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Department of Employment, Economic Development and Innovation Avoiding Exposure to oxides of nitrogen (NOx) fumes from surface blasts

Avoiding Exposu re t o oxide s of nitrogen (NOx ) fume s from … · 2015-05-29 · Blast design . Ground conditions / confinement . Presence o f Water . Competent Operators . Product

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Page 1: Avoiding Exposu re t o oxide s of nitrogen (NOx ) fume s from … · 2015-05-29 · Blast design . Ground conditions / confinement . Presence o f Water . Competent Operators . Product

Department of Employment, Economic Development and Innovation

Avoidin g Exposu re t o oxide s of nitroge n (NOx ) fume s

fro m surfac e blasts

Page 2: Avoiding Exposu re t o oxide s of nitrogen (NOx ) fume s from … · 2015-05-29 · Blast design . Ground conditions / confinement . Presence o f Water . Competent Operators . Product

Noel Erichsen

Deputy Chief Inspector of Explosives 07 3237 1629

[email protected]

Chair: Fume Steering Group

Mining and Explosives Companies,

CFMEU, Mines and Explosives Inspectorate

© The State of Queensland, Department of Employment, Economic Development and Innovation, 2011 2

Page 3: Avoiding Exposu re t o oxide s of nitrogen (NOx ) fume s from … · 2015-05-29 · Blast design . Ground conditions / confinement . Presence o f Water . Competent Operators . Product

Seminar Introduction

• Welcome and administration • Objective of Seminar

– Improve knowledge and understanding of fume particularly • Toxicology • How to prevent fume • How to manage a fume event

• Monitoring • Fume Management Plan • Fume Management Zone

• How to manage an exposure to fume – Information sources

• Queensland Guidance Note No 20 v 2

Fume we are referring to at these seminars is the visible gas nitrogen dioxide

© The State of Queensland, Department of Employment, Economic Development and Innovation, 2011 3

Page 4: Avoiding Exposu re t o oxide s of nitrogen (NOx ) fume s from … · 2015-05-29 · Blast design . Ground conditions / confinement . Presence o f Water . Competent Operators . Product

Open and transparent

• Must take into account: – Commercial sensitivities – Intellectual property

• Keep the discussion based on fact not conjecture • Establish a parking lot • Open forum at end

© The State of Queensland, Department of Employment, Economic Development and Innovation, 2011 4

Page 5: Avoiding Exposu re t o oxide s of nitrogen (NOx ) fume s from … · 2015-05-29 · Blast design . Ground conditions / confinement . Presence o f Water . Competent Operators . Product

QUEENSLAND EXPLOSIVESINSPECTORATE

Strategie s for fum e prevention

Blasting

Activity

Blast design Groun d conditions / confinement

Presenc e o f Water Competen t Operators

Produc t selection Explosives in specification

Monitor PES Potentia l Expose d Sites

Pre-firin g review Appropriat e Standards / Codes

Awareness

Investigatio n of events

Education/Training/Advice Emergenc y Response

FUME © The State of Queensland, Department of Employment, Economic Development and Innovation, 2011 5

Under construction

Page 6: Avoiding Exposu re t o oxide s of nitrogen (NOx ) fume s from … · 2015-05-29 · Blast design . Ground conditions / confinement . Presence o f Water . Competent Operators . Product

Actions

• Continue collection of data.

• Conduct detailed investigations to new protocols.

• FSG (Fume Steering Group) to meet every three months to review data (sunset in July 2012).

• Issue the Guidance Note for operations – update in early 2012 based on feedback from seminars, investigations and data gathering.

• Recommend that competencies be adopted as a requirement for all mine sites.

• Upgrade competency packages to include information from Guidance Note and FSG (Fume Steering Group).

• Continue to review with explosives manufacturers matters regarding improvement of product for mine conditions.

© The State of Queensland, Department of Employment, Economic Development and Innovation, 2011 6

Page 7: Avoiding Exposu re t o oxide s of nitrogen (NOx ) fume s from … · 2015-05-29 · Blast design . Ground conditions / confinement . Presence o f Water . Competent Operators . Product

Key Points

• Data is data there is much analysis to be done

• A mine needs to have:

– Pre firing review

– Fume Management Plan

– Monitoring Plan

© The State of Queensland, Department of Employment, Economic Development and Innovation, 2011 7

Page 8: Avoiding Exposu re t o oxide s of nitrogen (NOx ) fume s from … · 2015-05-29 · Blast design . Ground conditions / confinement . Presence o f Water . Competent Operators . Product

Outline QGN 20

• Where is it

• Improving QGN 20

© The State of Queensland, Department of Employment, Economic Development and Innovation, 2011 8

Page 9: Avoiding Exposu re t o oxide s of nitrogen (NOx ) fume s from … · 2015-05-29 · Blast design . Ground conditions / confinement . Presence o f Water . Competent Operators . Product

QGN Structure

• 7 sections

– Introduction and Background

– Causes of fume

– Prevention of Fume

– Management of a fume event

– Management of a fume exposure

– Investigation of Fume events and audit and review

– Conclusion

© The State of Queensland, Department of Employment, Economic Development and Innovation, 2011 9

Page 10: Avoiding Exposu re t o oxide s of nitrogen (NOx ) fume s from … · 2015-05-29 · Blast design . Ground conditions / confinement . Presence o f Water . Competent Operators . Product

Appendices

• Definitions

• Legislation

• Properties of Nitrogen Dioxide

• Occupational exposure standards and health effects of NOx

• MSDS

• Causes and Mitigations

• Prefiring review

• Information for treatment medical staff

• NOx rating scale

• Guideline to Investigating Fume Events

© The State of Queensland, Department of Employment, Economic Development and Innovation, 2011 10

Page 11: Avoiding Exposu re t o oxide s of nitrogen (NOx ) fume s from … · 2015-05-29 · Blast design . Ground conditions / confinement . Presence o f Water . Competent Operators . Product

Guidance Note 20 Management of oxides of nitrogen in

open cut blasting v 1.1

• Follows the three principles:

– Prevention of fumes

– Management of a fume event

– Treatment of fume exposures

• Identifies persons/organisations that can prevent fume

• Identifies activities that can lead to fume

• Factors outside that contribute to fume

• Includes investigation guideline

• Causes of fume and identification of persons responsible

• Toxicology of Nitrogen Dioxide

• Monitoring requirements

• Collection of Data

• Incident reporting

• DRAFT DOCUMENT

© The State of Queensland, Department of Employment, Economic Development and Innovation, 2011 11

Page 12: Avoiding Exposu re t o oxide s of nitrogen (NOx ) fume s from … · 2015-05-29 · Blast design . Ground conditions / confinement . Presence o f Water . Competent Operators . Product

FUME SURVEY STATISTICS from DATA

© The State of Queensland, Department of Employment, Economic Development and Innovation, 2011 12

Page 13: Avoiding Exposu re t o oxide s of nitrogen (NOx ) fume s from … · 2015-05-29 · Blast design . Ground conditions / confinement . Presence o f Water . Competent Operators . Product

Data Set from first collection in April

• Three data points

– May 162

– July 490

– August 902

– September 1400

© The State of Queensland, Department of Employment, Economic Development and Innovation, 2011 13

Page 14: Avoiding Exposu re t o oxide s of nitrogen (NOx ) fume s from … · 2015-05-29 · Blast design . Ground conditions / confinement . Presence o f Water . Competent Operators . Product

Fume is generated

• About 49% of blasts are (Level 1,2,3,4, or 5)

• About 51% of blasts have zero fume

© The State of Queensland, Department of Employment, Economic Development and Innovation, 2011 14

Page 15: Avoiding Exposu re t o oxide s of nitrogen (NOx ) fume s from … · 2015-05-29 · Blast design . Ground conditions / confinement . Presence o f Water . Competent Operators . Product

Fume Events against Supplier Blasts (840 blasts) Note this is based on number of blasts that fume – some suppliers conduct different number of blasts.

Joint supplier do not use

Supplier A

Supplier D

Supplier B

Supplier C

Supplier E

© The State of Queensland, Department of Employment, Economic Development and Innovation, 2011 15

Page 16: Avoiding Exposu re t o oxide s of nitrogen (NOx ) fume s from … · 2015-05-29 · Blast design . Ground conditions / confinement . Presence o f Water . Competent Operators . Product

Fume Rating vs Confinement vs Sleep time

© The State of Queensland, Department of Employment, Economic Development and Innovation, 2011 16

Page 17: Avoiding Exposu re t o oxide s of nitrogen (NOx ) fume s from … · 2015-05-29 · Blast design . Ground conditions / confinement . Presence o f Water . Competent Operators . Product

Fume Rating vs Ground type vs Sleep time

© The State of Queensland, Department of Employment, Economic Development and Innovation, 2011 17

Page 18: Avoiding Exposu re t o oxide s of nitrogen (NOx ) fume s from … · 2015-05-29 · Blast design . Ground conditions / confinement . Presence o f Water . Competent Operators . Product

Fume Rating vs Ground type vs Powder factor

© The State of Queensland, Department of Employment, Economic Development and Innovation, 2011 18

Page 19: Avoiding Exposu re t o oxide s of nitrogen (NOx ) fume s from … · 2015-05-29 · Blast design . Ground conditions / confinement . Presence o f Water . Competent Operators . Product

Fume Rating vs Ground type vs Hole depth

© The State of Queensland, Department of Employment, Economic Development and Innovation, 2011 19

Page 20: Avoiding Exposu re t o oxide s of nitrogen (NOx ) fume s from … · 2015-05-29 · Blast design . Ground conditions / confinement . Presence o f Water . Competent Operators . Product

Fume Rating vs Hole depth vs Water in holes

© The State of Queensland, Department of Employment, Economic Development and Innovation, 2011 20

Page 21: Avoiding Exposu re t o oxide s of nitrogen (NOx ) fume s from … · 2015-05-29 · Blast design . Ground conditions / confinement . Presence o f Water . Competent Operators . Product

21© The State of Queensland, Department of Employment, Economic Development and Innovation, 2011

Fume Events at Mine Sites

Page 22: Avoiding Exposu re t o oxide s of nitrogen (NOx ) fume s from … · 2015-05-29 · Blast design . Ground conditions / confinement . Presence o f Water . Competent Operators . Product

Water in Holes

Fume Rating

0 1 2 3 4 5

Yes 307 120 79 69 50 13

132 25 21 14 14 1No

Total 439 145 100 83 64 14

% Water in Holes 69.9% 82.8% 79.0% 83.1% 78.1% 92.9%

© The State of Queensland, Department of Employment, Economic Development and Innovation, 2011 22

Page 23: Avoiding Exposu re t o oxide s of nitrogen (NOx ) fume s from … · 2015-05-29 · Blast design . Ground conditions / confinement . Presence o f Water . Competent Operators . Product

Damp sides

Fume Rating

0 1 2 3 4 5

Yes 286 119 81 72 54 13

151 23 16 11 8 0No

Total 437 142 97 83 62 13

% Damp Sides 65.4% 83.8% 83.5% 86.7% 87.1% 100.0%

© The State of Queensland, Department of Employment, Economic Development and Innovation, 2011 23

Page 24: Avoiding Exposu re t o oxide s of nitrogen (NOx ) fume s from … · 2015-05-29 · Blast design . Ground conditions / confinement . Presence o f Water . Competent Operators . Product

State of Queensland, Department of Employment, Economic Development and Innovation, 2011

Fume events vs Blasts (minesite)

24 © The

Page 25: Avoiding Exposu re t o oxide s of nitrogen (NOx ) fume s from … · 2015-05-29 · Blast design . Ground conditions / confinement . Presence o f Water . Competent Operators . Product

Exclusion Zone Fume Breach 15 Apr 2011 - 18 July 2011

0

0.01

0.02

0.03

0.04

0.05

0.06

1 2 3

Fume zone rate breach

© The State of Queensland, Department of Employment, Economic Development and Innovation, 2011 25

Page 26: Avoiding Exposu re t o oxide s of nitrogen (NOx ) fume s from … · 2015-05-29 · Blast design . Ground conditions / confinement . Presence o f Water . Competent Operators . Product

Number of blasts for stated period

BEZ breaches BEZ

Breach Rate

BEZ breach rate

Persons sent for examination and some held for observation

Fume events off

mine lease

24

15/4- 16/5 162 9 1 in 18 0.056 0 0

16/5 – 18/7 418 13 1 in 32 0.031 5 4

18/7 – 25/8 324 6 1 in 54 0.019 6 1

© The State of Queensland, Department of Employment, Economic Development and Innovation, 2011 26

Page 27: Avoiding Exposu re t o oxide s of nitrogen (NOx ) fume s from … · 2015-05-29 · Blast design . Ground conditions / confinement . Presence o f Water . Competent Operators . Product

INCIDENT REPORT

• Blast exclusion zone

• Fume management zone

• Any category fume cloud that leaves the blast exclusion zone is an incident and must be reported.

© The State of Queensland, Department of Employment, Economic Development and Innovation, 2011 27

Page 28: Avoiding Exposu re t o oxide s of nitrogen (NOx ) fume s from … · 2015-05-29 · Blast design . Ground conditions / confinement . Presence o f Water . Competent Operators . Product

Oxides of nitrogen (NOx) fumes from surface blasts

© The State of Queensland, Department of Employment, Economic Development and Innovation, 2011 28