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Delta Servo Press Automation for a Changing World www.deltaww.com

Automation for a Changing World Delta Servo Pressiacommunication.deltaww.com/download/catalogue/6... · 2020. 2. 18. · 3 4 Applies servo motors that drive a low-backlash ballscrew

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  • Delta Servo PressAutomation for a Changing World

    www.del taww.com

  • 1 2

    Ethernet / RS-485

    USB

    Digital I/O

    Personal Computer

    Area Sensor

    Handheld Barcode Scanner

    Smart Machine System

    Delta Servo Press

    Traditional manufacturers in the automobile and electronics industries used pneumatic orhydraulic presses to assemble electronics parts. However, these presses could not meet theenvironmental protection trends and needs of achieving efficient production for multiple product types, low volumes, short lead times, and customization as they often had issues such as low efficiency, high power consumption, and pollution. Common issues of pneumatic presses include loud noise, high prices, and low stability, while hydraulic presses face leaking oil, lost oil seals, and press fading.

    With our brand spirit of “Smarter, Greener, Together,” Delta began to develop servo presses in 2000, and has since introduced hundreds of them into our production lines for fans, motors, internet communication products, and more. With mature technology and development, Deltahas launched a new Servo Press that integrates professional technology, hardware, and software to meet the requirements of fast, flexible, and mixed production lines for smart manufacturing.

    DOP-107EG (7 ")

    (Alternative)

  • 2

    Precise, Fast, Stable, Reliable

    Delta's Servo Press features:- Precise control of force and processes according to different applications- Highly integrated with Delta's key components, including PLC, HMI, servo systems, and is easy to maintain- Multiple control modes with flexible combinations to enhance processing quality- Real-time press monitoring to reduce the defect rate and save cost- High-performance and energy-saving without traditional parts (e.g. flywheel, pneumatic cylinder, pump, and clutch)

    Hardware Product PressingAutomobile Power Charging Products Assembly

    Electric Parts Pressing Industrial Robot Industry (Oil Seal Press)

    Features & Applications

    With its comprehensive functions and a built-in machine operation management platform forreal-time data monitoring, Delta Servo Press is your best choice for achieving smart manufacturing and elevating production quality, efficiency and overall competitiveness.

    Precise Force & Position Control

    Comprehensive PC Software to Enhance Operation Efficiency

    Multiple Control Modes Safe & Energy-Saving

    Local Remote Control for Fast Execution

  • 3 4

    Applies servo motors that drive a low-backlash ballscrew and a tool holder to achievehigh process repeatability and precision• Press force: 100 - 5,000 kgf• Adopts a metal casting integrated design with Delta's servo motors, offering a highly active load capacity• Fast control mode changing with press force, position and time identification and setting functions to conduct precise press position and force control

    FeaturesPrecise Force & Position Control

    Multiple Control Modes for Real-time Control and MonitoringOffers multiple control modes to reduce defect rates and elevate forming efficiency for specific products

    Position Control Mode Presses to the set absolute position and detects if the force exceeds setting with the sensor

    Force Control Stops pressing when the sensor detects the force has reached the set value and defines if the position exceeds the setting

    Distance Control Detects the force position with the sensor during pressing and presses to the relative position, and defines if the force and position exceed the setting

    Force & Position Control

    Presses to the absolute position when the sensor detects the force has reached the setting and detects if the force and position exceed the setting during pressing

    Force & Distance Control

    Presses to the absolute position when the sensor detects the force reached the setting and detects if the force and position exceed the setting during pressing

    Mixed Control Mode Combines the control modes above according to user needs

    Startup Page Pressing Parameter List

  • 4

    With built-in Ethernet communication that collects and uploads operation data of PLCsand sensors to the Manufacturing Execution System (MES), users can conductproduction management remotely and efficiently via personal computer while savingtime on manual recording and analysis

    Local Remote Control for Fast Execution

    Multiple Control Modes for Real-time Control and Monitoring

    Safe & Energy-Saving Design • Emergency push buttons to avoid damaging the machine or workpieces and ensure the operator's safety• Energy-saving control system that monitors the status of the machine and simplifies the maintenance and cleaning process to extend machine life• Built-in AC servo motors reduce power consumption and save cost

    Comprehensive PC Software to Enhance Operation Efficiency (Optional)

    • Pressing curves, pressing status, sensors, statistics, and other related values

    • Production information: total finished product amount, yield rate, and more

    • Enhances process control & precision and monitoring efficiency

    Real-time Monitoring on Pressing Status

    • Pressing parameter and condition settings• Pressing recipes are able to be applied to other machines or saved as a sample for different applications in a portable file

    Comprehensive Process Settings

    • Records and displays data and charts of each pressing

    • Calculates statistical data for processing batches

    • Outputs press data into report form, offering convenient pressing data reading and tracing

    Data Tracing and Statistics Results Output

  • 5 6

    Ordering Information

    Product NameServo Press

    A M - E S P - 0100 ES C TS Certified

    Standard Type0500 500 kgf1000 1,000 kgf3000 3,000 kgf5000 5,000 kgf

    ES Standard Type

    Unit Type0100 100 kgf0200 200 kgf0500 500 kgf1000 1,000 kgf3000 3,000 kgf5000 5,000 kgf

    EU Unit Type

    C CE Certified

    Ordering Information - Parts

    Image Type Model Description

    0.5T / 1T Standard Type Area Sensor Package 5811125488 Area sensor and safety fence included

    3T / 5T Standard TypeArea Sensor Package 5811125487 Area sensor and safety fence included

    0.5T / 1T Standard TypeTable Stand 4271110800

    The height is perfect for operationD x W x H

    850 mm x 600 mm x 765 mm

    3T / 5T Standard TypeTable Stand 4271092000

    The height is perfect for operationD x W x H

    1,250 mm x 800 mm x 700 mm

    DIASoftware

    DIAServo Press is the PC software for Delta Servo Press. It helps user for

    real-time pressing process monitoring, data & graphics output and remote setting

  • 6

    TS Certified

    ES Standard Type

    EU Unit Type

    C CE Certified

    Dimensions

    Dimensions (mm) A B C D E F G H I J K L M PAM-ESP-0500ES

    500 722 920 226 590 275 280 435 115 130 240 250 12 5AM-ESP-1000ES

    AM-ESP-3000ES650 1,117 1,400 458 948 340 470 585 200 200 430 510 22 5

    AM-ESP-5000ES

    4- ØM

    H A

    D

    C

    166.5 B

    F P

    I J

    E

    G K

    L

    Standard Type Unit: mm

    1

    1

    2

    2

    3

    3

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    4

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    5

    6

    6

    材料數量

    比例 單位

    台達電子工業股份有限公司/ /

    / /

    / /

    mm

    電子壓床2kNmanualuse2017/11/21

    陳建安

    D:\[2019年專案]\Servo Press\ServoPress設計圖檔\伺服壓床_單元型\AM-ESP-0200EU圖檔\T5U1001A電子壓床2kN.iam

    B

    A

    D

    C

    G

    PCD-∅Q

    R

    E F

    P

    J

    I H4-∅

    K

    L

    Pin-∅MPin-∅ M

    Dimensions (mm) A B C D E F G H I J K L M P Q RAM-ESP-0100EU

    140 449 234.5 117.5 40 4 60 30 150 120 9 80 8 98 120 4-M8AM-ESP-0200EU

    AM-ESP-0500EU205 555 291.5 147 40 5 75 30 200 175 11 120 12 116 155 4-M10

    AM-ESP-1000EU

    AM-ESP-3000EU350 895 531 252 50 5 132 60 320 300 18 180 30 200 235 8-M12

    AM-ESP-5000EU

    Unit Type Unit: mm

  • 7 8

    Specifications

    Model AM - ESP - 0500ES AM-ESP-1000ES AM-ESP-3000ES AM-ESP-5000ES

    Max. Pressing

    Force500 kgf 1,000 kgf 3,000 kgf 5,000 kgf

    Force Range 5 ~ 500 kgf 10 ~ 1,000 kgf 30 ~ 3,000 kgf 50 ~ 5,000 kgf

    Min. Set Unit 0.1 kgf 1 kgf

    Max. Deviation ±5 kgf ±10 kgf ±30 kgf ±50 kgf

    Ram Stroke 100 mm 200 mm

    Min. Set Unit 0.001 mm

    Max. Speed 166 mm/sec*3

    Pressing Speed 1 ~ 40 mm/sec

    *1

    Min. Set Unit 0.01 mm/sec

    Repeatability of Position Control ± 0.005 mm

    *2

    Spindle Front Load 10 kg 100 kg

    Power Voltage 220 VAC x 1Φ, 10A 220 VAC x 3Φ, 30A

    Power Cable Length 5 M

    Platform Dimensions 325 mm x 245 mm 400 mm x 450 mm

    Over-press Protection √ √ √ √

    : C= CE certified

    *1 : Pressing speed is altered by pressing value *2 : The equipment should be operated under constant temperature to maintain the precision of press repeatability*3 : Minimum unit: 0.002mm

    Standard Type

    Pre

    ssur

    eSp

    indl

    e St

    roke

    Sp

    indl

    e Sp

    eed

  • 8

    Unit Type

    Model AM-ESP-0100EU AM-ESP-0200EU AM-ESP-0500EU AM-ESP-1000EU AM-ESP-3000EU AM-ESP-5000EU

    Max. Pressing Force 100 kgf 200 kgf 500 kgf 1,000 kgf 3,000 kgf 5,000 kgf

    Force Range 1 ~ 100 kgf 2 ~ 200 kgf 5 ~ 500 kgf 10 ~ 1,000 kgf 30 ~ 3,000 kgf 50 ~ 5,000 kgf

    Min. Set Unit 0.1 kgf 1 kgf

    Max. Deviation ±1 kgf ±2 kgf ±5 kgf ±10 kgf ±30 kgf ±50 kgf

    Ram Stroke 100 mm 200 mm

    Min. Set Unit 0.001 mm

    Max. Speed 166 mm/sec*3

    Pressing Speed 1 ~ 40 mm/sec

    *1

    Min. Set Unit 0.01 mm/sec

    Repeatability of Position Control ± 0.005 mm

    *2

    Spindle Front Load 2 kg 10 kg 100 kg

    Power Voltage 220 VAC x 1Φ, 10A 220 VAC x 3Φ, 30A

    Power Cabinet Dimensions 300 mm x 420 mm x 285 mm 480 mm x 360 mm x 315 mm

    Machine to Controller Cable Length 3 M

    Power Cable Length 5 M

    Over-press Protection √ √ √ √ √ √

    Pre

    ssur

    eSp

    indl

    e St

    roke

    Sp

    indl

    e Sp

    eed

    *1 : Pressing speed is altered by pressing value *2 : The equipment should be operated under constant temperature to maintain the precision of press repeatability*3 : Minimum unit: 0.002mm

  • 9 10

    Taoyuan Plant 1

    (Diamond-rated Green Building)Tainan Plant

    6 Factories 117 Branch Offices 13 R&D Centers 915 Distributors

    Shanghai Office Amsterdam, the Netherlands Research Triangle Park, U.S.A.

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    ChinaHeilongjiangHarbin

    HebeiShijiazhuangQinhuangdaoTangshan

    ShanghaiJiadingSongjiang

    AnhuiHefei

    ZhejiangHangzhouNinggboWenzhouJiaxingShaoxing

    FujianXiamenFuzhouQuanzhou

    JiangxiNanchang

    GuangdongShenzhenGuangzhouFoshanGuangxiNanningGuilinLiuzhou

    YunnanKunming

    SichuanChengdu

    ShaanxiXian

    HenanZhengzhouLuoyangChangyuan

    HubeiWuhanXiangfan

    HunanChangshaHengyang

    ShandongQingdaoJinanYantaiJiangsuYangzhouNanjingNantongChangzhouWuxiSuzhouKunshanXuzhou

    JilinChangchun

    LiaoningShenyangDalian

    ShanxiTaiyuan

    Beijing

    Tianjin

    NetherlandsAmsterdamEindhoven

    GermanySust

    FranceParis

    SpainBarcelonaMadrid

    CanadaEdmonton

    KitchenerUSA

    RaleighItalyMilanRome

    Fremont

    Puebla

    Chicago Boston

    Queretaro

    Brasil

    Colombia

    Argentina

    Sao Paulo

    Paraná

    TurkeyIstanbul

    UAEDubaiOman

    MalaysiaVietnam

    Philippines

    Thailand

    IndonesiaSingapore

    Wujiang (Wujiang Plant 3 & Wujiang Motor Plant )Shanghai

    Taoyuan (Technology Center & Plant 1)Zhong liTaichungTainan

    JapanTokyoOsaka

    KoreaSeoulDaegu

    IndiaChandigarhGurgaonKolkataAhmedabadMumbaiPuneHyderabadBangaloreChennaiCoimbatoreVisakhapatnamChhattisgarh

    EgyptCairo

    RussiaMoscowTashkent

    AustraliaMelbourne

    Mexico City

    Santa Catarina

    Dalian

    Dongguan Nuevo LeonJalisco

    Bela Vista

    Zurich

    Sonoma

    23 Inner MongoliaBaotou

    24 GuizhouGuiyang

    25 GansuLanzhou

    26 XinjiangUrumqi

    27 AnhuiWuhu

    25

    24

    26

    27

    Belarus

    RomaniaMoldavia

    FinlandEstoniaLatviaLithuaniaSwedenDenmarkIceland

    Northern Europe

    NetherlandsGermanyCzechAustriaSlovenia CroatiaPolandHungary Switzerland

    Central Europe

    Bulgaria

    GreeceCyprusAlbania

    LebanonJordan

    IraqQatar

    IsraelLibya

    Tunisia

    Malta

    Spain

    FranceItaly

    Nigeria

    Kenya

    Tanzania

    Senegal

    Morocco

    South Africa

    Saudi Arabia

    Armenia

    Uzbekistan

    Sri Lanka

    Mexico

    Bolivia

    Peru

    Ecuador

    Chile

    Uruguay

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    AE

    F

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    Korea

    PanamaCosta Rica

    El SalvadorNicaragua

    Guatemala

    R. DominicanaBrit.Virgin Is.

    Paraguay

    Ireland

    UnitedKingdom

    Los Angeles

    Plano San Diego

    Taiwan

    SerbiaGeorgia

    Belgium

    Benin

    Congo

    Ethiopia

    Kazakhstan

    Kosovo

    P

    P

    Tadzhikistan

    Togo

    Zambia

    Malaga

    Global Operations

  • 10

    Taoyuan Plant 1

    (Diamond-rated Green Building)Tainan Plant

    6 Factories 117 Branch Offices 13 R&D Centers 915 Distributors

    Shanghai Office Amsterdam, the Netherlands Research Triangle Park, U.S.A.

    12

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    ChinaHeilongjiangHarbin

    HebeiShijiazhuangQinhuangdaoTangshan

    ShanghaiJiadingSongjiang

    AnhuiHefei

    ZhejiangHangzhouNinggboWenzhouJiaxingShaoxing

    FujianXiamenFuzhouQuanzhou

    JiangxiNanchang

    GuangdongShenzhenGuangzhouFoshanGuangxiNanningGuilinLiuzhou

    YunnanKunming

    SichuanChengdu

    ShaanxiXian

    HenanZhengzhouLuoyangChangyuan

    HubeiWuhanXiangfan

    HunanChangshaHengyang

    ShandongQingdaoJinanYantaiJiangsuYangzhouNanjingNantongChangzhouWuxiSuzhouKunshanXuzhou

    JilinChangchun

    LiaoningShenyangDalian

    ShanxiTaiyuan

    Beijing

    Tianjin

    NetherlandsAmsterdamEindhoven

    GermanySust

    FranceParis

    SpainBarcelonaMadrid

    CanadaEdmonton

    KitchenerUSA

    RaleighItalyMilanRome

    Fremont

    Puebla

    Chicago Boston

    Queretaro

    Brasil

    Colombia

    Argentina

    Sao Paulo

    Paraná

    TurkeyIstanbul

    UAEDubaiOman

    MalaysiaVietnam

    Philippines

    Thailand

    IndonesiaSingapore

    Wujiang (Wujiang Plant 3 & Wujiang Motor Plant )Shanghai

    Taoyuan (Technology Center & Plant 1)Zhong liTaichungTainan

    JapanTokyoOsaka

    KoreaSeoulDaegu

    IndiaChandigarhGurgaonKolkataAhmedabadMumbaiPuneHyderabadBangaloreChennaiCoimbatoreVisakhapatnamChhattisgarh

    EgyptCairo

    RussiaMoscowTashkent

    AustraliaMelbourne

    Mexico City

    Santa Catarina

    Dalian

    Dongguan Nuevo LeonJalisco

    Bela Vista

    Zurich

    Sonoma

    23 Inner MongoliaBaotou

    24 GuizhouGuiyang

    25 GansuLanzhou

    26 XinjiangUrumqi

    27 AnhuiWuhu

    25

    24

    26

    27

    Belarus

    RomaniaMoldavia

    FinlandEstoniaLatviaLithuaniaSwedenDenmarkIceland

    Northern Europe

    NetherlandsGermanyCzechAustriaSlovenia CroatiaPolandHungary Switzerland

    Central Europe

    Bulgaria

    GreeceCyprusAlbania

    LebanonJordan

    IraqQatar

    IsraelLibya

    Tunisia

    Malta

    Spain

    FranceItaly

    Nigeria

    Kenya

    Tanzania

    Senegal

    Morocco

    South Africa

    Saudi Arabia

    Armenia

    Uzbekistan

    Sri Lanka

    Mexico

    Bolivia

    Peru

    Ecuador

    Chile

    Uruguay

    H

    I

    J

    K

    L

    M

    N

    O

    AE

    F

    H IJK

    LM

    NO

    BCD

    A

    B

    C

    D

    E

    F

    G

    Japan

    Korea

    PanamaCosta Rica

    El SalvadorNicaragua

    Guatemala

    R. DominicanaBrit.Virgin Is.

    Paraguay

    Ireland

    UnitedKingdom

    Los Angeles

    Plano San Diego

    Taiwan

    SerbiaGeorgia

    Belgium

    Benin

    Congo

    Ethiopia

    Kazakhstan

    Kosovo

    P

    P

    Tadzhikistan

    Togo

    Zambia

    Malaga

  • DELTA_AM-ESP_B_EN_20200218

    Industrial Automation HeadquartersDelta Electronics, Inc. Taoyuan Technology CenterNo.18, Xinglong Rd., Taoyuan District, Taoyuan City 33068, TaiwanTEL: 886-3-362-6301 / FAX: 886-3-371-6301

    AsiaDelta Electronics (Shanghai) Co., Ltd.No.182 Minyu Rd., Pudong Shanghai, P.R.C.Post code : 201209 TEL: 86-21-6872-3988 / FAX: 86-21-6872-3996Customer Service: 400-820-9595

    Delta Electronics (Japan), Inc.Tokyo Office Industrial Automation Sales Department 2-1-14 Shibadaimon, Minato-kuTokyo, Japan 105-0012TEL: 81-3-5733-1155 / FAX: 81-3-5733-1255

    Delta Electronics (Korea), Inc.Seoul Office1511, 219, Gasan Digital 1-Ro., Geumcheon-gu, Seoul, 08501 South KoreaTEL: 82-2-515-5305 / FAX: 82-2-515-5302

    Delta Energy Systems (Singapore) Pte Ltd.4 Kaki Bukit Avenue 1, #05-04, Singapore 417939TEL: 65-6747-5155 / FAX: 65-6744-9228

    Delta Electronics (India) Pvt. Ltd.Plot No.43, Sector 35, HSIIDC Gurgaon, PIN 122001, Haryana, IndiaTEL: 91-124-4874900 / FAX : 91-124-4874945

    Delta Electronics (Thailand) PCL. 909 Soi 9, Moo 4, Bangpoo Industrial Estate (E.P.Z), Pattana 1 Rd., T.Phraksa, A.Muang, Samutprakarn 10280, ThailandTEL: 66-2709-2800 / FAX : 662-709-2827

    Delta Electronics (Australia) Pty Ltd.Unit 20-21/45 Normanby Rd., Notting Hill Vic 3168, AustraliaTEL: 61-3-9543-3720

    AmericasDelta Electronics (Americas) Ltd.Raleigh OfficeP.O. Box 12173, 5101 Davis Drive, Research Triangle Park, NC 27709, U.S.A.TEL: 1-919-767-3813 / FAX: 1-919-767-3969

    Delta Greentech (Brasil) S/ASão Paulo OfficeRua Itapeva, 26 – 3˚ Andar - Bela VistaCEP: 01332-000 – São Paulo – SP - BrasilTEL: 55-11-3530-8643 / 55-11-3530-8640

    Delta Electronics International Mexico S.A. de C.V.Mexico OfficeGustavo Baz No. 309 Edificio E PB 103Colonia La Loma, CP 54060Tlalnepantla, Estado de MéxicoTEL: 52-55-3603-9200

    *We reserve the right to change the information in this catalogue without prior notice.

    EMEAHeadquarters: Delta Electronics (Netherlands) B.V. Sales: [email protected] Marketing: [email protected] Technical Support: [email protected] Customer Support: [email protected] Service: [email protected]: +31(0)40 800 3900

    BENELUX: Delta Electronics (Netherlands) B.V.De Witbogt 20, 5652 AG Eindhoven, The Netherlands Mail: [email protected]: +31(0)40 800 3900

    DACH: Delta Electronics (Netherlands) B.V.Coesterweg 45, D-59494 Soest, GermanyMail: [email protected]: +49(0)2921 987 0

    France: Delta Electronics (France) S.A.ZI du bois Challand 2, 15 rue des Pyrénées, Lisses, 91090 Evry Cedex, France Mail: [email protected]: +33(0)1 69 77 82 60

    Iberia: Delta Electronics Solutions (Spain) S.L.UCtra. De Villaverde a Vallecas, 265 1º Dcha Ed. Hormigueras – P.I. de Vallecas 28031 Madrid TEL: +34(0)91 223 74 20

    Carrer Llacuna 166, 08018 Barcelona, SpainMail: [email protected]

    Italy: Delta Electronics (Italy) S.r.l.Via Meda 2–22060 Novedrate(CO) Piazza Grazioli 18 00186 Roma ItalyMail: [email protected]: +39 039 8900365

    Russia: Delta Energy System LLC Vereyskaya Plaza II, office 112 Vereyskaya str. 17 121357 Moscow Russia Mail: [email protected]: +7 495 644 3240

    Turkey: Delta Greentech Elektronik San. Ltd. Sti. (Turkey) Şerifali Mah. Hendem Cad. Kule Sok. No:16-A 34775 Ümraniye – İstanbulMail: [email protected]: + 90 216 499 9910

    GCC: Delta Energy Systems AG (Dubai BR)P.O. Box 185668, Gate 7, 3rd Floor, Hamarain Centre Dubai, United Arab Emirates Mail: [email protected]: +971(0)4 2690148

    Egypt + North Africa: Delta ElectronicsUnit 318, 3rd Floor, Trivium Business Complex, North 90 street, New Cairo, Cairo, Egypt Mail: [email protected]