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AUTOMATION & PRODUCTION TECHNOLOGY

Automation & Production Technology

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Automation & Production Technology. Projects. Marshmallow Towers. Students learned about group dynamics and the Engineering Design Process How can we build the tallest structure while minimizing the budget?. Sample Designs. Sample Designs. Student Desk Re-Design . - PowerPoint PPT Presentation

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Page 1: Automation & Production Technology

AUTOMATI

ON &

PRODUCTIO

N

TECHNOLOGY

Page 2: Automation & Production Technology

PROJECTS

Page 3: Automation & Production Technology

Students learned about group dynamics and the Engineering Design Process

How can we build the tallest structure while minimizing the budget?

MARSHMALLOW TOWERS

Page 4: Automation & Production Technology

SAMPLE DESIGNS

Page 5: Automation & Production Technology

SAMPLE DESIGNS

Page 6: Automation & Production Technology

Students were asked to design the traditional desk to meet their needs.

STUDENT DESK RE-DESIGN

Page 7: Automation & Production Technology

Students were asked to design the traditional desk to meet their needs.

STUDENT DESK RE-DESIGN

Page 8: Automation & Production Technology

MODULES

Page 9: Automation & Production Technology

AUTOMATED MATERIAL HANDLING

O B J E C T I V E S I N C L U D E :

Use manual controls to move the robot

Monitor the status of inputs and outputs

Select and record robot positions

Create a program that instructs the robot to go through a sequence of movements

Page 10: Automation & Production Technology

AUTOMATED MATERIAL HANDLING

O B J E C T I V E S I N C L U D E :

Run and Edit a Scorbase program

Create a flow chart with branching statements

Create conditional branching statements in a program

Combine programs as subroutines

Software: Scorbase

Page 11: Automation & Production Technology

CNC MACHINING

O B J E C T I V E S I N C L U D E :

Identify and locate important parts of the CNC mill

Use the control program to verify cutting paths

Type code to generate an NC file the CNC mill can understand.

Write NC code based on product drawings.

Page 12: Automation & Production Technology

CNC MACHINING

O B J E C T I V E S I N C L U D E :

Define a toolpath from a given NC code.

Machine a part.Create two mating

CNC parts to fit together

Backplot toolpaths.Software: Mastercam

Page 13: Automation & Production Technology

ENGINEERING DESIGN

O B J E C T I V E S I N C L U D E :Explain different ways to

represent drawings.Understand the use of drawing

planes.Use basic dimensioning and

geometric relations to define a part.

Create a solid part.Chamfer, fillet, and shell a

solid.Use dimensioning rules to

create organized and comprehensible drawings.

Page 14: Automation & Production Technology

ENGINEERING DESIGN

O B J E C T I V E S I N C L U D E :

Dimension drawings in 2-D

Apply geometric tolerances to a drawing.

Read and understand a blueprint.

Create a working drawing without the dimensions.

Software: SolidWorks

Page 15: Automation & Production Technology

INDUSTRIAL ELECTRICITY AND ELECTRONICS

O B J E C T I V E S I N C L U D E :

Measure resistance and test for continuity using a multimeter.

Build series and parallel circuits on the breadboard.

Explain the characteristics of series and parallel circuits.

Understand the basic principle operations of a switch.

Page 16: Automation & Production Technology

INDUSTRIAL ELECTRICITY AND ELECTRONICS

O B J E C T I V E S I N C L U D E :Describe the concepts of NO

and NC contacts.Build circuits with different

types of switch configurations.

Understand magnetic switches, vibrations detectors, and DIP switches.

Create and test AND, OR, NOR, and NAND logic circuits.

Create and test an astable 555 timer circuit.

Page 17: Automation & Production Technology

INDUSTRIAL MOTOR CONTROLS

O B J E C T I V E S I N C L U D E :Learn the difference between

direct current and alternating current.

Learn the basic parts of a DC motor and how it operates.

Build and test a simple two-pole DC motor.

Identify the hand tools and instruments used by electricians.

Demonstrate the proper procedures for lockout/tagout.

Page 18: Automation & Production Technology

INDUSTRIAL MOTOR CONTROLS

O B J E C T I V E S I N C L U D E :Understand the trainer’s

layout and assembly.Strip and bend wire.Use the multimeter to trace

push buttons, a 3-position switch, indicator lights, and the control emergency stop button.

Mount and remove a contactor. Wire a single-phase motor

control circuit applying a start/stop continuous run application.

Page 19: Automation & Production Technology

INDUSTRIAL PNEUMATICS

O B J E C T I V E S I N C L U D E :Understand the importance of

working safely with pressurized components.

Simulate pneumatic circuit operations.

Build and operate a circuit diagram that requires a 3/2, normally open and closed.

Build and operate a circuit diagram that requires a double-acting cylinder.

Build and operate a circuit diagram that requires a 5/2-way valve, with selection switch.

Page 20: Automation & Production Technology

INDUSTRIAL PNEUMATICS

O B J E C T I V E S I N C L U D E :Build and operate a circuit

diagram that requires a 5/2-way valve, with selection switch, pneumatically operated.

Build and operate a circuit diagram that requires a 3/2-way roller lever valve, normally closed.

Build and operate a circuit diagram that requires a 2-pressure valve.

Software: FluidSim

Page 21: Automation & Production Technology

MATERIAL RESEARCH

O B J E C T I V E S I N C L U D E :Set up and conduct tests on the

material tester.Control the material tester using

the manual control panel.Set up the material tester to

conduct compression tests.Perform analysis on a simple

model with multiple restraints.

Perform analysis on an assembly model and see how the temperature is distributed across the model.

Page 22: Automation & Production Technology

MATERIAL RESEARCH

O B J E C T I V E S I N C L U D E :Perform analysis on a simple

sheet metal part to see the results of edge pressure compared to normal pressure on a face.

Set up the material tester to conduct tensile strength testing procedures.

Set up the material test to conduct compression tests and determine the hardness of plastic raw materials.

Page 23: Automation & Production Technology

MECHANICAL SYSTEMS

O B J E C T I V E S I N C L U D E :Identify tools and measuring

devices used with the trainers.Demonstrate how to properly use

tools and measuring devices.Measure the work load applied to

electric motors.Identify some of the electrical

motors shafts.Identify four of the different kinds

of belts.Check the belt tension.Identify commonly used couplings.Explore how the S-flex coupling

works.

Page 24: Automation & Production Technology

MECHANICAL SYSTEMS

O B J E C T I V E S I N C L U D E :Identify several different

types of pulleys.Describe a gear ratio.Identify several different

sprockets.Demonstrate how to align the

shafts properly.Demonstrate how to properly

attach the U-joint to a shaft.

Demonstrate how to apply a load to different mechanical parts.