Embed Size (px)
Citation preview
BalTec AG
Technik, die verbindet
Willkommen bei BalTec – Ihrem globalen Partner
Lenkungs-Technologiedurch BalTec hergestelltLenkungs-Technologiedurch BalTec hergestellt
Joining is our business
Welcome at BalTec – your global partner
1BalTec AG06.2011
History
19681968 Market introduction Radial Riveting Machine
1983 1983 Establishment of BalTec Maschinenbau AG (out of Bräcker AG)
19901990 Takeover of BalTec-Group by Mr Fritz Bösch, Lyss
19971997 Integration of BalTec-Group into Feintool AG, Lyss
19981998 Market introduction first Process Controller (STF-1)
20002000 Market introduction CNC Radial Riveting Machine
20032003 Market introduction Process Controller Expert / Auto-Compensation
2BalTec AG06.2011
History
20042004 Market introduction SmartLine and Fitting machine
20052005 Manufacturing of 30’000 Riveting Machines
20052005 Market introduction High-Speed CNC Coordinate Riveting Machine
20062006 Market introduction orbital Riveting Machine EcoLine
20082008 25 years BalTec
20102010 Market introduction HPP-25, Process Controller
20112011 Takeover of BalTec by Swiss investor group
3BalTec AG06.2011
You will find us here:Our business units: BalTec Maschinenbau AG Pfäffikon, SwitzerlandSwitzerland
GermanyGermanyMr Fabian Häderle Mr Karl Weibrecht
FranceFranceBalTec France, Bondoufle
Great BritainGreat BritainBalTec UK, Reading
USAUSABalTec Corporation, Canonsburg
Representatives in:AustraliaAustriaBelgiumBelorussiaBrazilBulgariaCanadaChinaColumbiaCroatiaCzech RepublicDenmarkEgyptEstoniaFinland
HungaryIndiaIndonesiaIranIrelandItalyJapanKoreaLatviaLithuaniaLuxembourgMalaysiaMexicoNetherlandsNorway
PhilippinesPolandPortugalRomaniaRussiaSingaporeSlovakiaSloveniaSouth AfricaSpain SwedenThailandTurkeyUkraine
4BalTec AG06.2011
Global customersAutomotive Electronics
Fitting / Hardware Various I ndustries
5BalTec AG06.2011
BalTec Radial Riveting process: The rose-petal principle
The material describes a rose-petal path. In doing soa flowing, gentle deformation with the least possibleforce is obtained.
Excellent surface structure of the riveting
Low component loading
Long life cycle of machines and tools
Economically optimal for the whole machine live (TCO).
6BalTec AG06.2011
Worldwide test centers
Together with the customer we develop new fastening solutions and optimiseapplications from both the technical and the economical point of view.
Individual consulting
The 7 major test centers are located in: CH, USA, UK, FR, DE, IT, CZ, JP
7BalTec AG06.2011
Radial Riveting Machines
Riveting units - 8 different sizesRivet shank max. Ø 4 mm to 30 mmmax. riveting force 1,5 kN to 100 kN
Riveting machineRN 281 with HPP-25
8BalTec AG06.2011
Special Radial Riveting Machines
RND – double riveting machine
RNL – with long stroke
RNR – with pneumatic rotary indexing table
RNS – stand model with adjustable table
9BalTec AG06.2011
CNC Coordinate Riveting Machine
RNC 181, 231, 281 and 331
fast – easy – flexible
10BalTec AG06.2011
SmartLine EcoLine - orbital riveting
Riveting units: SNE170 SNE220 SNE270Riveting shank max. Ø 6 mm 8,5 mm 12 mmmax. riveting force 6 kN 12 kN 17 kN
Riveting units: ENE20 ENE35
Riveting shank max. Ø 13 mm 18 mmmax. riveting force 20 kN 35 kN
11BalTec AG06.2011
Accessories and optionsRoller forming head
perfect for large diameters and thin walls With the roller burnishing head you can achieve the form you require using thin-walled tubes without the tubing wallbulging or collapsing.
MRX – multiple riveting headSeveral riveting operations simultaneously within a certain area.The riveting positions may lie at different heights.The tool describes the same BalTec radial motion as with a single-head machine
12BalTec AG06.2011
Accessories and options
FSG – Finger guard device
Highest security and moreover faster and flexible: Both hands are free, the riveting is initiated by foot switchThere is no need of a fixation nor a sliding table
Certain work pieces must be pretensioned or compressed with a hold-down device. The pressure applied by the pad ensures that the expected rivetingresult is obtained.
Pressure pad
13BalTec AG06.2011
Process-control - the decisive advantage in competition
Since over 13 years we are the pathbreaking experts
Process-control allows you to maintain a predefined degree of quality ascost-effective as possible.
The continuously process analysis tracksthe quality of the effected riveting
All process data are automatically evaluatedand stored and are available in various formats.
Less scrap and reworking costs
Important for the proof of process capability and product liability
14BalTec AG06.2011
High Performance Package HPP-25
Cutting-edge riveting process monitoring
Easy touchscreen operation
6 control parameters available
Rivet start detected after 2 mm of form tool travel
Ethernet and USB interfaces
Integrated data logger
15BalTec AG06.2011
High Performance Package HPP-25
Newest generation of processor: faster datarecording and analysing
Displays status in-/outputs: easier start-up and error diagnostics
Integrated recording of the riveting curve: easyriveting process analysis
PC-Software (optional) with backup, diagnosticsand logger functions
16BalTec AG06.2011
Auto-compensation
Increased tolerance for increased profit
Each individual riveting is completed according to the measured rivet projection.
This makes rivet assemblies significantly less susceptible to matching errors.
More tolerance of assemblycomponents possible
cost-effective riveting
Conventional riveting to the stroke limit:
too small, no hole face
nom. dimension,result ok
part pairing too large,component deformed
17BalTec AG06.2011
Radial Riveting technics for highest requirements
BalTec gives security
handbrake
18BalTec AG06.2011
Most sophisticated joints for movable hinges
BalTec moves
19BalTec AG06.2011
Technological top performances
BalTec steers
steering fork
20BalTec AG06.2011
Thank you for your attention!
Lenkungs-Technologiedurch BalTec hergestelltLenkungs-Technologiedurch BalTec hergestellt
This is BalTec:over 43 years of experienceLeader in rivetingtechnologyGlobal player
