Automotive Relay Connectors Electronic Packaging Relay ...€¦ · Automotive Relay Connectors | Electronic Packaging | Relay Sockets | DIN Rails | Terminal Blocks | Custom Products

Automotive Relay Connectors | Electronic Packaging | Relay Sockets | DIN Rails | Terminal Blocks | Custom Products

Custom Connector is a privately owned corporation established in 1969 with headquarters, manufacturing and warehousing facilities located in Cleveland, Ohio.

We pride ourselves in our commitment to customer satisfac-tion through:

• Highqualitymanufacturedproducts

• ProcessControls

• Innovation

• Technicalexpertise

• Ontimedelivery

• Excellentcustomerservice

• Lowleadtimes

Our products are available around the globe through our network of reputable factory Authorized Distributors. As this world continues to evolve, we embrace that evolution and our loyal customers that join us. We thank those loyal customers for their contributions to our success and we are pleased knowing that we contribute to theirs.

Call us anytime at (216)241-1679 or email us at: [email protected]

American Designed & Manufactured Since 1969Electro-MechanicalConnecting Devices

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www.CustomConnector.com | [email protected]

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Relay Sockets

OTSeries ...................................................................................................4STSeries .....................................................................................................5MTSeries ...................................................................................................6GTSeries ...................................................................................................7ESSeries .......................................................................................8, 10-13ECSeries ....................................................................................................9SDSeries ..................................................................................................14SSSeries ..................................................................................................15RBSeries ..................................................................................................16OBSeries .................................................................................................17CMSeries .........................................................................................18-19MRSeries ..........................................................................................20-21GRSeries .......................................................................................... 22-23

DIN Rails & AccessoriesAluminumDINRails .............................................................................. 24SteelDINRails .................................................................................25-27DINRailSupportBrackets .................................................................. 28HoldDownSprings .............................................................................. 29HoldDownSprings/RailMountingClamps .................................. 30HoldDownSprings/Ejectors ..............................................................31

Automotive Relay Sockets and ConnectorsBRSeries ...........................................................................................32-34PWSeries ............................................................................................... 35PRSeries .................................................................................................. 36VRSeries ..................................................................................................37

Electronic Packaging ProductsGB/TBSeries ........................................................................................ 38FB/FCSeries.......................................................................................... 39HBSeries ................................................................................................ 40DC/HC/JC.............................................................................................41E1Series ................................................................................................. 42E2Series ...........................................................................................43-44DM/PMSeries ..................................................................................... 45

Terminal BlocksGSeries ............................................................................................ 46-47

Custom Products

CustomEngineered,ManufacturedProducts ............................48-49

Switch Connectors

CCSeries ............................................................................................... 50

Index

4

OT Series

Description 8and11PinOctalSockets,DINRailMountable

Electrical Rating •OT08,OT08-PC-600Volts,10Amps •OT11,OT11-PC-300Volts,10Amps

Construction Contacts •Brass,NickelPlated Screws •BinderHead,6-32x1/4”Steel,ZincPlated •PressureClamp,6-32x5/16”Steel,ZincPlated, WireRange#12-#20SolidorStranded Molding •BreakResistantThermoplasticBlackStandard, Grey Available

Agency Approvals•ULrecognized,FileNo.E60008 •CSAcertified,FileNo.LR29513 •CE •ROHS

OT Series Ordering CodePart # Description Terminal Type

OT08 DPDT,8PinOctal(Fig.1) BinderHeadScrewsOT08-PC DPDT,8PinOctal(Fig.1) PressureClampScrewsOT11 3PDT,11PinOctalStyle(Fig.2) BinderHeadScrewsOT11-PC 3PDT,11PinOctalStyle(Fig.2) PressureClampScrews

Accessories Part # Description (Refertotheaccessoriespages24-31)

C-103-PM PrepunchedAluminumDINRail(1MeterLengths)C-108-PM PrepunchedRaisedAluminumDINRail(1MeterLengths)C-108-2PM PrepunchedRaisedAluminumDINRail(2MeterLengths)

Figure 1

Figure 2

Relay Sockets

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ST Series

Description 8and11PinSquareBaseSockets,DINRailMountable

Electrical Rating •300Volts,15Amps



Relay Sockets

ST Series Ordering CodePart # Description Terminal Type

ST08 DPDT,8PinBlade BinderHeadScrewsST08-PC DPDT,8PinBlade PressureClampScrewsST11 3PDT,11PinBlade BinderHeadScrewsST11-PC 3PDT,11PinBlade PressureClampScrews


C-103-PM PrepunchedAluminumDINRail(1MeterLengths)C-108-PM PrepunchedRaisedAluminumDINRail(1MeterLengths)C-108-2PM PrepunchedRaisedAluminumDINRail(2MeterLengths)HDB-8 HoldDownSpring

ST Series Note:Terminals2,5and8omittedonDPDT,8Pinmodels

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MT Series

Description 8and14PinMiniatureSockets,DINRailMountable


Construction Contacts •Brass,NickelPlated Screws •M3x.5x6.5mmSteel,ZincPlated,WireRange #14-#22SolidorStranded

Molding •BreakResistantThermoplasticBlackStandard, Grey Available


MT Series Ordering CodePart # Description Terminal Type

MT08-PC DPDT,8PinMiniature PressureClampScrewsMT14-PC 4PDT,8PinMiniature PressureClampScrews


C-103-PM PrepunchedAluminumDINRail(1MeterLengths)C-108-PM PrepunchedRaisedAluminumDINRail(1MeterLengths)C-108-2PM PrepunchedRaisedAluminumDINRail(2MeterLengths)HDB-4 HoldDownSpring

Relay Sockets

MT Series Note:MTSeriesNote:terminals2,3,6,7,10and11omittedonDPDTMT08-PCmodel.

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GT Series

Description 8and14PinMidgetSockets,DINRailMountable

Electrical Rating •300Volts,10Amps(SPDTandDPDTmodels alsocarrytheadditionalratingof150Volts,15Amps)



Relay Sockets

GT Series Ordering CodePart # Description Terminal Type

GT05-PC SPDT,5PinMidget(Fig.1) PressureClampScrewsGT08-PC DPDT,8PinMidget(Fig.1) PressureClampScrewsGT14-PC 4PDT,14PinMidget(Fig.2)PressureClampScrews


C-103-PM PrepunchedAluminumDINRail(1MeterLengths)C-108-PM PrepunchedRaisedAluminumDINRail(1MeterLengths)C-108-2PM PrepunchedRaisedAluminumDINRail(2MeterLengths)HDB-4 HoldDownSpringforGT05-PCandGT08-PCHDB-19 HoldDownSpringforGT14-PC

GT Series Note:Terminals1,4and5omittedonSPDT,GT05-PCmodel

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Figure 1

Figure 2

ES Series

Description 8and11PinOctalSockets,DINRailMountable,FingerSafe


Construction Contacts •Brass,NickelPlated Screws •M3Steel,NickelPlated, MaximumWireGauge#14

Molding •BreakResistantThermoplastic

Agency Approvals•ULrecognized,FileNo.E113714

•CSAcertified,FileNo.LR26716 •CE

ES Series Ordering CodePart # Description Terminal Type

ES8 DPDT,8PinOctalStyle(Fig.1) BoxLugES11 3PDT,11PinOctalStyle(Fig.2) BoxLug


C-103-PM PrepunchedAluminumDINRail(1MeterLengths)C-108-PM PrepunchedRaisedAluminumDINRail(1MeterLengths)C-108-2PM PrepunchedRaisedAluminumDINRail(2MeterLengths)HDB-13 HoldDownSpringT MarkingPlate

Relay Sockets

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Figure 1

Figure 2

Description 5and8PinSlimLineSockets

Electrical Rating •300Volts,10Amps 300 Volts, 12 Amps

Construction Contacts •CopperAlloy,TinPlated Molding •BreakResistantThermoplastic

Agency Approvals•ULrecognized,FileNo.E113714 •CSAcertified,FileNo.172852 •CE

EC Series Relay Sockets

EC Series Ordering CodePart # Description Terminal Type

EC35 SPDT,5PinSlimLine(Fig.1) PCBoardEC50 DPDT,8PinSlimLine(Fig.2) PCBoard


MH12-2 HoldDownSpringSteelMH16-2 HoldDownSpringSteelMH25-2 HoldDownSpringSteelMP12-2 HoldDownSpringPlasticMP16-2 HoldDownSpringPlasticMP25-2 HoldDownSpringPlastic

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Figure 1

Figure 2

ES Series

Description 5and8PinSlimLineSockets,DINRailMountable,FingerSafe

Electrical Rating •300Volts,10Amps 300Volts,12Amps




•CSAcertified,FileNo.172852 •CE


ES35 SPDT,5PinSlimLine(Fig.1) BoxLugES50 DPDT,8PinSlimLine(Fig.2) BoxLug

Plug-in Indicator and Protection Modules Part # Description

Type22 Diodefor6-230VDC(+TerminalA1)Type42V GreenLEDwithDiodefor6-24VDC(+TerminalA1)Type42CV GreenLEDwithDiodefor110-230VDC(+TerminalA1)Type52B RCCircuitfor6-24VACType52C RCCircuitfor110-240VACType62V GreenLEDfor6-24VAC/DC(ForDC+TerminalA1)Type92V GreenLEDfor110-240VAC/DC(ForDC+TerminalA1)Type62CV Varistor+GreenLEDfor6-24VAC/DC(ForDC+TerminalA1)Type92CV Varistor+GreenLEDfor110-240VAC/DC(ForDC+TerminalA1)Type102 BypassResistor110-240VAC

Relay Sockets

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Figure 1

Figure 2


C-103-PM PrepunchedAluminumDINRail(1MeterLengths)C-108-PM PrepunchedRaisedAluminumDINRail(1MeterLengths)C-108-2PM PrepunchedRaisedAluminumDINRail(2MeterLengths)MS12 HoldDownSpring/EjectorMS16 HoldDownSpring/EjectorMS25 HoldDownSpring/Ejector

Description 8PinSlimLineSockets,DINRailMountable,FingerSafe

Electrical Rating •300Volts,10Amps 300 Volts, 12 Amps

Construction Contacts •Brass,NickelPlated Screws •M3Steel,NickelPlated,MaximumWireGauge#14 Molding •BreakResistantThermoplastic

Agency Approvals•ULrecognized,FileNo.E113714 •CSAcertified,FileNo.LR42742 •CE

ES Series Relay Sockets

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ES50/3 DPDT,8PinSlimLine BoxLug




C-103-PM PrepunchedAluminumDINRail(1MeterLengths)C-108-PM PrepunchedRaisedAluminumDINRail(1MeterLengths)C-108-2PM PrepunchedRaisedAluminumDINRail(2MeterLengths)MS12 HoldDownSpring/EjectorMS16 HoldDownSpring/EjectorMS25 HoldDownSpring/Ejector

ES Series

Description 8,11and14PinMiniatureSockets,DINRailMountable,FingerSafe





•CSAcertified,FileNo.LR26716 •CE


ES15/2N DPDT,8PinMiniature(Fig.2) BoxLugES15/3N 3PDT,11PinMiniature(Fig.1) BoxLugES15/4N 4PDT,14PinMiniature(Fig.2) BoxLug



Relay Sockets

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Figure 1

Figure 2


C-103-PM PrepunchedAluminumDINRail(1MeterLengths)C-108-PM PrepunchedRaisedAluminumDINRail(1MeterLengths)C-108-2PM PrepunchedRaisedAluminumDINRail(2MeterLengths)MHO HoldDownSpringMS35 HoldDownSpring/Ejector

ES15/2N Series Note:ES15/2NisthesameasES15/4Nbutwithterminals2,3,6,7,10&11omitted

Description 14PinMiniatureSockets,DINRailMountable,FingerSafe


Construction Contacts •Brass,NickelPlated Screws •M3Steel,NickelPlated Molding •BreakResistantThermoplastic


ES Series Relay Sockets

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ES15/4B 4PDT,14Miniature(Fig.1) PressureClampScrewsES15/4S 4PDT,14PinMiniature(Fig.2) BoxLug




C-103-PM PrepunchedAluminumDINRail(1MeterLengths)C-108-PM PrepunchedRaisedAluminumDINRail(1MeterLengths)C-108-2PM PrepunchedRaisedAluminumDINRail(2MeterLengths)MHO HoldDownSpringMS35 HoldDownSpring

Figure 1

Figure 2

SD Series

Description 12PinHeavyDutySocket

Electrical Rating •SD12-PC-600Volts,10Amps

Construction Contacts •Brass,NickelPlated Screws •PressureClamp,6-32x5/16”Steel.Zincplated, WireRange#12-#20SolidorStranded


Agency Approvals•ULrecognized,FileNo.E60008 •CSAcertified,FileNo.LR29513 •ROHS

SD Series Ordering CodePart # Description Terminal Type

SD12-PC 12Pin PressureClampScrews

Relay Sockets

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Description 8and11PinSquareBaseSockets


Construction Contacts •Brass,NickelPlated Screws •BinderHead,6-32x1/4”Steel,ZincPlated •PressureClamp,6-32x5/16”Steel,ZincPlated, WireRange#12-#20SolidorStranded Molding •BreakResistantThermoplastic


SS Series Relay Sockets

SS Series Ordering CodePart # Description Terminal Type

SS08-PC DPDT,8PinSquare PressureClampScrewsSS11-PC 3PDT,11PinSquare PressureClampScrews


HDB-8 HoldDownSpring

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SS Series Note:Terminals2,5and8omittedonDPDTSS08-PCmodel

RB Series

Description 8and11PinOctalSockets

Electrical Rating •RB08,RB08-PC-600Volts,10Amps

•RB11,RB11-PC-300Volts,10Amps

Construction Contacts •Brass,NickelPlated Screws •6-32x5/16”Steel.Zincplated;PressureClamp WireRange#12-#20SolidorStranded Molding •BreakResistantThermoplastic


•CSAcertified,FileNo.LR29513 •ROHS

RB Series Ordering CodePart # Description Terminal Type

RB08 DPDT,8PinOctal(Fig.1) BinderHeadScrewsRB08-PC DPDT,8PinOctal(Fig.1) PressureClampScrewsRB11 3PDT,11PinOctalStyle(Fig.2) BinderHeadScrewsRB11-PC 3PDT,11PinOctalStyle(Fig.2) PressureClampScrews

Relay Sockets

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Figure 1

Figure 2

Description 8and11PinOctalSockets

Electrical Rating •300Volts,10AmpsConstruction Contacts •PhosphorBronze,TinPlated Molding •BreakResistantThermoplastic


OB Series Relay Sockets

OB Series Ordering CodePart # Description Terminal Type

OB08-PCB DPDT,8PinOctal(Fig.1) PCBoardOB11-PCB 3PDT,11PinOctalStyle(Fig.2) PCBoard

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Figure 1

Figure 2

CM Series

Description 5,8and11PinSquareBaseSockets

Electrical Rating •300Volts,10Amps •150Volts,15Amps

Construction Contacts •Brass,BrightTinPlated Molding •BreakResistantThermoplastic BlackStandard,WhiteAvailable

Agency Approvals•ULrecognized,FileNo.E60008 •CSAcertified,FileNo.LR29513 •CE(*) •ROHS

CM Series Ordering CodePart # Description Terminal Type

CM05-PCB-1S(*) SPDT,5PinSquare,NoMountEnds(Fig.2) PCBoardCM05-PCB(*) SPDT,5PinSquare(Fig.1) PCBoardCM05-LPCB-1S SPDT,5PinSquare,NoMountEnds(Fig.2) LongPCBoardCM05-LPCB SPDT,5PinSquare(Fig.1) LongPCBoardCM08-PCB-1S(*) DPDT,8PinSquare,NoMountEnds(Fig.2) PCBoardCM08-PCB(*) DPDT,8PinSquare(Fig.1) PCBoardCM08-LPCB-1S DPDT,8PinSquare,NoMountEnds(Fig.2) LongPCBoardCM08-LPCB DPDT,8PinSquare(Fig.1) LongPCBoardCM11-PCB1S(*) 3PDT,11PinSquare,NoMountEnds(Fig.2) PCBoardCM11-PCB(*) 3PDT,11PinSquare(Fig.1) PCBoardCM11-LPCB-1S 3PDT,11PinSquare,NoMountEnds(Fig.2) LongPCBoardCM11-LPCB 3PDT,11PinSquare(Fig.1) LongPCBoard

AccessoriesPart # Description (Refertotheaccessoriespages24-31)


Relay Sockets

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Figure 1

Figure 2

CM Series

Description 5,8and11PinSquareBaseSockets


Construction Contacts •Brass,BrightTinPlated Molding •BreakResistantThermoplastic BlackStandard,WhiteAvailable


Relay Sockets

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CM Series Ordering CodePart # Description Terminal Type

CM05-SLD SPDT,5PinSquare(Fig.2) SolderCM05-QDC SPDT,5PinSquare(Fig.1) QuickDisconnectCM08-SLD DPDT,8PinSquare(Fig.2) SolderCM08-QDC DPDT,8PinSquare(Fig.1) QuickDisconnectCM11-SLD 3PDT,11PinSquare(Fig.2) SolderCM11-QDC 3PDT,11PinSquare(Fig.1) QuickDisconnect



Figure 1

Figure 2

MR Series

Description 8and14PinMiniatureSockets


Construction Contacts •Brass,BrightTinPlated Molding •BreakResistantThermoplastic


MR Series Ordering CodePart # Description Terminal Type

MR08-PCB DPDT,8PinMiniature PCBoardMR08-PCB-1G DPDT,8PinMiniature PCBoard,GroundLugOmittedMR14-PCB 4PDT,14PinMiniature PCBoardMR14-PCB-1G 4PDT,14PinMiniature PCBoard,GroundLugOmitted


HDB-4 HoldDownSpringHDB-9 HoldDownSpring

Relay Sockets

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MR Series

Description 8and14PinMiniatureSockets



Agency Approvals•ULrecognized,FileNo.E60008 •CSAcertified,FileNo.LR29513 •CE(*) •ROHS

Relay Sockets

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MR Series Ordering CodePart # Description Terminal Type

MR08-PCB-1GN DPDT,8PinMiniature(Fig.1) PCBoardMR08-SLD(*) DPDT,8PinMiniature(Fig.2) SolderMR08-SLD-1G(*) DPDT,8PinMiniature(Gig.2) Solder,GroundLugOmittedMR14-PCB-1GN 4PDT,14PinMiniature(Fig.1) PCBoardMR14-SLD(*) 4PDT,14PinMiniature(Fig.2) SolderMR14-SLD-1G(*) 4PDT,14PinMiniature(Fig.2) Solder,GroundLugOmitted



Figure 1

Figure 2

GR Series

Description 8PinMidgetSockets

Electrical Rating •300Volts,10Amps •150Volts,15Amps

Construction Contacts •Brass,NickelPlated Screws •BinderHead,6-32x1/4”Steel,ZincPlated •PressureClamp,6-32x5/16”Steel ZincPlated,WireRange#12-#20SolidorStranded Molding •BreakResistantThermoplastic BlackStandard,GreyAvailable


GR Series Ordering CodePart # Description Terminal Type

GR108 DPDT,8PinMidget BinderHeadScrewsGR108-PC DPDT,8PinMidget PressureClampScrews



Relay Sockets

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GR Series

Description 5and8PinMidgetSockets




Relay Sockets

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GR Series Ordering CodePart # Description Terminal Type

GR105-PCB SPDT,5PinMidget(Fig.1) PCBoardGR105-SLD SPDT,5PinMidget(Fig.2) SolderGR108-PCB DPDT,8PinMidget(Fig.1) PCBoardGR108-SLD DPDT,8PinMidget(Fig.2) Solder



Figure 1

Figure 2

Aluminum DIN RailsDIN Rails & Accessories

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Description

AluminumDINRails

Construction ExtrusionGradeAluminum

Agency Approvals•ROHS

Part # Description

C-103-M Unpunched1Meter

Part # Description

C-103-PM Prepunched1Meter

Part # Description

C-108-PM PrepunchedRaised1Meter

C-108-2PM PrepunchedRaised2Meter

Part # Description

C-112-2M Unpunched2Meter

Railsmaybesuppliedprecutinstandardlengthsortocustomerspecifications. Pleaseconsultfactory.

Steel DIN Rails

Description

SteelDINRails

Construction RollFormedSteel,GalvanicZincPlatingandPassivation(StainlessSteelforC-106-2SPM)

Agency Approvals•EuropeanStandardEN60715 •ROHS

DIN Rails & Accessories

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Part # Description


Part # Description


C-106-2PM Prepunched2Meter

C106-2SPM PrepunchedStainless2Meter

Part # Description

C-106-2PM-B Prepunched2Meter

Part # Description

C-106-2PM-C Prepunched2Meter


Steel DIN RailsDIN Rails & Accessories

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Description

SteelDINRails

Construction RollFormedSteel,GalvanicZincPlatingandPassivation


Part # Description


Part # Description


Part # Description



Part # Description



Steel DIN Rails

Description

SteelDINRails

Construction RollFormedSteel,GalvanicZincPlatingandPassivation



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Part # Description


Part # Description


Part # Description


Part # Description


Part # Description



DIN Rail Support BracketsDIN Rails & Accessories

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Description

DINRailSupportBrackets

Construction Steel,GalvanicZincPlatingandPassivation


SSB DIN Rail Support Brackets Ordering CodePart # Dimensions Xin.(mm)

SSB20-M6 .787(20.00)SSB25-M6 .984(25.00)SSB30-M6 1.181(30.00)SSB40-M6 1.575(40.00)SSB50-M6 1.969(50.00)SSB70-M6 2.756(70.00)SSB90-M6 3.543(90.00)

ASB DIN Rail Support Brackets Ordering CodePart # Dimensions Xin.(mm)

ASB49-M6 1.929(49.00)ASB58-M6 2.283(58.00)ASB68-M6 2.677(68.00)ASB78-M6 3.071(78.00)ASB88-M6 3.465(88.00)ASB98-M6 3.858(98.00)

SSB

ASB

Hold Down Springs

Description

RelayHoldDownSprings

Construction StainlessSteel



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Part # Description

HDB-4 ForGR,GT,MRandMTSeriesRelaySockets

Part # Description

HDB-5 ForCMSeriesRelaySockets

Part # Description

HDB-8 ForSSandSTSeriesRelaySockets

Part # Description

HDB-9 ForGR108-PCB,GR108-SLDandMRSeriesRelaySockets

Hold Down Springs/Rail Mounting ClampsDIN Rails & Accessories

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Description

RelayHoldDownSprings,DINRailMountingClamps

Construction HoldDownSprings-StainlessSteel,DINrailmountingClamps-NickelPlatedSteel


Part # Description

HDB-13 ForES8andES11

Part # Description

HDB-19 ForGT14-PC

Part # Description

MHO ForES15/4B,4S,ES15/2N,3N,4N

Part # Description

RMC-M4 DINrailmountingclamp-allowsnonDINmountdevices tobeinstalledon35mmDINrails.M4threadedhole.

Part # Description

RMC-M5 DINrailmountingclamp-allowsnonDINmountdevices tobeinstalledon35mmDINrails.M5threadedhole.

Hold Down Springs/Ejectors

Description

Relayholddownsprings/ejectors

Construction MHseriesstainlesssteelMP,MSseriesbreakresistantthermoplastic



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Part # Description Dimensions Xin.(mm)

MH12-2 ForECseries,12mmhighrelays .742(18.85)

MH16-2 ForECseries,16mmhighrelays .852(21.66)

MH25-2 ForECseries,25mmhighrelays 1.247(31.66)


MP12-2 ForECseries,12mmhighrelays .787(19.99)

MP16-2 ForECseries,16mmhighrelays .897(22.79)

MP-25-2 ForECseries,25mmhighrelays 1.245(31.63)


MS12 ForES35,ES50,ES50/3,12mmhighrelays 1.381(35.08)

MS16 ForES35,ES50,ES50/3,16mmhighrelays 1.525(38.74)

MS25 ForES35,ES50,ES50/3,25mmhighrelays 1.89(48)


MS35 ForES15/2N,3N,ES15/4B,4N,4S 2.323(59)

BR SeriesAutomotive Relay Sockets & Connectors

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Description MiniISOAutomotiveRelaySockets

Construction Contacts •Brass,BrightTinPlated Molding • HeatStabilizedThermoplastic,140degreesC ContinuousUseTemperatureRating


BR Series Ordering CodePart # Description Terminal Type

BR04-PCB-0 4PinSocket(Fig.1) PCBoardBR04-SPCB 4PinSocket(Fig.1) PCBoardBR05-PCB 5PinSocket(Fig.2) PCBoardBR05-PCB-1P 5PinSocketwithoutlocating PCBoard Pins(Fig.2)BR05-SPCB 5PinSocket(Fig.2) PCBoardBR05-SPCB-1P 5PinSocketwithoutlocating PCBoard Pins(Fig.2)

Figure 1 Figure 2

BR Series Note:SPCBmodelsX=.149”(3.78)PCBmodelsX+.234”(5.94)

Figure 1

Figure 2

Figure 3


BR05-FW 5Pinconnectorwithmounting Crimp bracketforwireharnessing(Fig.1)BR05-WH 5Pinconnectorwithoutmounting Crimp bracketforwireharnessing(Fig.2)BR05-WHF 5Pinconnectorforrelayorflasher Crimp without mounting bracket for wire harnessing(Fig.3)

Terminal Compatibility ChartCustom Connector Corporation recommends the following terminals to be usedinconjunctionwithourBRSeriesrelaysocketseries.AllPartslistedbelow need to be purchased separately.

Order From Part # AWG Blade

TEConnectivity 42100 14-18 1/4”TEConnectivity 42281 14-18 1/4”TEConnectivity 42904 12-16 1/4”TEConnectivity 60249 12-16 1/4”TEConnectivity 60253 12-14 1/4”

BR Series

Description MiniISOAutomotiveRelaySockets

Construction Molding •HeatStabilizedThermoplastic,140degreesC ContinuousUseTemperatureRating


Automotive Relay Sockets & Connectors

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BR SeriesAutomotive Relay Sockets & Connectors

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Description MiniISOWeatherproofAutomotiveRelaySockets

Construction Molding •HeatStabilizedThermoplastic,140degreesC ContinuousUseTemperatureRating Gasket •HighTemperatureSiliconeRubber Wire Seals•HighTemperatureSiliconeRubber

Agency Approvals•ROHS •IP67

Testing Passed • Dust ExposureSAEJ1455Sect.4.7, IEC60529Sect.13.4&13.6 • Salt Spray ASTMB117-07 • Water Immersion IEC60529Sect.14.2.7 • Fluids Compatibility SAEJ1455Sect.4.7,EngineOil,Brake Fluid,WasherSolvent,Gasoline,DieselFuel


BR05-WP 5Pinweatherproofconnectorfor Crimp wire harnessing312X06-LO OrangeWireSealfor18gaWire312X09-L GreyWireSealfor14-16gaWire312X13-LY YellowWireSealfor12gaWire312XP GreyPlugforusein1FormAOpen Circiuit Applications

Terminal Compatibility ChartCustom Connector Corporation recommends the following terminals to be usedinconjunctionwithourBRSeriesrelaysocketseries.AllPartslistedbelow need to be purchased separately.


TEConnectivity 60253 12-16ga 1/4”TEConnectivity 42100 14-18ga 1/4”

PW Series Ordering CodePart # Description

PW-BR05-FW-00004 SPDT,12”wireleads,14awgatloadcontacts30,87and87a,18awg atcoilcontacts85and86.SeeBR05-FWconnector-page33.

PW-BR05-FW-00005 SPST,12”wireleads,14awgatloadcontacts30and87,18awgatcoil contacts85and86.SeeBR05-FWconnector-page33.

PW-BR05-WH-00004 SPDT,12”wireleads,14awgatloadcontacts30,87and87a,18awg atcoilcontacts85and86.SeeBR05-WHconnector-page33.

PW-BR05-WH-00005 SPST,12”wireleads,14awgatloadcontacts30and87,18awgatcoil contacts85and86.SeeBR05-WHconnector-page33.

PW-BR05-WP-00004 SPDT,12”wireleads,14awgatloadcontacts30,87and87a,18awg atcoilcontacts85and86.SeeBR05-WPconnector-page34.

PW-BR05-WP-00005 SPST,12”wireleads,14awgatloadcontacts30and87,87asealed, 18awgatcoilcontacts85and86.SeeBR05-WPconnector-page34.

PW-PR05-WH-00004 SPDT,12”wireleads,10awgatloadcontacts30,87and87a,18awg atcoilcontacts85and86.SeePR05-WHconnector-page36.

PW-PR04-WH-00005 SPST,12”wireleads,10awgatloadcontacts30and87,18awgatcoil contacts85and86.SeePR04-WHconnector-page36.

PW Series

Description Pre-WiredAutomotiveRelayHarnessAssemblies

Construction Molding •HeatStabilizedThermoplastic,140degreesC ContinuousUseTemperatureRating

Terminals•Brass,TinPlated

Wire Seals/Gaskets•(WPModelsOnly), HighTemperatureSiliconeRubber

Wire •GXLInsulated



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36

PR Series

Description MaxiISOAutomotiveRelaySockets

Construction Contacts •SPCBModel,Brass,BrightTinPlated Molding •HeatStabilizedThermoplastic,140degreesC ContinuousUseTemperatureRating


PR Series Ordering CodePart # Description Terminal Type

PR04-SPCB 4PinSocket(Fig.1) PCBoardPR04-WH 4PinConnectorforWire Crimp Harnessing(Fig.2)PR05-WH 5PinConnectorforWire Crimp Harnessing(Fig.3)

Terminal Compatibility ChartCustom Connector Corporation recommends the following terminals to be usedinconjunctionwithourPRSeriesrelaysocketseries.AllPartslistedbelow need to be purchased separately.


TEConnectivity 42100 14-18 1/4”TEConnectivity 42281 14-18 1/4”TEConnectivity 42904 12-16 1/4”TEConnectivity 60249 12-16 1/4”TEConnectivity 60253 12-141 1/4”TEConnectivity 280756 10-12 3/8”


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Figure 1 Figure 2

Figure 3

VR Series Ordering CodePart # Description Terminal Type

VR04-PCB-0 4PinSocket(Fig.1) PCBoardVR04-SPCB-0 4PinSocket(Fig.1) PCBoardVR05-PCB 5PinSocket(Fig.2) PCBoardVR05-SPCB 5PinSocket(Fig.2) PCBoardVR05-FW 5PinConnectorforWire Crimp(seechart) Harnessing(Fig.3)VR05-LFW 5PinConnectorforWire Crimp(seechart) Harnessing(Fig.4)

Terminal Compatibility ChartCustom Connector Corporation recommends the following terminals to be usedinconjunctionwithourVRSeriesrelaysocketseries.AllPartslistedbelow need to be purchased separately.


TEConnectivity 42100 14-18 1/4”TEConnectivity 42281 14-18 1/4”TEConnectivity 42904 12-16 1/4”TEConnectivity 60249 12-16 1/4”TEConnectivity 60253 12-14 1/4”TEConnectivity 281197 13-17 3/16”TEConnectivity 282180 15-20 3/16”

VR Series

Description MicroISOAutomotiveRelaySockets

Construction Contacts •PCBandSPCBModels,Brass,BrightTinPlated Molding •HeatStabilizedThermoplastic,140degreesC ContinuousUseTemperatureRating



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Figure 1 Figure 2

Figure 3 Figure 4

VR Series Note:SPCBmodelsX=.149”(3.78)PCBmodelsX=.234”(5.94)

GB/TB Series

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GB/TB Series Ordering CodePart # Description

GB08 8pinlampheader(Fig.1)TB08 8pintubeheader(Fig.2)

Electronic PackagingProducts

Description LampandTubeHeaders


Construction Contacts •Brass,BrightTinPlated Molding •HighTemperatureThermoset


Figure 1

Figure 2

FB/FC Series Ordering CodePart # Description

FB08 8PinHeader(Fig.1)FB08D 8PinHeader(Fig.2)FB11 11PinHeader(Fig.3)FB11D 11PinHeader(Fig.4)FCBP BlackEnclosure(Fig.5)FCCP ClearEnclosure(Fig.5)FCWP WhiteEnclosure(Fig.5)

FB/FC Series

Description 8and11PinRoundHeadersandMatingEnclosures


Construction Contacts •Brass,BrightTinPlated Molding •Headers,HighTemperatureThermoset Enclosures,BreakResistentPolycarbonate


Electronic Packaging Products

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Figure 1 Figure 2

Figure 3

Figure 4

Figure 5

HB Series

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HB Series Ordering CodePart # Description

HB08 8PinHeader(Fig.1)HB08D 8PinHeader(Fig.2)HB11 11PinHeader(Fig.3)HB11D 11PinHeader(Fig.4)HMS-1 HeaderMountingScrew


Description 8and11PinRoundHeaders

Electrical Rating •HB08,HB08D300Volts,10Amps (600Voltratingattainableinapplication) •HB11,HB11D300Volts,10Amps

Construction Contacts •Brass,brighttinplated Molding •HighTemperatureThermoset


Figure 1 Figure 2

Figure 3 Figure 4

DC/HC/JC Series Ordering CodePart # Description

DCBP BlackEnclosure(Fig.1)DCCP ClearEnclosure(Fig.1)DCWP WhiteEnclosure(Fig.1)HCBP BlackEnclosure(Fig.2)HCCP ClearEnclosure(Fig.2)HCWP WhiteEnclosure(Fig.2)JCBP BlackEnclosure(Fig.3)JCCP ClearEnclosure(Fig.3)JCWP WhiteEnclosure(Fig.3)HMS-1 HeaderMountingScrew

DC/HC/JC Series

Description Enclosures/DustCovers(allmatewithHBSeriesHeaders)

Construction •Breakresistantpolycarbonate

Colors Standardcolorslistedbelow,othercolorsavailable,consultfactory



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Figure 1Figure 2

Figure 3

E1 Series

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E1 Series Ordering CodePart # Description

E1BV2020 Enclosure(Fig.1)E1BV2525 Enclosure(Fig.2)C1BV2020 Cover(Fig.3)Consultfactoryfor moldedincovermodificationsC1BV2525 Cover(Fig.4)Consultfactoryfor moldedincovermodifications


Description Enclosures/Covers

Construction •BreakResistantThermoplastic •BlackStandard,othercolorsavailable,consultfactory


Figure 1 Figure 2

Figure 3Figure 4


E2BV2720 Enclosure(Fig.1)E2BV4530 Enclosure(Fig.2)

E2 Series

Description Enclosures




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Figure 1

Figure 2

E2 Series

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E2BV3525 Enclosure(Fig.1)C2BV3525 Cover(Fig.2)ConsultFactoryfor moldedincovermodifications


Description Enclosures/Covers



Figure 1

Figure 2

DM/PM Series Ordering CodePart # Description

DMCA-52.5-100 EnclosurecoverforDINorPanelmountingconsultfactory formoldedincovermodifications(Fig.1)

DMBA-52.5 EnclosurebaseforDINMounting(Fig.2)

PMBA-52.5 Enclosurebaseforpanelmounting(Fig.3)

DM/PM Series

Description Enclosures

Construction •BreakResistantThermoplastic •GreyStandard,othercolorsavailable,consultfactory

Agency Approvals•UL,CSAPending •ROHS


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Figure 1

Figure 2

Figure 3

G Series

Description Tri-barrier,SingleRowTerminalBlocks


Construction Terminals•Brass,BrightTinPlated Screws •BinderHead,6-32x1/4” Steel,ZincPlated •PressureClamp,6-32x5/16”Steel ZincPlated,WireRange#12-#20 SolidorStranded Molding •BreakResistantThermoplastic


Terminal Blocks

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G Series Terminal Blocks

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Catalog Number Code

SeriesDestination“G”

TerminalStyle No.ofTerminals(Positionsfilledwith

contacts)

Optional MountingEnd

Destination

OptionalTopTerminalDestination(Oneortwocharacters,seebelow)

Terminal StylesPCB=PrintedCircuitBoard QDC=QuickDisconnect SLD=SolderWWS=WireWrap TSC=NonFeedThrough

Number of Terminals 02-30;01-28whenorderedwithM,PorTmounting

Optional Mounting End Designation (Omitifnotdesired)M=OneopenpositiononeachendofblockformountingP=Oneopenpositionwithamountingplateoneachendofblock(.150Dia.hole)T=Oneopenpositionwitha6-32tappedmountingplateoneachendofblock

Optional Top Terminal Designation (Steelbinderheadscrewsstandard;nodesignationrequiredifthisisthedesiredterminationtype)

X=NoScrews PC=PressureClamps B=BrassBinder HeadScrews

Quick Connects - Brass:A=.250x.031Flat F=.250x.031Flat&90°C=.250x.03145° G=.250x.03145°&90°D=.250x.03190° H=.250x.031Flat,45°&90°E=.250x.031Flat&45°

Whenbrassbinderheadscrewsaredesiredtosecuretheabovequickconnects,precedetheletterdesignationwith“B”,ie:BA.

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Custom Designed,Manufactured Products

Forover45yearsCustomConnectorhasbeendesigningand manufacturing standard and custom electro-mechanical products for industrial and automotive applications. Most custom devices are engineered collaborations, joint efforts thatutilizeourexpertiseandexperiencetofulfilltherequire-mentssetforthbyourcustomers.Theseproductsolutionsmaybe totally designed by Custom Connector or even reverse engineered.

Today,alldesignsarecreatedutilizing3-dmodelingcapa-bilitieswhichensuresprecisiontoolingandfinalproductsthatarebuiltwithinwell-definedspecifications.

Light-dutyelectonicapplicationsorhighercurrentcarryingconnections, the end results are always the same: customer satisfaction, solution provided.

17 pin pc mount combination power and signal connector

2 pin female harness interconnect device

20 pin relay socket for blind panel wiring application

3 pin switch connector with integral hold down locking shoulders for harnessing

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Custom Designed, Manufactured Products

In-line board mount gold plated header assembly

Over molded right angle header for electronic braking system

Heavy-duty terminal block for commercial flow meter

4 pin tube style header

Weatherproof automotive relay connector for harnessing

CC Series

Description ConturaRockerSwitchConnectors

Construction Molding •HeatStabilizedThermoplacstic,140degreesC ContinuiousUseTemperatureRating


Switch Connectors

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CC Series Ordering CodePart # Description Terminal Type

CCH 8PinConnectorfor Crimp WireHarnessing

Terminal Compatibility ChartCustom Connector Corporation recommends the following terminals to beusedinconjunctionwithourCCswitchconnectorseries.AllPartslistedbelow need to be purchased separately.


TEConnectivity 42100 14-18 1/4”TEConnectivity 60253 12-14 1/4”Delphi(Metri-Pack) 12084590 12 1/4”Delphi(Metri-Pack) 12052224 12 1/4”Delphi(Metri-Pack) 12015870 14-16 1/4”Delphi(Metri-Pack) 12015869 18-20 1/4”Delphi(Metri-Pack) 12020035 (2)18-22 1/4”

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2015.1

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