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8/18/2019 Atv Workshop 4
1/12
15-Day workshop
Summer Training Program on
Atv design &
development
From the team of formula 1 racing marshalls
8/18/2019 Atv Workshop 4
2/12
Summer Training Program on
Atv design &
development
8/18/2019 Atv Workshop 4
3/12
02
Who we are The founder of Elite Techno Groups, Himanshu Arora found it in themselves to respond to the need of industry readyengineers in the mechanical/automobile segment. Elite Techno Groups work towards helping students embrace the industryrequirements by exposing them to real world scenarios and providing them with the impetus to apply their skills andknowledge to tackle the issues presented.
How we do Elite Techno Group organizes training programs where our expert faculties conduct the workshop in an interactive mannerwith the participants working on the application of what they are taught during the course of the workshop. Various individualand team based exercises are conducted so that our future engineers are comfortable working with others as they are withthemselves.Also, in light of the recently developing racing event in India which has captured the interest of all the major colleges andstudents, we offer specially designed courses to give students a head start as they begin to design & fabricate their cars forBAJA-SAE, SUPRA-SAE/F-SAE, Go-kart events.
What makes us different Elite Techno Groups has a dedicated team of faculties that leaves no stones unturned in educating and motivating theirstudents to dream big. Our logistics team ensures that our students have the necessary equipment to engage in variouspre-determined exercises during the workshop. These equipment’s are in compliance to industry standards so that they havea simulated experience of the industry.But above all, the reason why we are good in what we do is that we maintain a personal bond with our students. Our staffensures that the students feel at ease with the faculties during any conversation within or outside the classrooms. Be it arandom doubt or some obstacle during the preparation for a competitive event, our faculties will get the students out of bind.
20,000 + STUDENTS
100 + COLLEGES
19 STATES OF INDIA
TOP IITs AND NITs
03 COUNTRIES
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4/12
03
India’s biggest “AUTOMOBILE & VEHICLE
DYNAMICS” Training Program
Main Highlights of the 15 day / 120 hours Training Program,
• Statics of automobile engineering - 1 Day
• Dynamic balancing - 2 Days
• Designing of automotive components - 2 Days
• Practical session for hand on experience - 2 Days
• Automotive development - 6 Days
• Final vehicle assembly - 1 day
•
Automotive testing & tuning - 1 day
1) Static: In this part we will be discussing static parts of automobile that how each andevery component works,
- Fundamentals of chassis design
- Suspension system
- Braking system
- Steering system
- Engine working and fundamentals
- Working and explanation of latest technologies like CRDI engine and many more
2) Dynamics: In this part we will be discussing dynamics of automobile in deep anddiscuss how to balance all the components of a car,
- Steering dynamics
- Braking performance triangles
- Chassis designing parameters
- Derivation of drifting equation and turning equation
- Designing parameters for suspension designing
- F.E.A
- Engine valve timing diagram and engine designing parameters
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04
3) Designing: This will be the implementation of the things that we will learn in abovetwo parts,- Ergonomics considerations in designing of a car
- Ride & handling consideration in design
- Suspension lift point designing
- Chassis designing and stress analysis of each component
- Basic as well as complex surface generation
- Decaling and rendering of a vehicle
- Fixtures generation
- Sub-component assembly
- B.O.M (Bill of material)
- Designing of tire and rim
4) Fabrication: In this part we will be manufacturing the ATV from very scratch whichall includes,
- Roll cage profile generation
- Development of roll cage fixtures
- Roll cage welding and weld check confirmation
- Roll cage suspension hard point adjustments
- Attachment of sub-components holder
- Engine mounting and it’s tuning
- Coupling of engine & transmission
- Brake bleeding and installation of braking, steering assembly
- Final vehicle assembly with all sub-components
- Electrical wiring, safety consideration & attachments
- Wheel assembly of front and rear drive vehicles, tire pressure calibration,
cornering ability test.
- Tuning & test run of ATV by all the students
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05
Day wise description
Day 1 Topics,
• Introduction to “Automobile Engineering”
• Difference b/w super, ATV, sports, formula car
• Chassis
• Goals of chassis
• Types of chassis: a) Monocoque b) Ladder-frame c) Space-frame d) Back-bone chassis
• Types of cars based on that
• Rigidity and uses of different types of chassis
• Suspension system for on road and off road applications
• Types of suspension springs
• Uses and applications of each • Concept of all terms related to suspension designing
(camber / caster / king pin inclination / toe angle / bump &
rebound / spring rate / camber thrust / jacking forces)
• Types of dampers and application
• Suspension mechanisms
• Scrub radius
• Tire mechanism
• Tire nomenclature
8/18/2019 Atv Workshop 4
7/12
06
Day wise description
Day 2 Topics,
• Steering mechanism
• Types of steering mechanism
• Co-ordinate system for mechanism
• Euler angles
• Turning radius
• Cornering stiffness
• Slip angle
• Steering ratio
• Derivation of turning equation
• Concept of understeer and oversteer
• Concept of drifting • Suspension designing and
balancing parameters
• Jacobian matrix application in
automotive dynamics
• F.E.A
• Anti-dive and anti-squat geometry
• Balancing of double wishbone
suspension for offroad and
on road application
•Spring rate and dynamic
camber calculation
• Camber change rate
• Front view swing arm & side view swing arm length calculation
• Braking mechanism
• Braking dynamics
• Braking performance triangles
• Designing parameters for disc brakes
Day 3 Topics,• Basic working of I.C. engine, types and categorization
• Components of an I.C. engine
• Valve timing diagram and its optimization for performance as well as economy
• Dynamics of I.C. engine
• Tuning parameters of a spark ignition four stroke fuel injector single cylinder engine
• Intake manifold roughness calculation and advantages
• Optimization of volumetric, combustion and thermal efficiency for a commercial vehicle
engine
8/18/2019 Atv Workshop 4
8/12
07
Day wise description
Day 4 Topics,
• Introduction to CAD
• Introduction to solid works tools and commands
• 3-d part modeling
• Designing of sub-assemblies of an automobile
Day 5 Topics,
•
Introduction to “Automobile engineering” • Assembly feature in CAD
• Assembly of sub-components on frame
• F.E.A
• Stress analysis on chassis, frame and different sub-assembly of vehicle
Day 6 Topics,
• Introduction to office products like decaling and rendering
• Body surface designing • Complex body works designing
• Optimization of designs made by participants
8/18/2019 Atv Workshop 4
9/12
08
Day wise description
Day 7 Topics,
• Assembly of all sub-components in the chassis, offices products - rendering, decaling.
• Sketching of different chassis members on sheet
Day 8 Topics,• Fixtures preparation, Bending and profiling of chassis members
Day 9 Topics,• Fabrication of drivers cockpit, front
suspension box,
Day 10Topics,• Fabrication of engine & transmission
compartment
Day 11 Topics,• Fabrication of front suspension wishbones
and rear suspensions
Day 12 Topics,• Fabrication of steering and braking sub
components
Day 13 Topics,• Assembly of all components
Day 14 Topics,• Wiring harness and vehicle control installation
Day 15 Topics,• After complete fabrication, participants will do rigorous testing of the ATV
and will optimize it’s performance.
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All the participants will be given “Certificate of Participation” and 5 students will get
“Certificate of Appreciation” (on basis of a test taken at the end of training program) issued by
“ELITE TECHNO GROUPS”.
• Seminar Hall with a capacity of 200 students
• Projector system and mike system facility
• Accommodation facility for the faculty
• Every participant will get a course book on “Automobile & Vehicle Dynamics” .
• A DVD containing 32 e–books, videos on subsystem of automobile and videos tutorials for
further references.
8/18/2019 Atv Workshop 4
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From the team of formula 1 racing marshalls
Atv design &
development
. WWW.ELITETECHNOGROUPS.COM . Facebook.Twitter.Instagram.Youtube
ELITE TECHNO GROUPS
418, Jaipur Electronic Market,
Riddhi Siddhi Circle, Gopalpura Bypass,
Jaipur.
INDIA 302018
. INDIA
7742633665
9214433665