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CASE HISTORY Ref: UK / INT/ CH / SR028 - Rev: 01, July 08 © COPYRIGHT MACCAFERRI Client: Main contractor: Date of construction: Designer: Products used: MUNICIPALITY OF AYDIN CENGI CONSTRUCTION S.p.A (Ankara) SERDAR Engineering (Ankara) Paragrid 100/5 110,000m 2 , Paragrid 50/05 5,000 m 2 , Paralink 700 5,000m 2 , Paralink 500 5,000 m 2 , Paralink 400 32,000m 2 , Macline GCL N10 44,000m 2 , Terram 1B 30,000m 2 , Terram 1000 26,000 m 2 , Terram 4500 10,500m 2 , 2mm Macline SHE 45,000m 2 AYDIN UNCONTROLLED DISPOSAL SITE AYDIN, TURKEY SLOPE REINFORCEMENT IN LANDFILLS Product: Paragrid 100/05 & 50/05, Paralink 700, 500 & 400, Terram 1B, Macline GCL NL10, Terram 1000 & 4500, 2mm Macline SHE Problem As part of the design of the new controlled disposal site in the Municipality of Aydin (in southern Turkey, near the ancient ruins of Ephesus) it was necessary to design - in addition to the bottom barrier system of the disposal site itself - two structures which acted as containment dams for the first and second cells. The gorge had to be divided into two independent cells; the first cell was constructed at the same time as the formation of the containment structures whilst the second cell will be waterproofed as soon as the first one has been completed and made safe. The cells are very deep so it has been necessary to build a series of access roads within the disposal site and for connection to the town of Aydin. Solution The solution developed by the designers has been based on the techniques and construction practices which have been in use for some time in Europe with regard to the barrier system package and considerable use has been made of geogrids for the formation of the containment structures for the two cells and for the embankments forming the site roads. The adoption of various strengths of geogrids has enabled use of the soil present on site and the grading of slopes to inconceivable angles for a loose material, thereby achieving considerable reductions, both in terms of costs and material volumes. The bottom barrier system uses a 2 mm HDPE membrane (Macline SHE) resting on a layer of low permeability clay covered by a geotextile protection layer (Terram 4500), used in combination with a bed of sand and a mineral drainage layer in which a mesh of drainage pipes has been incorporated. The clay layer has been replaced on the steep slopes by a bentonite geocomposite laminate (Macline GCL NL10), whilst a geogrid-geotextile non-woven geocomposite (Terram 1B) has been used to protect the membrane. November 2006 — April 2007 During construction Date: November 2006 Project layout — reinforced earth works shown in brown

AYDIN, TURKEY SLOPE REINFORCEMENT IN … · using specific software called MACSTARS (Maccaferri Stability Analysis Reinforced Slopes). This enables the use of different

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Page 1: AYDIN, TURKEY SLOPE REINFORCEMENT IN … · using specific software called MACSTARS (Maccaferri Stability Analysis Reinforced Slopes). This enables the use of different

CASE HISTORY Ref: UK / INT/ CH / SR028 - Rev: 01, July 08

© C

OPYRIG

HT

MACCAFE

RRI

Client:

Main contractor:

Date of construction:

Designer:

Products used:

MUNICIPALITY OF AYDIN

CENGI CONSTRUCTION S.p.A (Ankara)

SERDAR Engineering (Ankara)

Paragrid 100/5 110,000m2, Paragrid 50/05 5,000 m

2,

Paralink 700 5,000m2, Paralink 500 5,000 m

2, Paralink

400 32,000m2, Macline GCL N10 44,000m

2, Terram 1B

30,000m2, Terram 1000 26,000 m

2, Terram 4500

10,500m2, 2mm Macline SHE 45,000m

2

AYDIN UNCONTROLLED DISPOSAL SITE

AYDIN, TURKEY

SLOPE REINFORCEMENT IN LANDFILLS Product: Paragrid 100/05 & 50/05, Paralink 700, 500 & 400, Terram 1B, Macline GCL NL10, Terram 1000 & 4500, 2mm Macline SHE

Problem As part of the design of the new controlled disposal site in the Municipality of Aydin (in southern Turkey, near the ancient ruins of Ephesus) it was necessary to design - in addition to the bottom barrier system of the disposal site itself - two structures which acted as containment dams for the first and second cells. The gorge had to be divided into two independent cells; the first cell was constructed at the same time as the formation of the containment structures whilst the second cell will be waterproofed as soon as the first one has been completed and made safe. The cells are very deep so it has been necessary to build a series of access roads within the disposal site and for connection to the town of Aydin.

Solution The solution developed by the designers has been based on the techniques and construction practices which have been in use for some time in Europe with regard to the barrier system package and considerable use has been made of geogrids for the formation of the containment structures for the two cells and for the embankments forming the site roads. The adoption of various strengths of geogrids has enabled use of the soil present on site and the grading of slopes to inconceivable angles for a loose material, thereby achieving considerable reductions, both in terms of costs and material volumes. The bottom barrier system uses a 2 mm HDPE membrane (Macline SHE) resting on a layer of low permeability clay covered by a geotextile protection layer (Terram 4500), used in combination with a bed of sand and a mineral drainage layer in which a mesh of drainage pipes has been incorporated. The clay layer has been replaced on the steep slopes by a bentonite geocomposite laminate (Macline GCL NL10), whilst a geogrid-geotextile non-woven geocomposite (Terram 1B) has been used to protect the membrane.

November 2006 — April 2007

During construction Date: November 2006

Project layout — reinforced earth works shown in brown

Page 2: AYDIN, TURKEY SLOPE REINFORCEMENT IN … · using specific software called MACSTARS (Maccaferri Stability Analysis Reinforced Slopes). This enables the use of different

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During construction (future cell containment wall) After construction (future cell 2 containment wall)

After construction (cell 1)

Page 3: AYDIN, TURKEY SLOPE REINFORCEMENT IN … · using specific software called MACSTARS (Maccaferri Stability Analysis Reinforced Slopes). This enables the use of different

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Date: November 2006

Typical design section — highest section

The stability of the structures (both internally and globally) has been checked using specific software called MACSTARS (Maccaferri Stability Analysis Reinforced Slopes). This enables the use of different types of reinforcement elements (synthetic and metal), with different mechanical strengths and with any geometrical configuration, thereby simulating the various types of external loads applied to the structure (point loads and distributed forces, seismic forces, etc.).The diagram alongside shows the output for the external stability checks carried out for a section of the embankments, in which the slip circles are highlighted with different colours depending on the safety factor. This diagram enables a fast visualisation of the critical slip surfaces and becomes a powerful and effective tool for design and control.

Page 4: AYDIN, TURKEY SLOPE REINFORCEMENT IN … · using specific software called MACSTARS (Maccaferri Stability Analysis Reinforced Slopes). This enables the use of different

Officine Maccaferri S.p.A. Global Headquarters Via JF Kennedy 10, 40069 Zola Predosa (BO) - Italy T: (+39) 051 6436000 F: (+39) 051 236507 E: [email protected] www.maccaferri.com

Bureau Veritas Certified Quality System Company with ACCREDIA and UKAS accreditation

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Post construction, North bound off-slip

Spring 2007 — Installation of bottom barrier system

Puncture-resistant drainage geocomposite Terram B1

Granular drainage material

Non-woven geotextile Terram 4500 with sand

1m clay layer 2mm HDPE geomembrane Macline SHE Bentonite geocomposite laminate Macline GCL NL 10