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© 2011 ANSYS, Inc. September 26, 2011 1 Balanced Amplifier in Package on Board Tony Donisi Eldon Staggs

Balanced Amplifier in Package on Board - Ansys · PDF file© 2011 ANSYS, Inc. September 26, 2011 1 Balanced Amplifier in Package on Board Tony Donisi Eldon Staggs

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© 2011 ANSYS, Inc. September 26, 2011

1

Balanced Amplifier in

Package on Board

Tony Donisi

Eldon Staggs

© 2011 ANSYS, Inc. September 26, 2011

2

Introduction

Demonstrate MMIC Balanced Amplifier design flow

• Linear and Non-Linear Design

• Amplifier incorporated into package

• System in packages and board

Evaluate System performance

• Non-linear circuit evaluation of Amplifiers

• Linear evaluation of Hybrid combiners

• Electromagnetic evaluation of packages on board

• Co-simulation of entire system

© 2011 ANSYS, Inc. September 26, 2011

3

Agenda

Design Environment

• Design Technology and Management

• Designer Links

• HFSS – Solver on Demand

System details

• Balanced Amplifier overview

• MMIC Amplifier design

• Hybrid design

System on board design

• Amplifier in Package

• Entire design on board

© 2011 ANSYS, Inc. September 26, 2011

4

Overview: Chip in Package

© 2011 ANSYS, Inc. September 26, 2011

5

Overview: Package to Board

© 2011 ANSYS, Inc. September 26, 2011

6

Design Environment

© 2011 ANSYS, Inc. September 26, 2011

7

Ansoft Designer Overview

Design Technology

• Circuit & System Analysis

– Time and Frequency Domain

• Electromagnetic Analysis

• Solver on Demand

– HFSS, PlanarEM, Nexxim and HSPICE

Design Management

• Hierarchical Schematic and Layout (2D/3D)

• Design Exploration

– Parameterization, Optimization, Sensitivity & Statistical

• Bi-directional Links to Field Solvers

– HFSS, PlanarEM, SIwave, Q3D, 2D Extractor

• 3rd Party Links for Models and Geometry

High Performance Computing (Multi-core/GPU)

© 2011 ANSYS, Inc. September 26, 2011

8

Design

Management

Property

Management

Design

Entry

Simulation

Management

Ansoft Designer User Interface

Post-Processing

Layout

© 2011 ANSYS, Inc. September 26, 2011

9

Designer Links

Links for Cadence Allegro/APD/Virtuoso

• Run from either Cadence or Designer (Allegro/APD)

• Design cutouts and wirebonds for critical nets

• Tightly couples ECAD, Circuits and HFSS

Links for ODB++

• Common PCB Manufacturing format

• Translation path for Mentor, Zuken, Cadence, Altium, …

© 2011 ANSYS, Inc. September 26, 2011

10

Ansoft Designer HFSS - Solver on Demand

HFSS - Solver on Demand • Intuitive PCB design entry alternative for HFSS • Chips, packages, channels, modules, … • HFSS / PlanarEM engine selection at runtime

3D Full-wave FEM Technology

• Designer layouts simulated with HFSS – Boundaries handled automatically – Excitations with a mouse click – Finite dielectrics and ground supported

• Terminal Excitations (Wave and Lumped Gap Port) – Single ended and Differential – Vertical and Horizontal – Coaxial, CPW and Grounded CPW

© 2011 ANSYS, Inc. September 26, 2011

11

System Design Details

© 2011 ANSYS, Inc. September 26, 2011

12

Balanced Amplifier

What is a Balanced Amplifier?

• Two nearly identical amplifiers in parallel

• Amplifiers between two 90° hybrids

– Reflections cancel at I/O ports through hybrid

G

G 02VG

902VG

90VG

0V

01802

02

G

G VV

© 2011 ANSYS, Inc. September 26, 2011

13

Balanced Amplifier

Why used a Balanced Amplifier?

• Amplifiers optimized without concern of loading

– Noise Figure, Flatness, etc.

• Linear range and Max power increase by 3dB

• Reflections absorbed by loads at isolation ports

G

G 02VG

902VG

90VG

0V

01802

02

G

G VV

© 2011 ANSYS, Inc. September 26, 2011

14

Balanced Configuration Operation

.5A - f- 90º- 90º

A 0º .707A

.707A - 90º

.5A - f

.5A - f- 90º- 90º

- 90º

.5A - f- 90º- 90º

0

A - f2

A

2

A

45º

90°

.5A - f- 180º

.5A - f- 180º

.5A - f- 180º

f- 90º

f

90°

© 2011 ANSYS, Inc. September 26, 2011

15

Design Description

• Balanced Amplifier

• Combine two MMIC Amplifiers in parallel

• Incorporate amplifiers in separate packages

• Combine Amplifiers and 90° Hybrids on board

• Include on-board biasing for amplifiers

© 2011 ANSYS, Inc. September 26, 2011

16

MMIC Amplifier Design

© 2011 ANSYS, Inc. September 26, 2011

17

MMIC Amplifier Details

Power Amplifier

• Modeled in Designer with UMS design kit

• UMS pHEMT Process

• 10GHz center frequency

• Multiple Gain stages for increased output

• Wilkinson dividers to distribute power

• Compression determined by final stage

• Linear region and compression level increased

• Reactive matching

• Transmission line sections designed for 10GHz

© 2011 ANSYS, Inc. September 26, 2011

18

Amplifier Schematic

• Three Gain stages separated by Wilkinson dividers

AMP

NL

AMP

NL

AMP

NL

AMP

NL

AMP

NL

AMP

NL

AMP

NL

AMP

NL

Port1 Port2

© 2011 ANSYS, Inc. September 26, 2011

19

Amplifier Response

• Three amplification stages produce 22dB of gain

• Input compression point around 11dBm

Power = 30dBm

P1dB = 11dBm

F=10GHz

Gain = 22dB

© 2011 ANSYS, Inc. September 26, 2011

20

Amplifier Layout

• 1

© 2011 ANSYS, Inc. September 26, 2011

21

Branchline Hybrid Design

© 2011 ANSYS, Inc. September 26, 2011

22

90º Hybrid Design Overview

• Hybrid Applications

• Power Splitter / Combiner • Load on one of the input / output ports, respectively

• Sum and Difference outputs • Two inputs to hybrid

• 90º Hybrid Features

• Power Splitter • Second input port is terminated

• Quarter wavelength lines

• Series lines have lower imedance

• Output ports are 90º out of phase with each other

4L

2ZZ 0

/

4L

ZZ 0

© 2011 ANSYS, Inc. September 26, 2011

23

90º Hybrid Design Overview

• Physical Modeling

• Implement with transmission lines

• Conserve space by bending series lines

• Parameterize lengths and widths

• Analyze electromagnetically to account for all effects

• Optimize and Tune to 10GHz

5.00 7.50 10.00 12.50 15.00F [GHz]

-30.00

-25.00

-20.00

-15.00

-10.00

-5.00

0.00

Y1

BranchlineIdeal Linear Response ANSOFT

Curve Info

dB(S(Port1,Port1))

dB(S(Port1,Port2))

dB(S(Port1,Port3))

dB(S(Port1,Port4))

© 2011 ANSYS, Inc. September 26, 2011

24

90º Hybrid Design Overview

• Physical Modeling

• Implement with transmission lines

• Conserve space by bending series lines

• Parameterize lengths and widths

• Analyze electromagnetically to account for all effects

• Optimize and Tune to 10GHz

5.00 7.50 10.00 12.50 15.00F [GHz]

-30.00

-25.00

-20.00

-15.00

-10.00

-5.00

0.00

Y1

BranchlineIdeal Linear Response ANSOFT

Curve Info

dB(S(Port1,Port1))

dB(S(Port1,Port2))

dB(S(Port1,Port3))

dB(S(Port1,Port4))

© 2011 ANSYS, Inc. September 26, 2011

25

90º Hybrid Design Setup

• Hybrid Parameterization

• Wavelength, width and feed length

• HFSS – Solver on Demand

• HFSS analysis directly in Designer

• View mesh, airbox and parameterization

Final HFSS Mesh

Port1

Port4

Port2

Port3

© 2011 ANSYS, Inc. September 26, 2011

26

Hybrid Parameterized Analysis

• Build Model from parametric solutions • Coarse sweep over each parameter

• Distributed solve for speed up

• Circuit Model of HFSS solution • Circuit simulation interpolates solution space

• EM accuracy at circuit speeds

© 2011 ANSYS, Inc. September 26, 2011

27

Hybrid Real Time EM Tuning

• Solved Parametrically

• Tuned in real time

5.00 7.50 10.00 12.50 15.00F [GHz]

-35.00

-30.00

-25.00

-20.00

-15.00

-10.00

-5.00

0.00

Y1

Test HybridTuned Response ANSOFT

Curve Info

dB(S(Port1,Port1))Lambda4='144mil' Larm='125mil' W35='6.7mil'

dB(S(Port1,Port2))Lambda4='144mil' Larm='125mil' W35='6.7mil'

dB(S(Port1,Port3))Lambda4='144mil' Larm='125mil' W35='6.7mil'

dB(S(Port1,Port4))Lambda4='144mil' Larm='125mil' W35='6.7mil'

Lambda/4 = 144mil

W35 = 6.7mil

Larm = 125mil

© 2011 ANSYS, Inc. September 26, 2011

28

Include Package Transition Effects

• Additional effects • Wirebonds

• Vias

• Transitions

• Package

• Include "partial package" in hybrid analysis • Vary arm lengths to tune hybrids

© 2011 ANSYS, Inc. September 26, 2011

29

Package & Transition Parametric Sweep

• Parametric Analysis

© 2011 ANSYS, Inc. September 26, 2011

30

Dual Hybrid Testing

• Check parallel operation • Validate balanced amp configuration

• Amplifiers added in at final testing

• Tune parametric model

• Demonstrates • Insertion and Return Loss

• Isolation functionality

• Design Integrity

Port1 Port2

Port3

Port4

Test HybridTest Hybrid

P=40mil

W=3.7mil

P=40mil

W=3.7mil

© 2011 ANSYS, Inc. September 26, 2011

31 Port1Port2

Port3 Port4

Port1

Port4

Port2

Port3

U2Test Hybrid

Pin1

Pin2

Pin3

Pin4Port1

Port4

Port2

Port3

Pin1

Pin2

Pin3

Pin4

U1Test Hybrid

Dual Hybrid

• “Design in Design” feature • Paste EM Designs into other EM Designs

• Unlimited Hierarchy

• Solve “full” model

• Sub-Designs are fully parameterizable

Other Geometries

© 2011 ANSYS, Inc. September 26, 2011

32

Dual Hybrid Electromagnetic Results

RF In

RF Out Iso

Iso

Port1Port2

Port3 Port4

Port1

Port4

Port2

Port3

U2Test Hybrid

Pin1

Pin2

Pin3

Pin4Port1

Port4

Port2

Port3

Pin1

Pin2

Pin3

Pin4

U1Test Hybrid

© 2011 ANSYS, Inc. September 26, 2011

33

Via Transition

© 2011 ANSYS, Inc. September 26, 2011

34

MMIC Amplifiers

in

Packages on Board

© 2011 ANSYS, Inc. September 26, 2011

35

Chip in Package on Board

• MMIC Amplifier in Package • MMIC Chips in QFN Package

• 2 packaged amplifiers on FR-4 multi-layered board

• Multiple wire bonds and vias in package

• Balanced Amplifier on Board • Multiple SMT Components for bias

• Branchline 90o hybrids in stripline layer

• Vias, signal pads and interconnects

• HFSS – Solver on Demand • Board & package solved with HFSS in Designer

• Combined with power amps and passives

© 2011 ANSYS, Inc. September 26, 2011

36

Chip in Package on Board

© 2011 ANSYS, Inc. September 26, 2011

37

Mesh View: HFSS in Designer

Without Bias For

clarity

© 2011 ANSYS, Inc. September 26, 2011

38

Mesh View: HFSS in Designer

With Bias

© 2011 ANSYS, Inc. September 26, 2011

39

Chip in Package On Board: Schematic

© 2011 ANSYS, Inc. September 26, 2011

40

Full Board and Package Layout

© 2011 ANSYS, Inc. September 26, 2011

41

Full board Linear Performance

• System Gain very close to ideal: 21.9dB

© 2011 ANSYS, Inc. September 26, 2011

42

Power Comparison

BLUE – Full Board

RED – Single Amplifier

© 2011 ANSYS, Inc. September 26, 2011

43

Conclusion

• An integrated Chip in Package on Board Design flow has been presented

• Balanced Amplifier

• MMIC Amplifier

• Branchline Hybrid

• Electromagnetics and Circuits combined for entire solution • Non-linear amplifier handled at circuit level

• Hybrids, Packaging and Board handled with Electromagnetics

• Designer Links automates geometry transfer and setup

• HFSS – Solver on Demand integrates seamless with circuits

• Balanced Amplifier Benefits • Amplifier design optimized independent of loading effects

• Increased linear dynamic range and maximum power