Ax Watermanagement

8/6/2019 Ax Watermanagement

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Solutions for watermanagement


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PHOENIX CONTACT 3

Pumping station

Water tower

Water management

Remote control

Reliable monitoring of

remote stations

Controling/Regulating

Always in control of the process

Clear watertank

Protection

Never giving surge voltages a

chance

Transmission/Communication

Reliable transmission of

sensitive process data


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4 PHOENIX CONTACT

Optimized components for thewater treatment process

Water management

Well

Reliable transmission of measured values, so

that the automation solutions down the line

can read them in and process them

correspondingly That is the prerequisite

for an ideal water treatment process.

FO converters with integrated monitoring of

the transmission path, system-compliant

surge protection circuits, as well as

parameterizable measuring transducers withlimit value monitoring guarantee a smooth

transmission of operating data. System

cabling provides a clear and organized

connection between the control technology

and the signal conductors. The process

visualization system displays everything

clearly on the screen in the control center.

Ideal water treatment with Phoenix Contact!

Protection

Switching drives

safely and monitoring

pumps

Electronic motor starters withmotor management (ELR-MM) not

only ensure that drives are

switched safely and without wear;

using the integrated effective

power measurement and motor

management, pumps can also be

protected against dry run and

blocked filters. The motor

becomes a sensor even through

the bus system.


Reliable switching

Coupling relays of the PLC range are

compact, pluggable and can be

connected directly to the PLC by

means of the system cabling. That

makes for well-organized control

cabinets and facilitates troubleshooting

in the event of operational

malfunctions.


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PHOENIX CONTACT 5Water management

Filter 1 Filter 2

2 Well 3

Rinsing pump

Fan

Aerationcompressor

Pump 1 Pump 2 Pump 3

Pressuretank


Long transmission paths

Fast transmission of data

Visualization

Protection

One requirement does not necessarily rule out the other.

FO converters from Phoenix Contact make long FO

distances possible and have integrated monitoring of the

transmission path.

Troubleshooting is then just child's play!

Always an eye on the

process

Monitoring levels and pump

running times, pinpointing

alarms precisely and sending a

text message to the service

engineer These are just a few

of the features of our

visualization system.

Never giving surge voltages a

chance

Effective protection against

dangerous surge voltages is not

only sensible for the data lines in

distributed installations, but also for the

infeed. Flashtrab Compact, the new surge

protection system provides reliable protection,

even where there are different mains types.

Transmission

All the connection technologies One system

For signal and power cabling, the CLIPLINE complete

system has the right connection method for every

application. From motor cabling with the screw connection

system up to 240 mm2 , and through to the time-saving fastconnection technology QT for signal wiring.

Regardless of the solution you opt for, all the connection

technologies can be combined with each other with the

same accessories.


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6 PHOENIX CONTACT

w i r e l e s s

Reliable networking ofdistributed systems

Water management

Supply

Distributed systems Centralized control

technology.

These are the challenges faced by MCR

technology and the technology for the

transmission of the measured values and

operating messages over long distances.

Phoenix Contact provides the corresponding

communication media: FO converters, leased

line or dial modems together and always withthe matching surge protection devices

Everything from one system kit.

Your advantages: Continuity from measured

value acquisition, via the local PLC, and on to

displaying with the process

visualization system in

the control center.

No loss of data in

the event of a

power failure

Power supply units from

Phoenix Contact offer the

best solutions for the supply of

12 V, 24 V or 48 V systems. And if the

mains supply does ever fail, the

24 V DC UPS system gives you the

certainty that the controller can

continue to function and then be shut

down later in a controlled manner

without data being lost.


With the aid of wireless signal transmission, it is

possible to overcome barriers and acquire signals

where it is almost impossible to lay cables. The

bidirectional system transmits both analog and digital

signals in both directions. Extension modules are

mounted in a row quickly and simply via the

integrated bus foot. The system can be perfectly

adapted to meet the special requirements of the

application using the extension modules, each of

which provides four additional analog signals or eight

additional digital signals.

Wireless transmission of signals


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8 PHOENIX CONTACT Water management

AUTOMATIONWORX Automation in distributedsystem structures

Integrating distributed sites, such as pumping

stations, rainwater overflow tanks or

reservoir towers is in water management

systems a major aspect for a universal

approach to the automation solution.

Fieldbus systems and distributed controllers

have become standard in the past years.

Improved water management is achieved by

simple and cost-effective expansion optionsas well as the increased availability of the

entire system. The use of uniform automation

components guarantees a universal data

structure within the overall system.

Remote control without

software configuration

Inline field multiplexer

Point-to-point data transmission of digital and analog signalsvia one single two conductor cable up to 12 km* saves wiring

expenses. It is also possible to use cables that have already

been laid, but are not being used. Software-assisted

configuration is not necessary.

Remote control center

max.12 kmdepending on thecable type and theEMC environmentalconditions

Expanding the remote control

station No problemUp to 8196 digital or 512 analog inputs oroutputs can be connected directly or via afieldbus. The widest variety of digital andanalog input and output modules, motorcontrol switches, temperature controllers orsafety modules is available in IP20 or IP67.Also, it is possible to expand the remotecontrol station by adding text and touchpanels or industrial PCs. The barriers to datadissemination are down thanks to openinterfaces such as OPC, as well ascompatibility with different SCADA systems.

*


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PHOENIX CONTACT 9

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PSI-DATA/FAX-MODEM/RS232

Ord.-No.27 08 203

ell

Remote control center

Leased line Well 1

Well 2

Dialed connection

Mobile phone

systems

Dial connection in the

terrestrial network

Tower reservoir

Water management

PC WORX is the

common automation

software for all field

controllers (FC/RFC), and

embedded controllers (ILC)

from Phoenix Contact.

Programming in acc. with IEC 61131,

configuration and diagnostics of the complete

system is here united in one software tool.

The Inline controller family is a modern, highly

modular compact control system. The Inline

controllers can be mounted in the control

cabinet or in the terminal box and can be used

as centralized and distributed controllers.

Irrespective of whether leased lines, analog

dial-up connections, ISDN, mobile phone or

wireless data communication is used, Phoenix

Contact controllers can be expanded into the

modular remote control station. Efficiency

means: Control technology and remote

control station in one device. When adapted

to your application, it is possible to set up a

modular remote control station with the

Inline automation toolkit.

With Inline, you put together theautomation functions required to suit

your personal needs. For this purpose,

there are such functions as:

Digital and analog inputs and outputs Counters and circuit breakers

Temperature regulating functions Pneumatics

Inline Controller

AUTOMATIONWORX for remote systems

AUTOMATIONWORX

For remote systems ReSy

Inline The Automation Kit


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Convince yourselves of ourcompetence!

Vertical integration of

all data via Interbus

and EthernetThe Oerbke water treatment

plant in Lneburger Heide is a

federally owned drinking

water treatment plant

responsible for the military

facilities on the military

training site in Bergen, as well

as the town of Fallingbostel

with the foods industries Kraft

Foods and Eckes-Granini.

As part of the modernization

of one works, all the data that

occurs is transmitted fast and

smoothly from the different

parts of the plant right into

the commercial department

of the district council. The

automation concept

implemented involves

Ethernet connections from

the host computer to the

main PLC, as well as

distributed mini controllers in

the various sites.

Even the wells have been

Bhl-Iggelheim

Drinking water is supplied to

the municipality of Bhl-

Iggelheim, west of

Ludwigshafen, via three main

stations: A pumping station

with main well, a water tower

and the well. between these

three stations.

However, there are no data

lines available. No problem for

automation technology from

Phoenix Contact. In all three

stations, there are

autonomous automation

stations of the same type for

the local automation tasks.

The stations consist of an

intelligent remote field

controller with connected

digital and analog I/O modules.

This is where the process data

is read in or out. A wireless

data modem is responsible for

the remote transmission of

data between the stations.

PHOENIX CONTACT GmbH & Co.KG

32823 Blomberg, Germany

Phone: ++49/52 35/3-00

Fax: ++49/52 35/3-1 07 99

www.phoenixcontact.com

integrated with remote

control technology in the

overall concept.

Oerbke waterworks

Remote control technology

for drinking water supply


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Convinceyourselvesofour

competence!

PurificationplantinBadSalzuflen

involvedmanyinterruptions

inoperationandledtoagreat

amountofservicing.In

conjunctionwithPhoenix

Contact,acomprehensive

surgeprotectionconceptwas

compileddesignedtomatch

theparticularfeaturesofthe

watertreatmentplantinBad

Salzuflen.

Thewaterpurificationplant

inBadSalzuflenhasbeen

operatingwithahighdegree

ofautomationformany

years.Inthepast,however,

thesurgeprotectionwasnot

modernizedinlinewiththis

technology,afactthat

WatertreatmentplantMllbergen

Thefullybiologicalsewage

treatmentplantMllbergenin NorthRhine-Westphalia

treatsthewastewaterofthe

foursoutherndistrictsof

PortaWestfalica,the

equivalentofacapacityof

12,000averageinhabitant

values.Duringthelast

modernization,theaeration

technology,thetechnology

forpreliminarypurification

andthetechnologyforthe

removalofwaterfromthesludgewerereplaced,and

electricalandautomation

technologyupgradedto

complywiththestateofthe

art.Notonlytheentirewater

treatmentplant,butalso

distributedpumpstationsand

storm-waterreservoirsare

controlled,monitoredand

protectedwithtechnology

fromPhoenixContact.

PHOENIXCONTACTGmbH&Co.KG

32823Blomberg,Germany

Phone:++49/5235/3-00

Fax:++49/5235/3-10799

www.phoenixcontact.com

Monitoringpumpstations

viaanalogtelephonelines

Completeprotection

againstsurgevoltagesCompetent

servicefroma

singlesource!


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PHOENIXCONTACT9

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IndustrialEthernetnetworking

Inflow

Controlroom

Forsmallautomatedunits,theModularManagedSwitchcanbeadaptedtotheplant-specificrequirements.HereisanexampleoftwistedpairnetworkingtothelocalPLC,redundantnetworkingtothehigher-levelFOnetwork.

Alltheplantinformationcomestogetheratthecontrolroomswitch.Here,theoptionofredundantpowersupply,forexample,isparticularlyimportant,toincreasetheavailabilityofalltheplantinformation.

BiologySecondarypurification

Toensurethatthemostcost-efficientsolutionischosen,interfacemodulesfortwistedpair,glassfiberandHCSfiberdatatransmissionarecombined.

Redundantdatatransmissionprovidestopavailabilityofthenetwork.

Mechanicalcleaning

Dependingonthesystemanddatastructureandofcourse

alsobearingexpensesinmind,itisoftensensibletoincludeunmanagedswitchesintheoverallconcept.ThesecomponentsalsoofferthepossibilityofdatatransmissionviaTP,glass,HCSorpolymerfiber.

Problemswithplanningand

projectplanning?

ThespecialistsfromPhoenixContact

willbepleasedtoofferyousupport.

Getintouchwithus.

[email protected]

Alwaystherightsolution:

Modular,managed

FactoryLineswitchesAdaptiontotheparticular

connectionrequirementThe

ModularManagedSwitchfromthe

EthernetrangebyPhoenixContact

candojustthat:numberofpositions,

connectorandtransmissionmedium.

Itisthefirstindustrialswitchthatcan

beexpandedseamlesslyfromeightto

24ports.Thereareinterfacemodulesfortwistedpairs,glassfiberorthe

economicalEthernetinstallationwith

polymerandHCSfibers,withwhich

theswitchcanbeadaptedexactlyto

eachparticularapplication.

Wastewatermanagement

OurembeddedcontrollerssuchasILC350/370withPROFINETconnectionreliablycontroltheentireprocess.


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8PHOENIXCONTACT

Ethernetindustrialstandardin

wastewatermanagement


Insewageandwaterworks,itisusualto

controlindividualsectionswithseparate

PLCsforavailabilityreasons.Inthepast,

proprietarysystemswereusedfor

networkingthesecontrollers.

Nowadays,industrialEthernetis

performingthisfunctionmoreandmore

often.Asintheofficeworld,infrastructure

components(e.g.switches)areusedfor

networking.Thedemandsplacedonthese

componentswithregardtoavailability,immunitytointerference,modularityand

installationinharshindustrialenvironments

aremuchhigher.

FullrangeofEthernet

applicationoptions

Simpleprojectplanningandinstallation,systemspecificnetworkexpansion,convenientdiagnostics

andlong-termavailabilityThisisnotaproblemfor

theEthernet-basedautomationsolutionsfrom

PhoenixContact.Startupanddiagnosticsfor

Ethernetnetworksandtheirinfrastructureis

carriedoutwithFactoryManager.Thissoftwareis

inapositiontocheckconnections,operatingand

datatransmissionmodesatanytimeandcaneven

detectcriticalsystemstates

beforethedevicefails.

UsinganSNMPOPC

server,allreceived

processdataaretransferredtothe

PCapplicationin

theofficeandfield

level.

FactoryLineswitcheswith

standardfunctions

TheFactoryLinestandardFLSwitchSFseriesof

switchesallowsyoutoexpandnetworksfastand

inexpensively.Thankstotheflathousingformandthe

highportdensity,theswitchesarepredestinedfor

universalanddistributeduse.Industrialdeviceshave

eightor16ports,wherebyuptotwoportsaredesigned

inmultimodeglassfiber.Thecoppercablessupport

transmissionratesof10Mbpsand100Mbps,the

glassfibercablesratesof100Mbps.Alow

pricedoesnotnecessarilyruleoutawide

performancerange:

Startupandmaintenancetimeis

reducedbytheredundantpowersupplyandthesignalingcontacts;the

copperportvariantsprovide

autocrossingandautonegotiation

functions.


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PHOENIXCONTACT7

T I QSS I QpHI

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Gasstoragetank

Digestertower

Heatexchanger

Sludgecirculation

Fromthesludgethickener

Supply

PowersupplyunitintheExarea

Fortheinstallationof24Vpowersupply

unitsinthepotentiallyexplosivearea,

PhoenixContacthastheperfect

solutionwithQuintpowersupplyunits

(5A,10A)forZone2.

Transmission

Signalandpowercablingin

theExarea


DistributedregulationTempcon,theautonomousregulatingmodulefromPhoenix

Contactnotonlyofferstheoptionofregulatinguptofour

differentcontrolcircuitsindependentlyofoneanother,butis

alsoparticularlysuitableforregulatingtemperature,sincethe

temperaturesignalscanbeconnecteddirectlytothemodule.

Thedevicecanbeparameterizedquicklyviaaserialinterface

usingthecorrespondingsoftware.


Space-savingtemperaturemonitoring

Head-mountedtemperaturetransducersfor

PT100orthermocouplemeasurements

canbeinstalledintheconnecting

headswithverylittlespace

eveninpotentiallyexplosive

areas.

Configurationtakesplace

fromthecontrolsystem

usingtheHART

protocol.

Forthepotentiallyexplosivearea

insystems,PhoenixContactoffers

EExeapprovedmodular

terminalblockswith

screw,spring-cage,leg

spring,andfast

connectionsystems.


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6PHOENIXCONTACT

FI

Controllingprocessesinthedigester

towerwithPHOENIXCONTACT


Forthehighlyexplosiveatmosphereinthe

digestertower,PhoenixContacthasan

extensiverangeofproductswithEx

certification:Modularterminalblocks,power

supplyunitsthatareinstalleddirectlyinthe

Exarea,orintrinsicallysafegalvanicisolators

withoptionalintegratedsurgeprotection

elementsensurethattheprocessesinthe

digestertowerrunsmoothly.The

occurrenceofdangerousdifferencesin

potentialorevenarcsparkoversisavoidedbyalightningandsurgeprotectionconcept

designedforyoursystemandconsistingof

externalandinternallightningprotection,

equipotentialbondingandgroundingsystem.

Gasmotor

Fortheremovalofwaterfrom

sludge

Protection

Transmission/

Communication

Flexibilityinthefaceof

varyingrequirements

Safeisolationfromthepotentially

explosiveareaandsurgeprotection

forthesignalsincludedintegrated

inthebaseterminalblockThisis

offeredbytheProcessInterface

productrange.Byseparatingthebase

terminalblockandtheelectronics

unit,itispossibletoreactflexiblytoawiderangeofrequirements.

Protection

Surgeprotectioninthe

potentiallyexplosivearea

TheTermitrabTTmodularterminalblocksfrom

PhoenixContactwithmulti-stagesurgeprotection,

protect0-20mAor0-10Vsignalseffectively

againstsurgevoltages.Certificationforthe

potentiallyexplosiveareaisnaturallyincluded.


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PHOENIXCONTACT5

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wireless

Remotecontrol


Wireless

communication

Distributeddataacquisition

Tosecondarysedimentation

Secondarysedimentationtank

Fromthesecondary

sedimentation

Nitrification

Circulationsludge

Ventilation

Recirculationsludge

todrain

Topreliminarythickening


Protection

Surgeprotection

increasesavailability


Youwouldliketouse

wirelesstransmissiontocarry

measuredvaluesandsignalsfromvariouspointsinthesystemtothecentralcontroller,sothatyoudonotneedtoworry

aboutcableducts,slipringsandsparecables?Noproblemfor

InterfaceWireless!

Reliablesignaltransmissionthatiseasytoextend.

Distributedinputoroutputofsignalsviadifferentfieldbus

systemsTheInlinesystemkithasnumerousdigitaland

analogmodulesforjustthispurpose.Amodularsystemthat

canbeputtogetherandaddedtoasneededorfittedwitha

distributedcontrollerguaranteestheavailabilityofyour

systemwithintegratedchannel-specificdiagnostics.

Measuringinstruments

mountedinexposed

positionsonthetanksare

particularlyatriskduringa

storm.Surgearrestersprotect

thesignallineandpowersupply

Apluggableandspace-saving

combinationinonearrester.

MatchingdifferentsignalstothePLC,suppressing

interferences,connecting

additionaldevices,orsimply

separatingpotentialsMINIAnalog

fulfillsallthesefunctionstoateeina

minimumofspace.

Measurementsignalconditioning


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4PHOENIXCONTACT

Q_IRQ_IR

PI

Solutionsformeasurementand

controltechnology

Totherecirculationpump

Denitrification

Controling/

Regulating

Seamlessandfast

datatransmission


Simplemeasurement

Wastewaterpurification


Inordertoguaranteereliablefunctioningof

theplantatalltimes,therequirements

pertainingtothequalityandoperational

reliabilityofthecomponentsusedin

measurementandcontrolmustbehigh.

Nomatterwhetheryouwishtoprotect

measuringandanalyzinginstrumentsfrom

surgevoltages,transmit,conditionorprocess

measuredvaluesandsignalswithout

interferencePhoenixContactprovidesyou

withsolutionsandcomponentsthatareperfectlytailoredtoyourneeds,forfault-free

round-the-clockoperation.

TheS-MAXall-in-onemachine

controlsystemisahigh-end

systemthatcombinesfunctions

foropenandclosed-loopcontrol,

operationandmonitoring,and

communicationwiththemanagement

system.TwoEthernetportsanda

hostofotherinterfacessuchas

Interbus,Profibus,USBetc.makethe

S-MAXanall-roundtalent.

requiresevermoreaccurateandsensitive

MCRtechnology.PhoenixContact

ensuresthatalltheplantcomponentsinteractreliably.

Tocheckthepumponstartupandformaintenance,measuring

instrumentscansimplybeloopedinwithknifedisconnect

terminalblocks.Thestandardizeddisconnectzonein

theCLIPLINEcompletesystemalsoallows

componentorfuseplugstobeusedtoprotectthesignals.


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PHOENIXCONTACT3

ri- on

AeratorNitrificationSecondary

sedimentationtankSequence

Precipitatordosing

Mainoutfall

Activatedsludge

RawsludgeHalocarbonSewergas

Sludgepress

Preheater

Preliminarythickener

Gastank

Air/GasExcesswater

Excesssludge

Protection

Nevergivingsurge

voltagesachance


Reliabletransmissionof

sensitiveprocessdata

Alwaysincontroloftheprocess


Supply

Reliablepowersupplyfor

electricalsystems


Excesswater

Digestertower


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2PHOENIXCONTACT

Onesystemforallfunctions

Productsandsolutionsforwastewatermanagement

Visualization

Haveacleargripofall

thedata

Rake

SandfilterPrimarytreatmenttank

Inflow

Watertreatmentplantcontrolroom

Driedsludge(agriculture,

wastetip,combustion)


Remotecontrol

Reliablemonitoringof

remotestations

Growingrequirementsinthefieldofwaste

watermanagementresultinconstantlyrising

costpressureandincreasingsystem

complexity.Thismakesinnovative,flexible

andreliablesystemconceptsnecessary.

Regardlessofwhether

itisinthefieldor

controlcabinet:

PhoenixContactoffersseamless

systemsolutionsforallapplicationsin

serialorparallelsignalanddata

transmissionfromprocesscontrol

throughtoprocessvisualization,fromthe

sensortothecontrolsystem.Thisguaranteesmaximumsystemreliability,high

systemavailabilityandinexpensive

automationtechnology.

PhoenixContactYourpartnerfor

future-oriented,reliablewastewater

management.

Rainwateroverflowtank

Faeces

collection

station


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Solutionsforwastewatermanagement

Documents

Ax Watermanagement