baler options, including conveyors, fluffers, pre-press devices and more. These items are all designed to make the baling process more efficient.

Following that article is a glossary of baler terms we hope you will find useful. In the back of the guide, you will find a directory of all the known baler

manufacturers and exclusive distributors operating in North America. These listings indicate the types ofbalers each company makes or sells, alongwith addresses, phone dnd fax riuinber s dIld Iriterriet arid E-mail dorrmirw.

Finally, we would like to thank the numerous baler companies and processors that provided input to this guide. Special thanks go to Badertscher Communications, Marion, Ohio, for providing the cover photo of a two-ram extrusion baler in operation at the recently built E.L Harvey & Sons Inc. material recovery facility in Westboro, Mass. Badertscher also provided the line diagrams of the various balers used throughout this guide.

We hope you find this guide useful, and we welcome your comments. These comments can be mailed to: Recycling Today, 4012 Bridge Ave., Cleveland,

Ohio 44113; by calling (800) 456-0707 or (216) 9614130; or by faxing to (216) 961- 0364.

4 RECYCLING TODAY FEBRUARY 1997

Introducing Marathon’s New Star...

Depending on their

configuration, these

balers can be geared

toward low- or high-

production outputs.

6 RECYCLING TODAY

realm of horizontal, single-ram balers, there are two basic types of models: the end extrusion baler and the closed-end baler. The horizontal, single-ram sion baler is a high production baler, while closed-end models are geared more

toward lower production. Most closed-end models are limited to a few bales an hour, while extrusion balers can produce up to four ames that number.

One manufacturer says that “processors should be confident if they really only need a low-capacity baler. Closed-end balers have their place, but processors should not put themselves in a position that they will be regretting soon after their purchase.”

But others point out that even if processors expect to be processing at or slightly above the limit of a closed-end baler, they should consider making the investment in an extrusion baler. Many do so simply to avoid the hassle of having to manually tie closed-end bales.

~

__

OPEN-END EXTRUSION In an open-end, horizontal, single-ram extrusion baler, a bale is made by compressing and squeezing material through a long extrusion chamber. After the first bale (called a plug bale) is made, the subsequent bales are made by pushing material up against the back of the forward bale. Since the extrusion chamber is open-ended, the first

(continued o n page 8) FEBRUARY 1997

Single Ram (continued from page 6 )

bale will be somewhat looser than the other bales because it only has the ten- sion force of the wire to bale against (in addition to the side forces), and not another bale.

“These balers are perfect for opera- tions that are moving large amounts of material like cardboard or paper,” says one manufacturer. “It is not designed for making one bale at a time. The material has to keep coming to make it a very efficient baler.”

The single-ram extrusion baler is best suited for baling all grades of paper and old corrugated cardboard, and it can even bale used beverage cans, steel cans and plastic bottles.

Generally, a processor can expect to get rates of about 10 to 15 tons per hour for UBCs; 20 to 25 tons per hour for OCC; 25 to 30 tons per hour for mixed paper; and 45 to 50 tons per hour for

newspaper. Rates will vary according to the size of the baler, feed flow and baler options. There are even some extremely large balers that can bale higher throughputs - as much as 70 tons per hour for mixed paper.

Single-ram extrusion balers can cost anywhere from just under

pending on the model and its rated capacity. “You can buy a basic small model, oraverylargeonewithveryhigh output,” says one manufacturer.

Bale sizes vary between models, with widths from 33 inches to 43 inches; heights from 28 inches to 43 inches and lengths as short as 12 inches, or aslong as the wire will hold and the bale is manage- able. Some processors have produced bales 8 feet in length - the width of a shipping container.

Also, because an operator can vary the lengths of the bales, a bale of one material can be finished off and a differ- ent bale of new material started behind it without risking contamination. There

are two ways to accomplish thisl. The first is to make a smaller bale with the leftover feedstock in the charge box; the second is to create an oversized bale by adding the material to the last bale.

These types of balers are extremely flexible, according to operators. One processor says his firm bales seven dif- ferent types of material and may switch grades several times a day without a hitch. “It’s so easy to switch materials because, no matter how much material is left over, you can still compress it, tie it off, and get on with the next material.”

The single-ram self-adjusts to vary- (continued on page 10)

your baler performance with a “System Smart” engineered conveyor from Dover

Proper in-feed is a key function of baler performance.

I Custom engineered conveyors have the correct pit lengths, the right inclines

and the correct nose-overs to interface with baler in-flow hoppers.

From assisting you with pit design through ease of installation and quality operation ... count on Dover Conveyor for better baler performance.

Find out more about: * Heavy-duty hinged steel belt conveyors * Energy saving “Combo-Flite” (combination

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“Conveying the resources of the world.. with excellence. ”

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Circle 503 on reader service card

8 RECYCLING TODAY FEBRUARY 1997

FOR SALE

1- C&M Horizontal Auto Tie Baler With fluffer and conveyor

1 - American Model 8043 Horizontal Auto Tie Baler With conveyor

Contact: Tom Gruska at

320-253-3 127

Circle 504 on reader service card

BOLLEGRAAF THE BALER THAT REVOLUTIONIZED THE INDUSTRY WITH THE ORIGINAL PRE-PRESS FLAP

For 35 years Bollegraaf has been making balers that have defined quality in the recycling industry - first in Europe and now here as well. So, i t was no surprise when Houghton Waste Paper in England challenged us to build the largest, strongest, highest capacity baler ever.

The HBC 140 can process 60-80 tons per hour and is 25% faster than the HBC l l O F , previously our largest baler. We are now offering the HBC 140 as the largest member of our baler family, which includes models of varying speeds and capacities. But the best thing about the HBC 140 is not that it’s the world’s biggest baler, It’s that it’s a Bollegraaf.

All Bollegraaf balers are fully automated, built to last and feature our famous pre-press flap - the technology that revolutionized the baler industry.

Thanks t o the pre-press flap, no operators are needed for our balers, they are extremely energy efficient and have very low maintenance costs, Which is why, in the long run, our balers are not only the best, but also the least expensive.

Because bigger isn’t always better. Just when it’s Bollegraaf. So call your Van Dyk Baler Corp. sales rep to find out more about Bollegraaf balers.

WASTE H A S NEVER BEEN SO ORGANIZED

BALER CORR

Main Office: (203)967- 1 100 Midwest: (3 12)595- 1700 West Coast: (3 10)378-9700

Cirde 505 on readerservice card - U.S. 8 Canadian Distributor of ~~~~~~~~~~~~~~~~ Equipment -

Single Ram (continued from bape 8 )

ing material grades to maintain proper baling pressures and reduce stalling. It is considered an energy-efficient design because the main force is concentrated at moving the material through the ex- trusion chamber, which squeezes and gives accordingly. In addition, a single- ram baler needs to power only one ram instead of two.

SINGLE-RAM LIMITATIONS Despite all these strengths, single-ram extrusion balers also have limitations.

The first is that bale lengths can swell and differ by several inches, and this can be a concern when shipping. For in- stance, suppose the bale length counter (formally called a lamination counter) stops at 68 inches after the last stroke, and the designated bale length is 72 inches. If the next charge compresses 5 inches of material into the extrusion chamber, the counter will trip at 72 inches but can’t begin to tie off the bale until the stroke is finished. At that point, the extra inch of material has already passed the tie-off point, and the bale length will be 73 inches for that particular bale.

One way to combat this is to install a photo eye that will automatically control the amount of material entering the charge box and reduce bale swelling. By adjustingthephoto eye, an operator can

also eliminate a overcome this by condition called making shorter the “banana ef- bales or even fect”. This oc- adding on a curs when the cross-tie system. ~

density of the Other manufac- bottom of the turers say that bale is greater they have re- than the top of duced the tying A singleram baler with a side compression ram. the bale. If the bottom material is denser, it will tend to expand more, swelling the bottom of the bale and causing the bale to assume a trapezoidal shape and to curve slightly. Using a fluffer will also help eliminate this problem.

The second limitation involves the types of materials that the horizontal extrusion baler can process. While this type of baler processes paper and OCC efficiently, it may not be the ideal baler for UBCs and plastic bottles, and it can- not bale metal extrusions. When com- pressed, extrusions can puncture the next bale, causing it to fall apart. In addition, the fingers that guide the wire for tie off may get bent.

Processors add that single-ram extru- sion balers are not best suited for pro- cessingplasticbottles because the bottles can more easily expand (known in the industry as “regaining their memory”). This is because only five wire straps of annealed wire are used, and that type of wire is more ductile than the high-tensile wire used in two-ram balers. But propo- nents of single-rams simply say you can

In a single-ram side-eject baler, the bale is ejected from the side of the baling chamber.

10 RECYCLING TODAY FEBRUARY 1997

tolerances to ac. commodate these materials.

Finally, a single-ram baler has a smaller hopper than a comparable two- ram model. This is because the hopper is limited by the width of the bale being made. Hopper widths can vary from 33 inches to 43 inches, and lengths may vary from 50 inches to more than 80 inches. But with a two-ram, the hopper can be as long as the length of the bale, so these hoppers can be as large as 60 inches wide by 110 inches long - overall, better able to accommodate more bulky material.

While several balers use pre-press doors or flaps that push material down below the shear blade to prevent jam- mingand have rams that travel on wheels, there is a new type of single-ram extru- sion baler that uses a pre-press ram from the side of the hopper. This unit has the benefit of a large hopper that is 80 inches by 70 inches. This baler has been classified, actually, as a twwam extrusion baler, with the second ram having com- pression force equal to the main ram.

“This gives you the best of both the two-ram action and the extrusion cham- ber,” says the manufacturer, “resulting in denser, more even bales and higher throughput.”

CLOSED-END BALERS A closed-end, horizontal, single-ram baler is considered a low-capacity baler that can be used to bale OCC, paper, plastir lJBCq, steel cans and other light metals. The baler’s lower capacity is due to the lack of a long, continuous extrusion chamber and the use of manual tie-off systems.

Most manufacturers recommend this type of baler for an operation that is

or about 4 to 5 tons per hour. Single- ram, closed-end balers usually produce shipping bales that are 30 inches high by 45 inches wide by 60 inches long.

Costs for single-ram, closed-end bal- ers are between $20,000 and $100,000.

In this type of baler, a single ram

processing about three bales an hour, -

compresses material into a baling cham- ber and against a door, and then the bale is tied off manually. At this point, the back of the chamber opens, releasing pressure in the forward direction. As the baler continues to operate and more material is fed into the chamber, the finished bale is slowly pushed out with each cycle of the rani.

Another model simply uses an ex- tended ram to eject the bale without having to add more material behind it. When the tied-off bale clears the door, it can be removed with a forklift. The door then closes, and the sequence con- tinues.

On a closed-end baler, the door can open to either side, or raise vertically to provide for faster operation.

In a side-eject baler, material is baled into a chamber just like in the previous configuration, but this time pressure along the ram axis is exerted on a fEed wall. Unlike the door-eject method, ma- terial is not constantly fed behind the finished bale. Instead, pressure is re-

lieved from the bale in three directions to achieve bale ejection out of the side of the baler after it is tied off. First, the ram is retracted, eliminating the end force. Then the side door is opened, relieving the side force. Finally, the hinged top of the chamber relaxes, relieving the verti- cal force on the bale.

When the pressure is relieved in all

three directions, a hydraulically-powered server island at the base of the baling chamber protracts, carrying the bale with it. The island also allows the forklift operator to easily position the forks under the bale and eliminates the need for a separate pallet to be positioned at the exit point.

Tieoff methods for both side and end- ejectbalersareusu- allymanualandcan be either top tie or side tie. Some manufactures have special guides to help speed up the tying process.

Since bales are made in a closed baling chamber, . they are extremely uniform. “You get very square, exact and dense bales,” says one manufac-

~

A singleram closed-end baler in action. turer.

Recycle Into The 1st Century I International I Baler Corporation

* * * * e * + ,,ana‘ a,/,**

:$&

c . r =

@ * n

u Baler Corporation y d International * 4 - %** * w-1 r(

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The lnternatlonal Baler Corporatlon ( IBC) open- end auto-tie baler and associated system equip- ment is application engineered to meet the high demands of the Recycling Industry.

Quallty, durablllty and rellablllty are standard design features found in the IBC auto-tie baler, movable f luffer ( re-conditioner) and heavy- duty conveyors (a ove ground and pit type).

Exceptlonally IflnOVatlVe features and state-of- the-art design result in maximum performance, reduced wear factors and increased system equipment life.

In today’s recycllng enVirOn”lt, bigger is not always better. At, IBC we believe it’s more cost efficient to build your system modularly; meet your immediate needs, then expand with your growth - operationally and financially.

Let IBC’s fifty-plus years of experlence provide solutions to your problems unmatched in the industry. Move into the twenty-first century with state-of-the-art equipment and unsur- passed after market service.

a=d- - -m m”4 hvld Circle 506 on reader service card

RECYCLING TODAY FEBRUARY 1997 13

materials and make who want the flexibility of baling a wide range of materials - from paper to gated cardboard, plastic bottles, used beverage containers and even scrap

extrusions - and want to make bales that are nearly identical in size every time, Id be considering a two-ram baler, say the processors who use them and the precise bales.

14 RECYCLING TOOAY

companies that produce them. In this type ofconkguration, one ram compresses the material against a wall and into the path of a second ram. As the second ram pushes the material out, it forms a bale, is tied off and continues out of the baler through the ejection nozzle.

DURABLE DESIGN Due to its design, a two-ram baler has a reputation of being tough and able to handle many high-volume baling applications. Because of the dual-ram action, the two-ram normally has a larger hopper and corresponding charge box than a single-ram baler. This allows the baler to accept more bulky material. Single-ram balers are limited by the width of the bale, which is normally 43 inches, so the single-ram hopper can only be that wide.

In a two-ram configuration, the width of the hopper is also the length of the bale, which is normally 60 inches (unless the two-ram baler is a narrow-box model, which

(continued o n page 16)

FEBRUARY 1997

There are currently two methods of tying off a bale - on the side or on the top. In a top tie configuration, banding is wrapped around the bale from front to back, under the bottom of the bale and over the top in a vertical fashion. In this method the banding is tied off or knotted on the top of the bale. In the side tie method, the banding runs around the bale in a

Two Ram (continued from bape 14)

only has a 43-inch wide hopper). There- fore, two-ram baler hoppers can be as large as 60 inches wide by 110 inches long. Bale size is normally fured, with the most common size being 45 inches wide by 30 inches high by 60 inches long.

The larger hopper also allows the processor to use wider and faster convey- ors to feed the baler. Many manufactures say that this eliminates the need for a fluffer or shredder to pre-condition the material before it enters the charge box, providing cost savings. More energy sav- ings can be realizedif apre-press is added to push material below the shear blade.

“This is an add-on that has been proven on single-ram balers for years,” says one manufacturer. “Now we are taking those proven technologies and applying them to two-ram models.”

Since the main compression ram in the two-ram baler bales against awall and not against another bale as in a single- ram extrusion baler, proponents claim that the two-ram makes a denser bale. “The ram of a single-ram baler simply does not go in far enough,” says one manufacturer of both single- and two- ram models. “And there isn’t a wall to bale against.”

Another advantage manufacturers point out is that two-rams make more precise bales than single-ram extrusion balers. “Bales made with a two-ram load betterthanthosefromasinglerambaler,” says another manufacturer.

Many processors agree. “We have many types of balers,” says one large processor, “and with my two-ram, I don’t have to worry about the bale sizes - they are perfect every time, and that makes shipping a snap. With our single-ram

horizontal fashion and is tied on the side of the bale. In both methods, the banding is perpendicular to the laminations, but on different planes.

Side tying is mainly used with single- ram extrusion balers and for single-ram closed-end balers, and top tying is used mainly for two-ram and verticle balers.

Top tying, single-ram extrusion balers are now being offered. Proponents say these result in increased safety because the knot is on the top and therefore out

bales, it is always a challenge when it comes to loading them because the sizes differ.”

BALING MORE GRADES Processors who purchase two-ram balers say they buy themmainly to bale material that simply can’t be baled in a single-ram baler, or because material bales better in atwo-rammodel. These processors point to UBCs, steel cans, plastic bottles and extrusions.

“You can bale plastic bottles andUBCs in a single-ram, but you can bale them better in a two-ram,” says one processor. “We bale a lot of paper, and we have single-rams for that purpose, but we also bale a lot of plastic bottles, and we are using the two-ram baler to do that.”

Baling plastic bottles, particularly, seems to have the edge in a two-ram, according to processors. “We have baled plastic bottles in a single-ram and there is just too much e x p a n s i o n

of the way of someone who may rub against the bale and catch the knot on their clothing. They also claim that top tying keeps the bale more intact.

However, proponents of side tying for single-ram extrusion balers say that since the wire is on the side, it won’t catch on the bottom of a forklift. Also, with top tying, a pit has to be dug out under the extrusion chamber to allow clearance for the fingers that carry the wire.

Since a two-ram bales against a wall, this problem is avoided.

Two-ram baler capacities can be as high as 55 tons per hour for paper, 15 to 30 tons per hour for OCC, about 10 to 16 tons per hour for UBCs, and 4 to 12 tons per hour of plastic bottles.

SIZE LIMITATIONS While creating identically-sized bales is an advantage of a two-ram baler, it is also a limitation, because it is not easy to adjust the size of a bale, and that can be important if the mill changes its require- ments. Also, if there is not enough mate- rial to make a bale, the operator has to make a contaminated bale, clean out the baler or wait for more material, say processors.

However, several two-ram manufac- turers have found a way to solve this problem. These companies have installed a door near the end of the ejection

nozzle that can close to separate material and hold a bale in dace so that more

in Ehe bale,” says another p rocesso r . :an be added to it. “If “That’s be- you have 50 or 100 cause you are pounds of material using an- left over, it’s not nealed wire enough for another that is not as bale, so the door al- stiff as the Atwo-ram- lows you to add that high tensile extra material to the wire used in existing bale,” says two rams. Plus, with a single ram, you the manufacturer. “With this feature, are only applying five bands. With a two bales can be oversized by 25 percent - ram you can add more as needed, but about 9 inches larger than normal.” you usually don’t need to add.” The door is near the ejection module,

Probably the biggest advantage of a and when an oversized bale is to be two-ram is its ability to handle scrap made, the door clamps the first part of metal extrusions. Because a single-ram the bale as it is being banded and ejected. extrusion bales one bale against another, As the door holds the bale in place, more extrusions would poke into the bale material can be added to the end of it. ahead, causing it to loosen or break. (continued o n page 18)

16 RECYCLING TODAY FEBRUARY 1997

Two Ram (continued from barre 16)

“Bale size diversity has traditionally been a limitation of the two-ram baler,” says one manufacturer. “Now, two rams can offer size flexibility, too.”

Another limitation can be the opera- tion of the baler itself. While manufac- tures say two-rams are designed to run in the automatic mode, processors are say- ing that they usually have to have an operator nearby to address jams and other concerns.

COST TO OPERATE Overall, the cost of a two-ram can be anywhere from a low of $100,000 to a high of $500,000, depending on the model. Comparing asingle-ram and two- ram with the same output, you will prob- ably pay more for the two-ram.

Operational costs of a two-ram baler should also be considered. The two-ram costs more to operate because of the

additional rani and because of the greater baling pressures required. But proponents of the two-ram say that, overall, operating costs are comparable to that of a single-ram extrusion baler because the Dro-

others nine and even 10 straps,” he says. “Even though these balers have auto tie systems, the operator can slap on extra ties, and each tie adds cost to the bale. Some of these bales have more money

tied UD in the wire 1

cessor does not need to power a fluffer or shredder due to the large hopper. Manufac- turers also say that advances in motor and hydraulic eff- ciency have nar- rowed the gap, and some have added pre-presses to reduce shearing Dressures.

rhan tlicy (lo ill the conrenr.”

Rut in rhe 1101-

mal baliiig iiiode,

ir appe;u-s tlint the wirc cosrs are not that much difler- eiit from onc type of’balci. to rhe next. ”M‘e only use five straps . . . O1’l’ . Bales of UBCs come out square and uniform from zontal baler, but they are going

around a bale that is 72 inches long.,”

a two-ram baler.

” Wire costs need to be managedmore

on a two-rambaler. One manufacturer’s representative says that when he in- spected bales from two rams he found a wide disparity of banding. “Some had seven straps of wire, some eight and

says one processor that has several material recovery facilities. “We use more wire straps on the two-ram, but they go around the width, so it ends up being about the same amount of wire usage for each in the end.”

Affordable 2-Ram Baler From Summit Equipment

Engineered t o provide maximum production per dollar. -Bale aspect ra t io allows production o f dense, stackable bales o f computer print-out, newspaper, e tc . wi tnout shredding, fluffling o r o t h e r pre-conditioning.

Replaceable wear-liners of plug-welded T-I 5 tee l p la te give years o f life. -Oil-to-air colling s y s t e m p r o t e c t s hydraulic fluid, allows continuous-duty baling.

Built w i th standard brand-name components: no hard-to-get f a c t o r y par ts .

Standard Programmable Controller and optional phone modem connection f o r factory-d i rect monitoring, diagnosis.

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18 RECYCLING TODAY Circle 509 on reader service card

FEBRUARY 1997

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Circle 5 IO on reader service card

/

Vertical balers, which are highly portable, are

geared toward smaller operations.

balers, also called downstroke balers, use a single ram to compress material top to bottom. These balers are highly portable and can produce a wide range

sizes. While many produce bales that are smaller than those made by tal balers, there are large vertical balers that can produce a shipping bale.

any operations want the larger vertical baler to get a mill size bale of cardboard, for instance, which weighs more than 1,000 pounds,” says one manufacturer.

While vertical balers are common in grocery stores and other businesses that need to bale material such as old corrugated cardboard, cans or plastic bottles, they are also found in small recycling operations and even in scrap yards where they are used to bale extrusions, radiators and other scrap metal.

“That’s the beauty of avertical baler - you can balejust about anything in it,” says another manufacturer.

A vertical baler can cost from about $5,000 to as much as $40,000. Those that make a shipping bale appear to be the most popular models, and some can even make a bale as large as 44 inches wide by 48 inches high by 75 inches long. Baling capacities can reach up to about 4 bales an hour, and some can produce bales of OCC weighing up to 2,000 pounds.

Some companies also manufacture customized vertical balers with as many as (continued on page 22)

V

A vertical baler.

20 RECYCLING TODAY FEBRUARY 1997

here are numerous items that a processor must consider when buying any type of baler, and one equipment purchasing director for a major, worldwide recycler lists these seven main areas as most important:

T (continuedjrom page 20)

three hydraulic cylinders behind the ram face to produce up to 350,000 pounds of force. These types of balers are primarily designed for ’scrap yards whicL handle tough extrusions and metals.

Because vertical balers are used in places like grocery stores, manufacturers have designed them to be easy to operate. “They aren’t very complicated and are safe to operate,” says a manufacturer, “and that’s a major selling point.”

Other vertical baler designs include models with multiple bins so that two types of materials can be collected in the same baler and then baled when enough material has accumulated. In this con-

* Automatic operation - some manufactures say their balers do not need a full-time operator, but many processors disagree.

(* Capacity - don’t sell yourself short in this category. 1- Design - every baler has its good points and bad points. (- Bale size -this is important for the method of shipping, and the

mill may want a certain size to meet its processing needs. (* Wire usage -these costs can add up fast, so this is an area that

should not be overlooked. cc Noise level - always strive to reduce noise pollution. (* Cost - this is often the biggest factor in a processor’s eyes, but it

should not be. Consider savings through monetary exchange rates when dealing with foreign manufacturers.

figuration, the ram is moved over the bin to accomplish the compression.

Vertical balers have a front door that opens so that the bale can be tied off manually and removed. Some models have slots in the door so that the bale can

be tied off without compromising the integrity of the bale. Other models have auto tie and hydraulic bale ejection.

Finally, a potential purchaser should consider the height of a vertical baler.

These types of balers are mainly used indoors, so ceiling clearance is a consid- eration. There are low-profile vertical balers on the market that canbesqueezed into tighter spots.

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Circle 5 12 on reader service card 22 RECYCLING TODAY FEBRUARY 1997

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Circle 5 14 on readerservice card

Ferrous balers and shearhalerllogger

combinations are designed slightly differently

than other balers in order to handle tough scrap.

iiboth portable and stationary models, and some are combined with a guillo- tine shear and have logging capabilities. These shear/baler/logger combinations offer processors a great deal more versa- tility.

While a two-ram baler can bale light ferrous, it cannot handle the heavy ma- terials like a ferrous baler can. Ferrous balers differ from two-ram balers in several ways. First, they are built more ruggedly to handle scrap metal; sec- ondly, they usually have a long charge box that also serves as the baling cham- ber; and finally, bales are not tied off.

24 RECYCLING TOOAY FEBRUARY 1997

FERROUS BALERS Ferrous balers can be categorized as two- or three-compression or three-ram. In a two-compression model, one side or wing door squeezes the material along with the main ram. In a three- compression model, both sides or wing doors squeeze the material along with the main ram, or one side, a top lid and the main ram. All rams and compres- sion tops and sides are hydraulically operated. A three-ram model has a main compression ram, another one that compresses from the top, and a third one that ejects the bale. Material is fed into the baler with a crane.

Ferrous balers produce bales that are normally 24-inch cubes, and are

about 60 to 70 pounds per square foot ~~

in density. Some things to consider when buy-

ing a ferrous baler are portability, power units, crane features and pre-

A ferrous baler can be portable or stationary, and there are distinct rea- sons for buying one over the other. Benefits of a portable ferrous baler include the ability to take the baler out of the yard to where piles of scrap are located. In this configuration, the baler is powered by a 150 to 200 horse- power diesel engine. The portable model generally costs about $135,000 to $255,000.

(continued on page 26)

loading options. -~~

Circle 5 I5 on reader service card

Ferrous Balers (continued from bape 24)

Stationary models are ideal if the baler is generally going to remain in the yard or operate indoors. The stationary model can be operated electrically and that’s a plus with many processors because it means low noise andless air pollution. In addition, processors don’t have to worry about diesel fuel. Because of the motor configuration and the lack of wheels, the stationary baler is slightly less expensive than the portable model.

An integrated crane - one that is attached to the baler - is an option that processors should investigate thor- oughly. “We don’t normally think about it, but there is going to be an operator in that crane cab all day,” says one manu- facturer, “so the processor should at least consider the comfort level of that operator.”

Creature comforts such as air condi- tioning, heat, ergonomic controls and

could limit the pro- ductivity ofthe baler if it is solely relied upon to feed the baler. “It’s okay if youare takingapor- table baler out to process about 40 to 50 tons ofmaterial,” says one processor, “but ifyou expect to process more than that, then you should be using a separate, support- ing crane.”

Another area to consider is the size of the charge box. Most are around 12 to 15 feet in length. The bigger the box, the bigger the target for the crane op- erator.

PRE-STAGERS In order to increase the productivity of ferrous balers, manufacturers have

(continued o n page 28)

A raised tip pan after dumping ferrous scrap into a baler.

simply a comfortable seat are items to consider.

The crane should also have an ad- equate reach - somewhere between 20 and 25 feet. A longer reach means less double handling of material. In addi- tion, look for crane cabs that rise up slightly for a better viewing range.

While having an integrated crane seems ideal, some warn that having one

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The E-Z Log Baler can produce a low density log that can be processed by a 1500 H.P. shredder. It rolls the metal into a bundle that will stay together even when dropped. Most balers use mere compression, but our sys- tem enables you to produce a bale with 20 to 30 pounds per cubic foot. This fully portable unit goes where the work is. This one man operation can produce a bale quickly, effi- ciently and neatly. The grapple reaches out 23 feet, will rotate 400 degrees and lift up to 2000 Ibs.

Circle 5 16 on reader service card 26 RECYCLING TODAY FEBRUARY 1997

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Circle 5 17 on reader service card

which is basically a hopper into which scrap is loaded. When the baler is ready for the next load, hydraulic arms tip the scrap upward so that it slides down the pan and into the baling chamber. Tip pans can be side or front mounted and are only found on stationary ferrous balers because they are too difficult to

Ferrous Balers (continued from page 26)

added devices so that scrap material can be pre-staged for processing. Currently, there are two ways to do this.

The first way is by using a tip pan,

attack begins.

It's twice as fast, three feet longer, 16" wider and can crunch 80 tons of scrap a day.

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transport on portable balers. Front- mounted tips pans, however, do allow for increased portability.

The second way is by using a rela- tively new method called a pre-hopper. This device pre-stages scrap above the baling chamber. When it is ready to be baled, a chute opens and the material falls into the baler. The chute closes and is ready to be loaded once more. Be- cause it is gravity operated and above the baler, this type of pre-stager can be added to a portable baler.

SHEAR/BALER/LOGGERS A choice that is becoming popular with ferrous scrap processors is the shear/ baler combination, because it gives a yard more flexibility. These machines have a shear at the ejection end with 300 to 1,000 tons of shearing force. In this way, when shearing needs to be done, material in the hopper can simply be pushed by the ram in the form of a log and through the ejection opening as the shear does its work. If baling is the priority, the baling capabilities of the machine can be used.

Processors and manufacturers warn that shear balers are not for everyone, but are targeted toward smaller yards. And high-capacity operations should not rely on one alone to meet their process- ing needs, because the shear/baler can be overwhelmed easily. Shear/balers are normally recommended for yards that are processing about 5 to 10 tons of material per hour.

Processors also have to be sensitive to the narrow throat of a shear/baler, which can limit the speed of shearing.

Some shear balers have asliding door that goes in front of the shearing knife so that the baling pressure is against the door and not the knife.

Affordability, however, is amajor sell- ing point of a shear/baler. Models can be bought for as little as $300,000 - far cheaper than buying a baler and a shear separately. Some shear/balers can cost as much as $1.5 million, depending on capacity.

Another capability of some ferrous balers is logging. A log is a long, soft bale that is made to compact scrap so that it can be more efficiently transported to a shredder. Logs are usually 4 to 6 feet in length and are about half as dense as ferrous bales. Look for balers that can easily switch the baling pressure from one processing method to the other.

Circle 5 18 on reader service card 28 RECYCLING TODAY FEBRUARY 1997

Today's balers use a variety of devices and

methods to help prevent jamming and keep

productivity high.

operation of the baler by the.operatoris a factor, more balers are being designed to operate hands-free. Designers have added several types of antijamming de- vices, including pre-presses that push material down below the top shear blade. They have also designed saw-toothed and staged shear blades that cut mate- rial off more efficiently, and have in- stalled bale release mechanisms and specially designed extrusion chambers that open up or relax when the baling pressure exceeds a certain force.

In the area of increased productivity,

manufacturers have installed other op- tions in balers to increase efficiency, such as auto tie systems, photo eyes, fluffers and side compression pre- presses.

HIGHER PRODUCTIVITY At the feed intake stage, a fluffer can be added to ruffle the material before it enters the charge box. The purpose of the fluffer is to mix the material so that it settles more uniformly and without air pockets. A shredder can be included as well.

Several companies are now employ- ing a photo-eye system that automati- cally detects how much material is in the charge box so that the proper amount

of material will be baled and the bale will be the correct size.

Pre-presses have been added to push material down below the shear blade, and some even lock in place. One manu- facturer has its ram on wheels because there is no shearing action.

Another type of pre-press has been developed to compress material from the side in the charge box in single-ram extrusion balers. The side compression ram enables the baler to have a larger hopper so that more material can be compressed per stroke. The manufac- turer says this results in a combination of the benefits of the single-ram extru- sion and the two-ram baler.

Finally, many balers now have auto-

RECYCLING TODAY FEBRUARY 1997 31

matic tying systems instead of manual ones. On single-ram extrusion balers, the auto tie system interjects fingers or needles through the extrusion chamber and then ties off the bale in front while setting the wire for the next bale in line.

In two-ram balers, the auto tie system simply positions the wire so that as the second ram moves the material, it can be tied off correctly. Two-ram balers are even offering special doors that can clamp a bale as it is being ejected so that more material can be added to it, giving the baler the ability to make oversized bales.

Other add-ons include cross-tie sys- tems for single-ram extrusion balers so that material such as plastic bottles, which tend to expand and unbale, can be bet- ter held in place.

Finally, the processor should think about how material is going to be con- veyedinto the baler. There are numerous types of conveyors and methods, and it is important to discuss those options with the baler manufacturer before purchas- ing.

GETTING OUT OF A JAM There are two common types of baler jams. The first occurs in the baling cham- ber when too much material is com- pressed and the ram cannot eject the bale. What manufacturers have done to address this is to add a release mecha- nism that retracts one of the walls of the chamber enough so that the bale can move forward.

The other type of jam occurs in the charge box when material gets caught between the ram plate and the stationary shear knife. There are two innovations that solve this problem. One is making the shear knife saw toothed or in stages, so the material hits parts of the blade at different times, effectively cutting the

A single-ram extrusion haler with a pre-press lid option.

ales are shipped by trailer, railcar and container, and it is important to know the dimensions and weight restrictions of each if you are considering shipping by a new venue.

B Truck trailer -the average-sizes of truck trailers are typically 48 feet by 8.5 feet. Other sizes are 45 feet by 8.5 feet; 45 feet by 8 feet; 48 feet by 8 feet; and 53 feet by 8.5 feet. This last trailer size is generally not used used for transporting recyclables, according to shipping companies. The maximum allowable weight of a truck - including cargo - is 80,000 pounds, as set by the Department of Transportation. The typical cargo weight is between 40,000 and 45,000 pounds.

Railcar - boxcars are generally 50 or 60 feet in length, 9 feet 6 inches wide and about 10 to 13 feet high. There are two payload limitations for railcars. The first is called Free Interchange, meaning the railcar and its load cannot exceed 263,000 pounds. Any railroad that is a member of the Association of American Railroads, Washington, has to accept a Free Interchange load. The other is called Controlled Interchange, where the combined railcar and load can be as high as 286,000 pounds. In Control Interchange, the receiving railroad must give the sending railroad prior permission to accept the shipment. A typical railcar weighs 70,000 to 75,000 pounds, and the average railcar load weighed 65.3 tons, or just more than 130,000 pounds, in 1995, according to the AAR.

Container - international and domestic shipping containers are typically 20 feet by 9 feet; or 40 feet by 9.5 feet or 9 feet. There are also containers 45 feet by 9 feet. Domestic intermodal container sizes are 48 or 53 feet long by 9 feet wide. These are limited by the over-the-road weight restrictions mentioned in the truck trailer segment.

down enough so that the ram can push through the chamber.

Many companies arenowaddingthese push-down devices simply because it

increases the efficiency of baling. A lot of energy is spent when material needs to be sheared off at the shear beam. If you can push that material down, you save money in electrical costs.

The pre-press in some balers can also be programmed so that when it receives a signal that the baler is jam- ming, the ram retracts and the stamper comes down and pushes the material below the shear beam. Onboard com- puters are doing a better job of auto-

material. The other method involves a prepresslid, sometimes calledatramper or stamper, that pushes the material

matically sensing when a j& is occur- ring, so they may instantaneously re- tract and re-cycle the ram without the

operator even knowing it. Pre-presses are also important for safety reasons, say manufacturers, because they keep people out of the baler.

Although these devices are not new, they have received renewed attention lately because they are now being added to two-ram balers, whereas they were previously only common on one-ram systems.

Some companies employ a release mechanism that bows the middle of the extrusion sides outward so the bale can move forward. One company has re- cently developed an “H” style extrusion chamber that compresses the bale from the sides and the top, but when a stall conditionis about to happen, the mecha- nism releases both sides and the top,

(continued on page 34)

~~ ~

~~~

32 RECYCLING TODAY FEBRUARY 1997

able to bale very slippery grades of Baler Options material.

(continued from page 32)

enabling the bale to proceed. The ben- efit of this is that denser, more even bales can be made. The chamber is able to hold onto the material longer, and is

However, some argue that the pre- press can cause uneven densities in the charge box, making the ramming force less effective and producing a bale that is actually less dense than one made with- out a pre-press.

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Circle 520 on reader service card 34 RECYCLING TODAY FEBRUARY 1997

Once material is baled, it must be tied off properly to ensure that the bales will stay together. The most common material used for banding bales is wire, and the two most widely used types of wire are annealed and high tensile. When comparing two wires of the same diameter - one annealed and one high tensile -the annealed will be more ductile or have the ability to elongate more than the high-tensile. That means it will tend to flex better under loads.

As for other characteristics, high- tensile wire is galvanized, while annealed wire has a layer of scale on it and a rust prohibitive coating.

Prices for wire differ depending on the type, gauge and quantity purchased. One of the most popular types of wire is a 12 gauge high tensile brand. For 100 pounds, or about 3,367 feet, the cost is about $35. Annealed wire of the same gauge and quantity is generally a few dollars less expensive.

Another way to receive baling wire is in the form of bale ties. These are normally cut in 14- to 20-foot lengths and are used in balers that have manual tie systems. The bale tie comes with a loop pre-formed on one or both ends, depending on the application. Bale ties also come in annealed and high-tensile wire, but in this case the high-tensile is produced to be more ductile. This is because the wire has to be flexible to handle and insert in order to manually tie off the bale.

Bale ties generally costs about $5 to $8 dollars more per 100 pounds than the high-tensile coiled wire of the same gauge.

There's an ongoing debate on which type of baler has the highest wire costs, but one processor put it this way: " 1 am using more straps on my two-ram bales, but those straps are going around the bale's width, which is only 43 inches. The five straps that are going around my single-ram bales are going around the bale's length, which is 72 inches. So, we have figured that our wire costs are about the same for either process."

___ ~ ~~

Annealed wire - wire thar has Ixcn niatle softer aiid tiiore flcxiblc through its clicmisriy and heat treat- inciit. L'scd as lxuidirig ro se('urc bales.

Auto tie system - ;i sysrciii rliat automatically ties ott halcs witli wirc o r other banding.

Bale counter - ;i counter thar tracks the number of bales comiiig out of a balcr's extrusion chamber.

Baling chamber - the area where niatcrial is compressed to form ;i bale. On cxtrusioii balers, the baling and extrusion chambclr arc the sanic.

Banana effect - the slight cuning of a bale - priiiiaril!, due to inconsistent densit!, - thar (:;iuscs tllc tlenscr botloni portion to well, creatiiig a tl-apczoidal bale shape that stresses the banding.

Banding - the tilarerial, usually \vile or nylon, wrapped around bales to secure them.

Charge box - the chamber below the hopper where the material sits in front of the ram, waiting to be compressed into the baling chamber. On vertical and ferrous balers, the char e box and the baling chamber

Charging - the process of filling the charge box with material to be baled.

Closed-end baler - a baler that has a single ram, but no extrusion chamber. Bales are compressed against a door that opens after the bale is completed.

Cycle time - the time it takes the baler ram to complete one stroke and then retract.

Ejection nozzle - the opening in the baler where the bale is ejected or comes out.

Extrusion chamber - the long baling chamber, attached to the charge box of a baler, that squeezes material as it moves forward.

Feed hopper - the unit that directs material into the charge box for baling.

are & e same.

Fingers - devices that pick up wire up in an extrusion chamber and position it to tie off the bale. Also called needles.

Fluffer - a manual or automatic device that ruffles up the incoming feed material to remove any trapped air so that the material will lay more evenly in the charge box.

High-tensile wire - high-strength wire used for banding bales. This type of wire, although still ductile, is more rigid than annealed wire, and is used mainly in two-ram balers.

Horizontal Baler - a type of baler that compresses material in the horizontal plane.

Lamination counter - a distance or pressure clicker used to determine the proper length of a bale. Also called a pad counter.

Laminations - a term used to describe the layers of baled material.

Liner - the bottom facing of a charge box that the ram rubs against or engages as it makes its stroke.

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Circle 521 on reader service card RECYCLING TODAY FEBRUARY 1997 35

Log - a long, loose ferrous bale, usually 4 to 6 feet in length, formed in order to transport scrap metal efficiently to a shredder.

Manual tie system - a system in which the banding has to be manually positioned in order to tie off the bale.

Memory - the return of a compressed material to its original state.

Multi-bin baler - a vertical baler that has more than one charge box in order to process different types or grades of material.

Open-end baler - in this type of baler, the bale is made by compressing and squeezing material through a long extrusion chamber. After the first bale (called a plug bale) is made, the subsequent bales are made by pushing material up against the back of the forward bale.

Operator control panel - the panel on the baler that contains all the controls for the operator to set up and properly operate the baler.

Photo eye - a device that senses material that is fed into the charge box. It is used to measure the incom- ing material so that the proper amount can be compressed to finish off the bale at the correct size.

Plug bale - the first bale in an open- end baler. The term “plug bale mode” is often used when using an open-end baler.

Preload hopper - a gravity-fed hopper positioned above a scrap metal baler that holds pre-staged material.

Pre-press - a device that compresses material into the charge box prior to ram engagement. Pre-presses are used to hold down material in the charge box so that there is no need for shearing. Also called a stamper or tramper.

Ram - a guided, hydraulically-driven flat plate that exerts pressure on the material in the charge box. Also called a platen or plunger.

Retainer dogs - devices that lock in from the side of the baling chamber of a single-ram baler to prevent material from backing into the chamber once the ram retracts.

Server island - a platform that slides a finished bale out from a side-eject baler so that a forklift can be posi- tioned to accept the bale. Also found at the end of an extrusion chamber.

Shearbaler - a scrap metal baler that combines a baler and a guillotine shear into one piece of equipment for more processing flexibility.

Shear blade - the cutting edge of the top of the baling chamber that removes any material above the ram face as the ram compresses the material into the baling chamber. Blades can be straight or serrated. Also refers to the shear at the end of a shear/baler.

Side-eject baler - a single-ram baler that bales material against a wall, then ejects the finished bale from the side of the baling chamber via a server island

Side tie - the process of tying off a bale with the banding encompassing

the bale horizontally, with the knot on the side of the bale.

Single-ram baler - a type of baler that uses only one ram to compress material.

Stroke - the motion of the ram as it compresses material in the charge box.

Three-ram baler - a ferrous baler that uses one ram to compress from the side, another one to compress from the top, and a third one to eject the bale. Not to be confused with a “three-compression” baler which has a main ram and two sides that squeeze the bale.

Tip pan - the hydraulically powered plate that tips pre-staged scrap metal into the baler. Also called a table.

Top tie - the process of tying off a bale with the banding encompassing the bale vertically, with the knot on the top of the bale.

Two-ram baler - a type of baler that uses one ram to compress the material, and a second ram - moving perpendicular to the first one - to eject the bale.

Two-ram extrusion baler - a type of extrusion baler that uses a side pre- compression ram in the charge box that equals the ram force of the main ram. The addition of the second ram allows the feed hopper to be much larger than a conventional single-ram extrusion baler.

Vertical baler - a type of baler in which a single ram makes downward strokes to compress material into a bale.

Type Cost range Capacity Materials

Ferrous $100,000-$255,000 Low-High All types of heavy scrap metal

Shear/Baler/Loggers $300,000-$1.5 mill. Low-Medium All types of heavy duty scrap metal. Can shear, bale and log

Single-ram extrusion $90,000-$5’00,000 High Paper, plastic, OCC, UBC

Single-ram closed end $20,000-$100,000 Low Paper, plastic, OCC, UBC, light extrusions

Two-ram $100,000-$500,000 High Paper, plastic, OCC, UBC, light extrusions

Vertical $5,000-$40,000 Low Paper, plastic, OCC, UBC, light-to-medium extrusions and some types of scrap metal

36 RECYCLING TODAY FEBRUARY 1997

Advance Lifts Inc. 701 Kirk Rd. St. Charles, IL 60174 (630) 584-9881 (630) 584-9405 (fax) VB

Aljon Inc. 14599 2nd Ave. Ottumwa, IA 52501 (800) 255-6620 (515) 682-6294 ( f a ) E-mail: [email protected] FB; SB

American Baler Co. 800 East Center St. Bellevue, OH 4481 1 (800) 843-75 12

Internet: http://www.ambaler.com E-mail: [email protected] HIRC; HIRE; VB (American Baler also makes the two-ram extrusion baler.)

(419) 483-3815 ( f a )

Balemaster 980 Crown Ct. Crown Point, IN 46307 (219) 6634525 (219) 663-4591 ( f a ) HlRC

C+M Baling Systems P.O. Box 16309 Winston-Salem, N.C. 27115 (910) 723-1838 (910) 761-8695 (fax) HlRC; HIRE; VB

Ing. Bonfiiglioli S.p.A. Via S. Andrea 11 40050 Castello D'Argile Bologna, Italy

FB; H2R 36-51-6867214

Enterprise Baler Co. P.O. Box 15546 Santa Anna, CA 92705 (714) 835-0551 (714) 543-2856 ( f a ) Internet: http://www.enterprise.com E-mail: enterpriseco.com HlRC; HIRE; HZR; VB

Excel Manufacturing 778 W. 12th St. St. Charles, MN 55972

(506) 9324683 (fax) HlRC

(800) 475-8812

Foremost Engineering 7201 W. Bradley Milwaukee, WI 53223

(414) 355-9599 (fax) HIRC; HIRE; HZR

(414) 353-1511

Galbreath Inc. {Piqua balers) P.O. Box 220 Rosser Dr. Winamac, IN 46996

(219) 9464579 (fax) Internet: http://www,galbreath- inc.com E-mail: [email protected] HIRC; VB

(800) 946-9456

Harmony Enterprises/GPI 704 Main Ave. Harmony, MN 55939 (800) 658-2320 (507) 886-6706 (fax) VB

Harris Waste Management Group 200 Clover Reach Dr. Peachtree City, GA 30269 (800) 373-9131 (770) 631-7299 (fax) FB; HlRC; HIRE; HZR; SB; VB

International Baler Corp. 5400 KO Grande Ave. Jacksonville, FL 32254 (800) 231-9286 (904) 358-7013 (fax) Internet: http://www.intl-baler.com/ E-mail: ibceintl-baler.com HlRC; HIRE; H2R; VB

International Press & Shear Corp. 396 Frost Industrial Blvd. Baxley, GA 3 15 13-04 14 (800) 280-23 13 (912) 366-9559 (fax) Internet: http://www.intl-baler.com/ E-mail: [email protected] HlRC; HIRE; H2R; VB

J.V. Manufacturing P.O. Box 229 Springdale, AR 72765 (800) 678-7320

HIRE; HIRC; VB (501) 751-7774 (fax)

K-Metal Fabrications Inc. 300 Linton Ave. Croydon, PA 19021 (215) 788-5540 (215) 788-0178 ( f a ) HIRC; VB

Lindemann Recycling Equipment 10620 Southern Loop Blvd. Pineville, NC 28134 (704) 587-9646 (704) 587-9693 (fax) FB; HIRE; H2R; SB E-mail [email protected]

Logemann Brothers Co. 3150 West Burleigh St. Milwaukee, WI 53210-1999 (414) 445-3005 (414) 445-1460 (fax) HIRE; H2R; VB

Lollini International S.p.A. Via Badini 9/4 40050 Quarto Inferiore Bologna, Italy 39-5 1-767652 39-51-767686 (fax) HlRC; FB; SB

MAC Corp. 201 East Shady Grove Rd. Grand Prairie, TX 75050 (972) 790-7800

FB (972) 790-8733 ( f a )

Magnatech/Taurus Co. P.O. Box 52 St. Charles, MO 63302 (314) 949-0096 (314) 723-7879 (fax) FB; SB

RECYCLING TODAY FEBRUARY 1997 37

Marathon Equipment Co. P.O. Box 1798 Hwy 9 South Vernon, AL 35592 (800) 269-7237

HlRC; H2R; VB (205) 695-8813 (fax)

Maren Engineering Corp. 111 W. 166thSt. P.O. Box 278 South Holland, IL 60473 (708) 333-6250 (708) 333-7507 (fax) HlRC; HIRE; VB

McClain/EPCO 250 Lake Ave. P.O. Box 1926 Blasdell, NY 14219

(716) 824-6412 (fax) HlRC; HlRE, VB

(800) 836-2253

Moros North America 7100 Grade Lane Louisville, KY 40213

(502) 363-3756 (fax) FB; SB

(800) 824-2144

O.R.T. Oberlander Brandschachts 11 D44149 Dortmund Germany

FB; HlRC 49-23-165375

Orwak USA 10820 Normandale Blvd. Minneapolis, MN 5543’7 (612) 881-9200 (612) 881-8578 (fax) VB

Philadelphia Tramrail Co. 2207 E. Ontario St. Philadelphia, PA 19134

(215) 533-8907 (fax) E-mail: [email protected] VB

(800) 523-3654

Presona P.O. Box 20785 Waco, TX 76702-0785 (817) 666-0144 (817) 666-8265 (fax) HIRE (Presona is also the exclusive representa- tive for Arnold, which makesferrow balers and shear-balers, and Middleton, which ?nukes polystyrene balms.)

R.M. Johnson Co. 890 Norway Dr. Annandale, MN 55302 (800) 328-3613 (320) 274-3594 (fax) Internet: http://www.primenet.com/ - dccfunds/rmj . html FB

Rudco Products 114 E. Oak Rd. P.O. Box 705 Vineland, NJ 08360 (800) 828-2234 (609) 696-0084 ( f a ) VB

Sierra International Machinery (Exclwive distributors for Idromec and MacPresse) 1620 East Brundage Ln. Bakersfield, CA 93307 (800) 343-8503 (805) 322-8759 (fax) E-mail: [email protected] FB; HIRE; SB

Summit Equipment P.O. Box 1847 Post Falls, ID 83854

(208) 773-3799 (fax) FB; HIRE; HIRC; HZR; VB

(208) 773-3885

Van Dyk Baler (Exclusive distributor for Bollegraaf) 78 Halloween Blvd. Stamford, CN 06902 (203) 967-1100

E-mail: [email protected] HIRC; HlRE

(203) 967-1199 (fax)

Vezzani USA Inc. 538 Pinegate Rd. Peachtree City, GA 30269

(770) 6314051 (fax) FB; SB

(800) 986-9923

Waste Processing Equipment Inc. (Max-Pax balers) 160 Dilbeck Rd. Rainville, AL 35986 (800) 225-6458 (205) 638-8979 (fax) HIRC; H2R; VB (Also makes a horizontal, open-end auto tie baler.)

Company Name ..................................... Pg# ....... RS#

ABC Baling Wire Supply Co ................ 22 ......... 512 Al-jon Inc. .............................................. 28 ......... 518 American Baler Co. .............................. I11 ......... 522 Cavert Wire Co. .................................... 33 ......... 519 Cranston Machinery ............................. 35 ......... 521 Dover Conyeror .................................... 8 ........... 503 Eastern Wire ......................................... 34 ......... 520 Enterprise Baler Co. ............................ .19 ........ . 5 10 Excel Manufacturing. ........................... 7 ........... 502 Fibre Market News ............................... 22 ......... 513 Galbreath ............................................. .2 1 ........ . 5 11 38 RECYCLING TODAY FEBRUARY 1997

International Baler Corp. .................... 13 ......... 506 International Press & Shear ................. 15 ......... 507 Lindemann Recycling Equipment ....... 17 ......... 508 Logemann Brothers Co. ...................... 27 ......... 517 Marathon North America ................... .5 .......... .50 1 Moros Shears ........................................ 25 ......... 515 Presona .................................................. 23 ......... 514,524 Pythons Recycling ................................. 8 ........... 504 Quality Recycling .................................. 18 ......... 509 RM Johnson .......................................... 26 ......... 516 Sierra International Machinery ........... I1,IV ..... 500,523 Van Dyk Baler Co. ................................ 9 ........... 505

I

'Build a better mousetrap, and they'll beat a path to your door.' It's an old line, but it still holds true. For mousetraps and balers. And that's the basis of the idea behind our new T-REX'".

Extra-large 80" x 70" hopper easily accepts large 1

T-REX combines the best features of a two-ram baler, a single-ram extrusion baler, and the pre- press flap. The result -the world's first fully- functioning two-ram extrusion baler. If you need a horizontal baler to process large volumes of recyclables, this is the one you need.

A

hydraulics, and free-floating 3 I

extrusion chamber for easy grade changes. i__ --

Here's what makes the T-REX so unique:

Uses both rams to produce dense, consistently even bales.

Fully-functioning pre-press ram has a simple lever-action toggle system that increases compression and virtually elimi- nates binding and stalling.

Revolutionary new balers, or mousetraps, don't hit the market every day. This is one of those times. The innovative T-REX - it's a whole new class of baler. For a free copy of our T-REX video, or more information,

AMERICAN contact us at 1-800-843-751 2; e-mail, [email protected]; BALER or visit our web site.

. , I c E

C O M P A N Y

www.am baler.com

Circle 522 on reader service card