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August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credits Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010 INTERIM WORKING DRAFT FOR DISCUSSION WITH THE EWG -- DO NOT QUOTE OR CITE -- 1

August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

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Page 1: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

August 2010 Interim Report

Subgroup 2:Issues Related to Co-Product Credits

Presented to the LCFS Expert Workgroup August 17, 2010Sacramento, CA

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Page 2: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

Subgroup 2 Membership

• Alan Glabe, ARB Staff• Phil Heirigs, Chevron (Subgroup Chair)• Paul Hodson/Oyvind Vessia, European Commission• Stephen Kaffka, U.C. Davis• Don O’Connor, (S&T)2

• Mark Stowers, POET, Inc.

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Page 3: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

Three Main Tasks were Outlined in the Scope of Work for this Subgroup

• Task 1: Identify methodologies and inputs used to assess co-product impacts in ARB’s current carbon intensity estimates and those used in other researchers’ LCA modeling

• Task 2: Identify, prioritize, and analyze issues related to co-product impacts that can be addressed in the short-term

• Task 3: Identify, prioritize, and analyze issues related to co-product impacts that can be addressed in the long-term

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Page 4: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

Task 1: Identify Methodologies and Inputs Used to Assess Co-Product Impacts in ARB’s Current Carbon Intensity Estimates and those Used in Other Researchers’ LCA Modeling

• Work continues on compiling information on the treatment of co-products in various LCA evaluations. This is taking the form of a spreadsheet table that identifies the fuel pathway, co-products from that pathway, the co-product accounting method and assumptions, value of the credit, and the basis for the estimates.

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Page 5: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

Accounting for Co-Products

• Displacement/Substitution – In this method, co-products emissions are accounted for by estimating the emissions associated with a substitute product (e.g., excess electricity from sugarcane ethanol displaces electricity that would otherwise be generated for the grid). This results in a numerical credit that is subtracted from the total emissions of the pathway.

• Allocation – In this method, emissions are allocated across all products of the process according to the mass, energy, or economic value of the products. This approach is often used when there is no clear product vs. co-product in a process (e.g., oil refining).

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Page 6: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

Task 1 ProgressCo-Product Treatment in the LCFS

Dry Mill Corn Ethanol

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Value of CreditFuel Pathway Co-Product Accounting Method and Assumptions (gCO2e/MJ)Dry Mill DGS Displacement/Substitution ApproachCorn Ethanol 1 lb DDGS displaces 1 lb feed corn

DGS yield = 5.34 lb/gallon etoh EtOH yield = 2.72 gal/bushel credit based on AG/transportation emissions associated with corn production -11.5

Phil Heirigs

Page 7: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

Task 1 ProgressCo-Product Treatment in the LCFS

Wet Mill Corn Ethanol

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Value of CreditFuel Pathway Co-Product Accounting Method and Assumptions (gCO2e/MJ)Wet Mill Corn Oil Displacement/Substitution ApproachCorn Ethanol 1 lb corn oil displaces 1 lb soybean oil

corn oil yield = 2.08 lbs/bu EtOH yield = 2.62 gal/bu soybean oil displaced = 0.794 lbs per gallon EtOH credit based on emissions associated with soybean oil -2.6

Corn Gluten Meal Displacement/Substitution Approach 1 lb corn gluten meal displaces 1.529 lb feed corn CGM yield = 0.992 lbs per gallon EtOH feed corn displaced by CGM = 1.52 lbs per gallon EtOH -3.3

1 lb corn gluten meal displaces 0.023 lb nitrogen in urea N in urea displaced by CGM = 0.023 lbs per gallon EtOH -0.2

Corn Gluten Feed Displacement/Substitution Approach 1 lb corn gluten feed displaces 1 lb feed corn CGF yield = 4.275 lbs per gallon EtOH feed corn displaced by CGF = 4.275 lbs per gallon EtOH -9.2

1 lb corn gluten feed displaces 0.015 lb nitrogen in urea N in urea displaced by CGF = 0.064 lbs per gallon EtOH -0.6

Phil Heirigs

Page 8: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

Task 1 ProgressCo-Product Treatment in the LCFS

Soy Biodiesel

Sugarcane Ethanol

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Value of CreditFuel Pathway Co-Product Accounting Method and Assumptions (gCO2e/MJ)Soy Biodiesel Soybean Meal Allocation Based on Mass

80% of AG/extraction emissions assigned to soybean meal 20% of AG/extraction emissions assigned to soy oil

Glycerin Allocation Based on Energy 95.1% of processing emissions assigned to biodiesel 4.9% of processing emissions assigned to glycerin

Value of CreditFuel Pathway Co-Product Accounting Method and Assumptions (gCO2e/MJ)Brazilian Electricity Displacement/Substitution ApproachSugarcane Exported electricity displaces electricity derived from natural gasEthanol Electricity displaced = 23.1 kWh electricity per tonne cane processed

Electricity displaced = 0.96 kWh electricity per gallon ethanol -7.0

Phil Heirigs

Page 9: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

ISO 14044 Life Cycle Assessment: Requirements and Guidelines

• Allocation procedures shall be uniformly applied to similar inputs and outputs of the system under consideration.

• Wherever possible, allocation should be avoided by:> Dividing the unit process to be allocated into two or more

sub-processes and collecting the input and output data related to these sub-processes, or

> Expanding the product system to include the additional functions related to the co-products.

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Don O’Connor

Page 10: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

ISO 14044 Life Cycle Assessment: Requirements and Guidelines (Continued)

• Where allocation cannot be avoided, the inputs and outputs of the system should be:> partitioned between its different products or functions in a

way that reflects the underlying physical relationships between them (mass or energy).

• Where physical relationships alone cannot be established or used as the basis for allocation, the inputs should be:

> allocated between the products and functions in a way that reflects other relationships between them (economic).

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Don O’Connor

Page 11: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

Current Situation for Co-Product Accounting

• Direct emissions are:> sometimes allocated by displacement (corn ethanol), > sometimes by mass (soybean biodiesel), > sometimes by energy value (soybean biodiesel), and > sometimes by process energy (gasoline and diesel fuel).

• Indirect emissions are:> determined by displacement but some displacement is

determined based on economics and not on physical displacement.

• For compliance with ISO LCA Standards there should be more consistency in the approach taken.

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Don O’Connor

Page 12: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

Brander et al., 2009. Consequential and attributional approaches to LCA: a guide to policy makers

with specific reference to greenhouse gas LCA of biofuels. Econometrica Press www.econometrica.co.uk “Allocation methods are required where a single process produces two or more products, and the emissions from the process need to be allocated between the outputs. ALCA allocates emissions by economic value, energy content or mass, whereas CLCA avoids allocation by using system expansion.

System expansion involves identifying the products which are substituted by the co-products of the product studied; then quantifying the emissions associated with the substituted products; and deducting the results from the total for the multifunctional process.

Identifying the correct products that are substituted by co-products can have a large impact on the results of consequential LCA. A recent CLCA for soybean meal reported 721 gCO2e/kg of soybean meal if palm oil is the marginal oil, or 344 gCO2e/kg of soybean meal if rape seed oil is the marginal oil (Dalgaard et al 2008). Identifying the correct marginal product is often dependent on the judgment of the LCA practitioner, and therefore reduces the certainty of the results.”

Dalgaard, R., Schmidt, J., Halberg, N., Christensen, P., Thrane, M., and Pengue, W. A. “LCA of Soybean Meal”, Int. J. Life Cycle Anal. 13, (3), 2008, pp. 240 – 254.

Steve Kaffka

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Page 13: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

August 2010 Interim ReportSubgroup 2: Issues Related to Co-Product Credits

Task 2: Identify, Prioritize, and Analyze IssuesRelated to Co-Product Impacts that can be

Addressed in the Short-Term

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Page 14: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

Task 2: Identify, Prioritize, and Analyze Issues Related to Co-Product Impacts that can be Addressed in the Short-Term

Work continues on the high priority issues identified in the work plan:

•Diet substitution effects/displacement ratios for co-products used in animal feed: Meetings were held on June 30 and July 26 with a number of animal nutrition and feed experts. We are likely to hold one more meeting to wrap-up this issue.•Treatment of co-products in GTAP and GREET: In progress.•Co-product issues related to soy oil: Don O’Connor has prepared a summary of the issue.•Co-product treatment for other virgin oils: In progress; will be discussed during next meeting with feed experts.

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Page 15: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

Diet Substitution Effects/Displacement Ratios

• ARB’s analysis of dry mill corn ethanol utilizes a displacement/substitution approach to account for distiller’s grains and solubles (DGS) in which 1 lb. of DGS is assumed to displace 1 lb. of feed corn.

• Research by other parties indicates that:> DGS typically displaces both feed corn and soybean meal (SBM) in animal

rations (as well as other nutrition components).> For some animals (e.g., beef cattle), DGS may displace feed corn and SBM

on a greater than 1:1 basis (by mass).> For example, the current version of Argonne’s GREET model assumes that

1 lb. of DGS displaces 0.947 lb. of feed corn, 0.303 lb. of SBM, and 0.025 lb. of urea (note that domestic vs. export displacement ratios were developed for GREET1.8d).

• Because assumptions regarding displacement of feed corn and SBM by DGS impact both direct and indirect emissions estimates, this was identified as a high priority item by the Co-Products Subgroup.

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Page 16: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

Animal Feed and Nutrition Invited ExpertsParticipating in the June 30/July 26 Meetings

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Expert Name Affiliation Area of ExpertiseJon Beckett Cal Poly SLO (retired); now a private consultant Beef (California Operations)Galen Erickson University of Nebraska Animal Nutrition - Beef CattleDave Fairfield National Grain and Feed Association Feed IndustryKirk Klasing UC Davis Poultry and Swine NutritionFred Owens Pioneer Hi-Bred International (DuPont) Corn Hybrids/Future Trends in Co-Product FeedPeter Robinson UC Davis Extension Animal Nutrition - Dairy CattleGerald Shurson University of Minnesota Swine Nutrition and ManagementHans Stein University of Illinois, Urbana-Champaign Animal Nutrition - Monogastric AnimalsMichael Wang Argonne National Laboratory GREET and Co-Product CreditsMay Wu Argonne National Laboratory GREET and Co-Product CreditsRichard Zinn UC Davis - Imperial Valley Agricultural Center Animal Nutrition - Beef Cattle + Feedlot Issues

Page 17: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

Summary of June 30, 2010Animal Feed and Nutrition Expert Meeting

(UC Davis and via Conference Call)

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Page 18: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

June 30 Animal Feed and Nutrition Expert MeetingFred Owens, Pioneer Hi-Bred International

• High variability of DGS is a concern; feedlots want a material that is consistent as possible to prevent metabolic upsets in animals.

• Waste management of phosphorus is a concern. Corn hybrids differ in phosphorus level, and therefore DGS differs in phosphorus level.

• Nutritional value of DGS varies as a function of extent of fermentation (i.e., residual starch), amount of solubles added to DGS solids, and whether oil is removed during processing.

• For swine, data indicate that particle size impacts digestibility; smaller particles = more efficient use of feed.

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Page 19: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

June 30 Animal Feed and Nutrition Expert MeetingGalen Erickson, University of Nebraska - Lincoln

• The UNL work shows that wet DGS is used more efficiently than dry DGS for inclusion rates ranging from 20% to 40% on a dry-matter basis.

• Depending on inclusion rate (10 to 40%) and whether dry, modified, or wet, DGS displaced from 110% to 150% of corn in beef cattle diets on a dry matter basis.

• For dairy cattle, 1 kg DGS replaces 0.45 kg corn and 0.55 kg SBM (from Schingoethe, 2008).

• For finishing pigs, 1 kg of DGS replaces 0.57 kg corn and 0.43 kg SBM (from Stein, 2008).

• The greatest displacement is for wet DGS fed to beef cattle (1.28 to 1.45 ratio).

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Page 20: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

June 30 Animal Feed and Nutrition Expert MeetingKirk Klasing, UC Davis

• Dr. Klasing presented information on non-ruminants (e.g., poultry and swine), as much of the discussion during the first meeting was centered on dairy and beef cattle.

> These animals are late in “coming to the party” with respect to DGS use.

> Use of DGS for poultry has come on strong in the past few years; most growers use about 10% DGS in poultry rations.

> There has also been a large increase in the use of DGS in swine operations over the last two to three years.

> However, young animals do not utilize DGS well, and DGS is typically used for finishing for poultry and swine.

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Page 21: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

Summary of July 26, 2010Animal Feed and Nutrition Expert Meeting

(UC Davis and via Conference Call)

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Page 22: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

July 26 Animal Feed and Nutrition Expert MeetingJerry Shurson, University of Minnesota

• Estimated DGS market share across animal types: dairy (42%), beef (38%), swine (14%), and poultry (6%).

• Opportunity for increased DGS use for swine and poultry exists, particularly during periods of high grain prices. Economics, DGS supply, and research to develop solutions for overcoming nutritional barriers for increased DGS use will influence future market penetration of DGS.

• Current DGS inclusion rates range from 10-20% for lactating diary cows, 20-40% for beef cattle, 10-40% for swine, and 5-30% for poultry.

• Estimated displacement ratios:> Dairy = 1.364 (0.731 corn; 0.633 SBM)> Beef = 1.252 (1.196 corn; 0.056 urea)> Swine = 1.000 (0.669 corn; 0.295 SBM; + trace nutrients)> Poultry = 0.997 (0.589 corn; 0.446 SBM; + trace nutrients)> Overall Average = 1.249 (compares to 1.271 from 2008 GREET analysis)

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Page 23: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

July 26 Animal Feed and Nutrition Expert MeetingMichael Wang, Argonne National Laboratory

• Argonne first investigated co-product credits for DGS in the late-1990s.• Displacement ratios were updated in 2008, but they have since discovered

that they need to update their 2008 estimates (paper in review).• Two aspects of co-product displacement ratios to consider:

(1) the direct credit that can be calculated within GREET (more corn displaced = larger co-product credit); and

(2) the impact on iLUC estimates because of the displacement effect (more SBM displaced = less of an indirect impact).

• Dr. Wang noted that they are not feed experts, but they need co-product estimates for LCA purposes.

• GREET is a bottom-up model, and they are still unsure if a bottom-up approach to feed co-products reflects the marketplace. Perhaps the way to get to a resolution of the issue is looking at both bottom-up and top-down methods.

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Page 24: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

July 26 Animal Feed and Nutrition Expert MeetingMay Wu, Argonne National Laboratory

• Dr. Wu discussed Argonne’s latest displacement ratio estimates:> Used data from board-invited reviews for beef (Klopfenstein, 2008), dairy

(Schingoethe, 2009), and swine (Stein and Shurson, 2009), which covered a much broader range of studies than Argonne’s 2008 report. The inclusion rate and performance evaluation were based on recommendations from these reviews.

> Swine – inclusion rate increased to 20%; same performance as conventional feed.> Dairy – remains 20% inclusion rate; no performance change based on the 2009 review

by Dr. Schingoethe. > Beef – remains 20% and 40% inclusion rate for dry and wet DGS respectively; 1.313

displacement ratio. Slight change in numbers due to recalculated market share.> Added poultry – inclusion rate of 10%; displacement ratio similar to that used in Dr.

Shurson’s analysis (~ 1).> Considered displacement of corn, SBM, and urea based on the above assumptions; did

not consider phosphates.

• They are still finding uncertainties in their estimates, especially in consumption reporting which is very inconsistent

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Page 25: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

July 26 Animal Feed and Nutrition Expert Meeting

Presentation by Don O’Connor, (S&T)2

“Top-Down” Assessment of DGS Displacement Ratios

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Page 26: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

Top Down Approach to Displacement Ratios

• In earlier EWG meetings, CARB emphasized the need for data to support alternative DDG displacement ratio.

• USDA reports feed usage data but it excludes co-products from fuel ethanol.

• Nevertheless the dataset is informative and can be adjusted to include ethanol co-products.

Don O’Connor

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Page 27: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

USDA Dataset ResultsUSDA Data

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Don O’Connor

Page 28: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

Data Set Issues

• Two of the main issues with this dataset are:

1. DDG from fuel ethanol plants and co-products from wet milling fuel plants are not included, although co-products from wet milling plants producing food products are included.

2. Feed usage is not typically measured but it calculated from production and other measured disappearances. This means that there can be some year to year variability due to harvest timing. Each of the feedstuffs also has a slightly different starting point for the year.

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Page 29: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

Revised Dataset ResultsIncluding DDG

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Don O’Connor

Page 30: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

Dataset Analysis

• Using the revised dataset, a comparison of the three year average feed consumption in 1999-2002 (to reduce year to year variability in the feed estimates) to the most recent year of data (2009) can be made.

• The 1999-2002 data was normalized to the same number of GCAU as the recent dataset (although there is very little increase in GCAU over this time period) and then the change in energy feeds and other low protein by-product feeds (mostly corn) and protein feeds (mostly soybean meal) was compared to the increase in DG use.

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Don O’Connor

Page 31: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

Results

• The results were that for every unit of DG used, the energy feeds decreased by 1.12 units and the protein feeds decreased by 0.12 units, for a total reduction of 1.24 units of feed for every unit of DG consumed.

• Generally consistent with other bottom up calculations with the exception that less SBM was displaced.

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Don O’Connor

Page 32: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

Key Take-Aways from theJune 30 and July 26

Animal Feed and Nutrition Expert Meetings

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Page 33: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

Animal Feed and Nutrition Expert MeetingsKey Take-Aways...• With respect to displacement of animal feed by DGS:

> Some animal species see an increase in feed efficiency when DGS is used and some do not. > For some species DGS will replace SBM as well as corn and in other species it will not.> For species that show an increase in feed efficiency (e.g., beef cattle), DGS primarily replaces corn.

• Recent studies show DGS displacement ratios for dairy cattle are roughly 1:1 on a mass basis. This value impacts the overall displacement of feed corn and SBM by DGS.

• High DGS inclusion rates may reduce efficiency in some animals because corn oil interferes with ruminant nutrition; some studies have shown a decrease in efficiency for lactating dairy cows at DGS inclusion rates above 8% - 10%.

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Page 34: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

Animal Feed and Nutrition Expert MeetingsKey Take-Aways... (continued)

• The forage diet used in conjunction with DGS should be accounted for in estimating impacts (e.g., corn stocks and other AG residue).

• The ultimate mix of feed material depends on economics and is regionally specific:

> California dairy rations may contain 15-20 ingredients.> Real-world feed rations are developed based on LP models that

minimize cost, thus, it is difficult to extrapolate research studies to practice.

> The feed industry is dynamic and highly dependent on prices of feed ingredients; feed mfrs will formulate on a weekly basis. Information on feed rations is not reported by feed mfrs, which makes it difficult to obtain real-world data.

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Page 35: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

Animal Feed and Nutrition Expert MeetingsKey Take-Aways... (continued)

• Inclusion rates for DGS could ultimately be constrained by elevated levels of nitrogen and phosphorus, which lead to manure management issues.

• With respect to saturation of the U.S. DGS market:> Although saturation may become a regional issue, it is thought that DGS

at the 15 BGY level can be absorbed into the U.S. feed market because it displaces soybean meal (SBM) and there is strong worldwide demand for SBM.

> While the domestic market is important to address, the export market needs attention; we have much less understanding of DGS used in other countries.

• An open question moving forward is whether the nutritional value of DGS (and corresponding displacement ratios) will change as corn hybrids are formulated to maximize ethanol yield.

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Page 36: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

Animal Feed and Nutrition Expert MeetingsKey Take-Aways... (continued)

• There remains a difference in opinion and concern among the animal feed and nutrition experts regarding the translation of research results on displacement values to the real world.

• Among the issues that need to be addressed are:> How roughage is handled (and changed) when DGS is fed.

> Whether DGS is fed wet or dry (note that Argonne has developed a dry vs. wet split).

> How the protein source replaced by DGS is handled (e.g., urea, SBM, cottonseed meal, etc.).

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Page 37: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

How to calculate GHG values for the LCFS?

• By-product feeding is based on least-cost, ration balancing (optimization) models which integrate the use of diverse feeds based on species-specific nutritional objectives and price. Optimum solutions change constantly due to price, learning (formal research and industry trial and error) and other non-obvious localized constraints. Most rations for ruminants are optimized for energy density targets, secondarily for protein and other critical components.

• This issue is especially complicated in CA, where numerous by-products are available and fed (> 15 commonly in dairy rations). Currently, for example, a large amount of canola meal is being used in CA.

Steve Kaffka

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Page 38: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

How to calculate GHG values for the LCFS?

• This means that the feeding value of a by-product feed depends on the feeding values of the other feeds used in the ration and the animal species, and is not absolute. Learning is involved. Actual performance is difficult to predict in high performing ruminant animals, perhaps less so in monogastric animals like poultry and swine.

• Substitution ratios are used in LCA to indicate the effect of using DDGS instead of corn and soybean meal in livestock rations. Currently, GREET uses a ratio of 1.27:1 for DDGS fed to beef and dairy cattle. Previously, this ratio was 1:1.

Steve Kaffka

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Page 39: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

Comparative Feeds/Feeding Values (NRC, 1989)Dry, flaked corn grain

Soybean meal

(solv. ext.)

Canola meal

(solv. ext.)

Corn DDGS

(dried)**

DM (%) 89 89 91 92TDN (%) 88 84 75 88CP (%) 10.0 49.9 44.0 25NEL (Mcal/lb)

0.93 0.88 0.78 0.93

NDF (%) 9 --- --- 44DM: dry matter; TDN: total digestible nutrients; CP: crude protein; NEL : Net energy (lactation); NDF: neutral detergent fiber.

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Steve Kaffka

Page 40: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

As-fed Rations on California Dairies: High GroupsP.H. Robinson (An. Feed Sci. Tech., in press)

Dairy # 3 5 7 9Range

(1 to 16)# of Cows

in milk 3000 1890 825 1200 825 to 5000

Milk yield(lb/cow/d)

89.6 91.6 92.7 96 72.9 to 114

DM intake (lb/cow/d)

59.6 63.3 63.1 55.6 47.6 to 66.9

CP (%) 17.47 16 17.13 17.98 15.9 to 18.9

NEL

(MJ/lb DM)3.18 3.14 3.42 3.2 3.06 to 3.42

NDF 44.3 44.1 53.8 46.9 41.2 to 53.8

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Page 41: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

As-fed Rations on California Dairies: High GroupsP.H. Robinson (An. Feed Sci. & Tech., in press)

Dairy # 3 5 7 9 Range % of Total Mixed Ration

Alfalfa 24 18 0 23.8 0 to 24.1

Almond hulls 2.8 13.4 4.9 0 0 to 15.3

Corn silage 23.1 18.4 12 39.8 0 to 25

Corn grain 20.0 0 18.7 8.4 8.5 to 26.5

Canola Meal 0 0 7.4 0 0 to 8.3

Cotton seed 8.5 6.3 11.4 6.7 0 to 12.1

Soybean meal 7.7 0 0 0 (7.8)** 0 to7.1

Wheat midds 0 8.2 7.6/13.3* 0 0 to 8.2

DDGS 3.5 6.8 7.1 6.6 0 to 10.3

*beet pulp + barley / ** linseed meal 4117-AUG-2010 INTERIM WORKING DRAFT

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Steve Kaffka

Page 42: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

How to calculate GHG values for the LCFS?

• From the perspective of ration balancing, there is no large substitution effect to be achieved. Rations with DDGS and without DDGS can be (and are) created to achieve the same livestock performance targets.

• But by-product feeds do displace purpose-grown feed crops. The proper questions are (1) how many acres of crops are displaced, and (2) what GHG savings can be attributed to that displacement?

• Given the dynamic nature of livestock feeding and the diversity of feed options available, this is also difficult to determine with certainty. Actual feed usage at the national scale provides one coarse approach to estimation.

Steve Kaffka

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Page 43: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

How to calculate GHG values for the LCFS?

• Substitution ratios are used in LCA to indicate the effect of using DDGS instead of corn and soybean meal in livestock rations. Currently, GREET uses a ratio of 1.27:1 for DDGS fed to beef and dairy cattle. Previously, this ratio was 1:1.

• In reality, the substitution depends on the ration used for comparison. Adding an energy rich feed to an energy deficient diet will appear to provide an increase in livestock performance (substitution ratio > 1.0), but if comparably optimized diets are compared, this ratio will remain essentially 1:1.

Steve Kaffka

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Page 44: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

How to calculate GHG values for the LCFS?

• The LCFS depends on the idea that GHG can be determined with sufficient certainty that a particular biofuel can be determined to reduce the GHG intensity of a transport fuel.

• In the area of by-product feeding, substitution ratios cannot be determined with finality or sufficient certainty.

Steve Kaffka

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Page 45: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

Issues Related to TranslatingDiet Substitution Effects/Displacement Ratios

into GTAP Model Inputs

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Page 46: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

GTAP Modeling ofDiet Substitution Effects/Displacement Ratios• Even if the physical displacement ratios can be determined there

remains the issue of translating those into GTAP, which uses elasticity parameters to determine the substitution of DDG with corn and protein meals. The change in price of DDG determines the substitution rate for the competing feeds.

• DDG selling price is the price which matches the supply and demand. The value of DDG is different in the different market segments depending on what is being displaced. The price is set by the lowest value market segment. For the other market segments, value is transferred from the producer to the consumer.

• Therefore DDG price alone may not allow the model to determine what is physically displaced and thus provide the real changes in land demand.

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Don O’Connor

Page 47: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

Issues Related to GTAP Modeling of Soy BiodieselPresentation by Don O’Connor, (S&T)2

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Page 48: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

Soybean Biodiesel Co-Products

• The modeling that was done for soybean biodiesel has some fundamental economic issues. – The crush margin (value of the products less the

cost of inputs) goes negative in the modelled scenario. Soybean meal price drops by 44%.

– Soybean meal prices in linked economies are vastly different.

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Don O’Connor

Page 49: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

Crush Margins

2001 2006 Post Shock

2001 2006

Soybeans $4.77 /bu $5.70/bu $4.90/bu $5.85/bu

SBM $165.60/ton $174.71/ton $92.24/ton $97.31/ton

SBO 13.99¢/lb 23.38¢/lb 16.02¢/lb 26.77¢/lb

Margin $26.04 /ton $32.17 /ton $-27.70 /ton $-14.58 /ton

Negative crush margins are not possible in a sustainable environment.

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Don O’Connor

Page 50: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

Regional Variation• Soybean meal is traded internationally.• Price in various global centres differs by the transportation

costs.

0

50

100

150

200

250

300

350

400

450

500

1998 1999 2000 2001 2002 2003 2004 2005 2006 2007

SB

M $

/to

n US

Brazil

Argentina

Hamburg

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Don O’Connor

Page 51: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

GTAP Results SBM Price

-50

-40

-30

-20

-10

0

10

1 USA

2 CAN

3 EU27

4 BRAZIL

5 JA

PAN

6 CHIH

KG

7 IN

DIA

8 LA

EEX

9 RoLA

C

10 E

EFSUEX

11 R

oE

12 M

EASTNAEX

13 S

SAEX

14 R

oAFR

15 S

ASIAEEX

16 R

oHIA

17 R

oASIA

18 O

cean

ia

SB

M P

rice

Ch

ang

e

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Don O’Connor

Page 52: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

Which is the Co-Product?

• When the animal nutrition experts were asked what happens in a world with increased supply of DDG and SBM, they said there is strong international demand for SBM.

• What happens when GTAP is shocked for an equivalent increase in SBM instead of SBO?– Both scenarios require additional soybeans to be

grown but do they respond the same way?

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Don O’Connor

Page 53: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

Issues Related to Co-Product Treatment forOther Virgin Oils

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Page 54: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

Feeding Oilseed Meals• Soybean, Canola, Palm, Other• Variation in quality depending on crop species

and processing methods• Role of oilseed meals in ruminant diets and

monogastric diets will be different.• Different substitution ratios will be

appropriate and necessary

Steve Kaffka

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Page 55: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

Example: Potential markets for Camelina oil and oilseed meal

Pilgeram et al., 2007. 5517-AUG-2010 INTERIM WORKING DRAFT

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Page 56: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

August 2010 Interim ReportSubgroup 2: Issues Related to Co-Product Credits

Task 3: Identify, Prioritize, and HighlightResearch Needs for Co-Product Issues to be

Evaluated in the Long-Term

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Page 57: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

New Products• Markets are always changing and responding to new

opportunities and threats.• Glycerine from biodiesel production world wide has led to the

closure of most synthetic glycerine production facilities.• Continuing increase in supply result in opportunities.

– 100,000 tpy glycerine to propylene glycol facility has been built and is being commissioned.

– This will take the production from about 430 million gallons of biodiesel.

– GHG emissions from bio-process are 1.72 kg CO2eq/kg PG vs. 8.61 for petroleum based process. GHG savings are about 12.2 g/MJ biodiesel vs. 0.24 by energy allocation.

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Page 58: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

Future Directions inBiofuel Processing and Co-Products• New Co-Products

– Corn Oil, as a biodiesel feedstock– Zein protein, as a petrochemical feedstock replacement– DDG(S) as filler (replacing high density polyethylene)– Energy from land-fill gas or biomass

• Future Co-Products– Petrochemical replacements

• Fermentation products using carbohydrate in DDG(S) such as lactic acid, succinic acid• Use of corn oil to offset petrochemicals

– Lignin and other waste stream components for biogas, steam or electricity production

– Lignin as a bio-based petrochemical replacement

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Source: POET Company Information

Mark Stowers

Page 59: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

Integrated Biorefineries: Biorefineries are similar to petroleum refineries in concept; however, biorefineries use biological matter (as opposed to petroleum or other fossil sources) to produce transportation fuels, chemicals, and heat and power_NREL

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Page 60: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

Pyrolysis Biochar

Pyrolysis oils

Potential future cellulosic biorefinery-modified

Feedstock chemicals

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Page 61: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

A proposed new bio-refinery for California

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Page 62: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

How to calculate GHG values for the LCFS?

• Bio-refineries, with multiple inputs and multiple products, complicate LCA. For multi-feedstock, multi-product biorefineries, the difficulties associated with LCA are more complex than for a single feedstock-fuel pathway. Methodological difficulties have not been resolved, but are more difficult for consequential analysis, which with respect to biofuels and the reality of by-product feeding, may be more appropriate, but much more difficult and uncertain.

• ARB uses attributional LCA to estimate direct GHG intensity values for individual biofuels. In contrast, US EPA uses consequential analysis for this purpose.

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Page 63: August 2010 Interim Report Subgroup 2: Issues Related to Co-Product Credit s Presented to the LCFS Expert Workgroup August 17, 2010 Sacramento, CA 17-AUG-2010

Co-Products SubgroupRemaining Effort• Hold one more meeting with feed experts.• Continue assessment/comparison of co-products treatment

in GREET and GTAP.• Continue with Task 1 comparison of co-product treatment

across fuel pathways and researchers.• Continue discussion of attributional vs. consequential LCA.

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