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Training course AUTOMATIC INDUSTRIAL STATION FOR VEHICLES EQUIPPED WITH INTELLIGENT VALVES 30/09/03

AUTOMATIC INDUSTRIAL STATION FOR VEHICLES EQUIPPED WITH INTELLIGENT VALVES 30/09/03

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Page 1: AUTOMATIC INDUSTRIAL STATION FOR VEHICLES EQUIPPED WITH INTELLIGENT VALVES 30/09/03

Training course

AUTOMATIC INDUSTRIAL STATION

FOR VEHICLES EQUIPPED WITH INTELLIGENT VALVES

30/09/03

Page 2: AUTOMATIC INDUSTRIAL STATION FOR VEHICLES EQUIPPED WITH INTELLIGENT VALVES 30/09/03

Training course

Siemens Schrader (GB)

Each valve contains:

A receptionantenna

+ A transmitting antenna

Page 3: AUTOMATIC INDUSTRIAL STATION FOR VEHICLES EQUIPPED WITH INTELLIGENT VALVES 30/09/03

Training course

- Schrader (GB) - Siemens, Beru (Germany)- TRW (USA)- Pacific valve (Asia)- Johnson control (SAGEM)

Details on the valves available:

- Up until mid-2003: after having been awoken, the valve transmits its identifier and the pressure of the tyre.

- Next evolution: depending on a specific set of data which it will receive, each valve will be programmable (the valves will have several modes of operation: for example, it will be possible to return the valves to a sleep mode (to extend battery life), they will allow the access to other technical information

Battery autonomy, valve production date, humidity, acceleration, temperature….

Note: as a general rule, to operate, the valve must be pressurised ( > 500 mbar)

Page 4: AUTOMATIC INDUSTRIAL STATION FOR VEHICLES EQUIPPED WITH INTELLIGENT VALVES 30/09/03

Training course

Antenne

Antenne

Vehicle detectionVehicle detectionPhase 1

ATEQ

Factory network

x

Vehicle identification

Page 5: AUTOMATIC INDUSTRIAL STATION FOR VEHICLES EQUIPPED WITH INTELLIGENT VALVES 30/09/03

Training course

Antenne

Antenne

Awaking the front right valveAwaking the front right valvePhase 2

ATEQ

Factory network

x

60 cm

Transmitting antenna (125 KHz): Continuous signal

Page 6: AUTOMATIC INDUSTRIAL STATION FOR VEHICLES EQUIPPED WITH INTELLIGENT VALVES 30/09/03

Training course

Antenne

Antenne

The valve sends a signalThe valve sends a signalPhase 3

ATEQ

Factory network

x

60 cm

Reception antenna(433 MHz (Europe) or 315 MHz (US))

Signal:Valve identifier codePressure, Temperature,acceleration, Battery charge info…

Page 7: AUTOMATIC INDUSTRIAL STATION FOR VEHICLES EQUIPPED WITH INTELLIGENT VALVES 30/09/03

Training course

Antenne

Antenne

Detection of the front left valveDetection of the front left valvePhase 4

ATEQ

Factory network

x

Page 8: AUTOMATIC INDUSTRIAL STATION FOR VEHICLES EQUIPPED WITH INTELLIGENT VALVES 30/09/03

Training course

Antenne

Awaking the front left valveAwaking the front left valvePhase 5

ATEQ

Factory network

x

Transmitting antenna (125 KHz)Antenne

Page 9: AUTOMATIC INDUSTRIAL STATION FOR VEHICLES EQUIPPED WITH INTELLIGENT VALVES 30/09/03

Training course

Antenne

Antenne

The valve sends a signalThe valve sends a signalPhase 6

ATEQ

Factory network

x

Reception antenna

Signal:Valve identifier codepressure, temperature,acceleration, battery charge info…

Page 10: AUTOMATIC INDUSTRIAL STATION FOR VEHICLES EQUIPPED WITH INTELLIGENT VALVES 30/09/03

Training course

Antenne

Antenne

Same process with the rear tyre valvesSame process with the rear tyre valvesNext phases

ATEQ

Factory network

x

Page 11: AUTOMATIC INDUSTRIAL STATION FOR VEHICLES EQUIPPED WITH INTELLIGENT VALVES 30/09/03

Training course

Antenne

Antenne

Sending of data to the factory networkSending of data to the factory networkFinal phase

ATEQ

ARCHIMEDE

x

Factory network Vehicle calculatorDownload

Page 12: AUTOMATIC INDUSTRIAL STATION FOR VEHICLES EQUIPPED WITH INTELLIGENT VALVES 30/09/03

Training course

AntenneAntenne

Other technical configuration (event of vertical movement)Other technical configuration (event of vertical movement)

ATEQ

Facotry network

x

Antenne

4 transmitters / 4 receptors4 transmitters / 4 receptors

Antenne

Page 13: AUTOMATIC INDUSTRIAL STATION FOR VEHICLES EQUIPPED WITH INTELLIGENT VALVES 30/09/03

Training course

• Each valve has its own unique identifier code=> the driver knows which tyre is concerned with an

eventual low pressure problem.

• This identifier code is also used to avoid an interference between two 2 cars stationed next to each other.

• Installed on the production line, the station transmits each identifier code to the vehicle computer through the factory network.

Without that, the vehicle dashboard would display and “error”, as no valve would be recognized by the vehicle computer.

Page 14: AUTOMATIC INDUSTRIAL STATION FOR VEHICLES EQUIPPED WITH INTELLIGENT VALVES 30/09/03

Training course

• Activation frequency: 125 KHz.

Range: adjustable from 20 cm to 1 m.

Cycle time: generally 50 sec. *

Field of emissions: about 250 A/m.

AM/FM reception: 433 and/or 315 MHz (1 single installation = two frequencies)

Production line speed: up to 6m/min*

SSPP Station:Technical data Antennas/Network

*depending on the valve type

Page 15: AUTOMATIC INDUSTRIAL STATION FOR VEHICLES EQUIPPED WITH INTELLIGENT VALVES 30/09/03

Training course

C540 or PC and/or PLC interface

(History, traceability of errors, parameters-process, maintenance menu, user friendly interface, control of the power electronics)

Vehicle presence detectors

Air conditioned PLC workstation (dim.: 2000 x 1200 x 500 mm) Connected to the factory network

2 sets of antenna (1 set on each side of the vehicle)

Each set contains:- one transmitting antenna- one reception antenna- The power electronics

Technical data for the station

x

Page 16: AUTOMATIC INDUSTRIAL STATION FOR VEHICLES EQUIPPED WITH INTELLIGENT VALVES 30/09/03

Training course

The linksThe links

Controldesk

Ant

enne

Binary linkRS 485 Modbus linkATEQ internal linkPROFIBUS linkFactory network

Factory network

x

Measurement unit, position sensors and wheel detection units

Control deskwith control buttons

C

CONDITIONSD'EPREUVE

RESULTATS

R1

R2

C540

Page 17: AUTOMATIC INDUSTRIAL STATION FOR VEHICLES EQUIPPED WITH INTELLIGENT VALVES 30/09/03

Training course

Vehicle computer

Moving: 5 to 7 secParked: 15 min

If the pressure changes => signal sent

At what frequency does the valve emit?