Automation India 2012 Fieldbus Foundation End User …...ISA100.11a Integration Design Jun ISA100.11 Draft Preliminary Specification Development Started Aug First Wireless HSE Backhaul

1 September 2012

© 1994 – 2012 Fieldbus Foundation

Automation India 2012 Fieldbus Foundation End User

Conference

Richard J. Timoney President & CEO

2 September 2012


3 September 2012


Business Drivers for Growth in Remote Operations Management Market

• Plant operations are becoming more geographically dispersed

• Resources are being found in increasingly hard to reach and hazardous areas

• Effort to get people out of harm’s way and reduce personnel requirements : “Lights Out” operation

• “…a new generation of mega pipelines is being built to bring massive amounts of natural gas from some of the most remote regions of the world to many of the most densely populated centers of commerce and industry. “ – Forbes Magazine

New Generation of Mega Pipelines Source: Forbes

4 September 2012


The Business Challenges

• Traditional approach does not work • Move from steady state to dynamic

environment • Dynamically changing supply and

demand • Tighter production specifications • Increased regulatory pressure • Human resources challenge:

Increasingly challenging to send operators to check remote service areas

• Integration of wireless technology • Increased focus on cyber security

Workers Check a Pipeline in China Source: AP

5 September 2012


Introducing FOUNDATION for Remote Operations Management

• Provides a wireless and wired infrastructure for remote assets and applications, all within FOUNDATION fieldbus

• Integrates Wired Infrastructure, Remote I/O, ISA100.11a and WirelessHART®

• Incorporate remote operations data into FOUNDATION Fieldbus infrastructure for data management with direct access to device diagnostics

• FOUNDATION for ROM has the potential to transform remote operations, providing greater reliability and reduced costs.

6 September 2012


Application Example

I/O

Wireless

FOUNDATION for ROM Device

H1

Control Room

Wireless Backhaul Enables Access To Remote Sensors Using Standard Wireless Technologies

Remote Process HSE Wired and Wireless Backhaul

BACKHAUL: WIFI, WIMAX, SATELLITE

CELLULAR, ETC.

HART

7 September 2012


What are FOUNDATION for ROM Products?

• More than a simple

protocol translation gateway

• Capability Can be Embedded into Existing RTUs, Controllers, etc.

• Will be Tested &

Registered with Fieldbus Foundation

8 September 2012


The Business Value of FOUNDATION for ROM for End Users

Enables Predictive Maintenance Strategy

Fewer Personnel

Reduced engineering and operational

costs

Highly configurable

Increased Reliability & Availability Open and Interoperable Standard Less Customization Greener

Source: Aramco

9 September 2012


FOUNDATION for ROM Device Consolidates Diagnostic Data from Different Networks….

Conventional I/O

WirelessHART

H1 HART I/O

ISA100.11a

Diagnostic &

Instrument Data

Diagnostic &

Instrument Data

Diagnostic &

Instrument Data

Diagnostic &

Instrument Data

Diagnostic &

I/O Data

FOUNDATION Infrastructure for Data Management and Diagnostic Information


Transducer Blocks

Transducer Blocks

Transducer Blocks

Transducer Blocks

10 September 2012


And Transmits That Data Across the Wired or Wireless Backhaul to a Central Location/s

HSE Wireless Backhaul Host System

Central Control Room Remote Monitoring Station

Etc.

Conventional I/O

WirelessHART

H1 HART I/O

ISA100.11a

Diagnostic &

Instrument Data

Diagnostic &

Instrument Data

Diagnostic &

Instrument Data

Diagnostic &

Instrument Data

Diagnostic &

I/O Data

FOUNDATION Infrastructure for Data Management and Diagnostic Information


Transducer Blocks

Transducer Blocks

Transducer Blocks

Transducer Blocks

11 September 2012


A Single Environment for Information in Context & Data Quality

12 September 2012


Remote Operations Management Applications

• Oil & Gas Pipeline SCADA

• Offshore Platforms • Oil & Gas Fields • Water & Wastewater

SCADA • Tank Farms &

Terminal Automation • Mining

13 September 2012


Application Examples: Pipelines

Source: Moxa

• API Monitoring, Custody Transfer

14 September 2012


Application Examples: Tank Farms

• Overfill Protection, Integration of Fire & Gas Detection

15 September 2012


Application Examples: Mining, Hydro Fracking

• Coordination of widely dispersed automation assets • Oil sands • Concentrating data from multiple wellheads • Smaller environmental footprint

16 September 2012


Application Examples: Pharma

FOUNDATION Fieldbus Instrumentation on a Skid

Mounted Fermenter Source: PharmaManufacturing.com

• Faster Integration of Multiple Skid Mounted Mobile Units

• Faster Commissioning • Easier Validation • Reduced Cost to Both End

User and OEM

17 September 2012


Analog Input Analog Output Bias & Gain Control Selector Discrete Input Discrete Output Manual Loader PD Control PID Control Ratio Control

Basic Control

Analog Alarm Arithmetic Deadtime Device Control 8 Channel Discrete Input/Output Flexible Function Block Input Selector Integrator Lead/Lag Setpoint Ramp Generator Signal Characterizer Splitter Timer

Advanced Control

H1 + HSE

Large Point Count Remote Devices 64 Channel Discrete Input/Output 16 Channel Analog Input/Output Wired HART ® Connectivity Wireless Connectivity Wireless HSE Backhaul Wireless Field Devices

WirelessHART®

ISA100.11a

Remote Operations Management

FOUNDATION for ROM Specification Development FB TB DD

Safety Instrumented Functions

18 September 2012


FOUNDATION for ROM Specification Development Teams

Conventional I/O

Wired HART

H1

WirelessHART

Host

ISA100.11a

HSE Remote I/O HSE-RIO Team Fieldbus Foundation – ISA Cooperation

ISA100.15 Working Group

Wireless Sensor Integration Team

• Large Point Count Device • Multi-channel I/O • Wired HART Block

Wireless HSE Backhaul HSE

19 September 2012


Media Day Demo December 2011 Lee College, Baytown Texas

20 September 2012


2007 Specification Team Kickoff Meeting Jan 2008 Draft Preliminary Specifications Oct 2009 Validation Team Kickoff Meeting Feb Laboratory Validation Testing - Conventional I/O Aug, Dec 2010 Laboratory Validation Testing - Conventional I/O Mar Laboratory Validation Testing - Wired HART ` Jun, Sep Preliminary Specifications – Conventional I/O Dec 2011 Final Specifications – Conventional I/O Apr

Large Point Count Devices 64 Channel Discrete Input/Output 16 Channel Analog Input/Output

FOUNDATION for ROM – HSE RIO Development Schedule

21 September 2012


2008 Wireless Cooperation Team Kickoff Jan Use Cases and Requirements Jun Architecture Dec 2009 Draft Preliminary Specification - HART and WirelessHART Mar Lab Validation Testing – WirelessHART Parameter Mapping Jun 2010 Lab Validation Testing – WirelessHART Parameter Mapping Nov 2011 Lab Validation Testing – WirelessHART Parameter Mapping Mar Lab Validation Testing – WirelessHART Live List Jun Preliminary Specification - HART and WirelessHART Aug 2012 Final Specification – HART and WirelessHART Apr

FOUNDATION for ROM - WirelessHART® Schedule

22 September 2012


2009 Backhaul Uses Cases and Requirements Completed Jan Backhaul Request for Information (RFI) Development Feb - Oct Review of RFI Responses by ISA100.15 Dec 2010 RFI Gap Analysis Competed Feb Backhaul Security Modeling using ISA99 Methods Apr First Wireless HSE Backhaul to Conventional I/O Operational Aug First Wireless HSE Backhaul to WirelessHART Operational Nov 2011 Backhaul Architecture Model review by ISA100.15 – Interfaces, Security Mar Backhaul Architecture Model review by ISA100.15 – Flow Control May Backhaul Architecture Model approved by ISA100.15 Oct 2012 Backhaul Architecture Model approved by ISA100 Apr Wireless HSE Backhaul Profiles Kickoff Jun

FOUNDATION for ROM - Wireless Backhaul Schedule

23 September 2012


2010 Specification Team Kickoff Meeting Oct Initial ISA100.11a Integration Architecture Dec 2011 ISA100.11a Integration Architecture Completed Mar ISA100.11a Integration Design Jun ISA100.11 Draft Preliminary Specification Development Started Aug First Wireless HSE Backhaul to ISA100.11a Operational Sep 2012 ISA100.11a Integration Interoperability Test Concept Apr ISA100.11 Draft Preliminary Specification Completed Jul ISA100.11a Validation Team Kickoff Jul Lab Validation Testing - ISA100.11a Begins Oct Lab Validation Testing - ISA100.11a Completed Dec 2012 Preliminary Specification Feb Final Specification Apr

FOUNDATION for ROM - ISA100.11a Schedule

24 September 2012


Live Field Demos Being Planned Starting in 2013 Brazil

• Petrobras:

India • Reliance Refining

Middle East

• Saudi Aramco

• Europe & Asia TBF

25 September 2012


Petrobras April 2013 Demo

• Pilot plant at CENPES research facility outside of Rio.

• Largest oil and gas related research center in the southern hemisphere.

• The demo will include the full functionality of ROM, including wireless devices integration, remote I/O integration, and wireless backhaul capability.

26 September 2012


Sponsors for Field Demos

27 September 2012


Field Device Integration

Evolution in Asset Integration

29 September 2012


Device Integration Technology

Electronic Device Description Language

(EDDL)

Field Device Tool (FDT)

30 September 2012


EDDL Characteristics

Communication Network Independent (with dialects)

Platform Independent OS Independent Interpreted -- No machine level execution Parameter definitions and attributes

Label, Help, Units, Handing Procedure through method calls (interpreted) Visualizations through menus Common look and feel with host EDDL developer influences presentation

31 September 2012


FDT Characteristics

Communication Network Independent Platform Independent Based on COM/ActiveX (FDT 1.x), .NET (FDT

2.x) DTM as the device driver (application plug-in) DTM executes within an FDT Frame

application CommDTM for communication drivers

(cards, gateways) Strong visualization and business logic

capabilities

32 September 2012


Device Integration War?

33 September 2012


Complementary or Competing?

Both, but the question misses the point End Users are frustrated

Want the best of both worlds Limited choice of products based on vendors

alignment

Device suppliers are frustrated Spending money on duplicated efforts Host specific implementations

System Suppliers are frustrated

33

34 September 2012


Why Field Device Integration?

Process automation end users are asking for a single solution Current FDT and EDDL technologies with partial

overlap cause competitive positioning Current situation is confusing because of conflicting

messages

Suppliers face expensive development Most suppliers are simultaneously part of ECT

organization and FDT. They must invest in parallel developments for EDDT

and FDT.

35 September 2012


FDI Project Extended Scope

Public commitment from several key suppliers (2010)

Extended Scope Common Validation Effort FDI/FDT 2.0 Interoperability Common Tools

– Device Package Development Tools (IDE)

– Host Interpreters – Package Conformance Tools – Host Conformance Tools

EDDL Profile Harmonization

36 September 2012


FDI Cooperation LLC

Founded Sept 2011 Not for Profit Limited

Liability Cooperation (US) Joint ownership by 5 ECT

Foundations Three year limited lifetime

Replaces ECT Finish FDI as IEC standard Facilitate development of

common software tools Promotion Marketing

37 September 2012


FDI Features

A unified device integration standard Built on knowledge gained from EDDL and

FDT Uses OPC UA object model concepts Platform, Protocol Independent Technology Independent Supports scalable clients, from simple

handhelds to full asset management applications

Scales appropriate to the device supplier needs

38 September 2012


FDI Device Package Standard

EDD (mandatory)

Electronic Device Description Language

(EDDL)

Microsoft .NET/WPF

for Workstation Platform

Device Definition (Parameters)

Business logic (Rules) User Interface (Structure)

User Interface Plugin Device Applications

Product Manuals Images Electronic Certifications Protocol specific Files

(CFF)

Integrity Authenticity UIP

(optional)

UIP (optional)

Attachments

(optional)

Attachments

(optional)

Defined File Name Convention e.g. acme.5930pressure.1.0.0.foundation_h1.fdix

39 September 2012


Standardized Access to Device Information Model

Enables access to device information for MES Systems

FDI specifies rules to ensure that 3rd party applications cannot access sensitive parts of the information model

The FDI Server controls the access to device information

Generic OPC UA Client

OPC UA Services

Communication Server

OPC UA Services

FDI Client

FDI Server

FDI Host

Vendor B Vendor A

40 September 2012


Backward Compatibility

Critical End User Requirement Foundation Fieldbus

Full support to existing DD Library (DD4, DD5) HART

Full support of existing DD Library (FMS, FM6, FM8) PROFIBUS

Legacy EDDs were DDL Source Backward compatibility through new Tokenizer tool

Native FDT 2 based system can support FDI

Packages N ti FDI S t t EDDL

41 September 2012


Simplify Deployment

Into the System FDI Packages are

imported, not installed No Windows Installer No writing registries No installing DLL or

other windows libraries Intuitive file name

convention No more ‘0101.ffo’

Within the System FDI Servers maintain

device models Servers push UIPs to

clients on demand Install once, use

everywhere All persistent data

resides at the FDI server

42 September 2012


Integrity and Authenticity

FDI Package is signed using x509 digital certificates

Industry standard for security Integrity

Verify the package has not been manipulated Authenticity

Verify the package developer

43 September 2012


FDI Conformity Assessment

44 September 2012


Common Device Tools

UIP

Development

Integrated Development Environment (IDE)

EDD UIP

Editi

ng

Test Engine To

keni

zing

Pack

agin

g

Test Certification/Registration

Device Vendor

Device Package

EDD UIP

EDD UIP

FDI Cooperation provides a cross protocol Integrated Development Environment!

Development and Test of Device Packages

45 September 2012


Common Host Tools FDI Cooperation provides protocol independent Standard Host Softwate Components Host System manufacturers implement FDI Host Components for:

Device Management Tools Asset Management Tools DCS

OPC UA Services

Communication Server

OPC UA Services

FDI Client

FDI Server

FDI Host

Standard FDI Host Components

46 September 2012


Registration/Certification

Registration/Certification will be performed by technology foundations

Based on jointly developed common test tools

No independent FDI Certification certificate Supplements existing registrations

processes

47 September 2012


Active Tools Development

Tools in development since 2011 First Device IDE release set for mid-2013 Specification 1.0 release set for mid-2013

Device developers can get involved today Prototype tools available Interoperability workshops planned Get ahead of the development curve

48 September 2012


Standardization Progress

2011 2012 2013 2014

New Work Item Proposal

New Work Approval

First Committee Draft

Committee Draft for Vote

Final Draft International Standard

International Standard

Second Committee Draft

49 September 2012


Summary

A real, unified device integration standard “Foundations” cooperate in FDI Cooperation

to complete and promote FDI Technology Process automation vendors engaged in FDI

development IEC Standardization has been initiated Interoperability is built into the specification Established lifecycle concept FDI fulfills NAMUR NE105 requirements

50 September 2012


Where To Get More Information FDI Cooperation

Website: www.fdi-cooperation.com Whitepaper: www.fdi-cooperation.com/index.php/technology.html

Fieldbus Foundation Website: fieldbus.org Email: [email protected] User Forums: forums.fieldbus.org Blog: foundationfieldbus.blogspot.com Twitter: twitter.com/FOUNDATIONField LinkedIn: linkedin.com/company/fieldbus-foundation LinkedIn Discussion Group: Fieldbus Foundation YouTube: youtube.com/user/FieldbusFoundation

http://www.fdi-cooperation.com/

http://www.fdi-cooperation.com/index.php/technology.html

http://www.fieldbus.org/

mailto:[email protected]

http://forums.fieldbus.org/

http://foundationfieldbus.blogspot.com/

http://twitter.com/FOUNDATIONField

http://www.linkedin.com/company/fieldbus-foundation

http://www.youtube.com/user/FieldbusFoundation

51 September 2012


Thank You

Documents

Automation India 2012 Fieldbus Foundation End User …...ISA100.11a Integration Design Jun ISA100.11 Draft Preliminary Specification Development Started Aug First Wireless HSE Backhaul