AUTOMATIC PALLETIZER - SIGMA Equipment · 2017-04-03 · AUTOMATIC PALLETIZER SYSTEM MANUAL BEC Machine #3299 Revision Date - 17 April 2008 Prepared Especially For Kraft 4750 County

AUTOMATIC PALLETIZER

SYSTEM MANUALBEC Machine #3299

Revision Date - 17 April 2008Prepared Especially For

Kraft

4750 County Road 13 NEAlexandria, MN 56308

Telephone: 320-852-7705Currie By Brenton Line: 320-852-6993

Fax: 320-852-7621

© 2007 Brenton Engineering. All Rights Reserved.Section 106 of the 1976 Copyright Act forbids any party other than the author (Brenton Engineering Company) to:Reproduce owned work in copies or phonorecords, to prepare derivative works based upon the work; to distribute cop-ies or phonorecords of the work to the public by sale or other transfer of ownership, by rental or lease. Copyright pro-tection subsists from the time the work is created in fixed form. The copyright in the work of authorship immediatelybecomes the property of the author who created the work (Brenton Engineering Company.) Only the author or thosederiving their rights through the author can rightfully claim copyright.

Liability WaiverThe information in this manual is subject to change without notice and does not represent a commitment on the partof Brenton Engineering Company and assumes no responsibility for any errors that may appear in this manual. In noevent will Brenton Engineering Company or its employees, partners, contracted workers/ companies or any associationwho participates in the writing of this manual be liable for technical or editorial omissions made herein; nor for direct,indirect, special, incidental, or consequential damages resulting from the use or defect of this manual.

Brenton Engineering Company KraftMachine 3299 High Level Palletizer17 April 2008 Table of Contents

Page I

Table of ContentsChapter 1: Introduction and Safety

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Outside Manufacturer's Components: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Brenton Engineering Components:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

About this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2Copyright Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2General Terms and Conditions of Sale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4BEC System Safety Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4Hazard Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5Operation Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6Maintenance Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7Lockout and Tagout Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8Pneumatic and Vacuum Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

Installation and First Time Power Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10Machine Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10Machine Air Pressure Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10Remove Skids. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

Emergency Stop Location Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

Chapter 2: System DescriptionMachine Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1Pallet Pattern Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1Pallet Pattern Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3Operator Start Up/ Shut Down. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

How to Start Up Your System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5How to Shut Down Your System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Machine Floor Plan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Chapter 3: System OperationOperating Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

How to Start Your Packaging System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1Restarting After a Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3How to Shut Down Your Palletizing System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3Starting the Palletizer in JOG MODE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4Starting the Palletizer in AUTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5Selecting a Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5Selecting a Stack Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Kraft Brenton Engineering CompanyHigh Level Palletizer Machine 3299Table of Contents 17 April 2008

Page II

Jogging the Elevator Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6Clearing the Palletizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7Opening the Main Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

Operator Control Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8The Main Control Panel Layout & Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Pneumatic Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9The Pneumatic Discharge Valve Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9Pneumatic Flow Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Palletizer HMI Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11System Information Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11Main Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12Case Setup Selection Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14Menu Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16Case Setup Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18Pack Select Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20Machine Jogs Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21Que Assignment Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23Shutdown Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24

Empty Pallet Conveyance HMI Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25System Info Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25Main Menu Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26Menus Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27Zone Layout Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28PCD # Control Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29Shutdown Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30

Top Sheet Placer HMI Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31The Top Sheet Placer Main Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31The Top Sheet Placer Jog Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32

Information & Alarm History Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34The Main HMI Alarm Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34The Empty Pallet Conveyance Alarm Messages. . . . . . . . . . . . . . . . . . . . . . . . . . 3-37The Top Sheet Placer Alarm Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-39

Chapter 4: TroubleshootingSequence Of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Initial Conditions Before Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

The Product Infeed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2Stripper Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3HLP 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4The Pallet Dispenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4PF 30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5Empty Pallet Conveyance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

System Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7Retro-Reflective Sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Brenton Engineering Company KraftMachine 3299 High Level Palletizer17 April 2008 Table of Contents

Page III

Diffuse Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9Inductive Proximity Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10Palletizer Sensor Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11PF 30 Sheet Placer Sensor Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13Pallet Conveyance Sensor Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14

Light Tree Tower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17

Chapter 5: Changeover and MaintenanceLockout and Tagout Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1Pneumatic and Vacuum Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Changeover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3Collars on Roller Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3The Side Rails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4Maintenance Schedule Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Daily Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6Weekly Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6Quarterly Preventative Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

Chain and Sprockets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7Maintenance Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

Cleaning Photoeyes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8Adjusting Photocells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8Adjust Boom Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8Check Motor Reducer Oil Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9Fill Motor Reducer Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9Lubricate Racks And Pinions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9Pulleys & Sprockets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9Drive Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10Cleaning & Sanitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11Lubricate Bearings And Cam Followers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12Lubricate Limit Switch Rollers And Pivot Arms . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12

Electrical P.M. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13Control Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13Junction Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13Sensing Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13

Spare Parts List & Bill of Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15Spare Parts Legend. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15

Code & Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15

Chapter 6: Electrical Programs and Prints

Kraft Brenton Engineering CompanyHigh Level Palletizer Machine 3299Table of Contents 17 April 2008

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Appendix A: Index

Brenton Engineering Company KraftMachine 3299 High Level Palletizer17 April 2008 List of Figures

Page I

List of FiguresChapter 1: Introduction and Safety

Maintenance Lockout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7E- Stop Location Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

Chapter 2: System DescriptionPallet Pattern 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1Pallet Pattern 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2Machine Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Chapter 3: System OperationMain Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1Pneumatic On/ Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1Start Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2Primary Controls Screen Auto/ Jog Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4The Stripper Plate Elevator Jogs Elevator Jog Down . . . . . . . . . . . . . . . . . . . . . . . 3-6Main Operator Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8Typical Pneumatic Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9Typical Flow Control Knob. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10The System Information Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11The Main Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12The Case Setup Selection Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14The Menu Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16The Case Setup Screens. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18The Pack Select Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20The Machine Jogs Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21The Que Assignment Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23The Shutdown Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24The System Info Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25The Main Menu Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26The Menus Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27The Zone Layout Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28The PCD 1 Control Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29The Shutdown Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30The Top Sheet Placer Main Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31The Top Sheet Placer Jog Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32

Chapter 4: TroubleshootingPneumatic Supply Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1The Case Turner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2Stripper Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Kraft Brenton Engineering CompanyHigh Level Palletizer Machine 3299List of Figures 17 April 2008

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The Palletizer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4PF30 Paper Feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5Pallet Conveyance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6The Retro-reflective Sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8The Retro-reflective Sensor Blocked . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8The Diffuse Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9The Diffuse Sensor Blocked . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9The Inductive Sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10The Inductive Sensor Blocked. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Chapter 5: Changeover and Maintenance

Chapter 6: Electrical Programs and Prints

Appendix A: Index

Brenton Engineering Company KraftMachine 3299 High Level Palletizer27 December 2007 Introduction and Safety Contents

Page I

Introduction and Safety ContentsIntroduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1About this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2Copyright Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2General Terms and Conditions of Sale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4BEC System Safety Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4Hazard Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5Operation Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6Maintenance Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7Lockout and Tagout Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8Pneumatic and Vacuum Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

Installation and First Time Power Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10Emergency Stop Location Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

Kraft Brenton Engineering CompanyHigh Level Palletizer Machine 3299Introduction and Safety Contents 27 December 2007

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1.

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Brenton Engineering Company KraftMachine 3299 High Level Palletizer17 April 2008 Introduction and Safety

Introduction and Safety

IntroductionThank You for Purchasing this Currie by Brenton Engineering High Level Palletizer!If you have questions, or need assistance, feel free to contact our Service Department at:

Brenton Engineering Company4750 CO. RD. 13 NEAlexandria, MN 56308320-852-7705

Warranty InformationOutside Manufacturer's Components:

Items are considered outside manufacturer's components if they are not built at Brenton Engineering; for example, Allen Bradley PLC's.

Your Brenton Engineering system contains outside manufacturer's components. In gen-eral, most companies offer a 90 day warranty. For specific information on outside manu-facturer's warranties, reference the VENDOR DATA MANUALS.

Brenton Engineering will repair or replace defective components covered by outside man-ufacturers' warranties according to the provisions of each respective manufacturer's war-ranty. Freight, labor, expenses, and service rates related to replacement parts under warranty are invoiced at applicable standard rates.

Brenton Engineering Components:

The document titled "Terms and Conditions of Sale" contains comprehensive Brenton Engineering warranty information. A copy of this document is located on the following page. In summary it includes a 1 year, or 7500 operating hours, guarantee on material and workmanship. This warranty excludes expendable components, such as plastic wear guides, vacuum cups, etc.

Note: Changes to the electrical programs, or mechanical modifications without written approval of Brenton Engineering Company, may result in undesirable machine operations and will void the warranty.

Kraft Brenton Engineering CompanyHigh Level Palletizer Machine 3299Introduction and Safety 17 April 2008

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About this ManualBrenton Engineering is committed to helping you maximize the productivity of your sys-tem. This manual is specifically designed for your packaging system, to assist you in the operation and maintenance of your new equipment. Please take the time to familiarize yourself with the contents of this manual.• Section 1 is the Introduction and Safety section. This section discusses safety, terms

and conditions of the sale, hazard messages, and installation information. An Emer-gency Stop Location chart is provided at the end of this section.

• Section 2 is the System Description section. This section will discuss machine specifi-cations including pack patterns, product dimensions and run speeds for each product. Section 2 also includes a machine overview with a brief description of each section of the machine. A Machine Layout Drawing is found at the end of this section.

• Section 3 is the System Operation section. This section describes the operator control panels, the Human Machine Interface, and operational procedures.

• Section 4 is the Troubleshooting section. This section discusses the sequence of oper-ation. In the sequence of operation, each part of the machine, including the various sensor functions, is described as the product flows through the machine. Sensors are described, including a chart of sensors found on the machine. A troubleshooting chart is also found in the back of this section.

• Section 5 is the Changeover and Maintenance section. This section describes the lock-out and tagout recommendations. This section’s main focus is the changeover steps including pictures, charts, and a Changeover Location Drawing to aid the operator during changeover adjustments. In this section you will also find a suggested mainte-nance schedule including a maintenance log. A spare parts list and bill of material concludes this section.

• Section 6 is the Electrical Programs section. This section is where the customer should store copies of the system software. Electrical prints are folded and placed in this sec-tion for your convenience.

• Section 7 is the Miscellaneous section. This section includes an index and any other pertinent information for the system.

Copyright Notice© 2007 Brenton EngineeringSection 106 of the 1976 Copyright Act forbids any party other than the author (Brenton Engi-neering) to: Reproduce owned work in copies or phonorecords, to prepare derivative worksbased upon the work; to distribute copies or phonorecords of the work to the public by sale orother transfer of ownership, by rental or lease. Copyright protection subsists from the time the work is created in fixed form. The copyrightin the work of authorship immediately becomes the property of the author who created thework (Brenton Engineering.) Only the author or those deriving their rights through the authorcan rightfully claim copyright.


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General Terms and Conditions of Sale1. FORMATION OF CONTRACT: The terms and conditions set forth in this document constitute the offer of Brenton Engineering Com-

pany ("Seller") to sell the item(s) of sale (IOS) specified herein.

NO ACCEPTANCE SHALL BE EFFECTIVE WHICH VARIES THE TERMS AND CONDITIONS STATED IN THIS OFFER OR PROPOSES ADDITIONAL TERMS. ANY NON-CONFORMING ACCEPTANCE SHALL BE DEEMED TO BE REJECTED UNLESS EXPRESSLY APPROVED BY SELLER IN WRITING.

2. ACCEPTANCE: No order, sale, agreement to sell, accepted proposal, or contract of sale shall be binding unless accepted on Seller's Order Acknowledgment form and signed by Seller's authorized representative.

3. WRITTEN TERMS EXCLUSIVE: This agreement, when accepted by Purchaser, constitutes a final written expression of all the terms of this agreement and is a complete and exclusive statement of those terms. Any and all representations, promises, warranties or state-ments by Seller's agent(s) that differ in any way from the terms of this written agreement shall be given no force or effect. Any subse-quent changes to this agreement must be in writing and signed by both Seller and Purchaser to be effective.

4. PRICE: All prices are exclusive of federal, state, or local taxes, duties or fees. All such taxes, duties or fees shall be borne by Purchaser. Where Seller has the legal obligation to collect the same, they will be added to the price or billed separately to Purchaser. A monthly service charge of 1.5% per month (18% per year) or the highest rate allowed by law, whichever is lower, will accrue on accounts out-standing more than 30 days.

5. SELLER RETAINS SECURITY INTEREST: Purchaser grants to Seller a security interest in the IOS and the proceeds thereof to secure payment of the purchase price of the IOS Seller is authorized to file financing statements under the Uniform Commercial Code or other statutes naming Purchaser as debtor and Seller as secured party and indicating that the IOS and the proceeds thereof are items of collat-eral. Purchaser further agrees to execute within five (5) days following any request by Seller such financing statements as Seller shall require for filing or recording of this agreement.

6. DELIVERY: Completion dates submitted are approximate. Furthermore, Seller shall not be liable for any delays in the delivery of orders due in whole or in part, directly or indirectly, to fire, act of God, acts of war, strike, lack of raw materials, supplies or compo-nents, retooling, upgrading of technology, delays of carriers, embargo, government order or directive, or any circumstance beyond Seller's control. Purchaser agrees that Seller shall not be liable for any damages, including direct, indirect, consequential, or special damages, which may result from any such delays.

7. INSPECTION AND ACCEPTANCE OF GOODS: Purchaser shall inspect the IOS at the factory of the Seller before shipment end shall be deemed to have accepted the IOS upon Purchaser's signed approval for shipment.

8. SHIPPING AND COSTS: The IOS shall be delivered F.O.B. Seller's factory Carlos, MN (or as otherwise stated in the offer) and shipped and installed by and at Purchaser's risk and expense, including shipping, insurance, handling and Installation costs.

9. WARRANTY: Seller warrants, to the original Purchaser only, that the equipment manufactured by Seller shall be free from defects In material and workmanship for a period of twelve (12) months from the date of delivery or until the equipment has been operated for a total of seven-thousand five-hundred (7,500) hours, whichever occurs earlier. Excluded from warranty are:

A. Failure due to misapplication or operation beyond rated capacity; b. Damage or failure due to lack of proper maintenance and care, abuse, or operation contrary to the operating instructions of Seller; c. Item(s) altered by anyone other than Seller's autho-rized Representative.

B. Any equipment found defective will be repaired or, at Seller's option, replaced. Defective equipment or parts, after factory autho-rization, shall be returned to seller's designated receiving point, freight prepaid by the Purchaser. Seller will repair or replace the defective part and return it to the Purchaser freight prepaid. Installation of the repaired or replaced parts is the Purchaser's respon-sibility.

C. Items not manufactured by Seller but used in the manufacture of the IOS, and the IOS if not manufactured by Seller, are/is specif-ically excluded from the Warranty, and are covered by the warranty, if any, of the item's manufacturer(s) and, Seller's obligation shall be limited to the extent of the warranties so received by Seller from the item's manufacturer(s).SELLER MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED. ANY OTHER WARRANTY, EXPRESS OR IMPLIED, STATUTORY OR OTHERWISE, INCLUDING, WITH OUT LIMITATION, ANY WARRANTY OF MERCHANT-ABILITY, FITNESS FOR A PARTICULAR PURPOSE OR USE, OR AGAINST INFRINGEMENT, IS HEREBY DIS-CLAIMED BY SELLER AND EXCLUDED FROM ANY AGREEMENT MADE BY ACCEPTANCE OF THIS OFFER.

10. EXCLUSION OF CONSEQUENTIAL DAMAGES: UNDER NO CIRCUMSTANCES WHATSOEVER, INCLUDING IN THE EVENT SELLER'S WARRANTY IS DEEMED TO HAVE FAILED OF ITS ESSENTIAL PURPOSE, SHALL SELLER BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGES, LOSS OR EXPENSE (INCLUDING, WITHOUT LIMITATION, LOSS OF PROFITS OR GOOD WILL) ARISING FROM THIS AGREEMENT, OR FROM THE USE OF OR INABILITY TO USE THE IOS FURNISHED HEREUNDER WHETHER SUCH CLAIM IS BASED ON CONTRACT, NEGLIGENCE, STRICT TORT OR WARRANTY.

11. NOTICE OF DEFECTS: Purchaser must inform Seller in writing of any detect in the IOS within ten (10) days after the IOS is put into service, but not more than thirty (30) days after delivery to the Purchaser. Notice of any latent defects in material and workmanship, in all instances, must be given within ten (10) days after discovery.

12. THIRD PARTY LIABILITY, AND REMEDIES: Seller also shall not be liable for loss, damage, or injury to persons or property of Pur-chaser or third parties arising out of use, mis-use, or possession of any IOS sold under this agreement. Purchaser shall hold Seller harm-less for all claims or actions brought by third parties with respect to any such claims or actions.

Full compliance with OSHA involves the installation and use of the equipment in the hands of the purchaser-owner. Seller cannot, therefore, represent or certify that its equipment conforms in all respects with OSHA regulations. In view of this, if revisions are required, Seller is prepared to quote extra charges for specific modifications at the request of the Purchaser, insofar as technically prac-tical. This policy also applies to any other Federal, state, or local standards which might exist.

13. GOVERNING LAW/DISPUTES: This contract shall be governed by and interpreted in accordance with the internal laws (and not the laws of conflicts) of the State of Minnesota. NO ACTION ARISING OUT OF THIS SALE MAY BE BROUGHT BY PURCHASER MORE THAN ONE YEAR AFTER THE CAUSE OF ACTION HAS ACCRUED. in any action brought with respect to this contract or the IOS sold thereunder, upon prevailing, Seller shall be entitled to its reasonable attorneys' fees, costs and disbursements.

14. NO LICENSE: The sale of the IOS by Seller does not constitute a license, implied or otherwise, for the use of any patents or know-how of others, nor does it constitute a license implied or otherwise on patents or know-how of Seller except as such product itself is the sub-ject of the claims of Seller's patent.

15. WAIVER: The failure of Seller to enforce at any time any of the provisions hereof shall not be construed to be a waiver of such provi-sions nor the right of Seller to enforce such provisions in the future. 052892


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SafetyAt Brenton Engineering Company (BEC), we are committed to building quality packaging and material handling equipment. To achieve this, our machines must be efficient, easy to maintain, and safe to operate.Before attempting to operate the equipment, become familiar with the safety recommen-dations and operational components of your High Level Palletizer. You should also become familiar with the technical information pertaining to components used within the system, including their operating and safety features. This information is located in the Vendor Data Manual and in other literature supplied with the equipment. To maximize machine safety and efficiency you must operate the machine correctly and comply with the safety features described.

Stay alert and remember: Safety is the responsibility of everyone who operates or ser-vices your BEC system.

BEC System Safety RecommendationsSafeguarding personnel that operate and/or maintain automated equipment is the primary consideration. Because it is very dangerous to enter the operating space (work envelope) of a packaging system during automatic operation, adequate safeguards must be in place and safety precautions must be observed.

The following general precautions are recommended for all personnel who perform sys-tem operation or maintenance.• Do lockout-tagout procedures whenever you do maintenance and repair work.• All personnel who repair, maintain, or operate the equipment need to know the loca-

tion of all EMERGENCY STOP buttons. See Figure 1 - 2.• Do not operate the equipment with any of the safety guards removed.• Do not wear neckties, loose clothing, or long loose-hanging hair around any equip-

ment.• Observe and follow the DANGER, WARNING, and CAUTION messages throughout

this manual, in vendor manuals, and displayed on the equipment. • DO NOT use steps or stands that allow anyone to reach over guards.• Personnel should attend all available safety and operational training courses.

• Personnel should know and follow the recommended safety procedures whenever they must enter the packaging systems motion area.

• Personnel should not enter the packaging system while control power is "ON".• Personnel should not power up the system if someone is in the packaging system. • The packaging system should be powered down when not in use. • Personnel should pay special attention to all the posted warnings and cautions located

on any devices. Observe all safety and/or precautionary steps and procedures when working with the system.

• Personnel should keep the system clean to make it easier to spot hazards.


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Hazard MessagesNotations appear on pages of this manual to alert the reader to important messages regard-ing a significant hazard for personnel or equipment. These messages convey three levels of risk as defined below. Failure to observe these instructions can result in death, serious injury, damaged equipment, or loss of product or production.

DANGER Denotes the possibility of serious injury or death to personnel.

WARNING Denotes the possibility of potential injury or damage to equipment.

CAUTION Denotes the possibility of damage to product or an interruption of produc-tion.


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Operation SafetyThe following safety precautions are recommended for all personnel who will operate this packaging system.• Operators should immediately report unsafe working conditions to a supervisor.• The operator should understand the function of the entire system including all external

devices and equipment that interact with the system.• Before starting operation, the operator should understand the complete task that the

system is designed to accomplish.• The operator should know the location and functional status of all devices (switches,

sensors, control signals) that can cause the system to move.• The operator should know where each EMERGENCY STOP button is located for

both main and external control devices.• Do not hesitate to use them in an emergency.• The operator should make sure all safety devices are functioning and periodically

checked for proper operation.• The operator should ensure that all personnel are outside the system before starting

operation.• The operator should never enter, or allow others to enter the system during automatic

operation.


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Maintenance SafetyThe following safety precautions are recommended for all personnel who are responsible for the maintenance or service of robotic equipment.• Personnel should ensure that all safety devices are functioning and periodically

checked for proper operation before performing maintenance.• Before performing any maintenance, service, or inspection inside the main control

panel, the 3-phase power source should be turned off and locked out.• When possible, maintenance should be performed on the system with the power OFF.

Lockout and tag out procedures should be followed to protect personnel from injury and to indicate the equipment is being serviced.

• Place a lock on the main electrical disconnect, as shown below, while performing maintenance.

• Personnel should pay careful attention to all devices that may be powered or capable of motion, such as conveyors and pneumatic devices.

• Release or block all stored energy devices (hydraulic or pneumatic) that may present a danger when working with the system. Before working with pneumatic devices, shut off the air supply and purge the air lines.

• Be aware when removing a servomotor or brake that the associated mechanical part will fall unless supported in some manner.

• Use only specified replacement parts. Never use non-specific fuses that have not been specified Brenton Engineering. Potential fire and/or damage may result.

• Before restarting the system, ensure personnel are not in the system and that the sys-tem and external devices are operating properly.

Figure 1 - 1Maintenance Lockout


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Lockout and Tagout RecommendationsElectrical System

(See OSHA 1910.147 & OSHA 1910.333 (b)(2) for exception to procedures)

To avoid hazards of electrical shock or other personal injuries, the main power disconnect for the system and any other separate sources of power for the system shall be locked out & tagged as a safety precaution during entry and maintenance to the system.

To accomplish this, set the Main Power Disconnect operating handle to the "OFF" position and install a personal locking device through the padlock hole on the operating handle. Attach a Danger tag to the handle containing a statement prohibiting unauthorized opera-tion of the disconnect and removal of the tag signed by the individual responsible for lock-ing out the system. If several personnel are performing maintenance, each individual shall install a lockout device and tag.

A qualified person shall verify that the equipment is de-energized by:

1. Operating controls to verify equipment cannot be restarted.2. Using test equipment to test circuits and electrical parts that will be exposed to person-

nel.

Stored electric energy that might endanger personnel shall be released by discharging the circuits. Check appropriate equipment manuals on exact procedures.

To re-energize equipment, a qualified person shall conduct tests and visual inspections, as necessary, to verify that all tools, electrical jumpers, shorts, grounds, and other such devices have been removed, so that equipment can be safely energized. Personnel exposed to the hazards associated with re-energizing equipment shall be warned to stay clear of equipment. Each lock and tag shall be removed by the person who applied it or under their direct supervision. A visual determination that all personnel are clear of the equipment shall be accomplished before the operating handle on each Main Power Disconnect is placed to the "ON'' position.


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Pneumatic and Vacuum SystemsTo avoid hazards of moving mechanisms, pinch points and other personal injuries, the main compressed air supply valve for the system shall be locked out & tagged as a safety precaution during entry and maintenance to the system.

1. To accomplish this, turn the Main Air Supply valve to the "OFF" position and install a personal locking device through the padlock hole on the valve handle.

2. Also attach a Danger tag to the handle containing a statement prohibiting unautho-rized operation of the disconnect and removal of the tag signed by the individual responsible for locking out the system.

If several personnel are performing maintenance, each individual shall install a lockout device and tag. Qualified personnel shall vent any stored or accumulated air in pneumatic/vacuum devices before working on them. Check appropriate equipment manuals on exact procedures.• Pneumatic hose that are Red are controlled with the Manual air dump. • Pneumatic hose that are Blue are controlled with the Electrical air dump.

To re-supply compressed air to the equipment, a qualified person shall conduct visual inspections, as necessary, to verify that mechanisms are properly connected, as well as all tools and other objects have been removed so that equipment can safely operate. Personnel exposed to pneumatic/vacuum hazard areas shall be warned to stay clear of equipment. Each lock and tag shall be removed by the person who applied it, or, under their direct supervision. A visual determination that all personnel are clear of the equipment shall be accomplished before the main air supply valve is turned to the “ON'' position.


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Installation and First Time Power UpBrenton Engineering Company employs skilled service technicians to assist equipment purchasers with installation and startup of new equipment, as well as continuous technical support.

For transportation purposes, equipment may be broken down into various sections. For example:• Main Frame • Infeed Frame• Infeed ConveyorInstallation Procedure

Ensure incoming electrical-service meets all local safety and building codes.

Ensure your facility is able to meet the systems power requirements.

Ensure you are able to meet the Systems air pressure requirements and electrical power requirements.

Machine Power Requirements• 460 VAC, 3 Phase, 100 Amp 60 HzMachine Air Pressure Requirements • 60 PSIG - 8 CFMRemove Skids

Use caution when removing the skids - BEC recommends you use qualified riggers to uncrate and spot machine components to avoid possible damage. In addition, place floor pads under all legs to help eliminate floor damage and provide surface support.

Level your System: • Level the machine in both the length and cross-machine dimensions.• Using a 30 to 36 inch level, do an initial level check throughout the High Level Pallet-

izer at both ends and sides to check the level.

• Do not use the vertical supports for leveling. The vertical supports may be sprung off-center enough to make leveling difficult.

• Adjust the 1" threaded bolts, located in multi-support positions around the lower frame section, to level and adjust the height. (Use an open-end or adjustable wrench to adjust the legs.)

Note: Level machines to eliminate the twisting and binding of assembled components.

• For a final leveling, start at the receiving end of the connecting upstream equipment and level the upstream equipment side-to-side. Also, level across and down the sides


Page 1-11

of the machine, including electrical cabinets.• Align all the frame sections.• Route electrical wire bundles, pneumatic lines, and mechanical assemblies. • Carefully pull exposed electrical wire ends through the conduit bodies to avoid dam-

age. Personnel at Brenton Engineering number the electrical wires to assist in the re-installation process.

• Pneumatic lines are marked to match designated solenoid part. Main lines are located near their hookup point.

• Install items such as transfer decks, cylinder mounts, and brackets by orientation of that assembly. Slotted parts have reference marks coinciding to their mating parts.

• Before the BEC service technician arrives, plumb in the air system. • Mount ALL guards.

AFTER ALL OF THE ABOVE HAS BEEN COMPLETED• Switch OFF the main power-disconnect for incoming power. Open the main electrical

control cabinet.• Connect the wires for the 3-phase power service and ground (earthing) wire.• Use an accurate meter to check the incoming-line voltage at the input of the main

power-disconnect. Be sure the incoming line voltage meets operating specifications.• Turn ON the main power-disconnect when you have finished wiring the incoming ser-

vice to the main electrical panel.• Check the voltage listed on the manufacture's serial number tag on different electrical

components, especially electric motors. If the incoming power does not meet proper specifications take corrective action before proceeding.

• Turn on total machine power. See Section 3, System Operation, for running informa-tion.


Page 1-12

Emergency Stop Location Drawing

Figure 1 - 2E- Stop Location

Drawing

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Brenton Engineering Company KraftMachine 3299 High Level Palletizer27 December 2007 System Description Contents

Page I

System Description ContentsMachine Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1Pallet Pattern Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1Pallet Pattern Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3Operator Start Up/ Shut Down. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

How to Start Up Your System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5How to Shut Down Your System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Machine Floor Plan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Kraft Brenton Engineering CompanyHigh Level Palletizer Machine 3299System Description Contents 27 December 2007

Page II

2.

Page 2-1

Brenton Engineering Company KraftMachine 3299 High Level Palletizer27 December 2007 System Description

System Description

Machine SpecificationsThe Currie High Level Palletizer 36 model is designed to palletize cases using a down-stacker style palletizing method.

Pallet Pattern DrawingsThe drawings below depict the pallet patterns this system was designed to handle.

Figure 2 - 1Pallet Pattern 1

Kraft Brenton Engineering CompanyHigh Level Palletizer Machine 3299System Description 27 December 2007

Page 2-2

Figure 2 - 2Pallet Pattern 2


Page 2-3

Pallet Pattern InformationThe chart below describes the products this system was designed to palletize.

Table 2-1. Pallet Details

PRODUCT CPM CASE WEIGHT

CASES PER

PALLET

LENGTH WIDTH HEIGHT

30CS MD 12Z KR AMR-C SNGL 10.4 36 30 15.25 11.25 7.81

30CS MD 12Z AMR-C 1.99PP 10.4 36 30 15.25 11.25 7.81

20CS MD 12Z KR AMR-C SNGL 10.4 36 20 15.25 11.25 7.81

20CS MD 12Z KR AMR-C 1.99 10.4 36 20 15.25 11.25 7.81

30CS MOD 16Z SINGLES-C 9.3 36 30 15.25 11.25 7.81

20CS MOD 12Z AMER-C2.19P 10.4 36 20 15.25 11.25 7.81

30CS MD 1# KR AMR-C STK 9.3 36 30 15.25 11.25 7.81

20CS MOD 12Z AMER-C SNGLS 10.4 36 20 15.25 11.25 7.81

30CS MOD 1# AMER-C SNGLS 9.3 36 30 15.25 11.25 7.81

10CS MOD 12Z KR SNGLS 10.4 36 10 15.25 11.25 7.81

10CS MOD 12Z KR SNG 1.99 10.4 36 10 15.25 11.25 7.81

10CS MOD 12Z KR SNGL2.19 10.4 36 10 15.25 11.25 7.81

20CS MOD 12Z KR SNGL RACK 10.4 36 20 15.25 11.25 7.81

20CS MOD 12Z KR SNGL 1.99 10.4 36 20 15.25 11.25 7.81

30CS MOD AM-C 1.99P RACK 10.4 36 30 15.25 11.25 7.81


Page 2-4

12Z AM-W SNGL 48 10.4 36 60 15.25 11.25 7.81

1# AM-C STK PK SNGL 36 9.3 36 60 15.25 11.25 7.81

1# SNGL STK PK 2.99 36 9.3 36 60 15.25 11.25 7.81

Table 2-1. Pallet Details (Continued)

PRODUCT CPM CASE WEIGHT

CASES PER

PALLET

LENGTH WIDTH HEIGHT


Page 2-5

Operator Start Up/ Shut Down

How to Start Up Your System1. Turn "ON" the Main Electrical Disconnect.2. Turn "ON" the Main Pneumatic Dump Valve.3. Ensure all guards are properly secured.4. Make sure all personnel; tools, and equipment are clear of the machine. 5. Release the Push to Stop button. 6. Press the Start button on the Main/ HMI Panel. 7. The machine will begin production.

How to Shut Down Your System1. Press the Stop button to stop the machine. The machine immediately stops.2. Turn off the pneumatic discharge valve.3. Turn Off the Main Disconnect (Optional).


Page 2-6

Machine Floor PlanThe drawing below depicts the machine dimensions and general layout as sold.

Figure 2 - 3Machine Layout

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NV

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Brenton Engineering Company KraftMachine 3299 High Level Palletizer17 April 2008 System Operation Contents

Page I

System Operation ContentsOperating Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

How to Start Your Packaging System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1Restarting After a Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3How to Shut Down Your Palletizing System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3Starting the Palletizer in JOG MODE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4Starting the Palletizer in AUTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5Selecting a Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5Selecting a Stack Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5Jogging the Elevator Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6Clearing the Palletizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7Opening the Main Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

Operator Control Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8The Main Control Panel Layout & Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Pneumatic Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9The Pneumatic Discharge Valve Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9Pneumatic Flow Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Palletizer HMI Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11System Information Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11Main Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12Case Setup Selection Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14Menu Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16Case Setup Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18Pack Select Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20Machine Jogs Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21Que Assignment Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23Shutdown Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24

Empty Pallet Conveyance HMI Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25System Info Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25Main Menu Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26Menus Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27Zone Layout Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28PCD # Control Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29Shutdown Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30

Top Sheet Placer HMI Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31The Top Sheet Placer Main Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31The Top Sheet Placer Jog Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32

Information & Alarm History Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34The Main HMI Alarm Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34The Empty Pallet Conveyance Alarm Messages. . . . . . . . . . . . . . . . . . . . . . . . . . 3-37The Top Sheet Placer Alarm Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-39

Kraft Brenton Engineering CompanyHigh Level Palletizer Machine 3299System Operation Contents 17 April 2008

Page II

3.

Page 3-1

Brenton Engineering Company KraftMachine 3299 High Level Palletizer17 April 2008 System Operation

System Operation

Operating Procedures

How to Start Your Packaging System1. Turn "ON" the Main Electrical Disconnect.

2. Turn "ON" the Main Pneumatic Dump Valve.

3. Ensure all guards are properly secured.4. Make sure all personnel; tools, and equipment are clear of the machine. 5. To start, release the Push to Stop button.

(Continued)

Figure 3 - 1Main Disconnect ON

OFF

Figure 3 - 2Pneumatic On/ Off

80 PSI

Kraft Brenton Engineering CompanyHigh Level Palletizer Machine 3299System Operation 17 April 2008

Page 3-2

6. Press the Start button on the Main/ HMI Panel.

7. The machine will begin production.

Figure 3 - 3Start Button

PanelView Plus 1000Allen-Bradley

Press to Start


Page 3-3

Restarting After a ShutdownIf for any reason, the palletizer automatically shuts down or an operator shuts it down, the equipment may be restarted at the control panel or at the remote station if one has been provided.

1. Push the mushroom STOP button. This will cancel any safety alerts.2. Follow the Electrical Lockout Procedure.3. Fix the problem that caused the shutdown.4. Pull the STOP button out to prepare the machine to start. If any other STOP buttons

are depressed, pull them out. The palletizer will not start if any of the STOP buttons are depressed (red light is illuminated).

5. Push the START button to restart the equipment.6. If the machine does not start, double check the additional STOP buttons and verify

that they are pulled out (red light is out).7. If the system still does not start, check the auxiliary overload contacts inside the Main

Panel.8. To do so, open the Main Panel.9. Visually inspect each of the overload contacts (the white components above the motor

starters).10. If the red and green buttons are out, depress the red button then the green button to

reset the circuit.11. Close the panel door and turn the power disconnect switch to the ON position.12. Push the START button to restart the equipment. The equipment should now start.

After restarting from a shutdown, there is no need to reset or clear the machine. The logic that controls machine functions is capable of remembering where, in a load formation sequence, it stopped. It will restart the sequence without adjustments. If during the shut-down period an operator moves any product on the machine, the machine will not con-tinue palletizing correctly. Replace the product

How to Shut Down Your Palletizing System1. Press the E-Stop button to stop the machine immediately.2. Turn off the pneumatic discharge valve.3. Turn Off the Main Disconnect (Optional).


Page 3-4

Starting the Palletizer in JOG MODEWhen the palletizer is started in JOG mode the equipment will energize, but will not func-tion automatically. All machine operations will be controlled by manual inputs (i.e. jog controls).

1. On the Primary Controls Screen of the Main HMI, press the MACHINE JOG/AUTO button so that “JOG MODE” displays.

2. Jog buttons are available on the Jog Screens.

Note: If the palletizer is operating in JOG mode, the machine will automat-ically stop.

CAUTION Do not climb on the equipment when it is in Jog mode. Always lock out the electrical power before performing any maintenance. Personnel could be injured by unexpected machine actions. Refer to the Electrical Lockout Pro-cedure.

Figure 3 - 4Primary ControlsScreen Auto/ Jog

Mode


Page 3-5

Starting the Palletizer in AUTOWhen the palletizer is started in AUTO mode the equipment will energize and operate automatically. All machine functions will be controlled by the logic installed in the machine processor.

1. On the Primary Controls screen, press the MACHINE JOG/AUTO button to AUTO. If the palletizer is operating, the machine will automatically stop. See Figure 3 - 4.

2. Re-start the palletizer (refer to Start the Palletizer.)

Selecting a PatternFollow this procedure to select a different pattern for a new production run:

1. On the Main screen, turn the INFEED BELT ON/ OFF to OFF.2. On the Main screen press MACHINE CLEAR to clear the machine of any remaining

cases.3. On the Case Setup Selection screen, select the desired pattern and layer. Verify that the

selection is a valid pattern.4. Adjust the conveyor case guide to accommodate the new case size.5. Adjust the Turner Blade and Turn Assist if necessary. See “Changeover” on page 5 -

3.6. Turn the INFEED ON/ OFF to ON. If the belt does not start, the pattern selected is not

valid. Select a valid pattern.

Note: Once the belt is running, the palletizer will automatically palletize the incoming cases. There is no reason to turn the palletizer equipment off when selecting a new pattern.

Selecting a Stack HeightFollow this procedure to adjust the height of the pallet stack:

1. On the Primary Controls Screen, turn the INFEED ON/OFF to OFF.2. On the Pattern/ Layer selection screen, select the desired pattern and layer. Verify that

the selection is a valid pattern.3. Verify that the elevator will accommodate the selected stack height.4. Turn the INFEED ON/OFF to ON.5. If the selected height is too tall for the elevator, the palletizer will stop operation when

a load is stacked from bottom to top inside the elevator.• There is no reason to turn the equipment off when selecting a new stack height.


Page 3-6

Jogging the Elevator PositionThe Powered Rollerbed can be manually raised and lowered by using the panel buttons marked ELEVATOR JOG UP and ELEVATOR JOG DOWN.

1. Restart the palletizer in JOG MODE. See “Starting the Palletizer in JOG MODE” on page 3 - 4.

2. Depress the ELEVATOR JOG DOWN button on the Stripper Plate Elevator Jogs screen to lower the elevator.

3. The elevator will move only as long as the button is depressed. Once the button is released, the elevator will stop. The ELEVATOR JOG UP button only operates if LS-10 is tripped. ELEVATOR JOG UP is only used to lift the PRB off the lock-up sup-ports.

4. When finished manipulating the elevator, restart the elevator in AUTO mode to con-tinue palletizing. See “Starting the Palletizer in AUTO” on page 3 - 5.

Figure 3 - 5The Stripper Plate

Elevator JogsElevator Jog Down


Page 3-7

Clearing the PalletizerThis operation is usually performed when the operator wants the empty all cases out of the machine before changing to a new product or at the end of a work shift.

1. Press the MACHINE CLEAR button once.2. After a short delay, the palletizer will run each section until all of the cases are on the

pallet and are no longer on the top of the machine.3. The palletizer will take approximately 20 seconds to clear the machine. After the load

discharges, a new pallet will enter the machine and travel to the top in preparation for a new load.

4. If necessary, stop the machine and prepare for the new product. The Case Guide and Turn Assist may need to be adjusted when changing to a new case size. See “Changeover” on page 5 - 3.

Opening the Main Control PanelWARNING Before opening the main panel, follow the Electrical Lockout Procedure

described in the Safety Chapter of this manual.

The door cannot open until the power disconnect switch is in the OFF position.

1. Perform the Electrical Lockout Procedure.2. Loosen the wingnuts on the panel clamps along the edge of the door.3. Once loose, turn the clamps until they no longer hold the door shut.4. Pull the panel door open. The electrical components inside the panel are de-energized.

The only area of the Main Panel that remains energized is above the disconnect switch. This area is energized with high voltage electricity (200+ VAC). DO NOT remove the plastic guard that covers this area.


Page 3-8

Operator Control Panels

The Main Control Panel Layout & DescriptionThe Operator Control Station is equipped with, a Start Button, an a E-Stop Button. The control features are described, in detail, later in this section.

Figure 3 - 6Main OperatorControl Panel

Table 3-1. Control Station Button Descriptions

BUTTON DESCRIPTION

E-STOP Press this button to immediately stop the palletizer.

START/ RESET Press this button once to reset the system. Once reset, press and hold this button until the palletizer starts.


Page 3-9

Pneumatic Controls

The Pneumatic Discharge Valve AssemblyThis Assembly is located on the right side of the machine, near the HMI. It controls and conditions the air coming into the High Level Palletizer.

A lockable manual Discharge Valve is located at the Incoming air line to the machine. This valve is used to turn on/off the incoming air to the machine. A lock may be placed on the valve lever to insure safe entrance to the entire machine.The Pressure Regulator is used to control the amount of incoming air to the system. It is adjustable and should be set at 80 PSI. A pressure gauge is used to visually monitor this pressure. To increase the pressure, pull the Pressure Adjustment Knob up and turn clock-wise. To decrease air pressure, turn counterclockwise. To lock the knob, press down.

WARNING ALWAYS CHECK FOR RESIDUAL AIR PRESSURE BEFORE ENTERING THE MACHINE.

Figure 3 - 7Typical Pneumatic

Supply Lockable ManualDischarge Valve

PressureGauge

Filter Assembly

PressureAdjust


Page 3-10

Pneumatic Flow ControlsPneumatic Flow Controls are used to restrict the air pressure while being released from an air cylinder. They allow speed control of cylinder actuation. They can be used on a linear or a rotary actuator. They have a knurled adjustment knob and lock.

1. To Release the lock, turn it to the left or counter-clockwise.2. To decrease speed, turn the adjustment knob clockwise. This restricts/ decreases air-

flow from the cylinder and causes the cylinder to move slower.3. To increase speed, turn the adjustment knob counter-clockwise. This increases airflow

from the cylinder and causes the cylinder to move faster.

Figure 3 - 8Typical Flow Control

Knob


Page 3-11

Palletizer HMI Screens

System Information ScreenOn the Machine Information Screen, you may do the following:

View the System Information Go to the Main Screen

Figure 3 - 9The System

Information Screen

Table 3-2. The System Information Screen Button Descriptions

STATE 1 DESCRIPTION

MAIN Press this button to go to the Main Screen.


Page 3-12

Main ScreenOn the Machine Status Screen, you may do the following:

View the Selected Pattern Bypass the Light Curtain

Set the Total Number of Layers Change the Layer A or B Running

Set the Total Number of Cases Per Layer

Change the Number Layers

Reset the Layer Change the Case Count Per Layer

Clear the Machine Out Go to the Menu Screen

Figure 3 - 10The Main Screen

Table 3-3. The Main Screen Button Descriptions

STATE 1 DESCRIPTION STATE 2

INFEED OFF Press this button to turn the infeed on or off. INFEED ON

JOG MODE Press this button to switch to jog mode or auto run mode. Jog functions are only available when jog mode is active. The system runs production only when in auto mode.

AUTO MODE

BYPASS LIGHT CURTAIN

Press this button to bypass the light curtain. This allows pallets to be jogged out from the light curtain.

LIGHT CURTAIN BYPASSED


Page 3-13

INFEED COUNT Press this button to display the numeric keypad. Enter the Infeed Count. Press Enter.

CASE COUNT Press this button to display the numeric keypad. Enter the Case Count per layer. Press Enter.

LAYER A This display shows the layer selection running. LAYER B RUN

RESET LAYER Press this button to reset the case count. If there is a product jam during layer formation or there is a machine shutdown due to a fault, the oper-ator may wish to remove the cases from the top and start a new sequence. If pressed once:• Resets the case count.• Changes from layer A to layer B or from layer B

to layer A.If pressed twice:• Resets the case count.• Changes from layer A to layer A or from layer B

to layer B.

RESETTING

LAYER # Press this button to display the numeric keypad. Enter the number of layers for the build. Press enter.

MACHINE CLEAR Press this button to clear out the machine. The current product on the infeed is pushed to the Stripper plate. The pallet at the load station is then indexed out from the machine.

MENU Press this button to go to the Menu Screen.

Table 3-3. The Main Screen Button Descriptions (Continued)



Page 3-14

Case Setup Selection ScreenOn the Case Setup Selection Screen, you may do the following:

Choose the Case to Alter from the List

Choose how Many Layers per Pallet

Choose how Many Cases per Layer Go to the Main Screen

Figure 3 - 11The Case Setup

Selection Screen

Table 3-4. The Case Setup Selection Screen Button Descriptions


Press this button to scroll up the list of pack patterns one item at a time.

Press this button to scroll down the list of pack patterns one item at a time.


Page 3-15

Press this button to select the highlighted pack pattern. The case setup screen for the selected case will display.

CASES PER LAYER Press this button to display the numeric keypad. Enter the number of cases per layer. Press Enter.

LAYERS PER PALLET Press this button to display the numeric keypad. Enter the number of layers per pal-let. Press Enter.

MAIN SCREEN Press this button to go to the Main Screen.

Table 3-4. The Case Setup Selection Screen Button Descriptions (Continued)



Page 3-16

Menu ScreenOn the Menu Screen, you may do the following:

Select a Screen to Navigate to the Various Screens

Go to the Main Screen

Enter the User Password or Log out Rehome the Turner

Figure 3 - 12The Menu Screen

Table 3-5. The Menu Screen Button Descriptions

STATE 1 DESCRIPTION

PACK SETUP Press this button to go to the Pack Setup Screen.

QUE ASSIGN Press this button to go to the Que Assignment Screen.

JOG SCREEN Press this button to go to the Jog Screen.

PACK SELECT Press this button to go to the Pack Select Screen.

USER PASSWORD Press this button to display the login keypad. Enter the user password then press enter.

LOGOUT Press this button to logout the current user.

REHOME TURNER Press this button to rehome the case turner. This brings the turner to the home posi-tion because all moves are made based off of the home position.


Page 3-17


Table 3-5. The Menu Screen Button Descriptions (Continued)

STATE 1 DESCRIPTION


Page 3-18

Case Setup ScreensNote: The Case 1 Setup screen is used here as an example. Each pattern

has its own case setup screen.

On the Case Setup Screens, you may do the following:

Select a Pattern Go to the Primary Controls or Layer Selec-tion Screen

Figure 3 - 13The Case Setup

Screens

Table 3-6. The Case Setup Screens Button Descriptions


CASE TURNNO

Press this button to choose whether or not the case turn assist is active for the case you are editing.

CASE TURNYES

CASE STOPYES

Press this button to choose whether or not the case stop is active for the case you are editing.

CASE STOP NO

CASE STOP # Press this button to display the numeric keypad. Enter the number of cases to count before the case stop extends. Press Enter.

CASE STOP #

LAST BOX IN ROWYES

Press this button to choose which layer has the last box in the row.

LAST BOX IN ROWNO


Page 3-19

CASE SETUP SELECTION

Press this button to go to the Case Selection Setup Screen.

Table 3-6. The Case Setup Screens Button Descriptions (Continued)



Page 3-20

Pack Select ScreenOn the Pack Select Screen, you may do the following:

Select a Pattern Go to the Screen Select Screen

Figure 3 - 14The Pack Select

Screen

Table 3-7. The Pack Select Screen Button Descriptions


Press this button to scroll down to a pack pattern.

Press this button to scroll up to a pack pattern.

Press this button to select the pack pattern with the cursor next to it.

EDIT PATTERN NAME Press this button to enter the name edit keypad. Enter the name for the pack pattern then press Enter.



Page 3-21

Machine Jogs ScreenOn the Machine Jogs Screen, you may do the following:

Jog the Case RAM Forward or Backward

Switch to Either Jog or Auto Mode

Jog the Elevator Up or Down Go to the Main Screen

Jog the Stripper Plates Open or Closed

Bypass the Light Curtain

Figure 3 - 15The Machine Jogs

Screen

Table 3-8. The Case Machine Jogs Screen Button Descriptions


ELEVATOR UP Press and hold this button to jog the elevator up. Release this button to stop the jog.

ELEVATOR DOWN Press and hold this button to jog the elevator down. Release this button to stop the jog.

CASE RAM FORWARD

Press and hold this button to jog the case ram forward. Release this button to stop the jog.

CASE RAM REVERSE

Press and hold this button to jog the case ram in reverse. Release this button to stop the jog.


Page 3-22

STRIPPER. PLATE JOG OPEN

Press and hold this button to jog the stripper plate open. Release this button to stop the jog.

STRIPPER. PLATE JOG CLOSE

Press and hold this button to jog the stripper plate in closed. Release this button to stop the jog.

BYPASS LIGHT CURTAIN

Press this button to bypass the light curtain. This allows pallets to be jogged out from the light cur-tain.

LIGHT CURTAIN BYPASSED

JOG MODE Press this button to switch to jog mode or auto run mode. Jog functions are only available when jog mode is active. The system runs production only when in auto mode.

AUTO MODE


Table 3-8. The Case Machine Jogs Screen Button Descriptions (Continued)



Page 3-23

Que Assignment ScreenOn the Que Assignment Screen, you may do the following:

Select the Product Assignments in the Que (Que of 2)

Go to the Menu Screen

Figure 3 - 16The Que Assignment

Screen

Table 3-9. The Que Assignment Screen Button Descriptions

STATE 1 DESCRIPTION

Press this button to move the cursor up one selection.

Press this button to select the product for que position 1 or 2. Once the product is in the que, it is available for selection.

Press this button to move the cursor down one selection.

MENU SCREEN Press this button to go to the Menu Screen.


Page 3-24

Shutdown ScreenPressing the “Currie by Brenton” logo on the System Information screen will display the Shutdown screen. Press Yes to Confirm or No to Cancel the RSview Program Shutdown.

Figure 3 - 17The Shutdown Screen

Table 3-10. The System Info Screen Button Descriptions

STATE 1 DESCRIPTION

YES Press this button to confirm the HMI program shutdown.

NO Press this button to cancel the HMI program shutdown and go back to the System Info Screen.


Page 3-25

Empty Pallet Conveyance HMI Screens

System Info ScreenOn the System Info Screen, you may do the following:

View the Machine Information Go to the Main Screen

Figure 3 - 18The System Info

Screen


BUTTON DESCRIPTION



Page 3-26

Main Menu ScreenOn the Main Menu Screen, you may do the following:

View the System Status Silence the Audible Alarm Horn

View the Alarm Message Display

Figure 3 - 19The Main Menu

Screen

Table 3-12. The Main Menu Screen Button Descriptions


ALARM SILENCE Press this button to silence the audible alarm horn. SILENCE

MENUS Press this button to go to the Menus Screen.


Page 3-27

Menus ScreenOn the Menus Screen, you may do the following:

Go to the System Info Screen Enter a User Password or Logout

Go to the Zone Layout Screen Go to the Main Screen

Figure 3 - 20The Menus Screen

Table 3-13. The Menus Screen Button Descriptions

STATE 1 DESCRIPTION

SYSTEM INFO Press this button to go to the System Information Screen.

ZONE LAYOUT Press this button to go to the Zone Layout Screen.

USER PASSWORD Press this button to display the login keypad. Enter the user password then press enter.

LOGOUT Press this button to logout the current user.



Page 3-28

Zone Layout ScreenOn the Zone Layout Screen, you may do the following:

Select a PCD Zone Screen Go to the Main Screen

Go to the Menus Screen

Figure 3 - 21The Zone Layout

Screen

Table 3-14. The Zone Layout Screen Button Descriptions

STATE 1 DESCRIPTION

PCD #Use the up and down arrows to select a PCD screen to go to. Press to select the screen.




Page 3-29

PCD # Control ScreensOn the PCD Control Screens, you may do the following:

Jog any of the Indicated Compo-nents

Go to the Menus Screen

Silence the Audible Alarm Go to the Main Screen

Figure 3 - 22The PCD 1 Control

Screens

Table 3-15. The PCD Control Screen Button Descriptions


ANY JOG BUTTON Press the jog buttons on the PCD screens to jog the indicated component.

ALARM SILENCE Press this button to silence the audible alarm horn. SILENCE




Page 3-30

Shutdown ScreenPressing the “Currie by Brenton” logo on the System Information screen will display the Shutdown screen. Press Yes to Confirm or No to Cancel the RSview Program Shutdown.

Figure 3 - 23The Shutdown Screen


STATE 1 DESCRIPTION

YES Press this button to confirm the HMI program shutdown.

NO Press this button to cancel the HMI program shutdown and go back to the System Info Screen.


Page 3-31

Top Sheet Placer HMI Screens

The Top Sheet Placer Main ScreenOn the Top Sheet Placer Main Screen, you may do the following.

Go to the Sheet Load Position Go to the Previous Screen

Go to the Configuration Screen

Figure 3 - 24The Top Sheet Placer

Main Screen

Table 3-17. The Top Sheet Placer Main Screen Button Descriptions

FUNCTION BUTTON DESCRIPTION DISPLAY

F1 Press this button to move to the sheet load posi-tion. The operator can now load slip sheets.

Sheet Load Position

F2 Press this button to go to the Configuration Screen.

Go to Config Screen

Press this button to go back to the previous screen.

Back


Page 3-32

The Top Sheet Placer Jog ScreenOn the Top Sheet Placer Jog Screen, you may do the following:

Note: E-stops must be released, control power must be present, and the machine not currently running in order to use jog functions.

Raise the Boom Retract the Boom

Lower the Boom Turn the Slip Sheet Vacuum Cups on or off

Extend the Boom Manually Place a Sheet

Figure 3 - 25The Top Sheet Placer

Jog Screen

Table 3-18. The Top Sheet Placer Jog Screen Button Descriptions


F1 Press this button to jog the boom upwards. Raise Boom

F2 Press this button to jog the boom downwards. Lower Boom

F3 Press this button to extend the boom to the out position.

Extend Boom

F4 Press this button to retract the boom. Retract Boom

Press this button to turn the vacuum on or off. Vacuum On/ Off


Page 3-33

Press this button to manually place a slip sheet. Manual Sheet Place

Press this button to go back to the previous screen.

Back

Table 3-18. The Top Sheet Placer Jog Screen Button Descriptions (Continued)



Page 3-34

Information & Alarm History Displays

The Main HMI Alarm MessagesA description of the fault conditions and its possible correction below.

Table 3-19. The Main HMI Alarm Message Displays

ALARM CONDITION DESCRIPTION CORRECTION

ESTOP PRESSED

An E-stop is pressed.

Release the E-stop to allow oper-ation. See the startup procedure in this section for details on starting the palletizer.

LOW PALLET The pallet dispenser is low on pallets. Fill the pallet dispenser with the correct size pallets.

LOW AIR PRESSURE

Air pressure is low.

Check the pneumatic supply. Ensure that pneumatic pressure is available and set at the mini-mum air pressure listed in sec-tion 1 of this manual.

MACHINE RUNNING The machine is currently running with no faults. No correction necessary.

MACHINE RUNNING/DISPENSER OFF The machine is currently running with the dis-

penser off.To allow full operation, turn the pallet dispenser on.

EYE BLOCKED AT PALLET ENTRANCE The Full Load Discharge photoeye is blocked

while the elevator is in the up position.

Check to see if the full load pho-toeye is seeing the reflector properly or if there is an obstruc-tion at the photoeye.

EYE BLOCKED AT PALLET DISCHARGE The Pallet Entering Elevator photoeye is blocked

while the elevator is in the up position.

Ensure that the pallet discharge eye is not blocked by the pallet when the elevator is up.

ELEVATOR TOO HIGH

The Stripper plate forced the elevator beyond its limits.

Check to see if the case RAM is in the final position.Check to see if PRB blocks at least one of the elevator height photoeyes.

STIPPER PLATES STALLED The Stripper plate has stalled at its current loca-

tion.

Check to see if the case RAM is in the final position.Check to see if PRB blocks at least one of the elevator high photoeyes.


Page 3-35

CASE RAM STALLED The case ram has stalled. Check to see if the stripper plate is closed.

ELEVATOR STALLED The elevator stalled. Check to see if the elevator bot-tom sensor is tripped.

ELEVATOR LOCKOUT ARMS ENGAGED The elevator lock out supports are latched. Check to see if elevator lockout

supports are tripped.

MOTOR OVERLOAD DETECTED A motor overload has occurred. Check the motor.

CASE TURNER SERVO FAULT

The servo is unable to complete its move.

Possible conditions that cause this problem include an E-stop condition, a position error, a mechanical bind, or product blocking the servo assembly. The servo cannot move. Internal fault. Check Fuses and Power to the Servo Drive. See the vendor data sheets for more trouble-shooting information.

ELEVATOR VFD FAULT

The Variable Feed Drive has faulted. The fault indicator light on the front of the VFD is illumi-nated.

Remedy the cause of the VFD fault. Press the E-stop push but-ton. With the E-stop de-pressed, press the green Start/ Reset push button.

ELEVATOR ROLLER BED VFD FAULT

PALLET INFEED CONV VFD FAULT

FULL LOAD DISCHARGE CONV

VFD FAULT

SERVO CASE TURNER NOT HOMED

The indicated servo has not yet been homed. Rehome the indicated compo-nent before startup.SERVO CASE TURNER

HOMING

Table 3-19. The Main HMI Alarm Message Displays (Continued)



Page 3-36

ELEVATOR TOO HIGHINFEED JAM The Stripper plate forced the elevator beyond its

limits.

Check to see if the case RAM is in the final position.Check to see if PRB blocks at least one of the elevator height photoeyes.

LIGHT CURTAIN HAS TRIPPED The light curtain has been tripped. Clear the obstruction or bypass

the light curtain, if needed.

LIGHT CURTAIN BYPASSED The light curtain was bypassed by the operator.

Once the light curtain is clear, change back to normal light cur-tain mode.

Table 3-19. The Main HMI Alarm Message Displays (Continued)



Page 3-37

The Empty Pallet Conveyance Alarm MessagesA description of the fault conditions and its possible correction below.

Table 3-20. The Empty Pallet Conveyance HMI Alarm Message Displays


PCD # PALLET JAM There is a jam at the indicated PCD conveyor. Clear the Jam. Reset and restart, when ready.

ESTOP CIRCUIT INTERRUPTED The E-stop circuit has been interrupted. Check the E-stop circuit.

PALLET CONVEYORS RUNNING The pallet conveyors are currently running. No correction necessary.

EMPTY PALLET CONVEYORS READY

TO START The empty pallet conveyors are ready to start.Press and hold the Empty Con-veyors Start button to start the empty pallet conveyors.

NO CONTROL POWERNo control power is present.

Press the control power button for the Empty Pallet Conveyance before attempting to start it.

MAIN ENCLOSURE ESTOP PRESSED The E-stop on the main enclosure is pressed. Release the E-stop before press-

ing reset.

HMI ESTOP PRESSED The E-stop on the HMI panel is pressed. Release the E-stop before press-ing reset.

MOTOR OVERLOAD DETECTED

The overload contact on the motor starter is open. The rated amperage draw on the motor nameplate is higher than the overload is set for. Bad fuse. The motor is drawing too much amperage.

Reset amperage setting on motor starter to equal the rated amper-age draw of the motor. Check all fuses on the incoming lines to the motor starter. Check current draw at motor leads. If the motor mounts to another component, remove the motor and check current draw. Call an electrician to determine if motor is bad. Check for mechanical binding. Replace Motor, if necessary.


Page 3-38

T-CAR TRANSVERSE VFD FAULT The Variable Feed Drive has faulted. The fault

indicator light on the front of the VFD is illumi-nated.

Remedy the cause of the VFD fault. Press the E-stop push but-ton. With the E-stop de-pressed, press the green Start/ Reset push button.

T-CAR BUMPER HIT The T Car bumper was hit. Correct for the collision and restart, when ready.

Table 3-20. The Empty Pallet Conveyance HMI Alarm Message Displays (Continued)



Page 3-39

The Top Sheet Placer Alarm MessagesA description of the fault conditions and its possible correction below.

Table 3-21. The Top Slip Sheet Placer Alarm Message Displays


MANUAL JOG MODE

The machine is currently in jog mode.

The machine jog functions are active. Press any of the jog but-tons on the jog screen to jog that component. To start the machine press the start button.

MACHINE RUNNING The machine is currently running. No correction is necessary.

READY TO RUN The machine is currently ready to start. Press start to start the machine.

ESTOP SAFETY STATUS The E-stop on the main enclosure is pressed. Release the E-stop before press-

ing reset.

NO CONTROL POWER Control power is not present. Press the Start/ Reset button to regain control power.

MOTOR OVERLOAD

The overload contact on the motor starter is open. The rated amperage draw on the motor nameplate is higher than the overload is set for. Bad fuse. The motor is drawing too much amperage.

Reset amperage setting on motor starter to equal the rated amper-age draw of the motor. Check all fuses on the incoming lines to the motor starter. Check current draw at motor leads. If the motor mounts to another component, remove the motor and check current draw. Call an electrician to determine if motor is bad. Check for mechanical binding. Replace Motor, if necessary.

VERT LIFT DOWN JAM

There is a jam at the indicated location. Clear the jam. Reset and restart, when ready.

VERT LIFT UP JAM

BOOM FORWARD JAM

BOOM REVERSE JAM


Page 3-40

VERT UP OVTRAV The vertical up move went past the home proxim-ity switch. Jog the boom downward.

VERT DOWN OVTRAV The vertical down move went past the home proximity switch. Jog the boom upward.

LOW PAPERThe slip sheet feeder is low on paper.

Fill the slip sheet dispenser with the correct slip sheets for the current production run.

Table 3-21. The Top Slip Sheet Placer Alarm Message Displays (Continued)


Brenton Engineering Company KraftMachine 3299 High Level Palletizer27 December 2007 Troubleshooting Contents

Page I

Troubleshooting ContentsSequence Of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Initial Conditions Before Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

The Product Infeed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2Stripper Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3HLP 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4The Pallet Dispenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4PF 30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5Empty Pallet Conveyance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

System Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7Retro-Reflective Sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8Diffuse Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9Inductive Proximity Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10Palletizer Sensor Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11PF 30 Sheet Placer Sensor Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13Pallet Conveyance Sensor Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14

Light Tree Tower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17

Kraft Brenton Engineering CompanyHigh Level Palletizer Machine 3299Troubleshooting Contents 27 December 2007

Page II

4.

Page 4-1

Brenton Engineering Company KraftMachine 3299 High Level Palletizer27 December 2007 Troubleshooting

Troubleshooting

Sequence Of Operation

Initial Conditions Before Startup

1. Turn the red hand valve in on the "Manual Discharge Valve" to turn on the main air supply. Air flow is supplied to the following components:• The Air Filter and Pressure Regulator.• The case reject.

2. The air filter features a drain to release any moisture the filter collects from the com-pressed air system.

3. Adjust the air pressure. The "Pressure Gauge" should read 60 PSI. 4. Move the “Main Disconnect” to the “ON” position.5. Ensure guards are properly in place.6. Make sure all personnel, tools, and equipment are clear of the machine.7. Release the Stop button.8. Press and hold the start button for three seconds to start the machine.

Figure 4 - 1Pneumatic Supply

Components

LockableManualDischarge

PressureGauge

Filter Assembly

PressureAdjust

Kraft Brenton Engineering CompanyHigh Level Palletizer Machine 3299Troubleshooting 27 December 2007

Page 4-2

Sequence of Operation

The Product InfeedThe infeed conveys the boxes of product up to the palletizer level. From there, products is turned as required by the servo case turner and crosspushed onto the shear plate.

Figure 4 - 2The Case Turner

Servo Case Turner


Page 4-3

Stripper PlateAfter a complete layer forms on the Stripper Plate, the plate retract and deposits the layer of cases on a display pallet below. The Powered Rollerbed (PRB) then descends, permit-ting the Stripper Plate to close with the next completed layer. Each time a layer deposits on a pallet, a pulse in the logic is counted. After the controller has sensed a given number of pulses (equivalent to the number set for STACK HEIGHT) the PRB descends to the bot-tom of the Main Frame and discharges the loaded pallet.

Concurrent with a pallet discharge, an empty pallet dispenses onto the PRB and elevates to a level approximately 1/2" below the Stripper Plate. The cycle restarts.

Figure 4 - 3Stripper Plate

Case Ram

StripperPlate


Page 4-4

HLP 36The Currie HLP-36 automated palletizer is a high speed package handling machine that automatically loads cases onto pallets. Cases travel along a conveyor to a pair of intermit-tently running belts on the palletizer. The cases are guided, rotated and stopped as neces-sary to result in an interlocking arrangement of product cases.

A solid state Programmable Logic Controller, PLC, commands every action preformed by the palletizer. All information relating to pattern type, sequencing, timing, counting and latching are included in the logic.

The Pallet DispenserThe pallet dispenser supplies pallets to the palletizer by converting the pallet stack, loaded by the operator, to a supply of pallets provided via a chain conveyor. Separate operator controls are located outside of the dispenser in the form of an HMI.

Figure 4 - 4The Palletizer


Page 4-5

PF 30The Currie PF-30 automated paperfeeder is a boom-type slip and tier sheet dispenser. As the Power Rollerbed (PRB) elevates to begin the formation of a new load, the elevator stops and allows a slip sheet to be placed on the pallet, or in the case of unitizers, directly on the PRB rollers. During the formation of a load, the paperfeeder may be programmed to dispense tier sheets to help strengthen a load.

The solid state PLC inside the palletizer Main Panel controls the basic functions of the paperfeeder. The determination of which layers receive paper is determined by the toggle switch box mounted alongside the PF-30. The logic for the paperfeeder is included in the palletizer logic.

Figure 4 - 5PF30 Paper Feeder


Page 4-6

Empty Pallet ConveyanceThe empty pallet conveyor consists of a pallet dispenser, pallet chain conveyance, and a shuttle conveyor. The pallet dispenser allows the operator to stack pallets for extended operation before reloading. The shuttle goes to either trunkline to pick up the required pal-let for the palletizer (either display or non-display pallets.)

Figure 4 - 6Pallet Conveyance


Page 4-7

System SensorsYour BEC Packaging system contains proximity switches, solenoid valves, and photo electric eyes:• PROXIMITY SWITCHES generate a high frequency electro-magnetic field. When an

object enters this field, the prox's circuit recognizes a change and turns its solid state output ON or OFF.

• LIMIT SWITCHES detect an object by that object physically engaging the switch. • SOLENOID VALVES are electrically operated pneumatic valves used to control

pneumatic actuators.• There are three types of Photo electric switches - REFLECTIVE UNITS, THRU-

BEAM UNITS, and FIBER OPTIC UNITS.A. REFLECTIVE UNITS project a beam from a transmitter/receiver unit to a reflec-

tor. Object detection occurs when the beam is interrupted.B. THRU-BEAM UNITS project a beam from a transmitter unit to a receiver unit.

Object detection occurs when the beam is interrupted. C. FIBER OPTIC UNITS function as either Reflective Units or Thru-Beam Units.

(The transmitter and receiver are in the same housing.)

See the Vendor Data Sheets and Manuals for specific product information on the sensors located on your High Level Palletizer.


Page 4-8

Retro-Reflective SensorsThe illustration below depicts a retro-reflective, infrared photoelectric sensor. An infrared light beam is emitted from the emitter side of the sensor. The light beam bounces back to collector side of the sensor from a remote mounted reflector.

When the sensor is set for light operation, the signal from the sensor is ON when the col-lector is receiving the light beam.

When the sensor is set for dark operation, the signal from the sensor is OFF when the col-lector is receiving the light beam.

When the beam becomes blocked by an object, the amount of light reflected is not strong enough to be received by the collector.

In this state, the signal coming from the sensor is OFF. Retro-reflective sensors will be triggered when an object passes anywhere between the sensing device and the reflector.

Figure 4 - 7The Retro-reflective

Sensor

Ground

Signal OFF + VOLTS - VOLTS

REFLECTOR

Figure 4 - 8The Retro-reflective

Sensor Blocked

Ground

Signal ON + VOLTS - VOLTS

REFLECTOR


Page 4-9

Diffuse SensorsThe illustrations below, depicts a diffuse, infrared photoelectric sensor. An infrared light beam is emitted from the emitter side of the sensor. The light beam expands as it is emitted from the device, but is not reflected back to the collector portion of the sensor by a reflec-tor.

When the sensor is set for light operation, the signal from the sensor is ON when the col-lector is receiving the reflected light.

When an object appears in front of the beam, a portion of the light is reflected back to the emitter. In this state, the signal coming from the sensor is ON. Diffuse type sensors typi-cally have a limited sensing distance.

Figure 4 - 9The Diffuse Sensor

Ground

Signal OFF + Volts- Volts

Figure 4 - 10The Diffuse Sensor

Blocked

Ground

Signal ON + Volts- Volts


Page 4-10

Inductive Proximity SensorInductive sensors work by generating a current that sets up an electromagnetic field around the sensing device. When this field is disturbed, a change in the electrical current that drives the field is sensed. An output from the device is triggered, indicating a disturb-ing presence (metal) within the sensing field of the device. This type of sensor is typically used to detect metal objects.

Figure 4 - 11The Inductive Sensor

Ground

Signal OFF

+ Volts- Volts

Smooth Electromagnetic Field

Smooth Electromagnetic Field

Figure 4 - 12The Inductive Sensor

Blocked

Ground

Signal ON

+ Volts- Volts

Field Disturbance

Field Disturbance

METAL OBJECT


Page 4-11

Palletizer Sensor FunctionsEach sensor on the machine is labeled. The tables below describe the type of sensor and its function. Also, a table of the motors for this machine is found below.

Table 4-1. Pressure Switches

LABEL FUNCTION

PS 30602 Main Air Present

Table 4-2. Solenoid Valves

LABEL FUNCTION LABEL FUNCTION

SV 30901 Case Stop 1 Extend SV 31104 Pallet Stop Retract

SV 30902 Case Stop 2 Extend SV 31105 Pallet Squaring Right Side Extend

SV 30903 Case Stop 3 Extend SV 31106 Pallet Squaring Right Side Retract

SV 30904 Case Stop 4 Extend SV 31107 Pallet Squaring Left Side Extend

SV 31004 Flip Ram Head Up SV 31108 Pallet Squaring Left Side Retract

SV 31005 Flip Ram Head Down SV 31109 Gaylord Squaring Extend

SV 31014 Layer Squeezer Retract SV 31110 Gaylord Squaring Extend

SV 31015 Layer Squeezer Extend SV 31111 Gaylord Squaring Extend

SV 31016 Squeezer Brake SV 31112 Gaylord Squaring Extend

SV 31101 Turner Drive Lift Extend

SV 31113 Turner Servo Enable 7-9

SV 31102 Turner Drive Lift Retract

SV 31114 Turner Servo Home 7-11

SV 31103 Pallet Stop Extend SV 31115 Layer Front Squeezer


Page 4-12

Table 4-3. Proximity Switches


PXS 30605 Case Ram Home PXS 30609 Stripper Plate Closed

PXS 30606 Case Ram Short Stroke PXS 30611 Elevator Bottom Posi-tion

PXS 30607 Case Ram Full Stroke PXS 30605 Elevator Too High

PXS 30608 Stripper Plate Open PXS 30715 Turner Servo Home

Table 4-4. Photoeyes


PES 30614 Infeed Belt Sensor PES 30703 Pallet Entering Eleva-tor

PES 30615 Turner Area Sensor PES 30704 Elevator Top Position

PES 30616 Leaving Turner Area Sensor

PES 30706 Full Load Discharge

PES 30701 Pallet Infeed Con-veyor Not Clear

PES 31201 Pallet Square Retract (Right Side)

PES 30702 Pallet Stop Position PES 31202 Pallet Square Retract


Page 4-13

PF 30 Sheet Placer Sensor FunctionsEach sensor on the machine is labeled. The tables below describe the type of sensor and its function. Also, a table of the motors for this machine is found below.


LABEL FUNCTION

PS 30101 Sheet Present


LABEL FUNCTION

PXS 30104 Over Travel Vertical Lift Up

PXS 30106 Over Travel Vertical Lift Down

PXS 30107 Vertical Lift Up Stop Position

PXS 30108 PF-30 Boom Home

PXS 30109 PF-30 Boom Out


LABEL FUNCTION

PES 30311 Low Paper

Table 4-8. Solenoid Valves

LABEL FUNCTION

SV 30401 Vacuum On


Page 4-14

Pallet Conveyance Sensor FunctionsEach sensor on the machine is labeled. The tables below describe the type of sensor and its function. Also, a table of the motors for this machine is found below.


LABEL FUNCTION

PS 30805 T-car Bumper Pressure Switch

PS 30806 T-car Bumper Pressure Switch



PXS 30601 PCD 1 Forklift Sensor PXS 30611 PCD 3 Dispenser Sup-port Dogs Out

PXS 30607 PCD 3 Vertical Lift High Position

PXS 30807 PCD 4 Transfer Conv Up

PXS 30608 PCD 3 Vertical Lift Mid Position

PXS 30808 PCD 4 Transfer Conv Down

PXS 30609 PCD 3 Vertical Lift Bottom Position

PXS 30809 PCD 9 Transfer Conv Up

PXS 30610 PCD 3 Dispenser Sup-port Dogs In

PXS 30810 PCD 9 Transfer Conv Down



PES 30616 Pallet Dispenser Empty

PES 30705 PCD 7 T-car In Posi-tion

PES 30602 PCD 1 Pallet Stack Not Present

PES 30706 PCD 8 Pallet Not Present

PES 30603 PCD 1 Transition Clear PES 30707 PCD 8 Transition Edge Clear




Page 4-15

PES 30605 PCD 2 Transition Clear PES 30709 PCD 9 Transition Edge Clear



PES 30612 PCD 3 Transition Edge Clear


PES 30613 PCD 4 Transition Edge Clear To PCD 8




PES 30615 PCD 4 Transition Edge Clear To PCD 5

PES 30714 PCD 12 T-car Approaching


PES 30715 PCD 12 T-car In Posi-tion


PES 30716 T-car Approaching At Currie Infeed


PES 30801 T-car In Position At Currie Infeed


PES 30802 T-car Pallet Not Present

PES 30704 PCD 7 T-car Approaching

PES 30803 T-car Transition Edge Clear

PES 30804 T-car Pallet End Posi-tion Clear

Table 4-11. Photoeyes (Continued)



Page 4-16

Light Tree TowerRed: The red light illuminates when the machine is faulted.

Green: The green light illuminates when the palletizer is operating in AUTO mode.

Amber: A solid yellow light indicates that the machine is needs assis-tance. The yellow light flashes for four (4) seconds before the machine starts to warn personnel that the equipment is about to begin automatic operation.

None: If a light is not illuminated, there may not be any power applied to the machine or a fuse, circuit breaker or a light may be out.

WARNING HORN

GREEN

RED

AMBER


Page 4-17

TroubleshootingProblems are listed in the left column, and causes in the middle column. Solutions, along with further manual references, are listed in the right column. If the problem(s) cannot be solved after consulting this section and/or appropriate sections of this manual, feel free to call Brenton Engineering Company's Service Department at (800) 535-2730 or after hours at (320) 219-8305.

Table 4-12. Troubleshooting Chart

PROBLEM POSSIBLE CAUSE SOLUTION

Machine Will Not Operate in RUN Mode

• No air pressure• Disconnect switches are OFF• Fault or overload detected• No power• Emergency stop is activated• Fault or overload detected

• Check air dump valves and airs filters

• Turn disconnect switches ON• Reset• Check to see if machine is on

and receiving power• Deactivate emergency stop• Reset control panel

Any Thermal Overload

• The overload contact on the motor starter is open

• The rated amperage draw on the motor nameplate is higher than the motor starter is set at

• Bad fuse• The motor is drawing too much

amperage

• Check overload indicator. If it is tripped, Reset overload as shown in

• Reset amperage setting on the motor starter to equal the rated amperage draw of the motor

• Check all fuses on the incom-ing lines to the motor starter

• Check current draw at motor leads

• If the motor is mounted to another component, remove the motor and check current draw

• Call an electrician to deter-mine if motor is bad. Replace if necessary

Cylinders/ Clamps/ Rams Don’t Extend or Retract • Pneumatic pressure is too low

• Check the pneumatic pressure gauge. Ensure that the pres-sure is at least 60 psi.

• Check the cylinder to ensure it is functioning properly.


Page 4-18

Brenton Engineering Company KraftMachine 3299 High Level Palletizer28 December 2007 Changeover and Maintenance Contents

Page I

Changeover and Maintenance ContentsLockout and Tagout Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1Pneumatic and Vacuum Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Changeover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3Collars on Roller Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3The Side Rails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4Maintenance Schedule Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Daily Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6Weekly Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6Quarterly Preventative Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

Maintenance Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8Cleaning Photoeyes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8Adjusting Photocells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8Adjust Boom Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8Check Motor Reducer Oil Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9Fill Motor Reducer Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9Lubricate Racks And Pinions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9Pulleys & Sprockets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9Drive Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10Cleaning & Sanitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11Lubricate Bearings And Cam Followers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12Lubricate Limit Switch Rollers And Pivot Arms . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12

Electrical P.M. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13Control Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13Junction Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13Sensing Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13

Spare Parts List & Bill of Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15Spare Parts Legend. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15

Kraft Brenton Engineering CompanyHigh Level Palletizer Machine 3299Changeover and Maintenance Contents 28 December 2007

Page II

5.

Page 5-1

Brenton Engineering Company KraftMachine 3299 High Level Palletizer17 April 2008 Changeover and Maintenance

Changeover and Maintenance

Lockout and Tagout RecommendationsElectrical System

(See OSHA 1910.147 & OSHA 1910.333 (b)(2) for exception to procedures)

To avoid hazards of electrical shock or other personal injuries, the main power disconnect for the system and any other separate sources of power for the system shall be locked out & tagged as a safety precaution during entry and maintenance to the system.

1. To accomplish this, move the Main Power Disconnect operating handle to the "OFF" position and install a personal locking device through the padlock hole on the operat-ing handle. Attach a Danger tag to the handle containing a statement prohibiting unau-thorized operation of the disconnect and removal of the tag signed by the individual responsible for locking out the system. If several personnel are performing mainte-nance, each individual shall install a lockout device and tag. A qualified person shall verify that the equipment is de-energized by:

2. Operating controls to verify equipment can not be restarted.3. Using test equipment to test circuits and electrical parts that will be exposed to person-

nel. Stored electric energy that might endanger personnel shall be released by dis-charging the circuits. Check appropriate equipment manuals on exact procedures.

4. To re-energize equipment, a qualified person shall conduct tests and visual inspec-tions, as necessary, to verify that all tools, electrical jumpers, shorts, grounds, and other such devices have been removed, so that equipment can be safely energized. Personnel exposed to the hazards associated with re-energizing equipment shall be warned to stay clear of equipment. Each lock and tag shall be removed by the person who applied it or under their direct supervision. A visual determination that all person-nel are clear of the equipment shall be accomplished before the operating handle on each Main Power Disconnect is placed to the "ON'' position.

Kraft Brenton Engineering CompanyHigh Level Palletizer Machine 3299Changeover and Maintenance 17 April 2008

Page 5-2

Pneumatic and Vacuum SystemsTo avoid hazards of moving mechanisms, pinch points and other personal injuries, the main compressed air supply valve for the system shall be locked out & tagged as a safety precaution during entry and maintenance to the system. To accomplish this:

1. Turn the Main Air Supply valve to the "OFF" position and install a personal locking device through the padlock hole on the valve handle.

2. Also attach a Danger tag to the handle containing a statement prohibiting unautho-rized operation of the disconnect and removal of the tag signed by the individual responsible for locking out the system.

3. If several personnel are performing maintenance, each individual shall install a lock-out device and tag. Qualified personnel shall vent any stored or accumulated air in pneumatic/ vacuum devices before working on them. Check appropriate equipment manuals on exact procedures.

4. To re-supply compressed air to the equipment, a qualified person shall conduct visual inspections, as necessary, to verify that mechanisms are properly connected, as well as all tools and other objects have been removed so that equipment can safely operate. Personnel exposed to pneumatic/vacuum hazard areas shall be warned to stay clear of equipment. Each lock and tag shall be removed by the person who applied it, or, under their direct supervision. A visual determination that all personnel are clear of the equipment shall be accomplished before the main air supply valve is turned to the "ON'' position.


Page 5-3

ChangeoverWhere possible, settings for changeover positions are marked. It is important to note that these settings are APPROXIMATE. The settings may change.

Collars on Roller ConveyorThe Collars on the Roller conveyor can be adjust in order to adjust the grip that aids in turning the cases prior to palletizing.

The Side RailsThe side rails must be adjusted to the product on the infeed conveyor. To do this, follow this procedure:• Loosen the side rail kip handles.• Adjust the side rails to the product.• Tighten the kip handles.


Page 5-4

MaintenanceAll Currie by Brenton equipment requires adequate preventative maintenance and lubrica-tion to maintain peak operating efficiency. Failure to properly maintain your equipment may result in diminished performance or shortened life of the system. Table 5-1 is a sum-mary of the suggested minimum maintenance for the trouble free performance and maxi-mum useful life of the machine.

WARNING In order to prevent accidents when routine maintenance is performed, the following precautions should be taken:

1. Secure the Powered Rollerbed before entering the elevator. Follow the Elevator Lock-up Procedure in the Safety section.

2. Disconnect all electrical power before performing any adjustments, lubrication or inspection. Follow the Electrical Lockout Procedure in the Safety section.

3. Replace all guards, electrical junction box covers and barriers upon completion of maintenance. Do not operate the palletizer without all of the guards and covers in place.

Table 5-1, “Maintenance Checklist,” on page 5 - 5 defines the periodic maintenance rec-ommended by Currie Machinery. The information stated is based upon a normal 80 hours of machine operation per week in a normal environment. A normal operating environment is considered to be 50° - 90° F, 20% - 80% relative humidity and free of significant levels of corrosives (i.e. acids, bases, salts, etc.). Local conditions such as elevated or depressed ambient temperature, high relative humidity, highly corrosive environments and abrasion will require more frequent maintenance and lubrication than suggested in the table. In addition, always clean up product that leaks on to the palletizing equipment before unnec-essary build-up causes mechanical failures.

Some of the items included in Table 5-1 may not pertain to your specific palletizer. Not all palletizers are equipped with the same equipment.


Page 5-5

Table 5-1. Maintenance Checklist

ITEM AT INSTALL

DAILY STARTUP

WEEKLY MONTHLY AS REQUIRED

Remove foreign material from working parts of the machine.

X X X

Check photocells for cleanliness and align-ment.

X X X

Check all drive chains for slack and tighten as required.

X X

Check for worn or frayed belts and replace as required.

X

Check machine for loose bolts, screws, etc. X X

Check limit switches for loose mountings and actuating arms. Tighten as required.

X X

Check motor brakes for wear. Adjust as required.

X

Check connections at terminal points and components. Tighten as required.

X X

Check oil level in all reducers and fill with AGMA No. 7.

X

Lubricate all bearings with NLGI No. 2. X X

Lubricate limit switch rollers and pivot arms with an OTC lubricant.

X X

Lubricate racks, pinions and rails with NLGI No. 2.

X X

Lubricate cam followers with NLGI No. 2. X X

Lubricate all bearings with NLGI No. 2. X X

Lubricate PRB roller chain with 600 W Cyl-inder Oil (or equal).

X X


Page 5-6

Maintenance Schedule Detail

Daily Inspections• Remove remnants to avoid obstructions, clean with compressed air or soft cloth.• Check the shafts and Axial Sliding Bushings.• Check linear bearing shafts for a thin layer of grease. If it is dry, grease the linear bear-

ing zerk. If the shaft has excessive grease then wipe the excess grease, but DO NOT wipe the sliding shaft dry.

• Check all chains.• Check all that all guards and guard switches are functioning correctly.• Check all belts for excess wear.• Clean any residual dirt off the Infeed conveyor and lane guides.• Check that the belts on all conveyor are tracking correctly.• Check and tighten any loose belts and or hardware.

Weekly Inspections• Grease the shafts and Axial Sliding Bushings, if needed.• Inspect the physical condition of each belt for damage. Replace any damaged belts. • Check for loose bolts and guarding.• Check for any evidence of an oil leak around gearboxes. Replenish oil following man-

ufacturers instructions. Replace gearbox if a leak persists.• While in operation, check for any unusual bearing noise and for bearings working

loose in the carrier roller ends.• Check to ensure that all photo-eye mountings are secure and that all sensors are

aligned and functional.


Page 5-7

Quarterly Preventative Maintenance• Remove chain guards. Check the drive chains for each section to ensure they are

aligned with sprockets and running freely without excessive noise.• Check drive and roller chains for proper lubrication and signs of excessive wear.

Apply chain lubricant or equivalent (SAE 20) as necessary. • Check oil leakage around reducers.• Check all pneumatic components. Tighten fittings and look for air leaks at all compo-

nents, fittings and pneumatic tubing.Chain and Sprockets

• Check sprocket alignment periodically and correct misalignment immediately. Wear on the inside of sidebars or on one side of a sprocket is a definite indication of misalignment. Give reducers and gear motors, on indexing drives or drives equipped with brakes, special attention to prevent drive sprocket mountings from getting loose and shifting.

• After the initial start-up inspection, make a careful 100 hour check and another at 500 hours. Set up a periodic inspection schedule thereafter based on operating conditions. Indexing and braking drives require more frequent inspection than conventional drives.

• Most conveyor drive chains operate in a semi-protected condition; it is good practice to remove them periodically for cleaning and re-lubrication.

• Overly tight chains are just as harmful as a loose chain. For correct chain tension, the deflection on the slack side should measure 2% to 3% of the sprocket center distance.


Page 5-8

Maintenance Procedures

Cleaning PhotoeyesYou must clean the photocell lenses regularly to ensure proper working condition. Use a moist non-abrasive cloth to wipe away dirt and dust from the lens. It is important to use cleaners that are safe for use on plastics.

Adjusting PhotocellsImproperly aligned photocells may cause sporadic and unpredictable palletizer motion. If the equipment begins to act unusual, check all of the PECs before continuing with any other maintenance.

1. Restart the machine in HAND mode (refer to Starting the Palletizer in HAND).2. Inspect each PEC for alignment. A properly aligned photocell will have three colored

light illuminated. The photocell lights are:• Yellow - indicates power to the PEC• Green - indicates output is energized• Red - indicates 2.5x margin• Red flashing - indicates short circuit or overload.3. Align each photocell that does not have all three lit.4. To align, visually sight the photocell at its reflector until the green indicator turns on.

To sight: look over the top of the housing and aim the photocell towards the target reflector.

5. Continue to align the photocell until the red indicator turns on.

Adjust Boom Chain1. The PEC is properly aligned when all three lights are illuminated.2. Continue to check each photocell for proper alignment.

During the operational life of the PF-30, the drive chain for the boom may be loose. Unnecessary slack in the chain will degrade the performance and life of the equipment.

1. Using a 7/16" wrench, loosen the rear anchor.2. Slide it until the chain is taught.3. Tighten the bolts to secure the anchor.


Page 5-9

Check Motor Reducer Oil LevelThe motor reducers are filled at the Currie factory before your palletizer is shipped.

1. Loosen a vent plug just above the centerline of the output shaft.2. Slowly begin to remove the plug.3. If oil leaks from the vent plug, there is enough oil. Replace the plug immediately to

prevent the oil from leaking out of the reducer. Clean up the spilled oil to prevent a safety hazard.

Fill Motor Reducer Oil1. If no oil leaks, the reducer needs oil. Follow the Fill Motor Reducer Oil instructions.

The motor reducers are filled at the Currie factory before your palletizer ships.

1. Remove the blue fill plug at the top of the reducer.2. Remove the vent plug just above the output shaft.3. Fill the reducer until oil just begins to leak from the vent.

Lubricate Racks And PinionsAs with the other areas of the palletizer, the rack and pinion drive systems are lubricated before the palletizer ships. Maintaining a lubrication schedule in accordance with Table 5-1 will keep them operating efficiently. Use a grease gun and generously squeeze a line of grease over the surface of the rack. Repeat for each rack on the machine. Continue to run the equipment under normal operations. As the rack and pinion systems are used, the grease will be distributed along the racks and pinions.

Pulleys & Sprockets• All pulleys should be checked for surface build-up. Clean if necessary. Check to be

sure set screws and/or set collars are tight and properly aligned on their shafts.


Page 5-10

Drive Chains• Always be sure motor is not running & lockout is activated!• Call your local lubrication specialist for extreme hot or cold conditions. • All lubricant should be applied to the inside of the chain so that centrifugal force will

help work the oil into the pin joints instead of throwing it off. • A thin lubricant will penetrate into the chain joints. Lubrication with an oil cup, spout

can, or brush is adequate as long as the atmosphere contains no abrasive particles.• Where this condition exists, it is better not to have conventional lubricants on the sur-

face of the chain to attract abrasive particles. Use dry lubricants such as molybdenum disulphide or de-flocculated colloidal graphite in a volatile carrier.

• Remove the side casing of the machine and check if the drive chains are tightened and parallel clean and remove any residual, dirt, etc.

• To keep drive chains in good operating, the following procedures are recommended:• Flush away foreign materials, such as metal particles, dirt, rust or corrosive

chemicals before lubricating.• Chains should be lubricated with SAE 10 to SAE 40 viscosity oil to prevent

galling and seizing of the contact surfaces. Oils formulated for chain lubricant will retard oil throwing.

• Lubricate all sprocket contact surfaces.

Cleaning & Sanitation• Using an air hose at medium air pressure, blow down the whole machine with com-

pressed air.• Clean all dirt and old or spilled product out from under machine.

WARNING Do not wash down this machine.


Page 5-11

Lubrication• The Alpha high-speed gearboxes as seen on the servomotors are sealed for life and

maintenance free. The oil used is a high quality synthetic gear oil.• Chains should be lubed with a dry spray lubricant or brushed with a wet chain lube.• Dodge and Tigear reducers and gearboxes are factory filled with synthesized hydro-

carbon lubricant which stay contamination free and won't break down under normal operation conditions.

Note: The recommended food grease is MYSTIC FG-2 Part No. 5607.

• Avoid excessive amounts of lubricant. It is better to lube with less grease more often than to use excessive amounts at infrequent intervals.

• Lubricate components with a longer stroke, such as the loader, with more grease than those with a shorter stroke.

• Daily, check to ensure that the shafts of all linear bearings have a thin coat of grease, but that they are not over-greased. There should not be globs of grease or grease build-up on any linear bearing shaft.

WARNING More frequent lubrication may be necessary under harsh conditions.

Table 5-2. Lubrication Reference

FREQUENCY EXPLANATION

REDBi-Daily 40 Hours

Represents unsealed bearings (RBC and Bushings.)Example: Pusher Slide.

• Recommended lubrication every 40 hours under normal oper-ating conditions.

BLACKMonthly 200 Hours

Example: Non-Sealed cam followers and some linear bearings.• Recommended lubrication is every 200 hours under normal

operating conditions.

WHITE/ NONEQuarterly 400 Hours

Represents all sealed bearings (pillow block/ flange style bear-ings.)Example: Line Shafts.

• Recommended lubrication every 400 hours under normal operating conditions.


Page 5-12

Lubricate Bearings And Cam Followers1. Replace the vent plug and the fill plug.2. Clean up any spilled oil to prevent a safety hazard.

All of the bearings and cam followers are filled at the factory. However, they need monthly lubrication to keep each operating smoothly.

1. Using a grease gun, press the nozzle over the zerk fitting of the bearing or cam fol-lower.

2. Squeeze the gun until grease begins to leak from the tip of the nozzle. This should indicate that the bearing or follower is full.

3. Repeat for each element.

Lubricate Limit Switch Rollers And Pivot ArmsLubricating the limit switch rollers and pivot arms only requires an over-the-counter spray lubricant. To lubricate these elements, spray the lubricant on the roller and arm axles. Using a narrow tipped nozzle will help to keep the lubricant focused on the axles.


Page 5-13

Electrical P.M.Electrical PM on this system is minimal. Periodic inspection is all that is required to ensure that the electrical connections and components are secure and maintained.• Check the flex cables monthly to ensure they are secure and don’t show signs of

fatigue.

Control Enclosures• Clean outside of cabinets with a damp cloth only. A mild detergent may be used - • NO WASH DOWN!• Keep the inside of cabinets free of dust and debris. Clean with power turned OFF, use

low air pressure or vacuum.• Inspect all buttons and switches for snugness and correct operation.• Inspect all indicator lights for bad bulbs.• Ensure that all electrical connections are secure.

Junction Boxes• Clean outside of boxes with a damp cloth only. A mild detergent may be used -• NO WASH DOWN!• Ensure that all mounting, piping, and electrical connections are secure.• Check all sensing devices. Ensure all sensing devices are lined up properly and

mounted tightly.

Sensing Devices• Ensure that all mounting, piping, and electrical connections to the devices are secure.• Check lenses for dirt build-up or blockage. Wipe off all Photoeye lenses and reflectors

with a soft cloth and Windex® or another comparable glass cleaner.• Verify alignment and check for proper signal operation.


Page 5-14

Table 5-3. Maintenance Log

DATE INITIALS COMMENT


Page 5-15

Spare Parts List & Bill of Materials

Spare Parts LegendCode & Description

DATE: 12-14-07 1-800-535-2730PART # MATERIAL DESCRIPTION QTY. UM PRICE TOTAL PRICE

Mechanical Components094554 EM BALDOR VM3546 1 EA 204.22 204.22725047 EM DEMAG 05512884 1 EA 2233.00 2233.00725213 EM DEMAG 07008784 1 EA 2372.55 2372.55094125 BB BUNTING FF 1015-10.75 X 1.00 X 0.50 FLANGE BRONZ 2 EA 1.67 3.34094126 BB BUNTING FF 1015-20.75 X 1.00 X 0.75 FLANGE BRONZ 2 EA 2.09 4.18094464 BB BUNTING TT 17091.00 X 1.75 X 0.13 BRONZE BUSHIN 2 EA 1.24 2.48700345 BB BUNTING FF 1014-20.75 X 1.00 X 0.75 FLANGE BRONZ 2 EA 2.28 4.56700852 BB BROWNING IDH1-.50 2 EA 155.07 310.14701804 BB BUNTING EW1220010.75 X 1.25 X 0.06 SINTERED BRO 2 EA 0.81 1.62702294 BB TT 1502-2 1.00 X 1.50 X 0.06 BRONZE BUSHING 2 EA 1.08 2.16725088 BB OILITE FF1618 2 EA 3.96 7.92725222 BB OILITE AA-1049-2 2 EA 1.22 2.44794447 BB BUNTING AA 1512-15 2 EA 3.06 6.12795223 BB BUNTING FF 1202-031.00 X 1.25 X 1.00 FLANGE BRON 2 EA 4.60 9.20795224 BB BUNTING FF 15051.25 X 1.50 X 1.25 BRONZE BUSHIN 2 EA 3.06 6.12795457 BB BUNTING AA 1204-71.00 X 1.25 X 1.00 BRONZE BUSH 2 EA 2.07 4.14795857 BB BUNTING AA 1512-21.25 X 1.50 X 1.50 BRONZE BUSH 2 EA 3.01 6.02095033 BRG MCGILL CF-1.00-SSEALED CAM FOLLOWER (CMC 5 1 EA 36.80 36.80097193 BRG MCGILL CF-1.50-SB1.50 CAM FOLLOWER (CMC 584 1 EA 36.27 36.27097212 BRG SEALMASTER ER-16 1 EA 42.76 42.76701949 BRG MCGILL CF-0.75-SB 1 EA 20.29 20.29719191 BRG DODGE 124034F2B-SC-203 2.19 2-BOLT FLANGE GR 1 EA 82.39 82.39725092 BRG THOMSON LSR16PD X 96 1 EA 455.03 455.03725096 BRG NICE 1616DSTN 2 EA 11.89 23.78725798 BRG THOMSON SSUPBPO-16 1 EA 203.48 203.48726000 BRG HUB CITY 1101-46146 1 EA 14.51 14.51726359 BRG HUB CITY FB250UR X 1.438 ID 1 EA 25.25 25.25726364 BRG HUB CITY 1102-46249 1 EA 14.51 14.51726543 BRG HUB CITY 1101-46148 1 EA 14.84 14.84726798 BRG HUB CITY SPL TPB 250UR X 1.25S 1 EA 22.01 22.01726836 BRG SKF 52208THRUST BEARING, 30MM BORE, DOUBL 1 EA 202.61 202.61726853 BRG THOMSON LSR16PD X 33.75 1 EA 104.67 104.67726854 BRG HUB CITY 1102-46234 1 EA 18.72 18.72726855 BRG HUB CITY 1101-46152 2 EA 21.18 21.18727606 F4B-E-203R 2-3/16" E-XTRA 4 BOLT TAPERED ROLLER F 1 EA 410.99 410.99794577 BRG MCGILL CF-1.25-S 1 EA 26.11 26.11724946 BELT 14" X 58" RUFF TOP 1 EA 202.90 202.90725124 BELT NYLO-STAINLESS NYS065C 50 IN 0.10 5.00725134 BELT GATES B 124 1 EA 28.66 28.66725590 CLH HORTON 835133 1 EA 294.50 294.50094400 RDE AURORA MM-08-Z 1 EA 20.91 20.91094443 RDE AURORA MW-08-Z(CMC 23285) 1 EA 20.82 20.82094552 RDE AURORA MW-07-Z 1 EA 16.21 16.21094793 RDE AURORA MW-12-Z 1 EA 37.84 37.84725229 SPRK 50B18F1 1 EA 19.48 19.48725283 SPRK 50B12F1 1 EA 12.81 12.81725286 SPRK 50B20F1-3/8 1 EA 23.52 23.52

Currie HLP

Spare Parts List for:"3299" Kraft Palletizer

800-535-2730 Page 1 of 3 [email protected]


Currie HLP


725287 SPRK 50B13F1 1 EA 13.33 13.33725808 SPRK 80B20 X 2.00 1 PR 181.35 181.35725976 SPRK D60B18H 1.00 BORE 1 EA 91.17 91.17726877 SPRK 50B19F1-3/8 1 EA 21.64 21.64718439 GBX DODGE 17Q10R56 1 EA 465.52 465.52718934 GBX DODGE 17Q10L56 1 EA 465.52 465.52721344 GBX DODGE 17Q20R56 1 EA 465.52 465.52722916 GBX ALPHA SP100S-MF2-20-OG1/ALLEN BRADLEY MPL- 1 EA 2604.84 2604.84725208 GBX ELECTRA-GEAR 400MHI10S 1 EA 1607.77 1607.77725209 GBX ELECTRA-GEAR 400MHI10D 1 EA 1573.46 1573.46725256 GBX ELECTRA-GEAR 7709891 1 EA 670.00 670.00725424 GBX DODGE 17A10R56 1 EA 524.98 524.98725465 GBX ELECTRA-GEAR 7709892 1 EA 739.00 739.00726544 GBX DODGE 17A20R56 1 EA 524.98 524.98726799 GBX DODGE 17A10L56 1 EA 581.90 581.90727440 GBX DODGE 17A10LR56 1 EA 647.08 647.08726362 MISC THOMSON 1LPD130 1 EA 616.94 616.94720485 CYL SMC 50MM BORE X 150MM STROKE (NPT PORTS) 1 EA 987.37 987.37722904 CYL SMC 32MM BORE X 100MM STROKE NPT PORTS 1 EA 572.19 572.19723335 CYL SMC NCDGCA40-05001 1/2" BORE X 5" STROKE 1 EA 148.60 148.60726852 CYL SMC NCA1D325-0600 1 EA 311.56 311.56726856 CYL SMC NCA1D325-0800 1 EA 323.91 323.91726858 CYL SMC NCMB106-0100C 1 EA 28.80 28.68726863 CYL SMC NCGCA40-0300 1 EA 101.66 101.66727612 4" B X 4.50" S MF1 TIE RODD CYL 1 EA 373.64 373.64727651 1 1/4 B X 2.00 STROKE CYL 1 EA 91.52 91.52722741 VLV SMC 2 POS. SINGLE SOLENOID 4VDC 1 EA 91.17 91.17725711 VLV SMC DOUBLE SOLENOID 24VDC VALVE 1 EA 129.26 129.26726661 VLV SMC THREE POSITION EXHAUST CENTER VALVE 1 EA 149.29 149.29095894 AIR PREP PNEU-TROL EV-125AQUICK EX 1 EA 36.04 36.04

Electrical Components716737 SERV AB 1 METER FIBER OPTIC SERVOS 1 EA 114.37 114.37717310 SERV AB 3 METER CABLE 1 EA 140.65 140.65719200 SERV AB 480VOLT SERVO MOTOR, SINGLE TURN HI-RE 1 EA 1814.35 1814.35721561 SERV AB 50FT MTR POWER CABLE 1 EA 248.84 248.84722162 SERV AB 50 FT HI-RES FEEDBACK CABLE 1 EA 268.93 268.93725238 SERV AB SAFE OFF INTERGRATED AXIS MODULE 1 EA 2930.71 2930.71720266 VFD AB 1.0 HP 480 VAC 1 EA 852.95 852.95720267 VFD AB 2.0 HP 480 VAC 1 EA 927.28 927.28715634 RLY AB RELAY SPDT 24VDC 1 EA 14.16 14.16721367 RLY AB MINOTAUR MSR127TP 1 EA 264.49 264.49094042 SENS BANNER BRT-1.5/BRT40 REF REFLECTOR (RAM 2 1 EA 6.90 6.90096610 SENS BANNER BRT-THG-1-100REFLECTIVE TAPE 1 EA 32.15 32.15600326 SENS BANNE PHOTO EYE GUARD #226410 RAM CENTE 1 EA 31.60 31.60712897 SENS BANNER Q25SP6LPQ#205126 RAM CENTER 2 EA 114.31 228.62721110 SENS BANNER GAGE VEHICLE DETECTION SENSOR 1 EA 312.46 312.46721111 SENS BANNER 5 WIRE SENSOR CABLE 5 METER 1 EA 42.70 42.70723727 SENS TURCK 3 WIRE PNP 24 VDC PROX 5 MM SENSING 1 EA 41.81 41.81



Currie HLP


723743 SENS TURCK 4 METER 4 WIRE CORD M12 CONNECTOR 1 EA 35.10 35.10724621 SENS TURCK 8 METER, 4 WIRE, CORD M12 CONNECTO 1 EA 47.38 47.38712763 PLC AB CONTROL LOGIC S 24 VDC POWER SUPPLY 1 EA 1055.04 1055.04714828 PLC AB 32 POINT 24VDC INPUT CARD 1 EA 538.89 538.89716225 PLC AB 1756-OB3210-31 VDC OUTPUT CARD 1 EA 696.78 696.78720956 PLC AB 1756-M03SE3 AXIS SERCOS 1 EA 1195.71 1195.71722455 PLC AB 1756-L61/SERIES B CONTROL LOGIX CONTROLL 1 EA 4431.18 4431.18719864 SAFETY SMARTSCAN 4 FT LIGHT CURTAIN 1 EA 3146.85 3146.85719865 SAFETY SMARTSCAN L-KIT OUTFEED MUTING KIT 1 EA 956.58 956.58719866 SAFETY SMARTSCAN A CABLE 5 METER INTERCONNEC 1 EA 112.70 112.70719867 SAFETY SMARTSCAN CONTROLS B CABLE 1 EA 140.30 140.30718948 PS SOLA POWERSUPPLY 24V-20A OUTPUT 480V-3PHAS 1 EA 567.06 567.06720874 OPER AB 2711P-T10C4D1PV+1000 ETHERNET, RS232,DC 1 EA 4230.45 4230.45094032 PB AB 800T-A1D1PB NO GREEN 1 EA 38.10 38.10094287 PB AB 800T-XD1CONTACT BLOCK NO 1 EA 13.38 13.38094316 PB AB 800T-B6D2PB NC RED 1 EA 37.03 37.03700216 PB AB 800T-XA4CONTACT BLK ZINC 1 EA 26.75 26.75724610 PB AB 800T-FX6A1P/P RED MUSH, NON-ILLUM, 14 N/O-1 1 EA 104.62 104.62

Fabricated Parts14703EN HVC CASE RAM FIXED CHAIN CLEAT 1 EA 70.00 70.0025271EN HVC SLIDING CHAIN CLEAT 1 EA 74.90 74.9025274NO HVC CASE RAM PIVOT SHAFT 1 EA 140.00 140.0030199NO HVC CASE RAM DRIVE SHAFT 1 EA 282.00 282.0015113NO HVC STRIPPER PLATE DRIVE SHAFT 2 EA 472.00 944.0015567NO HVC STRIPPER PLATE RUNNER "C" 6 EA 134.90 809.4016882NO HVC STRIPPER PLATE 1 EA 1,750.00 1750.0022968 STFB POWER BED ROLLER ASSEMBLY 6 EA 394.00 2364.0022970NO HVC ROLLER AXLE 12 EA 128.50 1542.0022973NO HVC DRIVE SHAFT (STD) 1 EA 282.00 282.0014161NO STFB INFEED ROLLER AXLE 12 EA 37.80 453.6015175NO HVC STFB METERING BELT SHAFT 2 EA 186.00 372.0015211NO RUBBER WHEEL WITH ALUMINUM CORE 4" OD X 6 EA 69.00 414.0018708NO HVC ADAPTER-DEMAG 1.35 TO BOSTON 1 EA 168.45 168.4518721NO HVC SPACER-DEMAG BOA4 TO BOSTON 318 1 EA 9.00 9.0018722-ANO HVC DEMAG 1.35 HP TO BOSTON 1 EA 256.80 256.8019178NO HVC DEMAG MOTOR SPACER 1 EA 13.85 13.8528714.1NO HVC ROLLER BELT DRIVE SHAFT 2 EA 110.00 220.0029082PT HVC AXLE PLATE 'A' 2 EA 81.70 163.4029085PT HVC AXLE PLATE "B" 2 EA 109.20 218.4029086.1PT HVC AXLE PLATE "C" LSP-8 2 EA 180.00 360.00

All parts and equipment purchased by Brenton Engineering that are covered by outside manufacturers’warranties are, in turn, warranted to the purchaser for the period of time specified by the original equipment manufacturer. Outside manufacturers, at its sole option, may replace/repair or issue credit for warranty parts. Warranty parts supplied by Brenton Engineering company will require a purchase order to cover part replacement and freight. Quoted prices are valid for 60 days from date listed above.


Job Suffix SequencJobItem JobDesc Qty RequQty IssuMtl-Item DescriptionM000003299 0 17 CURRIE ELEVA CURRIE CASE ELEVATOR SYSTEM 1.00 1.00 723701 SAFETY AB 855BM-N-24-RH-524V/Am000003299 1 12 MOD01 SYSTEM 0.00 1.00 725064 CPLG BOSTON FC203/4 HALF HUBM000003299 1 13 MOD01 SYSTEM 0.00 4.00 600327 SENS BANNER SMBC0099-120690M000003299 1 14 MOD01 SYSTEM 0.00 3.00 706762 FUSE BUSS LPCC12M000003299 1 15 MOD01 SYSTEM 0.00 1.00 725257 MISC SKARNES WD61044" DIA PLAM000003299 1 16 MOD01 SYSTEM 0.00 45.00 600325 SENS BANNER SMBC0098-128749M000003299 1 17 MOD01 SYSTEM 3.00 3.00 725711 VLV SMC VQ4201-5WVQC4000 DOM000003299 1 18 MOD01 SYSTEM 0.00 13.00 600321 SENS BANNER 77495REFLECTORM000003299 1 19 MOD01 SYSTEM 0.00 3.00 600382M000003299 1 20 MOD01 SYSTEM 0.00 60.00 713267 HDW FASTENAL 52006ITW RAMSEm000003299 1 22 MOD01 SYSTEM 0.00 2.00 600305 STFB 18MM 90D PE MNT.SS REF. m000003299 1 29 MOD01 SYSTEM 0.00 2.00 721160 PNEU SMC Y44-N03MULTIPORT Cm000003299 1 30 MOD01 SYSTEM 0.00 1.00 094287 PB AB 800T-XD1CONTACT BLOCKM000003299 1 32 MOD01 SYSTEM 0.00 1.00 700216 PB AB 800T-XA4CONTACT BLK ZINM000003299 1 33 MOD01 SYSTEM 1.00 1.00 724610 PB AB 800T-FX6A1P/P RED MUSH,M000003299 1 34 MOD01 SYSTEM 1.00 1.00 712722 LEGEND AB 800T-X646EM "EMERGM000003299 1 35 MOD01 SYSTEM 1.00 1.00 712613 LEGEND AB 800T-X559E "START RM000003299 1 36 MOD01 SYSTEM 0.00 6.00 723594 FUSE FERRAZ SHAWMUT FSPIN1m000003299 1 42 MOD01 SYSTEM 0.00 2.00 704080 FUSE BUSS LPJ-8m000003299 1 43 MOD01 SYSTEM 0.00 100.00 723207 TERM AB 1492-J4TERMINAL BLOCm000003299 1 44 MOD01 SYSTEM 1.00 1.00 720263 VFD AB 22B-CCBCOVER PLATE FOm000003299 1 45 MOD01 SYSTEM 0.00 1.00 711445 FUSE BUSS LP-CC-6m000003299 1 46 MOD01 SYSTEM 0.00 1.00 720761 FUSE BUSSMANN ABC-3FAST ACTm000003299 1 47 MOD01 SYSTEM 0.00 1.00 715777 SERV AB 100-FSD250DIODE MODUm000003299 1 48 MOD01 SYSTEM 0.00 1.00 600307 STFB PROX MNT. 0.25 X 1.50 304Sm000003299 1 49 MOD01 SYSTEM 0.00 10.00 723743 SENS TURCK RKL4.43-44 METER 4m000003299 1 50 MOD01 SYSTEM 0.00 1.00 095894 AIR PREP PNEU-TROL EV-125AQUm000003299 1 51 MOD01 SYSTEM 0.00 2.00 094795 CPLG COLLARS & CPLS CCI-50-2-Sm000003299 1 52 MOD01 SYSTEM 0.00 1.00 722289 MSCE SEW KT9M4 W4724D 9 POLm000003299 1 53 MOD01 SYSTEM 0.00 5.00 096695 HDW HXNT 0.31-18 RHSTEEL NO Fm000003299 1 54 MOD01 SYSTEM 0.00 6.00 094099 CPLG COLLARS & CPLG CCI-75-2-M000003299 1 55 MOD01 SYSTEM 1.00 1.00 721110 SENS BANNER S18MBQM GAGE Vm000003299 1 56 MOD01 SYSTEM 0.00 26.00 600359 SENS BANNER 77499, Q25 TALL Mm000003299 1 57 MOD01 SYSTEM 0.00 1.00 600359 SENS BANNER 77499, Q25 TALL Mm000003299 1 58 MOD01 SYSTEM 0.00 1.00 702588 SENS BANNER SMB18AEZ BEAM MM000003299 8 1 MOD08 CDLR CONV 1.00 1.00 234865M000003299 8 8 MOD08 CDLR CONV 1.00 1.00 720485 CYL SMC MGGMB50-150-XC1850MM000003299 8 9 MOD08 CDLR CONV 1.00 1.00 237456M000003299 8 19 MOD08 CDLR CONV 1.00 1.00 230007M000003299 8 20 MOD08 CDLR CONV 1.00 1.00 234863M000003299 8 21 MOD08 CDLR CONV 1.00 1.00 234864M000003299 8 22 MOD08 CDLR CONV 1.00 1.00 230006M000003299 8 23 MOD08 CDLR CONV 1.00 1.00 237439M000003299 8 27 MOD08 CDLR CONV 200.00 200.00 726376 CAN WHITNEY 80-WYRB CARBONM000003299 8 28 MOD08 CDLR CONV 200.00 200.00 726376 CAN WHITNEY 80-WYRB CARBONM000003299 8 29 MOD08 CDLR CONV 200.00 200.00 726376 CAN WHITNEY 80-WYRB CARBONM000003299 8 30 MOD08 CDLR CONV 200.00 200.00 726376 CAN WHITNEY 80-WYRB CARBON

M000003299 8 31 MOD08 CDLR CONV 1.00 1.00 25592M000003299 8 40 MOD08 CDLR CONV 1.00 1.00 720236 CYL SMC NCG-PC032SINGLE CLEM000003299 8 41 MOD08 CDLR CONV 1.00 1.00 094552 RDE AURORA MW-07-Z(WAS MW-0M000003299 8 42 MOD08 CDLR CONV 1.00 1.00 727651M000003299 8 55 MOD08 CDLR CONV 2.00 2.00 723335 CYL SMC NCDGCA40-05001 1/2" BM000003299 8 56 MOD08 CDLR CONV 2.00 2.00 721409 CYL SMC NCG-PC040SINGLE CLEM000003299 8 57 MOD08 CDLR CONV 2.00 2.00 094552 RDE AURORA MW-07-Z(WAS MW-0M000003299 8 58 MOD08 CDLR CONV 34.00 34.00 094464 BB BUNTING TT 17091.00 X 1.75 X M000003299 8 59 MOD08 CDLR CONV 4.00 4.00 239654M000003299 8 61 MOD08 CDLR CONV 4.00 4.00 727708M000003299 8 62 MOD08 CDLR CONV 3.00 3.00 25592M000003299 8 81 MOD08 CDLR CONV 4.00 4.00 722904 CYL SMC MGPM32N-10032MM BOM000003299 8 83 MOD08 CDLR CONV 5.00 5.00 725257 MISC SKARNES WD61044" DIA PLAM000003299 8 89 MOD08 CDLR CONV 4.00 4.00 095033 BRG MCGILL CF-1.00-SSEALED CAM000003299 8 98 MOD08 CDLR CONV 2.00 2.00 094125 BB BUNTING FF 1015-10.75 X 1.00 M000003299 8 99 MOD08 CDLR CONV 4.00 4.00 700345 BB BUNTING FF 1014-20.75 X 1.00 M000003299 8 100 MOD08 CDLR CONV 4.00 4.00 701804 BB BUNTING EW1220010.75 X 1.25M000003299 8 101 MOD08 CDLR CONV 2.00 2.00 702294 BB TT 1502-2 1.00 X 1.50 X 0.06 BRM000003299 8 107 MOD08 CDLR CONV 6.00 0.00 094099 CPLG COLLARS & CPLG CCI-75-2-M000003299 8 108 MOD08 CDLR CONV 1.00 0.00 24064-0PTM000003299 8 109 MOD08 CDLR CONV 2.00 0.00 15786PTM000003299 16 1 D0243628 PALLET CONVEYANCE 1.00 1.00 727533M000003299 17 1 D0243629 PALLET "T" CAR SYSTEM 1.00 1.00 727534M000003299 42 8 D0243632 SIDE WINGS 8.00 8.00 094126 BB BUNTING FF 1015-20.75 X 1.00 M000003299 42 9 D0243632 SIDE WINGS 8.00 8.00 094400 RDE AURORA MM-08-Z(WAS MM-0M000003299 42 10 D0243632 SIDE WINGS 8.00 8.00 094443 RDE AURORA MW-08-Z(CMC 2328M000003299 42 11 D0243632 SIDE WINGS 16.00 16.00 795857 BB BUNTING AA 1512-21.25 X 1.50M000003299 50 10 D0243633 ROTATOR 10.00 10.00 717733 CAN WHITNEY 60-2HSCRBCHAIN M000003299 50 11 D0243633 ROTATOR 1.00 1.00 717734 CAN WHITNEY 60-2HSCRB CLSC HM000003299 50 12 D0243633 ROTATOR 1.00 1.00 707209 SPRK D60BTL36 2517M000003299 50 13 D0243633 ROTATOR 1.00 1.00 705495 ADP B-LOC B400 32X60B400 SERIEM000003299 50 14 D0243633 ROTATOR 4.00 4.00 795224 BB BUNTING FF 15051.25 X 1.50 X M000003299 50 15 D0243633 ROTATOR 1.00 1.00 719191 BRG DODGE 124034F2B-SC-203 2.M000003299 50 16 D0243633 ROTATOR 1.00 1.00 704098 CPLG COLLARS & CPLS CCI-218-2M000003299 50 17 D0243633 ROTATOR 1.00 1.00 722916 GBX ALPHA SP100S-MF2-20-OG1/AM000003299 50 18 D0243633 ROTATOR 1.00 1.00 727626M000003299 50 19 D0243633 ROTATOR 1.00 1.00 727606M000003299 58 1 D0243665EN TURNER DRIVE SPROCKET 1.00 1.00 725976 SPRK D60B18H 1.00 BOREM000003299 60 13 D0243635 TURNER LIFT 8.00 8.00 795457 BB BUNTING AA 1204-71.00 X 1.25M000003299 60 14 D0243635 TURNER LIFT 2.00 2.00 095922 HDW HXJN 1.00-12 RHSTEEL ZINCM000003299 60 15 D0243635 TURNER LIFT 1.00 1.00 726836 BRG SKF 52208THRUST BEARINGM000003299 60 16 D0243635 TURNER LIFT 2.00 2.00 097193 BRG MCGILL CF-1.50-SB1.50 CAM M000003299 60 17 D0243635 TURNER LIFT 1.00 1.00 727612M000003299 94 1 D0243718NO ELEVATOR MODIFIED BUSHING 34.00 34.00 795223 BB BUNTING FF 1202-031.00 X 1.25M000003299 98 1 D0230762 SYSTEM EMPTY PALLET CONV 1.00 1.00 720874 OPER AB 2711P-T10C4D1PV+1000M000003299 98 2 D0230762 SYSTEM EMPTY PALLET CONV 1.00 1.00 703240 ENCL HOFFMAN A202006LPM000003299 98 3 D0230762 SYSTEM EMPTY PALLET CONV 1.00 1.00 794959 ENCL HOFFMAN A20P20PANELM000003299 99 1 D0230763 PANEL EMPTY PALLET CONV-ELE 1.00 1.00 704542 ENCL HOFFMAN A72X7312LPFTC2

M000003299 99 2 D0230763 PANEL EMPTY PALLET CONV-ELE 1.00 1.00 704541 ENCL HOFFMAN A72P72PANELM000003299 99 3 D0230763 PANEL EMPTY PALLET CONV-ELE 1.00 1.00 702901 ENCL HOFFMAN A21ABVAOPERATM000003299 99 4 D0230763 PANEL EMPTY PALLET CONV-ELE 3.00 3.00 723811 FUSE FERRAZ SHAWMUT FSPDB3M000003299 99 5 D0230763 PANEL EMPTY PALLET CONV-ELE 4.00 4.00 723594 FUSE FERRAZ SHAWMUT FSPIN1M000003299 99 6 D0230763 PANEL EMPTY PALLET CONV-ELE 10.00 10.00 701414 FUSE AB 1492-H5SERIES B FUSE M000003299 99 7 D0230763 PANEL EMPTY PALLET CONV-ELE 4.00 4.00 712732 FUSE BUSS CHCC1DIFUSE HOLDEM000003299 99 8 D0230763 PANEL EMPTY PALLET CONV-ELE 5.00 5.00 712593 FUSE BUSS CHCC3DI3 POLE 600VM000003299 99 9 D0230763 PANEL EMPTY PALLET CONV-ELE 2.00 2.00 710807 FUSE BUSS JTN60030J CLASS TOM000003299 99 10 D0230763 PANEL EMPTY PALLET CONV-ELE 1.00 1.00 709775 TRAN HEVI-DUTY HS1F1B1PH 1KVM000003299 99 11 D0230763 PANEL EMPTY PALLET CONV-ELE 1.00 1.00 718948 PS SOLA SDN-20-24-480CPOWERSM000003299 99 12 D0230763 PANEL EMPTY PALLET CONV-ELE 17.00 17.00 709822 SERV AB 100-C09ZJ10MCS-C 24VDM000003299 99 13 D0230763 PANEL EMPTY PALLET CONV-ELE 17.00 17.00 723229 CIRC AB 193-EECBMCS-E OL 1.0A M000003299 99 14 D0230763 PANEL EMPTY PALLET CONV-ELE 3.00 3.00 709824 SERV AB 100-C16ZJ10MCS-C 24VDM000003299 99 15 D0230763 PANEL EMPTY PALLET CONV-ELE 3.00 3.00 718954 SERV AB 100-FA11AUX CONTACTM000003299 99 16 D0230763 PANEL EMPTY PALLET CONV-ELE 1.00 1.00 720267 VFD AB 22B-D4P0N1042.0 HP 480 VM000003299 99 17 D0230763 PANEL EMPTY PALLET CONV-ELE 2.00 2.00 709822 SERV AB 100-C09ZJ10MCS-C 24VDM000003299 99 18 D0230763 PANEL EMPTY PALLET CONV-ELE 2.00 2.00 718954 SERV AB 100-FA11AUX CONTACTM000003299 99 19 D0230763 PANEL EMPTY PALLET CONV-ELE 1.00 1.00 706553 ENCL HOFFMAN ATEMNOFAN TEMM000003299 99 20 D0230763 PANEL EMPTY PALLET CONV-ELE 0.00 1.00 721367 RLY AB 440R-N23132RLY MINOTAM000003299 99 21 D0230763 PANEL EMPTY PALLET CONV-ELE 1.00 1.00 711392 PLC AB 1756-A77 SLOT RACKM000003299 99 22 D0230763 PANEL EMPTY PALLET CONV-ELE 1.00 1.00 712763 PLC AB 1756-PB75CONTROL LOGIM000003299 99 23 D0230763 PANEL EMPTY PALLET CONV-ELE 1.00 1.00 722455 PLC AB 1756-L61/SERIES B CONTRM000003299 99 24 D0230763 PANEL EMPTY PALLET CONV-ELE 2.00 2.00 714828 PLC AB 1756-IB3232 POINT 24VDCM000003299 99 25 D0230763 PANEL EMPTY PALLET CONV-ELE 2.00 2.00 716225 PLC AB 1756-OB3210-31 VDC OUTM000003299 99 26 D0230763 PANEL EMPTY PALLET CONV-ELE 1.00 1.00 715549 PLC AB 1756-ENBTCONTROL LOGM000003299 99 27 D0230763 PANEL EMPTY PALLET CONV-ELE 1.00 1.00 710985 PLC AB 1756-N2SLOT FILLERM000003299 99 28 D0230763 PANEL EMPTY PALLET CONV-ELE 4.00 4.00 706872 PLC AB 1492-IFM40FIFM MODULE M000003299 99 29 D0230763 PANEL EMPTY PALLET CONV-ELE 4.00 4.00 715700 PLC AB 1492-CABLE-005ZCABLE FM000003299 99 30 D0230763 PANEL EMPTY PALLET CONV-ELE 4.00 4.00 715701 PLC AB 1492-CABLE-010Z1 METERM000003299 99 31 D0230763 PANEL EMPTY PALLET CONV-ELE 1.00 1.00 724965 NET GRACE ENG P-R2-M3RF3RJ4M000003299 99 32 D0230763 PANEL EMPTY PALLET CONV-ELE 1.00 1.00 720968 NET HIRSCHMANN 5TX SPIDERE-M000003299 99 33 D0230763 PANEL EMPTY PALLET CONV-ELE 150.00 150.00 723207 TERM AB 1492-J4TERMINAL BLOCM000003299 99 34 D0230763 PANEL EMPTY PALLET CONV-ELE 1.00 1.00 717172 ENCL WIEGMANN WPF30-115BKCAM000003299 99 35 D0230763 PANEL EMPTY PALLET CONV-ELE 1.00 1.00 717173 ENCL WIEGMANN WPFA25-30BKCM000003299 99 36 D0230763 PANEL EMPTY PALLET CONV-ELE 2.00 2.00 717174 ENCL WIEGMANN WPFG25-30CABM000003299 99 37 D0230763 PANEL EMPTY PALLET CONV-ELE 1.00 1.00 720947 SERV AB 1494VDH666ADEDISC FLM000003299 99 38 D0230763 PANEL EMPTY PALLET CONV-ELE 9.00 9.00 723570 CONN GOULD FSPDB2AFINGER SM000003299 99 39 D0230763 PANEL EMPTY PALLET CONV-ELE 12.00 12.00 723594 FUSE FERRAZ SHAWMUT FSPIN1M000003299 99 40 D0230763 PANEL EMPTY PALLET CONV-ELE 0.00 0.00 720966 VFD AB 22-COMM-EPF40 E-NET ADM000003299 99 41 D0230763 PANEL EMPTY PALLET CONV-ELE 1.00 1.00 709822 SERV AB 100-C09ZJ10MCS-C 24VDM000003299 99 42 D0230763 PANEL EMPTY PALLET CONV-ELE 18.00 18.00 718954 SERV AB 100-FA11AUX CONTACTM000003299 99 43 D0230763 PANEL EMPTY PALLET CONV-ELE 3.00 3.00 709955 FUSE BUSS LPJ5050AMP J CLASSM000003299 99 44 D0230763 PANEL EMPTY PALLET CONV-ELE 2.00 2.00 719468 FUSE BUSS LPJ-5SPM000003299 99 45 D0230763 PANEL EMPTY PALLET CONV-ELE 10.00 10.00 707249 FUSE BUSS LPCC15M000003299 99 46 D0230763 PANEL EMPTY PALLET CONV-ELE 1.00 1.00 706762 FUSE BUSS LPCC12M000003299 99 47 D0230763 PANEL EMPTY PALLET CONV-ELE 2.00 2.00 711826 FUSE BUSS LP-CC-20M000003299 99 48 D0230763 PANEL EMPTY PALLET CONV-ELE 3.00 3.00 711445 FUSE BUSS LP-CC-6M000003299 99 49 D0230763 PANEL EMPTY PALLET CONV-ELE 3.00 3.00 707304 FUSE BUSS LP-CC-5

M000003299 99 50 D0230763 PANEL EMPTY PALLET CONV-ELE 2.00 2.00 711977 FUSE BUSS LP-CC-4M000003299 99 51 D0230763 PANEL EMPTY PALLET CONV-ELE 2.00 2.00 708386 FUSE BUSS LP-CC-2.25M000003299 99 52 D0230763 PANEL EMPTY PALLET CONV-ELE 1.00 1.00 720757 FUSE BUSSMANN ABC-1FAST ACTM000003299 99 53 D0230763 PANEL EMPTY PALLET CONV-ELE 2.00 2.00 720759 FUSE BUSSMANN ABC2FAST ACTM000003299 99 54 D0230763 PANEL EMPTY PALLET CONV-ELE 2.00 2.00 720761 FUSE BUSSMANN ABC-3FAST ACTM000003299 99 55 D0230763 PANEL EMPTY PALLET CONV-ELE 4.00 4.00 720762 FUSE BUSSMANN ABC-4FAST ACTM000003299 99 56 D0230763 PANEL EMPTY PALLET CONV-ELE 2.00 2.00 720763 FUSE BUSSMANN ABC-5FAST ACTM000003299 99 57 D0230763 PANEL EMPTY PALLET CONV-ELE 1.00 1.00 725199 NET HIRSCHMANN 8TX SPIDERE-M000003299 99 58 D0230763 PANEL EMPTY PALLET CONV-ELE 1.00 1.00 709828 SERV AB 104-C09ZJ22MCS-C 24VDM000003299 99 59 D0230763 PANEL EMPTY PALLET CONV-ELE 1.00 1.00 718954 SERV AB 100-FA11AUX CONTACTM000003299 99 60 D0230763 PANEL EMPTY PALLET CONV-ELE 0.00 0.00 727999M000003299 99 61 D0230763 PANEL EMPTY PALLET CONV-ELE 1.00 1.00 720966 VFD AB 22-COMM-EPF40 E-NET ADM000003299 99 62 D0230763 PANEL EMPTY PALLET CONV-ELE 1.00 1.00 721367 RLY AB 440R-N23132RLY MINOTAM000003299 99 63 D0230763 PANEL EMPTY PALLET CONV-ELE 4.00 4.00 709828 SERV AB 104-C09ZJ22MCS-C 24VDM000003299 99 64 D0230763 PANEL EMPTY PALLET CONV-ELE 4.00 4.00 718954 SERV AB 100-FA11AUX CONTACTM000003299 100 1 D0230764 SAFETY EMPTY PALLET CONV-EL 2.00 2.00 016374M000003299 100 2 D0230764 SAFETY EMPTY PALLET CONV-EL 4.00 4.00 700216 PB AB 800T-XA4CONTACT BLK ZINM000003299 100 3 D0230764 SAFETY EMPTY PALLET CONV-EL 2.00 2.00 712722 LEGEND AB 800T-X646EM "EMERGM000003299 100 4 D0230764 SAFETY EMPTY PALLET CONV-EL 1.00 1.00 094032 PB AB 800T-A1D1PB NO GREENM000003299 100 5 D0230764 SAFETY EMPTY PALLET CONV-EL 1.00 1.00 717748 LEGEND AB 800T-X559JE "MACHINM000003299 100 6 D0230764 SAFETY EMPTY PALLET CONV-EL 2.00 2.00 094287 PB AB 800T-XD1CONTACT BLOCKM000003299 100 7 D0230764 SAFETY EMPTY PALLET CONV-EL 2.00 2.00 094316 PB AB 800T-B6D2PB NC REDM000003299 100 8 D0230764 SAFETY EMPTY PALLET CONV-EL 0.00 0.00 709254 LEGEND AB 800T-X621E "MACHINM000003299 100 9 D0230764 SAFETY EMPTY PALLET CONV-EL 0.00 0.00 015262M000003299 100 10 D0230764 SAFETY EMPTY PALLET CONV-EL 1.00 1.00 727730M000003299 100 11 D0230764 SAFETY EMPTY PALLET CONV-EL 1.00 1.00 727625M000003299 100 12 D0230764 SAFETY EMPTY PALLET CONV-EL 1.00 1.00 723701 SAFETY AB 855BM-N-24-RH-524V/AM000003299 100 13 D0230764 SAFETY EMPTY PALLET CONV-EL 2.00 2.00 727731M000003299 100 14 D0230764 SAFETY EMPTY PALLET CONV-EL 1.00 1.00 727770M000003299 100 15 D0230764 SAFETY EMPTY PALLET CONV-EL 1.00 1.00 094032 PB AB 800T-A1D1PB NO GREENM000003299 100 16 D0230764 SAFETY EMPTY PALLET CONV-EL 2.00 2.00 712722 LEGEND AB 800T-X646EM "EMERGM000003299 100 17 D0230764 SAFETY EMPTY PALLET CONV-EL 1.00 1.00 727731M000003299 100 18 D0230764 SAFETY EMPTY PALLET CONV-EL 1.00 1.00 727730M000003299 100 19 D0230764 SAFETY EMPTY PALLET CONV-EL 1.00 1.00 717748 LEGEND AB 800T-X559JE "MACHINM000003299 100 20 D0230764 SAFETY EMPTY PALLET CONV-EL 1.00 1.00 094316 PB AB 800T-B6D2PB NC REDM000003299 100 21 D0230764 SAFETY EMPTY PALLET CONV-EL 1.00 1.00 094032 PB AB 800T-A1D1PB NO GREENM000003299 101 1 D0230765 CHAIN AND PALLET DISP-ELECTR 30.00 30.00 712897 SENS BANNER Q25SP6LPQ#20512M000003299 101 2 D0230765 CHAIN AND PALLET DISP-ELECTR 30.00 30.00 600326 SENS BANNER SMBBR-766647749M000003299 101 3 D0230765 CHAIN AND PALLET DISP-ELECTR 30.00 30.00 702588 SENS BANNER SMB18AEZ BEAM MM000003299 101 4 D0230765 CHAIN AND PALLET DISP-ELECTR 30.00 30.00 600327 SENS BANNER SMBC0099-120690M000003299 101 5 D0230765 CHAIN AND PALLET DISP-ELECTR 1.00 1.00 721110 SENS BANNER S18MBQM GAGE VM000003299 101 6 D0230765 CHAIN AND PALLET DISP-ELECTR 1.00 1.00 721111 SENS BANNER MQDEC2-515, 5 WIM000003299 101 7 D0230765 CHAIN AND PALLET DISP-ELECTR 4.00 4.00 723727 SENS TURCK BI5-M18-AP6X-H1141M000003299 101 8 D0230765 CHAIN AND PALLET DISP-ELECTR 35.00 35.00 723743 SENS TURCK RKL4.43-44 METER 4M000003299 101 9 D0230765 CHAIN AND PALLET DISP-ELECTR 15.00 15.00 094611 ENCL HOFFMAN A806CHENCLOSUM000003299 101 10 D0230765 CHAIN AND PALLET DISP-ELECTR 1.00 1.00 712897 SENS BANNER Q25SP6LPQ#20512M000003299 101 11 D0230765 CHAIN AND PALLET DISP-ELECTR 1.00 1.00 600326 SENS BANNER SMBBR-766647749M000003299 101 12 D0230765 CHAIN AND PALLET DISP-ELECTR 1.00 1.00 702588 SENS BANNER SMB18AEZ BEAM M

M000003299 101 13 D0230765 CHAIN AND PALLET DISP-ELECTR 1.00 1.00 600327 SENS BANNER SMBC0099-120690M000003299 101 14 D0230765 CHAIN AND PALLET DISP-ELECTR 4.00 4.00 600321 SENS BANNER 77495REFLECTORM000003299 101 15 D0230765 CHAIN AND PALLET DISP-ELECTR 4.00 4.00 600326 SENS BANNER SMBBR-766647749M000003299 101 16 D0230765 CHAIN AND PALLET DISP-ELECTR 15.00 15.00 094612 ENCL HOFFMAN A8P6PANELM000003299 101 17 D0230765 CHAIN AND PALLET DISP-ELECTR 24.00 24.00 094042 SENS BANNER BRT-1.5/BRT40 REM000003299 101 18 D0230765 CHAIN AND PALLET DISP-ELECTR 30.00 30.00 600325 SENS BANNER SMBC0098-128749M000003299 101 19 D0230765 CHAIN AND PALLET DISP-ELECTR 6.00 6.00 712897 SENS BANNER Q25SP6LPQ#20512M000003299 101 20 D0230765 CHAIN AND PALLET DISP-ELECTR 45.00 45.00 728076M000003299 101 21 D0230765 CHAIN AND PALLET DISP-ELECTR 45.00 45.00 728077M000003299 101 22 D0230765 CHAIN AND PALLET DISP-ELECTR 45.00 45.00 728078M000003299 101 23 D0230765 CHAIN AND PALLET DISP-ELECTR 45.00 45.00 728079M000003299 101 24 D0230765 CHAIN AND PALLET DISP-ELECTR 2.00 2.00 728080M000003299 101 25 D0230765 CHAIN AND PALLET DISP-ELECTR 25.30 25.30 728081M000003299 101 26 D0230765 CHAIN AND PALLET DISP-ELECTR 174.00 174.00 728082M000003299 101 27 D0230765 CHAIN AND PALLET DISP-ELECTR 1.00 1.00 728083M000003299 101 28 D0230765 CHAIN AND PALLET DISP-ELECTR 4.00 4.00 728084M000003299 101 29 D0230765 CHAIN AND PALLET DISP-ELECTR 5.00 5.00 728085M000003299 101 30 D0230765 CHAIN AND PALLET DISP-ELECTR 2.00 2.00 096610 SENS BANNER BRT-THG-1-100REM000003299 103 1 D0243728 MAIN FRAME TOP BACK PLATE M 0.00 0.00 27945.1PTM000003299 104 1 D0243729 DOUBLE STRIPPER SIDE FRAME M 0.00 0.00 15930PTM000003299 120 1 D0243746 GUARDS 3.00 3.00 718859 MISC WIRE CRAFTERS 84(8 FT WIM000003299 120 2 D0243746 GUARDS 2.00 2.00 713876 MISC WIRE CRAFTERS 24 (2 FT WM000003299 120 3 D0243746 GUARDS 2.00 2.00 712965 MISC WIRE CRAFTERS CP-8 CORNM000003299 120 4 D0243746 GUARDS 3.00 3.00 712966 MISC WIRE CRAFTERS RP-8 RUN M000003299 120 5 D0243746 GUARDS 2.00 2.00 712966 MISC WIRE CRAFTERS RP-8 RUN M000003299 120 6 D0243746 GUARDS 2.00 2.00 713026 MISC WIRE CRAFTERS 74 (7 FT WM000003299 120 7 D0243746 GUARDS 2.00 2.00 712966 MISC WIRE CRAFTERS RP-8 RUN M000003299 120 8 D0243746 GUARDS 2.00 2.00 713026 MISC WIRE CRAFTERS 74 (7 FT WM000003299 120 9 D0243746 GUARDS 2.00 0.00 712967 MISC WIRE CRAFTERS 14 (1 FT WM000003299 121 2 D0238867 FIELD-ELECTRICAL 1.00 1.00 720874 OPER AB 2711P-T10C4D1PV+1000M000003299 121 3 D0238867 FIELD-ELECTRICAL 1.00 2.00 721166 PNEU SMC 7211664000 SER FR WM000003299 121 4 D0238867 FIELD-ELECTRICAL 11.00 11.00 723727 SENS TURCK BI5-M18-AP6X-H1141M000003299 121 5 D0238867 FIELD-ELECTRICAL 9.00 9.00 712897 SENS BANNER Q25SP6LPQ#20512M000003299 121 6 D0238867 FIELD-ELECTRICAL 9.00 9.00 702588 SENS BANNER SMB18AEZ BEAM MM000003299 121 7 D0238867 FIELD-ELECTRICAL 9.00 9.00 094042 SENS BANNER BRT-1.5/BRT40 REM000003299 121 8 D0238867 FIELD-ELECTRICAL 18.00 18.00 600325 SENS BANNER SMBC0098-128749M000003299 121 9 D0238867 FIELD-ELECTRICAL 9.00 9.00 600326 SENS BANNER SMBBR-766647749M000003299 121 10 D0238867 FIELD-ELECTRICAL 9.00 9.00 600327 SENS BANNER SMBC0099-120690M000003299 121 11 D0238867 FIELD-ELECTRICAL 11.00 11.00 723743 SENS TURCK RKL4.43-44 METER 4M000003299 121 12 D0238867 FIELD-ELECTRICAL 11.00 11.00 724621 SENS TURCK RKL4.43-88 METER, M000003299 121 13 D0238867 FIELD-ELECTRICAL 2.00 2.00 727314M000003299 121 14 D0238867 FIELD-ELECTRICAL 1.00 1.00 726659 VLV SMC VV5Q41-14N07TLU2-WSMM000003299 121 15 D0238867 FIELD-ELECTRICAL 6.00 6.00 725711 VLV SMC VQ4201-5WVQC4000 DOM000003299 121 16 D0238867 FIELD-ELECTRICAL 10.00 10.00 722741 VLV SMC VQ4101-5W22 POS. SINGM000003299 121 17 D0238867 FIELD-ELECTRICAL 1.00 1.00 726661 VLV SMC VQ4401-5WSMC VQ4000M000003299 121 18 D0238867 FIELD-ELECTRICAL 3.00 3.00 722743 VLV SMC VVQ4000-10A-1COVER PM000003299 121 19 D0238867 FIELD-ELECTRICAL 1.00 1.00 709112 PNEU SMC AR20-N02BG-ZREGULAM000003299 121 20 D0238867 FIELD-ELECTRICAL 1.00 1.00 722742 VLV SMC VV5Q41-0503TLD1WVQ4

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M000003299 123 61 D0238866 PANEL-ELECTRICAL 1.00 1.00 708387 FUSE BUSS LP-CC-3.00CLASS CCM000003299 123 62 D0238866 PANEL-ELECTRICAL 1.00 1.00 711826 FUSE BUSS LP-CC-20M000003299 123 63 D0238866 PANEL-ELECTRICAL 1.00 1.00 720761 FUSE BUSSMANN ABC-3FAST ACTM000003299 123 64 D0238866 PANEL-ELECTRICAL 3.00 3.00 720763 FUSE BUSSMANN ABC-5FAST ACTM000003299 123 65 D0238866 PANEL-ELECTRICAL 4.00 4.00 720759 FUSE BUSSMANN ABC2FAST ACTM000003299 123 66 D0238866 PANEL-ELECTRICAL 150.00 150.00 723207 TERM AB 1492-J4TERMINAL BLOCM000003299 123 67 D0238866 PANEL-ELECTRICAL 1.00 1.00 718599 SERV AB 2094-PRFPOWER RAIL SM000003299 123 68 D0238866 PANEL-ELECTRICAL 1.00 1.00 722436 FUSE BUSSMAN ABC-8FAST ACTIM000003299 123 69 D0238866 PANEL-ELECTRICAL 0.00 0.00 723551 SAFETY SMARTSCAN 51530APSTRM000003299 123 70 D0238866 PANEL-ELECTRICAL 0.00 0.00 723552 SAFETY SMARTSCAN 5A02504510M000003299 123 71 D0238866 PANEL-ELECTRICAL 0.00 0.00 723553 SAFETY SMARTSCAN 5B04CABLEM000003299 123 72 D0238866 PANEL-ELECTRICAL 1.00 1.00 795745 ENCL HOFFMAN A1210CHM000003299 123 73 D0238866 PANEL-ELECTRICAL 1.00 1.00 795746 ENCL HOFFMAN A12P10PANELM000003299 123 74 D0238866 PANEL-ELECTRICAL 2.00 2.00 715634 RLY AB 700-HLT1Z24RELAY SPDTM000003299 123 75 D0238866 PANEL-ELECTRICAL 1.00 1.00 714828 PLC AB 1756-IB3232 POINT 24VDCM000003299 123 76 D0238866 PANEL-ELECTRICAL 1.00 1.00 706872 PLC AB 1492-IFM40FIFM MODULE M000003299 123 77 D0238866 PANEL-ELECTRICAL 1.00 1.00 715701 PLC AB 1492-CABLE-010Z1 METERM000003299 123 78 D0238866 PANEL-ELECTRICAL 1.00 1.00 720759 FUSE BUSSMANN ABC2FAST ACTM000003299 123 79 D0238866 PANEL-ELECTRICAL 1.00 1.00 701414 FUSE AB 1492-H5SERIES B FUSE M000003299 123 80 D0238866 PANEL-ELECTRICAL 1.00 1.00 720956 PLC AB 1756-M03SE3 AXIS SERCOM000003299 123 81 D0238866 PANEL-ELECTRICAL 2.00 2.00 717174 ENCL WIEGMANN WPFG25-30CABM000003299 123 82 D0238866 PANEL-ELECTRICAL 1.00 1.00 728002M000003299 123 83 D0238866 PANEL-ELECTRICAL 2.00 2.00 717310 SERV AB 2090-SCEP3-0SERVOS 3M000003299 123 84 D0238866 PANEL-ELECTRICAL 1.00 1.00 709775 TRAN HEVI-DUTY HS1F1B1PH 1KVM000003299 123 85 D0238866 PANEL-ELECTRICAL 2.00 2.00 719468 FUSE BUSS LPJ-5SPM000003299 123 86 D0238866 PANEL-ELECTRICAL 1.00 1.00 706762 FUSE BUSS LPCC12M000003299 124 1 D0238865 ENCL HOFFMAN A72X7312LPFTC2 1.00 1.00 704542 ENCL HOFFMAN A72X7312LPFTC2M000003299 140 2 D0247467PT ELEC PROX TARGET 1.00 1.00 704098 CPLG COLLARS & CPLS CCI-218-2Job SuffixSequenceJobItem JobDesc Qty RequQty IssuMtl-Item DescriptionJ000000029 0 1 230006 MAIN FRAME ASSEMBLY 5.00 5.00 13006NO HVC ELEVATOR COUNTER SHAFTJ000000029 0 2 230006 MAIN FRAME ASSEMBLY 5.00 5.00 19001PT HVC ELEVATOR MOTOR BASEJ000000029 0 3 230006 MAIN FRAME ASSEMBLY 10.00 10.00 22989PT HVC FRAME BASE-SIDEJ000000029 0 4 230006 MAIN FRAME ASSEMBLY 10.00 10.00 22990PT HVC FRAME BASE-ENDSJ000000029 0 5 230006 MAIN FRAME ASSEMBLY 5.00 5.00 22993PT HVC BACK PLATE, UPPERJ000000029 0 6 230006 MAIN FRAME ASSEMBLY 20.00 20.00 22995PT HVC BASE GUSSETJ000000029 0 7 230006 MAIN FRAME ASSEMBLY 5.00 5.00 22996PT HVC BACK PLATE-LOWERJ000000029 0 8 230006 MAIN FRAME ASSEMBLY 20.00 20.00 24121.1PT HVC DOWN STOPJ000000029 0 9 230006 MAIN FRAME ASSEMBLY 20.00 20.00 24231PT HVC MACHINE FOOTJ000000029 0 10 230006 MAIN FRAME ASSEMBLY 10.00 10.00 24236NO HVC ELEVATOR SHAFTJ000000029 0 11 230006 MAIN FRAME ASSEMBLY 20.00 20.00 24237EN HVC BEARING PLATEJ000000029 0 12 230006 MAIN FRAME ASSEMBLY 20.00 20.00 24238EN HVC CHAIN TAKE UP SHOEJ000000029 0 13 230006 MAIN FRAME ASSEMBLY 5.00 5.00 24243-1PT HVC SLIDE SHAFT MOUNT ANGLEJ000000029 0 14 230006 MAIN FRAME ASSEMBLY 5.00 5.00 24243-2PT HVC SLIDE SHAFT MOUNT ANGLEJ000000029 0 15 230006 MAIN FRAME ASSEMBLY 10.00 10.00 25204EN HVC MOTOR MOUNT SLIDE SHAFTJ000000029 0 16 230006 MAIN FRAME ASSEMBLY 5.00 5.00 25205PT HVC ELEVATOR DRIVE COVERJ000000029 0 17 230006 MAIN FRAME ASSEMBLY 5.00 5.00 25206PT HVC COVER SUPPORT ANGLEJ000000029 0 18 230006 MAIN FRAME ASSEMBLY 5.00 5.00 25207NO HVC COVER HINGEJ000000029 0 19 230006 MAIN FRAME ASSEMBLY 5.00 1.00 25208PT HVC COVER BACK PLATE

J000000029 0 20 230006 MAIN FRAME ASSEMBLY 10.00 10.00 25209PT HVC ADJUSTMENT ROD BRACKETJ000000029 0 21 230006 MAIN FRAME ASSEMBLY 5.00 5.00 27945.1PT HVC TOP BACK PLATE (FILLER)J000000029 0 22 230006 MAIN FRAME ASSEMBLY 40.00 40.00 5909EN HDW WASHER WF51615018CYJ000000029 0 23 230006 MAIN FRAME ASSEMBLY 5.00 5.00 701637 ADP WOODS QT114J000000029 0 24 230006 MAIN FRAME ASSEMBLY 10.00 10.00 725087 CAN MARTIN 540 K 02202J000000029 0 25 230006 MAIN FRAME ASSEMBLY 20.00 20.00 725128 CAN 80-2CLJ000000029 0 26 230006 MAIN FRAME ASSEMBLY 10.00 10.00 725206 SPRK 80B10 X 1.44J000000029 0 27 230006 MAIN FRAME ASSEMBLY 5.00 5.00 725208 GBX ELECTRA-GEAR 400MHI10SJ000000029 0 28 230006 MAIN FRAME ASSEMBLY 5.00 5.00 725209 GBX ELECTRA-GEAR 400MHI10DJ000000029 0 29 230006 MAIN FRAME ASSEMBLY 20.00 20.00 725210 SPRK MARTIN FB4016-1.250J000000029 0 30 230006 MAIN FRAME ASSEMBLY 40.00 40.00 725211 CPLG COLLARS & CPLS CCI-143-2J000000029 0 31 230006 MAIN FRAME ASSEMBLY 20.00 20.00 094100 CPLG COLLARS & CPLS CCI-100-2J000000029 0 32 230006 MAIN FRAME ASSEMBLY 5.00 5.00 725213 EM DEMAG 07008784J000000029 0 33 230006 MAIN FRAME ASSEMBLY 5.00 5.00 725214 PLL BROWNING 2BK45HJ000000029 0 34 230006 MAIN FRAME ASSEMBLY 5.00 5.00 725215 PLL BROWNING H-28MMJ000000029 0 35 230006 MAIN FRAME ASSEMBLY 5.00 5.00 725216 PLL BROWNING 2BK100HJ000000029 0 36 230006 MAIN FRAME ASSEMBLY 20.00 20.00 726359 BRG HUB CITY FB250UR X 1.438 IDJ000000029 0 37 230006 MAIN FRAME ASSEMBLY 10.00 10.00 725217 BELT GATES B-48j000000029 0 38 230006 MAIN FRAME ASSEMBLY 0.00 10.00 600325 SENS BANNER SMBC0098-128749j000000029 0 39 230006 MAIN FRAME ASSEMBLY 0.00 25.00 726859 CYL SMC NY-106j000000029 0 40 230006 MAIN FRAME ASSEMBLY 0.00 ###### 723201 CAN WHITNEY 50HSCRIV-100FT CJ000000029 30 1 25592 LOCK-UP ASSY 40.00 40.00 25559PT HVC ARM MOUNT ANGLEJ000000029 30 2 25592 LOCK-UP ASSY 20.00 20.00 25560NO HVC AXLEJ000000029 30 3 25592 LOCK-UP ASSY 20.00 20.00 25558PT HVC LOCKUP ARMJ000000029 30 4 25592 LOCK-UP ASSY 20.00 20.00 25589-AEN HVC LINKJ000000029 30 5 25592 LOCK-UP ASSY 20.00 20.00 25589-BEN HVC LINKJ000000029 30 6 25592 LOCK-UP ASSY 20.00 20.00 25590NO HVC LINK ADJUSTMENT RODJ000000029 30 7 25592 LOCK-UP ASSY 20.00 20.00 25574PT HVC HANDLE BRACKETJ000000029 30 8 25592 LOCK-UP ASSY 20.00 20.00 25573PT HVC HANDLEJ000000029 30 9 25592 LOCK-UP ASSY 20.00 20.00 25576NO HVC PIVOT BOLTJ000000029 40 1 239654 CASE STOP ASSY 25.00 25.00 5703PT CASE STOP GUIDE PIN(SHORT)J000000029 40 2 239654 CASE STOP ASSY 25.00 25.00 5705PT HVC CASE STOP MOUNTING BARJ000000029 40 3 239654 CASE STOP ASSY 50.00 50.00 5706EN HVC CASE STOP CLAMPJ000000029 40 4 239654 CASE STOP ASSY 50.00 50.00 9279EN HVC CASE STOP BLADE BRACEJ000000029 40 5 239654 CASE STOP ASSY 50.00 50.00 239655NO HVC CASE STOP BLADEJ000000029 40 6 239654 CASE STOP ASSY 25.00 25.00 726858 CYL SMC NCMB106-0100CJ000000029 40 7 239654 CASE STOP ASSY 25.00 25.00 726859 CYL SMC NY-106J000000029 40 8 239654 CASE STOP ASSY 25.00 25.00 5703EN HVC CASE STOP GUIDE PIN (SHOJ000000029 46 1 230007 ELEVATOR ROLLER BED 5.00 5.00 20248NO HVC PHOTOCELL BLINDERJ000000029 46 2 230007 ELEVATOR ROLLER BED 40.00 40.00 24246NO HVC ELEVATOR LIFT BLOCKJ000000029 46 3 230007 ELEVATOR ROLLER BED 45.00 45.00 22970NO HVC ROLLER AXLEJ000000029 46 4 230007 ELEVATOR ROLLER BED 5.00 5.00 22973NO HVC DRIVE SHAFT (STD)J000000029 46 5 230007 ELEVATOR ROLLER BED 20.00 20.00 24080NO HVC GUIDE PADJ000000029 46 6 230007 ELEVATOR ROLLER BED 20.00 20.00 24082NO HVC CAM FOLLOWER CLAMP SPAJ000000029 46 7 230007 ELEVATOR ROLLER BED 5.00 5.00 24083PT HVC MOTOR MOUNTJ000000029 46 8 230007 ELEVATOR ROLLER BED 20.00 20.00 24122NO HVC GUIDE PLATEJ000000029 46 9 230007 ELEVATOR ROLLER BED 20.00 20.00 24123NO HVC GUIDE PLATE SPACERJ000000029 46 12 230007 ELEVATOR ROLLER BED 40.00 40.00 24255EN HVC LIFT PLATE SPACER "B"

J000000029 46 13 230007 ELEVATOR ROLLER BED 10.00 10.00 230009PT HVC ROLLER BED SIDE FRAMEJ000000029 46 14 230007 ELEVATOR ROLLER BED 10.00 10.00 230010PT HVC ROLLER BED LIFT TUBEJ000000029 46 15 230007 ELEVATOR ROLLER BED 45.00 45.00 22968 STFB POWER BED ROLLER ASSEJ000000029 46 16 230007 ELEVATOR ROLLER BED 5.00 5.00 094554 EM BALDOR VM3546J000000029 46 17 230007 ELEVATOR ROLLER BED 5.00 5.00 718934 GBX DODGE 17Q10L56J000000029 46 18 230007 ELEVATOR ROLLER BED 5.00 5.00 725081 SPRK 50B10F7/8J000000029 46 19 230007 ELEVATOR ROLLER BED 35.00 35.00 725200 CAN WHITNEY 50RIV CHAIN BREAJ000000029 46 20 230007 ELEVATOR ROLLER BED 5.00 5.00 725202 SPRK 50B23F1-1/4J000000029 46 21 230007 ELEVATOR ROLLER BED 10.00 10.00 725203 SPRK UST 50B12F1-1/4J000000029 46 22 230007 ELEVATOR ROLLER BED 10.00 10.00 726364 BRG HUB CITY 1102-46249J000000029 46 23 230007 ELEVATOR ROLLER BED 20.00 20.00 794577 BRG MCGILL CF-1.25-SJ000000029 61 1 234863 DOUBLE STRIPPER PLATE 10.00 10.00 5951EN HVC END CAPJ000000029 61 3 234863 DOUBLE STRIPPER PLATE 20.00 20.00 12977EN HVC STRIPPER PLATE ROLLER ADJ000000029 61 4 234863 DOUBLE STRIPPER PLATE 20.00 20.00 12978NO HVC STRIPPER PLATE ROLLER SPJ000000029 61 6 234863 DOUBLE STRIPPER PLATE 10.00 10.00 15113NO HVC STRIPPER PLATE DRIVE SHAJ000000029 61 7 234863 DOUBLE STRIPPER PLATE 5.00 5.00 15564NO HVC COUNTER SHAFT, DOUBLE SJ000000029 61 8 234863 DOUBLE STRIPPER PLATE 30.00 30.00 15567NO HVC STRIPPER PLATE RUNNER "CJ000000029 61 9 234863 DOUBLE STRIPPER PLATE 10.00 10.00 15930PT HVC DBL CTR PLT SLIDE FRAMEJ000000029 61 12 234863 DOUBLE STRIPPER PLATE 10.00 10.00 16882NO HVC STRIPPER PLATEJ000000029 61 13 234863 DOUBLE STRIPPER PLATE 5.00 5.00 23366PT HVC MOTOR PLATE STOP - DBL SJ000000029 61 14 234863 DOUBLE STRIPPER PLATE 10.00 10.00 23416PT HVC STRIPPER PLATE COVERJ000000029 61 15 234863 DOUBLE STRIPPER PLATE 5.00 5.00 24103-1PT HVC BEARING MOUNTJ000000029 61 16 234863 DOUBLE STRIPPER PLATE 5.00 5.00 24103-2PT HVC BEARING MOUNTJ000000029 61 17 234863 DOUBLE STRIPPER PLATE 10.00 20.00 24150NO HVC GEARBOX MOUNT ANGLEJ000000029 61 20 234863 DOUBLE STRIPPER PLATE 5.00 5.00 25223PT HVC MOTOR PLATE-DBL STRIPPEJ000000029 61 21 234863 DOUBLE STRIPPER PLATE 5.00 5.00 25224NO HVC MOTOR PLATE HINGEJ000000029 61 24 234863 DOUBLE STRIPPER PLATE 20.00 20.00 25266NO HVC BACK PLATE SPACERJ000000029 61 25 234863 DOUBLE STRIPPER PLATE 5.00 5.00 28051PT HVC STRIPPER PLATE DRIVE COVJ000000029 61 26 234863 DOUBLE STRIPPER PLATE 5.00 5.00 28052PT HVC STRIPPER PLATE DRIVE COVJ000000029 61 27 234863 DOUBLE STRIPPER PLATE 10.00 10.00 28053NO HVC STRIPPER PLATE DRIVE COVJ000000029 61 28 234863 DOUBLE STRIPPER PLATE 20.00 20.00 0239647NO HVC SHIMJ000000029 61 29 234863 DOUBLE STRIPPER PLATE 20.00 20.00 0239649EN HVC SHAFT SPACERJ000000029 61 30 234863 DOUBLE STRIPPER PLATE 10.00 10.00 0239650EN HVC DRIVE SHAFT BEARING SPACJ000000029 61 31 234863 DOUBLE STRIPPER PLATE 10.00 10.00 5909EN HDW WASHER WF51615018CYJ000000029 61 32 234863 DOUBLE STRIPPER PLATE 20.00 20.00 097193 BRG MCGILL CF 1-1/2 SBJ000000029 61 33 234863 DOUBLE STRIPPER PLATE 10.00 10.00 724933 GEAR MARTIN S1035J000000029 61 34 234863 DOUBLE STRIPPER PLATE 5.00 5.00 725047 EM DEMAG 05512884J000000029 61 35 234863 DOUBLE STRIPPER PLATE 5.00 5.00 725256 GBX ELECTRA-GEAR 7709891J000000029 61 36 234863 DOUBLE STRIPPER PLATE 20.00 20.00 725397 CPLG MARTIN 4012 X 3/4J000000029 61 37 234863 DOUBLE STRIPPER PLATE 10.00 10.00 725398 CPLG MARTIN 4012J000000029 61 38 234863 DOUBLE STRIPPER PLATE 5.00 5.00 725414 ADP DODGE 121149J000000029 61 39 234863 DOUBLE STRIPPER PLATE 5.00 5.00 725415 BELT GATES 5L430J000000029 61 40 234863 DOUBLE STRIPPER PLATE 5.00 5.00 725465 GBX ELECTRA-GEAR 7709892J000000029 61 41 234863 DOUBLE STRIPPER PLATE 10.00 10.00 725584 PLL BROWNING BK60HJ000000029 61 42 234863 DOUBLE STRIPPER PLATE 10.00 10.00 725725 GEAR LINN GEAR SR10F X 32J000000029 61 43 234863 DOUBLE STRIPPER PLATE 10.00 10.00 726854 BRG HUB CITY 1102-46234J000000029 61 44 234863 DOUBLE STRIPPER PLATE 20.00 20.00 726855 BRG HUB CITY 1101-46152J000000029 61 45 234863 DOUBLE STRIPPER PLATE 5.00 5.00 794920 ADP DODGE 122051

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J000000029 130 88 237456 INFEED CONV METERING 10.00 10.00 726543 BRG HUB CITY 1101-46148J000000029 130 89 237456 INFEED CONV METERING 5.00 5.00 726544 GBX DODGE 17A20R56J000000029 130 90 237456 INFEED CONV METERING 5.00 5.00 725229 SPRK 50B18F1J000000029 130 91 237456 INFEED CONV METERING 150.00 150.00 725124 BELT NYLO-STAINLESS NYS065CJ000000029 130 92 237456 INFEED CONV METERING 10.00 10.00 18722-ANO HVC DEMAG 1.35 HP TO BOSTONJ000000029 130 93 237456 INFEED CONV METERING 5.00 5.00 725283 SPRK 50B12F1J000000029 184 1 234864 14" CASE RAM ASSY 5.00 5.00 5851NO HVC CASE RAM DRIVE SPROCKETJ000000029 184 2 234864 14" CASE RAM ASSY 5.00 5.00 10146NO HVC TENSION SPRING MTG. PLATJ000000029 184 3 234864 14" CASE RAM ASSY 5.00 5.00 13152NO HVC EYE BOLT EXTENSIONJ000000029 184 4 234864 14" CASE RAM ASSY 10.00 10.00 14700EN HVC CHAIN TENSIONER CLEAT SPJ000000029 184 5 234864 14" CASE RAM ASSY 5.00 5.00 14703EN HVC CASE RAM FIXED CHAIN CLEJ000000029 184 6 234864 14" CASE RAM ASSY 5.00 5.00 14743.1NO HVC MOTOR BASE SPRING PLATEJ000000029 184 7 234864 14" CASE RAM ASSY 10.00 10.00 14744NO HVC SPACERJ000000029 184 8 234864 14" CASE RAM ASSY 5.00 5.00 15758NO HVC TENSION SPRG. MTG. PLATEJ000000029 184 9 234864 14" CASE RAM ASSY 5.00 5.00 18708NO HVC ADAPTER-DEMAG 1.35 TO BOJ000000029 184 10 234864 14" CASE RAM ASSY 5.00 5.00 18721NO HVC SPACER-DEMAG BOA4 TO BOJ000000029 184 11 234864 14" CASE RAM ASSY 5.00 5.00 19178NO HVC DEMAG MOTOR SPACERJ000000029 184 12 234864 14" CASE RAM ASSY 5.00 5.00 25269.3NO HVC RAM TOP PLATEJ000000029 184 13 234864 14" CASE RAM ASSY 5.00 5.00 25271EN HVC SLIDING CHAIN CLEATJ000000029 184 14 234864 14" CASE RAM ASSY 5.00 5.00 25272PT HVC SPRING BRACKETJ000000029 184 15 234864 14" CASE RAM ASSY 5.00 5.00 25274NO HVC CASE RAM PIVOT SHAFTJ000000029 184 16 234864 14" CASE RAM ASSY 5.00 5.00 25303-A-1PT HVC ROLLER TRACK LEGJ000000029 184 17 234864 14" CASE RAM ASSY 5.00 5.00 25303-A-2PT HVC ROLLER TRACK LEGJ000000029 184 18 234864 14" CASE RAM ASSY 5.00 5.00 26445NO HVC CASE RAM HEAD (14" RAM)J000000029 184 19 234864 14" CASE RAM ASSY 5.00 5.00 27198-1PT HVC HEAD SUPPORT ANGLEJ000000029 184 20 234864 14" CASE RAM ASSY 5.00 5.00 27198-2PT HVC HEAD SUPPORT ANGLEJ000000029 184 21 234864 14" CASE RAM ASSY 5.00 5.00 29136PT HVC CASE RAM TUBE SINGLE CASJ000000029 184 22 234864 14" CASE RAM ASSY 5.00 5.00 29139PT HVC SHAFT SUPPORT ANGLEJ000000029 184 23 234864 14" CASE RAM ASSY 5.00 5.00 29144NO HVC IDLER SHAFTJ000000029 184 24 234864 14" CASE RAM ASSY 5.00 5.00 29145.1EN HVC SPROCKET SPACER-SINGLEJ000000029 184 25 234864 14" CASE RAM ASSY 5.00 5.00 29147-ANO HVC IDLER SPROCKETJ000000029 184 26 234864 14" CASE RAM ASSY 10.00 10.00 29148.1EN HVC RAM STOCK BLOCKJ000000029 184 27 234864 14" CASE RAM ASSY 5.00 5.00 29151PT HVC TUBE BRACKET "A"J000000029 184 28 234864 14" CASE RAM ASSY 5.00 5.00 29152PT HVC TUBE BRACKET 'B"J000000029 184 29 234864 14" CASE RAM ASSY 10.00 10.00 29154NO HVC BEARING PLATEJ000000029 184 30 234864 14" CASE RAM ASSY 10.00 10.00 29157NO HVC POWER TRACK GUIDE TRAY J000000029 184 31 234864 14" CASE RAM ASSY 5.00 5.00 29168-1PT HVC CASE RAM TUBE END SUPPOJ000000029 184 32 234864 14" CASE RAM ASSY 5.00 5.00 29168-2PT HVC CASE RAM TUBE END SUPPOJ000000029 184 33 234864 14" CASE RAM ASSY 5.00 5.00 29169-1PT HVC CASE RAM TUBE MIDDLE SUJ000000029 184 34 234864 14" CASE RAM ASSY 5.00 5.00 29169-2PT HVC CASE RAM TUBE MIDDLE SUJ000000029 184 35 234864 14" CASE RAM ASSY 15.00 15.00 29213NO HVC SWITCH MOUNT PLATEJ000000029 184 37 234864 14" CASE RAM ASSY 5.00 5.00 29528PT HVC RAM TUBE MOUNT ANGLEJ000000029 184 38 234864 14" CASE RAM ASSY 10.00 10.00 29619PT HVC RAM HEAD SUPPORT (14" RAJ000000029 184 39 234864 14" CASE RAM ASSY 5.00 5.00 29780PT HVC GEARBOX BASEJ000000029 184 40 234864 14" CASE RAM ASSY 5.00 5.00 30199NO HVC CASE RAM DRIVE SHAFTJ000000029 184 41 234864 14" CASE RAM ASSY 5.00 5.00 30253PT HVC MOTOR MOUNT SLIDE PLATEJ000000029 184 42 234864 14" CASE RAM ASSY 5.00 5.00 30377-1PT HVC CASE RAM MOTOR MOUNTJ000000029 184 43 234864 14" CASE RAM ASSY 5.00 5.00 30377-2PT HVC CASE RAM MOTOR MOUNT

J000000029 184 44 234864 14" CASE RAM ASSY 10.00 10.00 30412NO HVC SLIDE PLATE WEAR STRIPSJ000000029 184 45 234864 14" CASE RAM ASSY 5.00 5.00 30477-1NO HVC COVER BACK PLATEJ000000029 184 46 234864 14" CASE RAM ASSY 5.00 5.00 30477-2NO HVC COVER BACK PLATEJ000000029 184 47 234864 14" CASE RAM ASSY 5.00 5.00 30478-1NO HVC BELT DRIVE COVERJ000000029 184 48 234864 14" CASE RAM ASSY 5.00 5.00 30478-2NO HVC BELT DRIVE COVERJ000000029 184 49 234864 14" CASE RAM ASSY 5.00 5.00 30483EN HVC BEARING SPACERJ000000029 184 50 234864 14" CASE RAM ASSY 20.00 20.00 30484NO HVC SLIDE PLATE SPACERJ000000029 184 51 234864 14" CASE RAM ASSY 5.00 5.00 30485PT HVC CASE RAM MOTOR MOUNT SJ000000029 184 52 234864 14" CASE RAM ASSY 5.00 5.00 0238788NO HVC BASE PLATEJ000000029 184 53 234864 14" CASE RAM ASSY 5.00 5.00 0238789NO HVC POWER TRACK GUIDE TRAYJ000000029 184 54 234864 14" CASE RAM ASSY 5.00 5.00 0238790PT HVC RAM SUPPORT RAIL-ST'DJ000000029 184 55 234864 14" CASE RAM ASSY 5.00 5.00 0239646EN HVC CYLINDER MOUNT ARMJ000000029 184 56 234864 14" CASE RAM ASSY 5.00 5.00 0239725PT HVC CASE RAM TRACK GUARD RJ000000029 184 57 234864 14" CASE RAM ASSY 5.00 5.00 0239726PT HVC CASE RAM TRACK GUARD RJ000000029 184 58 234864 14" CASE RAM ASSY 5.00 5.00 0239727PT HVC INFEED MOUNT PLATEJ000000029 184 59 234864 14" CASE RAM ASSY 5.00 5.00 239645EN CASE RAM ACT. ARMJ000000029 184 60 234864 14" CASE RAM ASSY 10.00 10.00 5909EN HDW WASHER WF51615018CYJ000000029 184 61 234864 14" CASE RAM ASSY 5.00 5.00 094793 RDE AURORA MW-12-ZJ000000029 184 62 234864 14" CASE RAM ASSY 5.00 5.00 097212 BRG SEALMASTER ER-16J000000029 184 63 234864 14" CASE RAM ASSY ###### ###### 723201 CAN WHITNEY 50HSCRIV-100FT CJ000000029 184 64 234864 14" CASE RAM ASSY 5.00 5.00 725047 EM DEMAG 05512884J000000029 184 65 234864 14" CASE RAM ASSY 5.00 5.00 725062 CPLG BOSTON FC20 5/8J000000029 184 66 234864 14" CASE RAM ASSY 5.00 5.00 725063 CPLG BOSTON XFCA20J000000029 184 67 234864 14" CASE RAM ASSY 5.00 5.00 725091 PLL BROWNING 2BK36HJ000000029 184 68 234864 14" CASE RAM ASSY 5.00 5.00 725092 BRG THOMSON LSR16PD X 96J000000029 184 69 234864 14" CASE RAM ASSY 20.00 25.00 725220 SPRG SEE DRW SPRING EXTENSJ000000029 184 70 234864 14" CASE RAM ASSY 10.00 10.00 725223 BELT GATES B-34J000000029 184 71 234864 14" CASE RAM ASSY 5.00 5.00 725227 SPRK MARTIN 50B19J000000029 184 72 234864 14" CASE RAM ASSY 10.00 10.00 725221 HDW FASTENAL 42241J000000029 184 73 234864 14" CASE RAM ASSY 5.00 5.00 725401 PLL BROWNING 2BK52HJ000000029 184 74 234864 14" CASE RAM ASSY 5.00 5.00 726000 BRG HUB CITY 1101-46146J000000029 184 75 234864 14" CASE RAM ASSY 5.00 5.00 726362 MISC THOMSON 1LPD130J000000029 184 76 234864 14" CASE RAM ASSY 5.00 5.00 726364 BRG HUB CITY 1102-46249J000000029 184 77 234864 14" CASE RAM ASSY 10.00 10.00 726798 BRG HUB CITY SPL TPB 250UR X 1J000000029 184 78 234864 14" CASE RAM ASSY 5.00 5.00 726799 GBX DODGE 17A10L56J000000029 184 79 234864 14" CASE RAM ASSY 5.00 5.00 726852 CYL SMC NCA1D325-0600J000000029 184 80 234864 14" CASE RAM ASSY 5.00 5.00 726853 BRG THOMSON LSR16PD X 33.75J000000029 184 81 234864 14" CASE RAM ASSY 5.00 5.00 794920 ADP DODGE 122051J000000029 184 82 234864 14" CASE RAM ASSY 5.00 5.00 795383 ADP DODGE 122052J000000029 184 83 234864 14" CASE RAM ASSY 10.00 10.00 725798 BRG THOMSON SSUPBPO-16J000000029 184 84 234864 14" CASE RAM ASSY 25.00 5.00 18722-ANO HVC DEMAG 1.35 HP TO BOSTONJ000000029 184 85 234864 14" CASE RAM ASSY 5.00 5.00 18722-ANO HVC DEMAG 1.35 HP TO BOSTONJ000000029 184 86 234864 14" CASE RAM ASSY 3.00 0.00 727440 GBX DODGE 17A10LR56J000000029 247 1 237439 INFEED CONV RAM SECT 5.00 5.00 8955PT HVC MOVABLE CASE STOPJ000000029 247 2 237439 INFEED CONV RAM SECT 5.00 5.00 18966PT HVC MOTOR MOUNTJ000000029 247 3 237439 INFEED CONV RAM SECT 10.00 10.00 22386.1-1PT HVC CASE STOP MOUNT ANGLEJ000000029 247 4 237439 INFEED CONV RAM SECT 10.00 10.00 24299NO HVC TRANSFER PLATE SUPPORTJ000000029 247 5 237439 INFEED CONV RAM SECT 20.00 20.00 27014NO HVC TRANSFER PLATE SPACER L

J000000029 247 6 237439 INFEED CONV RAM SECT 5.00 5.00 27360PT HVC CASE DROP SAFETY & CULL J000000029 247 7 237439 INFEED CONV RAM SECT 15.00 15.00 27361PT HVC INFEED CONV DROP CASE GJ000000029 247 8 237439 INFEED CONV RAM SECT 5.00 5.00 28508PT HVC SIDE PLATE MOUNT ANGLE "J000000029 247 9 237439 INFEED CONV RAM SECT 5.00 5.00 28509PT HVC SIDE PLATE MOUNT ANGLE "J000000029 247 10 237439 INFEED CONV RAM SECT 10.00 10.00 28714.1NO HVC ROLLER BELT DRIVE SHAFTJ000000029 247 11 237439 INFEED CONV RAM SECT 5.00 5.00 29076-1PT HVC SIDE FRAME-RAM/SWEEP SEJ000000029 247 15 237439 INFEED CONV RAM SECT 5.00 5.00 29081.2-1NO HVC BELT TRACK SUPPORT BJ000000029 247 16 237439 INFEED CONV RAM SECT 5.00 5.00 29081.2-2NO HVC BELT TRACK SUPPORT BJ000000029 247 17 237439 INFEED CONV RAM SECT 10.00 10.00 29082PT HVC AXLE PLATE 'A'J000000029 247 18 237439 INFEED CONV RAM SECT 10.00 10.00 29085PT HVC AXLE PLATE "B"J000000029 247 19 237439 INFEED CONV RAM SECT 10.00 10.00 29086.1PT HVC AXLE PLATE "C" LSP-8J000000029 247 20 237439 INFEED CONV RAM SECT 10.00 10.00 29097EN HVC PULLEY SPACERJ000000029 247 21 237439 INFEED CONV RAM SECT 5.00 5.00 29110.3-1NO HVC TRACK SUPPORT ANGLE 'A'J000000029 247 22 237439 INFEED CONV RAM SECT 5.00 5.00 29110.3-2NO HVC TRACK SUPPORT ANGLE 'A'J000000029 247 25 237439 INFEED CONV RAM SECT 5.00 5.00 0239722PT HVC INFEED SUPPORT BRACKETJ000000029 247 26 237439 INFEED CONV RAM SECT 5.00 5.00 0239723PT HVC INFEED SUPPORT BRACKETJ000000029 247 27 237439 INFEED CONV RAM SECT 5.00 5.00 25225.1NO HVC TRANSFER PLATEJ000000029 247 28 237439 INFEED CONV RAM SECT 5.00 5.00 29076-2PT HVC SIDE FRAME-RAM/SWEEP SEJ000000029 247 29 237439 INFEED CONV RAM SECT 10.00 10.00 0239718NO HVC CONVEYOR TIE PLATEJ000000029 247 30 237439 INFEED CONV RAM SECT 10.00 10.00 0239719EN HVC INFEED CONV INTERNAL SUPJ000000029 247 31 237439 INFEED CONV RAM SECT 10.00 10.00 5909EN HDW WASHER WF51615018CYJ000000029 247 32 237439 INFEED CONV RAM SECT 140.00 140.00 14161NO STFB INFEED ROLLER AXLEJ000000029 247 33 237439 INFEED CONV RAM SECT 140.00 140.00 20418NO INFEED ROLLER AND BEARINGJ000000029 247 34 237439 INFEED CONV RAM SECT 5.00 5.00 094554 EM BALDOR VM3546J000000029 247 35 237439 INFEED CONV RAM SECT 10.00 10.00 700852 BB BROWNING IDH1-.50J000000029 247 36 237439 INFEED CONV RAM SECT 5.00 5.00 721344 GBX DODGE 17Q20R56J000000029 247 37 237439 INFEED CONV RAM SECT 5.00 5.00 722409 SPRK 50B13F7/8J000000029 247 38 237439 INFEED CONV RAM SECT 180.00 180.00 723201 CAN WHITNEY 50HSCRIV-100FT CJ000000029 247 39 237439 INFEED CONV RAM SECT 10.00 10.00 725119 PLL BROWNING BK70HJ000000029 247 40 237439 INFEED CONV RAM SECT 10.00 10.00 725134 BELT GATES B 124J000000029 247 41 237439 INFEED CONV RAM SECT 5.00 5.00 725229 SPRK 50B18F1J000000029 247 42 237439 INFEED CONV RAM SECT 10.00 10.00 725290 PLL BROWNING BK70J000000029 247 43 237439 INFEED CONV RAM SECT 5.00 5.00 725999 CPLG COLLARS & CPLS 2CCF-1-1-J000000029 247 44 237439 INFEED CONV RAM SECT 10.00 10.00 726364 BRG HUB CITY 1102-46249J000000029 247 46 237439 INFEED CONV RAM SECT 10.00 10.00 0239724NO HVC SUPPORT ARM SPACERJ000000029 278 1 234865 LAYER SQUEEZER 25.00 25.00 5943NO HVC CARTON BACK STOP SPACEJ000000029 278 2 234865 LAYER SQUEEZER 80.00 80.00 17515EN HVC WASHER (TURN BLADE ADJ)J000000029 278 3 234865 LAYER SQUEEZER 10.00 10.00 23277-1PT HVC HEAD ATTACHMENT ANGLEJ000000029 278 4 234865 LAYER SQUEEZER 10.00 10.00 23277-2PT HVC HEAD ATTACHMENT ANGLEJ000000029 278 5 234865 LAYER SQUEEZER 30.00 30.00 23278-APT HVC PUSHER CRANKJ000000029 278 6 234865 LAYER SQUEEZER 20.00 20.00 23280PT HVC GUIDE BASE PLATEJ000000029 278 7 234865 LAYER SQUEEZER 20.00 20.00 23281EN HVC GUIDE TOP PLATEJ000000029 278 8 234865 LAYER SQUEEZER 20.00 20.00 23282NO HVC GUIDE SLIDE BARJ000000029 278 9 234865 LAYER SQUEEZER 20.00 20.00 23283EN HVC GUIDE PLATE SPACER 'A'J000000029 278 10 234865 LAYER SQUEEZER 20.00 20.00 23283.1NO HVC GUIDE PLATE SPACER "B"J000000029 278 11 234865 LAYER SQUEEZER 20.00 20.00 23286NO HVC PUSHER RODJ000000029 278 12 234865 LAYER SQUEEZER 10.00 10.00 23415PT HVC PUSHER HEADJ000000029 278 13 234865 LAYER SQUEEZER 5.00 5.00 23417PT HVC LINK ARM "A"

J000000029 278 14 234865 LAYER SQUEEZER 5.00 5.00 23418PT HVC LINK ARM "B"J000000029 278 15 234865 LAYER SQUEEZER 20.00 20.00 23916.1NO HVC LINK SLIDE PLATEJ000000029 278 16 234865 LAYER SQUEEZER 15.00 15.00 23923-2NO HVC CLEVIS WRIST PINJ000000029 278 17 234865 LAYER SQUEEZER 10.00 10.00 23927NO HVC PUSHER RODJ000000029 278 18 234865 LAYER SQUEEZER 10.00 10.00 23957.1PT HVC BRAKE PLATEJ000000029 278 19 234865 LAYER SQUEEZER 30.00 30.00 23969.1EN HVC BRAKE SPACERJ000000029 278 20 234865 LAYER SQUEEZER 5.00 5.00 24067.1NO HVC LINK ARM 'C'J000000029 278 21 234865 LAYER SQUEEZER 10.00 10.00 24223EN HVC SIDE LAYER GUIDE SUPPORJ000000029 278 22 234865 LAYER SQUEEZER 10.00 10.00 24224EN HVC MOUNTING PLATEJ000000029 278 23 234865 LAYER SQUEEZER 10.00 10.00 24225EN HVC SIDE LAYER GUIDE NUT PLAJ000000029 278 24 234865 LAYER SQUEEZER 20.00 20.00 24226EN HVC SIDE LAYER GUIDE TRACK GJ000000029 278 25 234865 LAYER SQUEEZER 10.00 10.00 24227NO HVC GUIDE TRACKJ000000029 278 26 234865 LAYER SQUEEZER 40.00 40.00 25226.1NO HVC PLATE SPACERJ000000029 278 27 234865 LAYER SQUEEZER 5.00 5.00 25234PT HVC SIDE GUIDEJ000000029 278 28 234865 LAYER SQUEEZER 10.00 10.00 25909EN HVC SIDE LAYER GUIDEJ000000029 278 29 234865 LAYER SQUEEZER 10.00 10.00 30991NO HVC LAYER SQUEEZER SIDE GUIDJ000000029 278 30 234865 LAYER SQUEEZER 10.00 10.00 30992NO HVC LAYER SQUEEZER SIDE GUIDJ000000029 278 31 234865 LAYER SQUEEZER 30.00 30.00 23279EN HVC PIVOT POSTJ000000029 278 32 234865 LAYER SQUEEZER 20.00 20.00 24410NO HVC ROD END SPACERJ000000029 278 33 234865 LAYER SQUEEZER 5.00 5.00 0239651NO HVC ROD END SPACERJ000000029 278 34 234865 LAYER SQUEEZER 5.00 5.00 0239652PT HVC CYLINDER MOUNT PLATEJ000000029 278 36 234865 LAYER SQUEEZER 30.00 30.00 5909EN HDW WASHER WF51615018CYJ000000029 278 37 234865 LAYER SQUEEZER 60.00 60.00 094443 RDE AURORA MW-08-ZJ000000029 278 38 234865 LAYER SQUEEZER 5.00 5.00 094793 RDE AURORA MW-12-ZJ000000029 278 39 234865 LAYER SQUEEZER 40.00 40.00 701949 BRG MCGILL CF-0.75-SBJ000000029 278 40 234865 LAYER SQUEEZER 10.00 10.00 702736 HNDL JW WINCO 6T45A02KJ000000029 278 41 234865 LAYER SQUEEZER 30.00 30.00 725096 BRG NICE 1616DSTNJ000000029 278 42 234865 LAYER SQUEEZER 10.00 10.00 725413 BELT 2-PLY BLACK PVC ROUGH TJ000000029 278 43 234865 LAYER SQUEEZER 10.00 10.00 725590 CLH HORTON 835133J000000029 278 44 234865 LAYER SQUEEZER 5.00 5.00 726856 CYL SMC NCA1D325-0800J000000029 278 45 234865 LAYER SQUEEZER 60.00 60.00 794447 BB BUNTING AA 1512-15J000000029 316 1 18722-ANO DEMAG 1.35 HP TO BOSTON 318 B 5.00 5.00 706875 CPLG BOSTON FC20J000000029 317 1 18722-ANO DEMAG 1.35 HP TO BOSTON 318 B 5.00 0.00 706875 CPLG BOSTON FC20J000000029 318 1 18722-ANO DEMAG 1.35 HP TO BOSTON 318 B 10.00 10.00 706875 CPLG BOSTON FC20

6.

Page 6-1

Brenton Engineering Company KraftMachine 3299 High Level Palletizer21 November 2007 Electrical Programs and Prints

Electrical Programs and Prints

Table of Contents

Ladder LogicHuman Machine InterfaceElectrical Prints

Kraft Brenton Engineering CompanyHigh Level Palletizer Machine 3299Electrical Programs and Prints 21 November 2007

Page 6-2

Place copies of all software here after completing startup.


Page 6-3

PLC Ladder Logic


Page 6-4


Page 6-5

Human Machine Interface


Page 6-6

CChangeover, 5-3EEMERGENCY STOP, 1-6Emergency Stop, 1-12FFloor Plan, 2-6GGlue Pressure Gauges, 3-10Glue Settings, 4-16HHazard Messages, 1-5IInstallation, 1-10MMain Electrical Disconnect, 3-1Maintenance Log, 5-14Maintenance Safety, 1-7OOperation Safety, 1-6PPinch Points, 1-9Pneumatic, 5-2Pneumatic Discharge Valve, 3-9

Lockable Manual Discharge Valve, 3-9Pneumatic Flow Controls, 3-10Power Requirements, 1-10RRun Speeds, 2-2SSensors, 4-7Sequence Of Operation, 4-1Shut Down, 2-5, 3-3Startup, 3-1TTiming, 4-16Torque Limiter, 5-14Troubleshooting, 4-16

VVacuum, 5-2

Brenton Engineering Company KraftMachine 3299 High Level Palletizer17 April 2008 Appendix A: Index

Page A-3

CChangeover, 5-3EEMERGENCY STOP, 1-6Emergency Stop, 1-12FFloor Plan, 2-6GGlue Pressure Gauges, 3-10Glue Settings, 4-16HHazard Messages, 1-5IInstallation, 1-10MMain Electrical Disconnect, 3-1Maintenance Log, 5-14Maintenance Safety, 1-7OOperation Safety, 1-6PPinch Points, 1-9Pneumatic, 5-2Pneumatic Discharge Valve, 3-9

Lockable Manual Discharge Valve, 3-9Pneumatic Flow Controls, 3-10Power Requirements, 1-10RRun Speeds, 2-2SSensors, 4-7Sequence Of Operation, 4-1Shut Down, 2-5, 3-3Startup, 3-1

TTiming, 4-16Torque Limiter, 5-14Troubleshooting, 4-16VVacuum, 5-2

A. Appendix A: Index

Kraft Brenton Engineering CompanyHigh Level Palletizer Machine 3299Appendix A: Index 17 April 2008

Page A-4

Documents

AUTOMATIC PALLETIZER - SIGMA Equipment · 2017-04-03 · AUTOMATIC PALLETIZER SYSTEM MANUAL BEC Machine #3299 Revision Date - 17 April 2008 Prepared Especially For Kraft 4750 County