Upload
others
View
5
Download
0
Embed Size (px)
Citation preview
General
The AVBIS 3000 C incorporates all the measurement
capabilities and simplicity of the basic AVBIS 3000 M system
into an automatic loading measurement package for blown
bottles. The AVBIS 3000 C is used for high volume
measurement applications of bottles of varying sizes and
finishes. The system requires only that the operator load the
bottles onto the input conveyor and select the program and
number of bottles to be measured. The system then measures
all the bottles automatically, freeing the operator for other
tasks.
Technical
The AVBIS 3000 C shares the same proven optical package with
other AVBIS 3000 series variants. The AVBIS 3000 C can
accommodate a range of bottle sizes and shapes (10”
maximum body diameter and 15” maximum height on the
standard system). By adjusting the bottle loading and
unloading speeds and contact points, even lightweight and
unstable bottles can be handled automatically by the 3000 C.
Quick-change parts for the loading arm can be used to load
unusual shapes for the customer. The conveyor is available up
to lengths of 10’ (2m) to accommodate a maximum number of
customer bottles (shorter lengths are recommended for
laboratories with space constraints or smaller packages /
smaller cavitation sizes). The conveyor deck size can also be
customized to accommodate larger containers.
While the AVBIS 3000 C is designed to handle bottles
automatically, the system can also be used to measure
preforms when loaded manually by an operator into a vertical
fixture inserted in the rotary stage. This flexibility allows bottle
manufacturers to perform infrequent preform checks and
qualifications on their injection molds if required.
Other options include an ID gauge option for measuring neck finish
inner diameter (ID), and an optional weight scale to measure bottle
weight during the measurement routine.
Setup
Part measurement setup of the AVBIS 3000 C is similar to other AVBIS
3000 series systems. The only additional element to the part setup
protocol for a 3000 C is individual part loading.
Automation setup for individual bottle profiles is simple, requiring only
that the programmer set the part loading positions with the
touchscreen stage controls. Special bottle placement or spacing on the
conveyor is unnecessary as the AVBIS 3000 C will move the input
conveyor until a bottle is detected at the load point. Spacing is only
required for bottles measuring less than 1.5” in diameter. The
programmer specifies the distance the load arm will push the bottle to
be centered on the rotary measurement platform, a distance to push
the bottle from the rotary platform onto a weight scale (optional), and
a distance to push the bottle off the system.
If any special load arm attachments or bottle orientations on the
conveyor are required, the part programmer can add a message pop-
up window to alert the system user when the part program is selected.
Operation
Precise centering on the rotary table is not required as the system will
automatically search for the bottle’s centerline and attributes. This
flexible “free-floating” setup yields accurate measurements without
fixturing.
To operate the AVBIS 3000 C, an operator loads a set of bottles onto
the conveyor. The operator then specifies the bottle to be run from a
hotlist, from an internal library onboard the AVBIS, or from a network
repository. The number of total bottles loaded onto the conveyor is
entered and the system is ready to run autonomously. The system will
automatically load, unload and transpose data from each bottle on the
conveyor.
The conveyor moves the first bottle until it crosses an optical path. The
bottle is then moved forward until it is centered in front of the load
arm. The rotary measurement platform then lowers to be level with the
conveyor, and a load arm moves the bottle from the conveyor onto the
rotary platform via a transfer plate. The rotary stage then moves the
bottle into position in front of the camera for vision measurements.
Following measurement, the rotary stage lowers to be level with the
weight scale transfer plate. The load arm pushes the bottle from the
rotary platform onto an optional weight scale for measurements, then
off the system into a bin, box or chute.
AVBIS 3000 C Automated Bottle Measurement System – Conveyor Load
Automatic Loading
& Unloading
System loads and
unloads bottles
without operator
interference.
Simple
Easy measurement
and automation
setup.
Repeatable
No operator
introduced error.
Versatile
Few or no parts to
change between
bottles.
AVID Corporation
222 International
Dr.
Ste. 105
Portsmouth, NH
03801
(603) 559-9700 Sales
@avidvision.com
AVBIS 3000 C Technical Specifications
System Type:
Automated Vision Measurement
Feeder Type:
Conveyor w/ Load Arm
Size (Base System):
70” Width, 45” Depth, 60” Height
1800mm Width, 1160mm Depth, 1525mm Height
(Options or customization may alter dimensions)
Products Measured:
Bottles, certain Containers. Preform capable if loaded manually.
Materials Measured:
Plastics, Glass and Metal
Dimension(s) Measured:
All SPI / ISBT Standard Finishes Including (but not limited to):
Height, S, T, E, K, H, Z, X, A, D, L, W, B, F, HF, HZ, Neck Straight,
Lean, Body Diameter(s). (Other non-standard measurements possible;
Contact AVID to discuss measurement requirements.)
Measurement Time:
- Varies with Program Setup
- Typical Measurements <45 seconds.
- Typical Cycle Time <60 seconds.
Container Size Limits:
- 15” Maximum Bottle Height - 10” Maximum Bottle Diameter
(Limitations are for standard system ONLY;
Contact AVID to discuss larger format motion controls.)
Options:
- ID “Bore” Gauge
(Measures finish ID <2.5”)
- Weight Scale
(Allows bottle weight to be measured)
Computer / Operating System:
- Industrial PC in NEMA 2 Enclosure
- Windows XP Pro O/S
Data Export Method
- Microsoft Excel (not included)
- Ethernet Cable to Network
Units: MM or Inches.
Training
In order to ensure successful adoption of the AVBIS 3000 C at the
customer facility, customer attendance of an AVID Corporation
AVBIS training class is a requirement for system delivery. The
customer should select between 1 and 3 measurement experienced
technicians to attend a three-day training class at AVID Corporation
prior to system shipment. Technicians experienced with packaging
measurement and automated instrumentation generally find the
AVBIS 3000 C simple to use.
Training seminars are hands-on classes conducted with customer
parts on the customer’s actual system.
AV
ID C
orp
ora
tio
n