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Heading ALGAL TURF SCRUBBER ® SYSTEMS FOR POLLUTION CONTROL

Ats Technical Brochure

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Page 1: Ats Technical Brochure

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A L G A L T U R F S C R U B B E R ® S Y S T E M S F O R

P O L L U T I O N C O N T R O L

Page 2: Ats Technical Brochure

SIMPLE CONSTRUCTION

HOW THE ALGAL TURF SCRUBBER® SYSTEM WORKS

The ATS™ consists of a suitably

sloped substrate, typically plastic

geomembrane, overlain with an

a t tachment gr id , upon which

pollutant-laden waters are discharged

and an algal turf is cultured.

W a v e s u r g e m o t i o n i s

incorporated into the headwaters of

the ATS™ to enhance the exchange

of metabolites between algal cells

and the water medium. Pulsed flow

is provided via a self-siphoning

surger.

The algal turf consists of dense

mats of small anatomically simple

algae less than several centimeters in

height.

As water travels down the

ATS™, pollutants are recovered

through both biological and physical

processes.

C a r b o n d i o x i d e , n i t r o g e n ,

phosphorus and other elements

necessary for metabolic growth are

rapidly removed from the water

column through biological uptake.

Removal of these compounds results

in water quality changes within the

ATS™, including elevation of pH

concentrations.

E m p l o y i n g a p a t e n t e d

precipitation process, ATS™ systems

offer the benefit of low-cost

chemical precipitation of pollutants.

Through control of operating

parameters such as flow rates, micro

and macro nutrients concentrations

and b iomass r ecovery r a t e s ,

pollutants such as phosphorus are

precipitated onto the algal cell walls,

then recovered along with harvested

biomass, thereby further enhancing

phosphorus treatment capacity and

reducing system treatment costs.

Physical removal also occurs on

the ATS™ through particulate

trapping or filtration within the web

of algal filaments.

Critical to performance of the

ATS™ system, cultured algal

biomass is routinely harvested.

Routine recovery serves to optimize

pollutant recovery, avoid succession

to macroalgae and macrophytes and

e l imina te long- te rm l iab i l i t i es

associated with on-site storage of

pollutants typical of conventional

treatment wetland systems.

PUMP STATION

BIOMASS PROCESSING AREA

EFFLUENT FLUME

INFLUENT FLUME

ATS™ SURGERS (TYP)

BIOMASS RECOVERY STATION

SOURCE WATER

EFFLUENT RETURN LINE

ATS™ SURGER AND DISTRIBUTION

ATS™ surger and distribution systems provides flow at linear hydraulic loading rates of 10 to20 gal lf -1 min-1

Page 3: Ats Technical Brochure

BENEFITS OF THE ALGAL TURF SCRUBBER® SYSTEM

H y d r o M e n t i a ’ s A l g a l T u r f

Scrubber® (ATS™) technology was

developed by Dr. Walter Adey,

Director of Marine Laboratories at

the Smithsonian Institution. Dr. Adey

d e v e l o p e d t h e A T S ™ w h i l e

researching low nutrient ecological

systems at the Smithsonian.

Optimized for nutrient uptake and

pollutant precipitation, the ATS™

can reduce nitrogen and phosphorus

concentrations and loads while

requiring 90% to 99% less land than

comparab le t r ea tmen t wet land

systems.

Due to its small footprint and

s i m p l e a n d c o s t - e f f e c t i v e

construction, the ATS™ offers a

lower-cost alternative for nutrient

po l lu t ion contro l than e i ther

treatment wetlands or chemical

treatment.

In addition to recovery of excess

nitrogen and phosphorus, ATS™

systems offer treatment for a wide

variety of toxic compounds including

metals and chlorinated compounds.

H y d r o M e n t i a ’ s p r o p r i e t a r y

biomass management techniques

allow cost-effective and efficient

recovery and management of the

algal biomass. Recovered biomass

can be readily processed into high

quality compost, organic fertilizer or

livestock feed, and in the future

biofuel.

T h r o u g h r e c o v e r y a n d

management of the biomass, the

ATS™ eliminates potential long-

term liabilities commonly associated

with systems that store captured

pollutants.

With over two decades of

research and commercial application,

the ATS™ offers proven and

sustainable treatment performance.

REDUCED LONG-TERM LIABILTIIES

MARKETABLE END PRODUCTS

PROVEN PERFORMANCE

LOW TREATMENT COSTS

REDUCED LAND REQUIREMENTS

A 2.5 acre ATS™ can provide nutrient control for over 10 million gallons per day.

Page 4: Ats Technical Brochure

0.01

0.10

1.00

0.1 1.0 10.0 100.0 1000.0P Areal Removal Rate (g m-2 yr-1)

TP O

ut (m

g l-1

)

S154 Second Stage (WHS Pretreatment, ATS-300', Ci=330-50 ppb)

EAA-Everglades (ATS-50', Ci=80-30 ppb)

S154 Single Stage (ATS-300', HLR=100 cm/d, Ci=300-80 ppb)

S154 Single Stage (ATS-300', HLR=200 cm/d, Ci=300-80 ppb)

S154 Single Stage (ATS-300', HLR=450 cm/d, Ci=300-80 ppb)

0.10

1.00

10.00

100.00

1000.00

1.0 10.0 100.0 1000.0

P Loading Rate (g m-2 yr-1)

P A

real

Rem

oval

Rat

e (g

m-2

yr-1

)

S154 Second Stage (WHS Pretreatment, ATS-300', Ci=330-50 ppb)

EAA-Everglades (ATS-50', Ci=80-30 ppb)

S154 Single Stage (ATS-300', HLR=100 cm/d, Ci=300-80 ppb)

S154 Single Stage (ATS-300', HLR=200 cm/d, Ci=300-80 ppb)

S154 Single Stage (ATS-300', HLR=450 cm/d, Ci=300-80 ppb)

The Algal Turf Scrubber® can be

designed and constructed to meet a

wide range of phosphorus control

objectives.

ATS™ units have been applied to

surface water runoff, agricultural and

municipal effluents with total

phosphorus concentrations ranging

from 80 to 8000 parts per billion

(ppb).

Whether your treatment objective

is reducing total phosphorus loads or

ach ieving a spec if ic out f low

phosphorus concentration, the ATS™

system can be optimized to meet

your needs.

Capable of consistently and

r e l i a b l y r e d u c i n g p h o s p h o ru s

concentrations to below the most

stringent TMDL objectives, the

ATS™ is the ideal surface water

treatment technology.

Recen t advancement s have

resulted in significant increases in

areal removal rates even at relatively

l o w i n f l o w p h o s p h o r u s

c o n c e n t r a t i o n s . C a p a b l e o f

recovering phosphorus at rates

greater than 1,000 lbs/acre-ATS™/

yr, these advancements allow for

s igni f icant reduct ions in the

treatment facility footprint. The net

results are both lower capital and

operating costs for the ATS™.

ALGAL TURF SCRUBBER® PHOSPHORUS CONTROL

DESIGN ADVANCEMENTS

FLEXIBLE DESIGN

Page 5: Ats Technical Brochure

0

5,000

10,000

15,000

20,000

25,000

0 500 1,000 1,500 2,000 2,500 3,000 3,500

TNIN (ppb)

N A

real

Rem

oval

Rat

e (lb

s ac

re-1

yr-1

)

0

500

1,000

1,500

2,000

2,500

N A

real

Rem

oval

Rat

e (g

m-2

yr-1

)

S154 ATS Single Stage Floway - South(HLR = 100 cm/day or 365 m/yr)

S154 ATS Single Stage Floway - Central(HLR = 450 cm/day or 1642 m/yr))

S154 ATS Single Stage Floway - North(HLR = 200 cm/day or 730 m/yr)

Total Nitrogen Inflow Concentrations Range from 1.1 to 2.7 mg/l

0

5,000

10,000

15,000

20,000

25,000

0 500 1,000 1,500 2,000 2,500 3,000 3,500 4,000 4,500 5,000

N Loading Rate (g m-2 yr-1)

N A

real

Rem

oval

Rat

e (lb

s ac

re-1

yr-1

)

0

500

1,000

1,500

2,000

2,500

N A

real

Rem

oval

Rat

e (g

m-2

yr-1

)

S154 ATS Single Stage Floway - South(HLR = 100 cm/day or 365 m/yr)

S154 ATS Single Stage Floway - North(HLR = 200 cm/day or 730 m/yr)

S154 ATS Single Stage Floway - Central(HLR = 450 cm/day or 1642 m/yr))

Total Nitrogen Inflow Concentrations Range from 1.1 to 2.7 mg/l

As with phosphorus, the Algal

Turf Scrubber® can be designed and

constructed to meet a wide range of

nitrogen control objectives.

ATS™ units have been applied to

surface water runoff, agricultural and

municipal effluents with total

nitrogen concentrations ranging from

1 to 18 parts per million (ppm).

Whether your treatment objective

is to reduce your AWT effluent to

allow discharges to local source

waters or load reduction to meet the

new TMDL requirements, the ATS™

system can be optimized to meet

your needs.

ATS™ systems are capable of

providing consistent, cost-effective

nitrogen reduction, even with the

lower nitrogen concentrations often

present in surface water runoff.

Designed to operate at high

Linear Hydraulic Loading Rates

(LHLR), high nitrogen areal removal

rates can be achieved for a wide

range of point and nonpoint source

a p p l i c a t i o n s , i n c l u d i n g l a k e

restoration projects.

The result is that the ATS™

offers the lowest cost treatment

technology for nitrogen control.

ALGAL TURF SCRUBBER® NITROGEN CONTROL

LOAD VERSUS CONCENTRATION

LOW-LEVEL TREATMENT

Page 6: Ats Technical Brochure

4.9 6.0 10.7

152.7

223.0

419.3

820.7

0

100

200

300

400

500

600

700

800

900

P R

emov

al R

ate

(lbs/

acre

-yr)

Na

tura

l We

tla

nd

s -

WC

A-2

A

Co

nst

ruc

ted

We

tla

nd

s -

Orl

an

do

Ea

ste

rly

Co

nst

ruc

ted

We

tla

nd

s -

Ev

erg

lad

es

ST

As

HM

I - T

wo

-Sta

ge

WH

S™

-AT

S™

HM

I - S

ing

le S

tag

e A

TS

™ -

HLR

92

cm/d

ay

HM

I - S

ing

le-S

tag

e A

TS

™ -

HLR

15

7 cm

/da

y

HM

I - S

ing

le-S

tag

e A

TS

™ -

HLR

36

8 cm

/da

y

TREATMENT FACILITY LAND REQUIREMENTS

Biological treatment systems including

treatment wetlands and Managed Aquatic

Plant Systems (MAPS) have been

repeatedly shown to offer the lowest cost

alternatives for nonpoint source pollution

control. However, with these systems, land

requirements become a critical selection

factor, both in terms of overall costs and

land availability. For many of today’s

applications, sufficient land simply is not

available for construction of a treatment

wetland system.

It is here that ATS™ system benefits

provide a distinct advantage over treatment

wetland systems. Operated at significantly

higher hydraulic loading rates, ATS™

systems offer equivalent treatment

performance while requiring a fraction of

the land area.

Recent advancement have demonstrated

the versatility of the ATS™ system.

Operational data have shown that increases

in hydraulic loading rates of over 400%,

have resulted in minimal loss in percent

removal of priority pollutants.

Dependen t on pro jec t spec i f i c

objectives, HydroMentia’s engineers can

design an ATS™ system to optimize

pol lu tant removal whi le achieving

d e s i g n a t e d o u t f l o w p o l l u t a n t

concentrations.

POLLUTANT AREAL REMOVAL RATES

COST-EFFECTIVE POLLUTANT RECOVERY

Comparative phosphorus areal removal rates for ATS™ and treatment wetland systems

Page 7: Ats Technical Brochure

COMPARATIVE TREATMENT COSTS

Pollutant control strategies for point

and nonpoint source pollution include a

wide variety of approaches including on-

site best management practices, chemical

treatment, f il tration and biological

treatment. Selection of the best approach is

often determined based on treatment costs.

Treatment costs are reduced through

numerous benefits of the Algal Turf

Scrubber®, including:

• Small footprint • Reduced design costs • Fast construction • Simplified operation • Marketable by-products Assessing phosphorus and nitrogen

control options using a 50-yr present worth

cost shows the clear cost savings that can

be achieved when using the ATS™ system.

With both lower initial capital costs and

long-term present worth costs, the ATS™

technology saves money, both short and

long-term.

Not included in referenced costs are

the potential revenues generated by the

sale of the high quality organic fertilizer/

compost product produced from the ATS™

operation. Bulk sales of high-quality

organic fertilizers can exceed $50/ton. A

typical ATS™ operation produces 50 to

100 tons of organic fertilizer per ton of

phosphorus recovered. In the future,

biofuel production may offer even greater

revenue generation potential.

LOW COST POLLUTANT CONTROL

BY-PRODUCT VALUES

$62.00

$28.68

$0.00

$10.00

$20.00

$30.00

$40.00

$50.00

$60.00

$70.00

50-y

r Pre

sent

Wor

th C

ost (

$/lb

P-R

emov

ed)

Treatment Wetland Algal Turf Scrubber®

[1] HydroMentia. April 2005. Single Stage Algal Turf Scrubber Present Worth Cost & By-Product Market Analysis. (TPIN=200 ppb, TPOUT=146ppb, 27.0% Removal, 56,000 AF/yr, Pumping Costs Included) [2] USACE, SFWMD, HDR. October 2003. Lake Okeechobee Watershed Project Draft PIR, Water Quality Treatment Ranking (TPIN=261 ppb, TPOUT=100 ppb, 61.6% Removal, 97,500 AF/yr)

Page 8: Ats Technical Brochure

BIOMASS MANAGEMENT AND PROCESSING

T o r e d u c e o p e r a t i n g c o s t s ,

HydroMentia developed a proprietary

technique for recovering algal biomass in

which process water conveys severed

biomass to a central harvesting station.

A four-wheel all terrain vehicle or

tractor with attached implement is used to

sever algal biomass from the growing

matrix. The severed material is then

conveyed via process water to a receiving

flume, where it is recovered by an

automatic rake at a centralized harvesting

station.

These design efficiencies allow a

single operator to recover biomass from

approximately one acre of ATS™ in less

than one hour. With algal biomass

recovery scheduled once every 7 to 14

days, minimal labor is required to maintain

the ATS™ at optimal performance.

Recovered material is conveyed to a

bunker or transport trailer, where it is

available for further processing.

High in nutrient content, algal biomass

can be processed into a high-grade organic

fertilizer/compost, livestock feed or

biofuel.

Organic fertilizer produced within

ATS™ systems are suitable for a broad

range of fertilizer markets. As a livestock

feed, processed algae is typically 20 to

30% crude protein, offering a protein-rich

high quality feed ingredient for the

massive U.S. agricultural market

Currently in development are systems

for processing the conversion of algal

biomass to energy products, including

biodiesel and ethanol.

EFFICIENT BIOMASS RECOVERY

COST- EFFECTIVE PROCESSING

MAPSoil Typical Analysis Nitrogen (N) 2.0 Phosphorus (P2O5) 1.0 Potassium (K2O) 0.5 Sulfur (S) 0.2% Calcium (Ca) 1.5% Magnesium (Mg) 0.25% Moisture 40%

End products made from the harvested algae include compost (above), livestock feed and biofuel (below).

Page 9: Ats Technical Brochure

Serving as an “artificial kidney,”

ATS™ units can be designed to

recover incoming pollutant loads to

meet TMDL mandates while reducing

nutrient pollutants stored within lake

sediments.

The net result is a reduction of

in-lake nutrient concentrations,

improved water clarity, and enhanced

littoral zone communities and

fisheries.

Short start-up periods allow the

ATS™ to operate on a seasonal basis

for reduced operational costs, or for

application in northern climates.

nutrient discharges. As the lowest-

cost a l ternat ives for nutr ient

recovery, ATS™ systems are well

suited for agricultural applications.

Due to the rapid rate of algae

production and recovery within the

ATS™ unit, trace metals present in

source waters may be incorporated

into recovered biomass. Many of

these trace metals serve as necessary

and valuable micronutrients for algal

g rowth . Recovered f rom the

treatment system and processed as an

organic fertilizer/compost, these

trace elements become a beneficial

resource.

Applied to industrial wastes, a

high-production, high-pH scrubber

unit can effectively recover, through

algal uptake and precipitation, a wide

variety of organic and inorganic

compounds.

ALGAL TURF SCRUBBER® APPLICATIONS

ATS™ APPLICATIONS

Stormwater Treatment

•Phosphorus •Nitrogen

Tertiary Treatment

•Nutrients Agricultural

•CAFO •Runoff

Industrial

•Nutrients •Metals

Lake Restoration

INDUSTRIAL APPLICATIONS

PHYTOREMEDIATION OF METALS

BROAD RANGE OF APPLICATIONS

ATS™ offers cost savings for a

broad range of water treatment

applications.

Nonpoint source applications that

involve nutrient pollutants are

especially well-suited for the ATS™

with the system’s capacity to treat

large volumes of water contaminated

with relatively low concentrations of

pollutants. ATS™ systems can be

designed to meet the most stringent

of TMDL objectives.

ATS™ offers an exc i t ing

opportunity for advanced treatment

of domestic wastewaters. Since

water i s a l imi ted resource

throughout the country, secondary or

tertiary treated wastewater can be

polished with an ATS™ unit, making

the water clean enough to be

discharged to local surface waters.

This eliminates the need for disposal

via deep well injection and spray

irrigation.

ATS™ serves as an agricultural

solution to an agricultural problem—

STORMWATER RUNOFF

WASTE WATER TREATMENT

AGRICULTURAL

LAKE RESTORATION

30 MGD Aquaculture Facility located in Okeechobee, Florida

GEOGRAPHIC OPPORTUNITIES

Page 10: Ats Technical Brochure

HYDROMENTIA, INC.

Post Office Box 367

Ocala, Florida 34478

352.237.6762 telephone

352.237.0944 facsimile

www.hydromentia.com

A L G A L T U R F S C R U B B E R ® S Y S T E M S F O R

P O L L U T I O N C O N T R O L

U.S. Patent Nos. 4,333,263 ; 4,966,096 ; 5,097,795 ; 5,715,774 ; 5,778,823 ; 5,851,398 ; 6,572,770