Autodesk Fundcnc Pwrpnt1 Cnc Overview

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  • 7/23/2019 Autodesk Fundcnc Pwrpnt1 Cnc Overview

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    1.0 Intro & CNC Process overview

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    Lesson contents

    1.1 Course Description

    1.2 Required Tools & Equipment 1.3 Lessons & Appendices

    1.4 tudent & !nstructor Resources

    1." Recommend#tions

    1.$ CA% rocess '(er(ie)

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    1.1 Course Description

    *or people )it+ # tec+nic#l educ#tion,-#ckround.

    /eed to le#rn #-out ComputerAided %#nu#cturin CA% #nd Computer/umeric#l Control C/C m#c+ine tools.

    Le#rn 2D ror#mmin usin %5orks.

    6rides #p -et)een )+#t 7ou kno) #nd )+#t 7ou need to kno) to -einusin C/C.

    /o prior m#c+inin e8perience required.

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    Intended audience

    Enineers or EnineersinTr#inin.

    cientists. !nno(#tors.

    /ic+e m#nu#cturers.

    An7one t+#t needs to le#rn t+e -#sics o C/C m#c+ine tool pror#mmin9setup #nd oper#tion.

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    what this course Is and is not

    /ot e(er7t+in t+ere is to kno) #-out m#c+inin or C/C: ;ust )+#t most

    tec+nic#l people need to kno). 5ill not m#ke 7ou #

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    Prerequisites

    Tec+nic#l kno)lede enineerin9 m#t+9 science.

    roper use o +#ndtools #nd precision me#surin instruments. 6#sic kno)lede o olid5orks.

    ome m#nu#l m#c+inin e8perience +elpul -ut not required.

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    Design

    Course cre#ted usin t+e !nstruction Desin rocess.

    !nput rom le#din uni(ersities9 su-;ect m#tter e8perts9 industr7. Le(er#es )+#t e(er7 tec+nic#l person kno)s.

    Te#c+es onl7 )+#t 7ou need to C/C m#c+ine protot7pe,s+ort productionp#rts.

    =ses olid5orks !nter#ted CA% %5orks.

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    Benefits of this course

    Le#rn to -e # -etter desiner.

    Lo)er production costs. *#ster p#rttom#rket.

    Communic#te )it+ m#nu#cturers more eecti(el7.

    >no) t+e l#nu#e #nd c+#llenes.

    %#n#e more eecti(el7.

    >no)lede is po)er.

    Credi-ilit7 )it+ peers,su-ordin#tes.

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    rapid prototping !"P# vs. $achining !%"P#

    R#pid rotot7pin R

    =ses #n Additi(e process %#teri#l #dded to ro) p#rt.Tec+noloies? tereolit+or#p+7 LA9 *used Deposition %odelin *D9

    electi(e L#ser interin L9 L#min#ted '-;ect m#nu#cturin L'%9 Electron

    6e#m %eltin E6%.

    u-tr#cti(e R#pid rotot7pin R @ C/C %#c+inin

    =ses # u-tr#cti(e rocess %#teri#l remo(ed to sculpt p#rt.Tec+noloies? C/C %illin9 C/C Turnin9 Electric#l Disc+#re

    %#c+inin ED%9 unc+ ress9 l#sm#9 5#ter;et9 *l#me cutter.

    All emplo7 Computer /umeric#l Control C/C tec+nolo7 to mo(ecuttin element.

    %ost common #re C/C %illin #nd C/C Turnin.

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    rapid prototping

    ositi(es?

    *#st to set up minutesRel#ti(el7 ine8pensi(e p#rts e8cept E6%

    Rel#ti(el7 e#s7 to le#rn,use

    /e#ti(es

    lo) production time +ours

    Limited m#teri#ls (isu#l protot7pes (s. unction#l protot7pes.

    Loose toler#nces.

    oor sur#ce inis+.

    Does not #ccount or l#ter production limit#tions.

    Elaboration: Most parts are mass produced using CNC Machining directly,or CNC to make molds or dies. In either case, RP does not inorm thedesigner about the limitations o design imposed by later productionmethods. It is easy to make something using RP that is di!cult orimpossible to manuacture in the "real #orld$.

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    CNC $achining !%utractive rP#ositi(es?

    *#st to produce one set up usu#ll7 minutesirtu#ll7 unlimited m#teri#ls @ *unction#l rotot7pesAluminum9 teel9 ol7c#r-on#te9 Delrin9 6r#ss9 5ood9 etc.

    er7 ti+t toler#nces B, .00"inor less

    er7 ood sur#ce inis+

    !norms desiner #-out re#l)orld production limit#tions/e#ti(es?

    lo) to set up +ours or d#7s

    Requires +i+ skill le(el to emplo7

    i+ c#pit#l #nd oper#tin costs C/C m#c+ine9 tools9 m#teri#ls9etc.

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    1.' "equired too(s)equip*ent

    C )it+ olid5orks #nd %5orks inst#lled.

    C/C %illin %#c+ine )it+ #ccessories (ise9 tool +olders9 etc.

    6#sic +#nd tools required to )ork on C/C mill.

    6#sic me#surin instruments $ c#lipers #nd 01in micrometer.

    %asic &aas 'utomation operation instructions are included but not asubstitute or manuacturer pro(ided training and reerencematerials.

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    1.+ (ist of Lessons

    1 '(er(ie),Resources

    2 +op #et73 Coordin#te 7stems

    4 C/C ror#mmin L#nu#e

    " C/C Tools

    $ C/C 'per#tion

    2D %illin Toolp#t+s

    F C/C Turnin

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    ,ppendices

    A. Drill C+#rt

    6. G% Codes ReerenceC. C/C rocess l#nnin *orms

    D. C/C %illin 5ork+oldin E8#mples

    E. Altern#te Tool ettin %et+ods

    *. Gloss#r7

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    1.- "esources

    tudent Resources

    Re#din Assinments. o)eroint lecture (ideos.

    olid5orks ro;ect iles LDRT,LDA%.

    %5orks CA% Add!n or olid5orks.

    C/C %#c+ine etup #nd 'per#tion ideos.

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    %o(idwors Integrated ca*

    %5orks? *ull7 !nter#ted in olid5orks Gold p#rtner.

    %#n7 #d(#nt#es o(er older Hst#nd#lone CA% tec+nolo7? #me user en(ironment @ E#sier to le#rn,use =niied D#t# %odel @ /o d#t# tr#nsl#tion errors

    *ull kno)lede o desin intent m#teri#l9 toler#nces9 inis+es9 etc.

    *ull #ssoci#tion )it+ CAD d#t#

    %odel c+#nes @ =pd#te C/C tool p#t+s #utom#tic#ll7

    %uc+ *#ster

    *e)er errors

    'nl7 one ile to m#n#e

    LDRT or LDA%

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    1./ "eco**endations

    AL5AI =T A*ETI *!RT.

    /e(er oper#te # m#c+ine or use #n7 equipment t+#t 7ou +#(e not -eentr#ined to use -7 # qu#liied person.

    5#tc+ o)eroint Lecture irst.

    Re#d #ssinment D*.

    Attend orm#l lecture i #(#il#-le.

    5ork e8ercises multiple times i possi-le.

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    1. C,D)C,$)CNC Process verview

    1. 6ein )it+ CAD %odel.

    2. et