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WOODY STRINGERAutomatic Decorator For Chocolate or Icing
Heavy Duty Model
WOODY STRINGER
GENERAL SPECIFICATIONS
Construction: Welded Aluminum frame, stain- less steel fittings, FDA approved tubing
Size: Varies according to enrober or conveyor
Power: Fractional H.P. motors furnished for Stringer and chocolate or icing pump drives. Available in 120 volt and 230 volt models
Pump: Proper pump included with Stringer
For complete information con- cerning how you can adapt this fully automatic, versatile and low-cost Chocolate Stringer to your operation, call or write:
ALLGEMEINE DATEN
Konstruction: Geschweisster Aluminiumrah-men, rostfreie Stahlfassungen, von der FDA genehmigte Kunst-stoffschläuche
Größe: Entsprechend Ihrem Fließband
Antriebskraft: Kleine, leistungsfähige Elektro-motoren (weniger als ein PS) für die Dekoriermaschine und die Pumpe werden mitgeliefert. Bitte Stromspannung angeben.
Pumpe: Passende Pumpe wird mitgelie- fert.
Für weitere Auskünfte, wie man diese vollautomatische, vielsei- tige und sparsame Dekorierma- schine an Ihre speziellen Pro- duktionsverhältnisse anpassen kann, wenden Sie sich bitte an:
SPECIFICATIONS GENERALES
Construction: Le bâti en aluminium soudé, pièces et accessoires en acier in- oxydable. Tubes conformes aux nommes de la FDA.
Dimensions: Varient selon la largeur de l’en- robeuse ou du transporteur
Force motrice: Fourniture de moteurs différents, dependant de l’appareil à dé- corer soit avec chocolat soit par glaçage
Pompe: Incuse dans l’appareil
Pour savoir comment vous pou- vez adapter notre appareil à décorer, complètement auto- matique, aux possibilités variées et aux meilleures conditions, té- léphonez ou écrivez-nous a:
ESPECIFICACIONES GENERA-LES
Construcción: Marco de aluminio soldado y accessorios en acero inoxidable Tubería aprobada por la FDA.
Tamaño: Varía de acuerdo con la baña- dora o la cinta transportadora
Potencia: Para los accionamientos de la bomba de chocolate o glacé real y del decorador se suministran motores des menos de 1 HP.
Bomba: La bomba apropiada está in- cluida con el decorador.
Para una información más com- pleta sobre cómo adaptar a su producción este decorador de chocolate totalmente automá- tico, versátil y económico, por favor llame o escriba a:
WOODY ASSOCIATES, INC.844 East South StreetYork, PA 17403, USAPhone: (717) 843-3975 (717) 843-3982Fax: (717) 843-5829email: [email protected]: www.woody-decorators.com
web: www.woody-decorators.com
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CHECK THESE IMPORTANT FEATURES:
Versatility: Sharp, crisp, attractive designs ranging from thick to thin, from zig-zags to curves, from straight lines to loops, single or double loop . . . takes less than thirty seconds to change to any design.
Uses Enrober Chocolate: Chocolate for stringing can be pumped directly from the enrober. No separate source of supply is necessary.
Self-Cleaning: Automatic Self-Cleaning Strainer prevents system from being clogged with broken centers and solids from the enrober chocolate. Auto-matic nozzle cleaning system also available to clear nozzle outlets of clogs.
Cost Savings: Tremendous savings by eliminating all hand decorators. Regain your total investment in just weeks through increased production and reduced labor costs. Fully automatic - only occasional attention required from the operator. Simple construction means minimum maintenance.
Sturdy and Compact: Yet entire unit is easily transport-able.
Simple Installation: Each Stringer is custom designed to fit your enrober or conveyor installation exactly. The Stringer is easily placed in position or removed by one person.
BITTE BEACHTEN SIE DIESE WICHTIGEN BESONDER-HEITEN:
Vielseitigkeit: Die Vielseitigkeit des Sortiments zeichnet sich durch scharfe, klare und attraktive Verzierungen aus, deren sekundenschnelle Einstellungen einen Wechsel des Musters von dick auf dünn, Zickzack, Kurven, gerade Linien, Einzel- und Doppelschlingen ermöglicht.
Einfache Schokoladenversorgung: Da die Schokolade di- rekt von der Überziehmaschine zum Verzierapparat gepumpt wird, ist keine getrennte Versorgung nötig.
Selbstreinigend: Ein patentiertes, automatisches, selbstreinigendes Sieb verhindert Verstopfungen durch zerbrochene Füllungen und Nüsse von der Überzieh- maschine. Wir bieten auch ein automatisches Düsen-reinigungssystem zur Prävention von Verstopfungen in den Düsenausgängen an.
Kostensparend: Durch Wegfall aller Handarbeit, gestei-gerte Produktion und gesenkte Arbeitskosten gewinnen Sie Ihre Investitionskosten in wenigen Wochen zurück. Da die Maschine vollautomatisch arbeitet, erfordert sie nur gelegentlich eine Überprüfung. Einfache Konstruk-tion bedeutet geringste Wartung.
Kompakt und transportabel: Durch seine stabile Bau- art und geringe Grösse ist der Verzierapparat leicht zu transportieren.
Einfache Installation: Der Dekorierer ist sehr einfach von einer Person auf- und abzubauen. Konstruiert wird er passend zu Ihrer Überziehmaschine oder Ihrem Fließ-band.
CARACTERISTIQUES IMPORTANTES:
Applications: Décoration d'articles en chocolat, tels que pralines, œufs de Pâques, bisquits, crèmes glaces, gâ- teaux, etc. Le trait de décoration en boucle simple ou double est régable en largeur et épaisseur (du plus gros au plus fin). Le changement peut se faire en quelques secondes. L'appareil décorateur peut suivre toutes les cadences de production.
Utilise le chocolat de l’enrobeuse: Il peut décorer à partir du bac à chocolat de l'enrobeuse (changement de couleur du filet de la décoration).
Grande souplesse d’emploi: Entièrement automatique. Haute qualité de fabrication. Plus de 20 dessins différents possibles. Convient pour toutes enrobeuses.
Filtre autonettoyant: Filtre breveté "WOODY". Evite le bouchage par des débris se trouvant dans le produit de décoration. Système autonettoyant est aussi disponible pour éviter le bouchage des trous du tube.
Réduction des coûts: Par eliminer toutes façons de main d’œuvre vous pouvez économiser les coûts de votre production.
Robuste et compact: L'appareil complet est aisément transportable.
Installation simple: Chaque appareil à décorer est con- struit d'après les besoins de l'acheteur pour convenir exactement à son enrobeuse ou à son transporteur. L'appareil s'installe très facilement et peut être déplacé par une seule personne.
CONSIDERE ESTAS IMPORTANTES CARACTERISTICAS:
Versatilidad: Diseños nítidos, precisos, y atractivos que varían desde gruesos hasta finos, de zigzags a curvas, de lineas rectas a lazos simples y dobles . . . se tarda menos de treinta segundos en cambiar cualquier diseño.
Utiliza Chocolate de la Bañadora: El chocolate para la decoración puede ser bombeado directamente desde la bañadora. No es necesario otra fuente de alimentación por separado.
Auto-limpiado: Un sistema automático de tamiz paten-tado auto-limpiante impide la obstrucción por centros de productos rotos o por sólidos provenientes del cho- colate de la bañadora. Sistema automático de la limpieza del inyector también disponible contra la obstrucción de las bocillas del inyector.
Ahorro de costos: Enormes ahorros al eliminar toda decoración manual. Se recupera el total de su inversión en pocas semanas al incrementar la producción y reducir los costos laborales. Totalmente automático . . . solo se requiere de vez en cuando la atención de una persona. Una construcción simple que implica un minimo de mantenimiento.
Sólido y compacto: Además, toda la unidad es fácil- mente transportable.
Instalación sencilla: Cada decorador se diseña según las necesidades del cliente para su colocación exacta sobre su bañadora o su cinta transportadora. El decorador puede ser fácilmente instalado o retirado por una per- sona.
Some Possible Single Loop Designs
*Ask about our ECONO-STRINGER for Zig-zag Designs only!
*
*
Some Possible Double Loop Designs
REMARKS ABOUT THE WOODY STRINGER
Each Woody Stringer is custom designed and built to the requirements of the customer. The Stringercan be built any size and to suit nearly any speed production line. The design of the Stringer is basedon the requirements of the product to be decorated. A few important features of the Stringer are asfollows:
1. POSSIBLE DECORATIONS
The decorative patterns achievable with the Stringer is almost limitless. Some patterns are shown onour color brochure and a description of the possible patterns is outlined on a separate sheet titledWoody Stringer Decorations. Only some of the designs are shown because with some creative thoughtthe variations on the designs are nearly limitless.
2. HEAVY DUTY CONSTRUCTION
If production requirements demand a robust unit that is designed for long production runs werecommend a Stringer be built with heavy duty construction. Many bakeries prefer the heavy dutyconstruction because everything is made stronger for longer life and even greater reliability.
On the heavy duty Stringer, the small ball joints are replaced with heavier rod ends, which do not wearas quickly as the ball joints do at high speeds. The rods and linkages are made of thicker stainlesssteel rod for greater strength. The nozzle drive motor is also made considerably stronger with a heaviergearbox for high speed continuous use. Finally, the motor driven strainer and nozzle tube are madefrom larger material for a better product flow on higher speed production lines. Everything is mountedto our heaviest five inch wide (127mm) frame for the greatest strength.
The speed range for the heavy duty Stringer can be 20 to 250 or 30 to 500 cycles per minute. Ifneeded, we can also make special heavy duty Stringers for even higher speeds.
3. SELF-CLEANING OPERATION
The Stringer is designed to be self-cleaning. Each Woody Stringer is equipped with a motor drivenstrainer that cleans the decorating material before it reaches the nozzle tube. This ensures brokencenters and other hard particles do not reach the nozzle tube. On most Stringers the nozzle tube is asimple stainless steel tube with outlets (holes) drilled where needed. In most cases the decoratingmaterial flows without stopping and without the need for an internal nozzle cleaning system. However,there are some materials that require mechanical cleaning and for these we can supply our self-purging(self-cleaning) nozzle tube.
4. SELF-PURGING NOZZLE TUBE
The Woody Stringer can be equipped with a self-purging (self-cleaning) nozzle tube. The self-purgingnozzle tube is custom designed for the application and has a simple internal pin cleaning device topurge or push out any blockages in the outlets. The system works very well with soft contamination likecake or doughnut crumbs and with decorating materials that build up over time eventually closing theoutlet.
The self-purging nozzle tube has also been very useful with formerly difficult decorating materials thatcontain additives to help harden the material when it stops moving. The self-purging nozzle tube notonly cleans the outlets in the nozzle tube ensuring consistent flow, but it also provides a mixing actioninside of the nozzle tube. The self-purging nozzle tube can be added to any new Stringer.
Woody Associates, Inc.
WOODY STRINGER DECORATIONS (DESIGNS)
The Woody Stringer is designed and built to the needs of the customer. It can be built anysize. The Stringer can be built to suit narrow slow moving production lines and wide high-speed bakery production lines.
The stroke or width of the decoration is infinitely variable from zero up to approximately twoinches (50mm). Longer strokes can be made by raising the machine.
Since each Stringer is built individually, we can customize the Stringer capabilities to meet thecustomer’s needs. A description of some possible designs is as follows:
1. ZIGZAG DESIGNS
The Woody Stringer can be built to make only simple Zigzags like the following:
The Zigzags can be adjusted to be fast or slow; large or small; thick or thin. All changesare made in less than 15 seconds simply by turning knobs. The larger Zigzags will haveslight curves to them, but these show up only on flat objects.
This is our simplest and least expensive machine, and we call it the Econo-Stringer. TheEcono-Stringer complete with motor driven strainer, nozzle heater and pump and drive hasa very low price.
2. SINGLE LOOP DESIGNS
The Stringer can be built with the Single Loop Attachment to make Zigzag or Single Loopdesigns like the following:
CONTINUED
2.
3. DOUBLE LOOP DESIGNS
The Stringer can be built with the Double Loop Attachment to make Zigzags or Single Loopor Double Loop designs such as the following:
If the Double Loop Attachment is ordered, the Single Loop Attachment must be orderedalso.
4. CROSS-HATCHING DESIGNS
The Stringer can be built with the Cross-Hatching Attachment to make designs like thefollowing:
The Cross-Hatching Attachment requires the Double Loop Attachment.
5. RANDOM DESIGNS
The Stringer can be specially designed to make Random Designs. The Random Stringermimics the hand decorating appearance of manually decorated products.
6. LACE DESIGNS
With more than one nozzle tube outlet over each row of products some very fancy designssuch as lace can be made.
Additionally, many interesting designs can be made by combining multiple outlets over asingle row of products.
Woody Associates, Inc.
WOODY STRINGER PLACEMENT
The Woody Stringer is designed to decorate continuously. As such, some consideration must be made to thebest placement of the Stringer on the production line. This decision is based on the product to be decorated andthe decorating material. We can assist with deciding on the best location for decorating if there is some question.In order to assist with the placement of the Woody Stringer, we have four proposed mounting examples. Themounting chosen will vary depending on whether the product is a small candy, a cookie or biscuit, a bar productor a slab product and on the desired decoration. A small candy with an overlapping design will typically result inexcess decorating material to be reclaimed, but a product decorated as a slab may result in no excess decoratingmaterial. The following four examples represent four typical installations.
1. DECORATING ON AN ENROBERThe first method is to decorate on the enrober. When the Stringer is used on an enrober, the excess decorationsthat do not land on the products simply fall through the wire belt to be reused. This is the method normally usedwhen decorating with the same material. If the decorating materialdiffers from the enrobing material, then some other method must beused.
2. DECORATING OVER A GAPA second method to collect the excess strings is to decorate over agap between two conveyors. Provided the item to be decorated islarge enough, the item will glide over the gap while it is beingdecorated. The excess decoration will drop down into a catch pan forreuse.
3. DECORATING ON A SHORT CONVEYORThe third method is to decorate over a short section of wire belt. Theproducts will ride across the wire belt and the excess decorations willfall through the wire belt to be reused. A similar method to this is touse a relatively short plastic belt and as the belt passes underneath itself, the decorations can be scraped off thebelt while they are still wet. The material that is scraped off the beltcan be returned back to the supply source to be reused. The materialshould pass through a sieve if there is a lot of contamination fromcrumbs or broken products before it is returned to the source.
4. DECORATING ON A COOLING CONVEYORThe final method that can be used is to decorate on the in feed of thecooling tunnel belt. The products can be decorated and the excessmaterial can be removed after the products are removed at the end ofthe cooling tunnel.
Woody Associates, Inc.
