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HPM-EHPM On-Process Migration Made Easy
MAXIMIZE BENEFITS FROM
CONTROLLER’S MIGRATIONAtanas Anev
26 Oct 2016
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
Honeywell Evolution Vision
Committed to Protecting Your Automation Investments
1
Delivering continuous
evolution for
40+ years
• Keep your reliable system running longer with different modernization options
• Protect intellectual property and capital investments
• Provide services support forupgrade to the new technology
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
The Control Infrastructure Evolution
2
Unified control and safety environment
FTE infrastructure
Control functions Safety functionsintegration integration
2013 – 2017
2
Operational benefits
Sustainment of control applications
Experion PKS integration advantages
Reduced CAPEX investments
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
TPS Merges into Experion
TPS Components Gradually Melt into Experion
3
C300
Safety Manager
Vision
EHPMExperion Station
Fault-Tolerant Ethernet
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
TPN/EPKS Control Networks as of Today
Expansions and One-Time UCN Upgrade Solution
4
LCN
UCN
C300
NIM
HM/AM
ACE
ESV-T
(H)PM
FSC
Triconex
US
PCUS
GUS
Orion EST
SM
EUCNENIM
EHPM
EHPM SolutionsFirst Release in 2013
FTE
LM SM
ELMM
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
The Migration Process Today
Simultaneous UCN devices upgrade to EUCN
5
Full intellectual property (IP) protection
• No changes in control, HMI, applications
Fast changeover period
Improved system performance with LCN load reduction
Migration benefits
One-time UCN upgrade solution
• Simultaneous upgrade for all UCN devices
• Off-process migration
The ConsiderationsNetwork Preparation
FTE infrastructure setup
• Coax to FTE network changeover design
• FTE cables installation
• Level 2 switches installation
• CF9 firewalls installation
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
Setup Hybrid UCN (NIM to ENB upgrade)
New – incremental step-wise modernization
6
LCN
UCN
NIM
HM/AM
ACE
ESV-T
(H)PM
FSC
Triconex
US
PCUS
GUS
Orion EST
SM
EUCN
C300
Hybrid UCN using ENBAvailable in 2016 – ENB (Enhanced Network Bridge)
TPN686.1; EPKS R432.1
FTE
ENB
LM
New
2016
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
NIM to ENB upgrade
7
Front View
Rear View
ENIM (or other LCN node)
ENB node – 3-slots position
UCN coax
EUCN FTE
ENB I/O PWA
ENIM I/O PWA
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
PM/APM/HPM to EHPM upgrades
8
LCN
UCN
HM/AM
ACE
ESV-T
(H)PM
FSC
Triconex
US
PCUS
GUS
Orion EST
SM
EUCN
C300
PM/APM/HPM to EHPM upgradeAvailable
Retain peer-to-peer communication
FTE
ENB
EHPM
LM
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
FSC to SM on EUCN upgrade
9
LCN
UCN
HM/AM
ACE
ESV-T
FSC
Triconex
US
PCUS
GUS
Orion EST
SM
EUCN
C300
FSC to SM upgradeAvailable
TUV approved migration tools
FTE
ENB
EHPM
SM
LM New
2016
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
Triconex-SMM to Triconex-TCMI on EUCN Upgrade
10
LCN
UCN
HM/AM
ACE
ESV-T
Triconex
US
PCUS
GUS
Orion EST
SM
EUCN
C300
Triconex-SMM to Triconex-TCMI upgradePlanned end 2017 - Off-Process Upgrade TPN R687
FTE
ENB
EHPM
SM
TCMI
LM
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
LM/IPC620 to ELMM/C300 on EUCN Upgrade
11
LCN
UCN
HM/AM
ACE
ESV-TUS
PCUS
GUS
Orion EST
SM
EUCN
C300
LM/IPC 620 to ELMM/C300 upgradeAvailable
FTE
ENB
EHPM
SM
TCMI
ELMM LM
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
Last step – changeover ENB to ENIM
Execute together with the last upgraded device
12
LCN
UCN
HM/AM
ACE
ESV-T
Triconex
US
PCUS
GUS
Orion EST
SM
EUCN
C300
ENB to ENIM changeoverDisconnect coax UCN cables
FTE
ENB
EHPM
SM
TCMI
ENIM
ELMM
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
The incremental step-wise migration process
Migration planning – key to success
13
ENB is a temporarily migration enabler
• Requires changeover to ENIM with the last device upgrade
• ENB has limited coax to FTE data exchange capacity
Migration benefits
Incremental migration of UCN devices
• Linearity of investment compared with one time upgrade
• Retains peer data exchange between coax and FTE based devices
• Enable alignment with process unitsturnaround schedules
The ConsiderationsPlanning for
upgrades
Peer to peer traffic analysis on the coax UCNs
• Traffic data collection
• Define devices for simultaneous upgrade
Define mounting locations for the ENB
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
Maximize benefits with HPM controller
upgrade
As simple as replacement of a failed component
A new solution provides additional benefits as:
• On-process migration
• Full intellectual property protection
• Full control loops integrity protection
• No software engineering and testing
• No control loop by loop change over
TRUE On-process upgrade
HPM to EHPM controller
14
New
2016
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
Controllers Part Failure / Replacement
15
NIM
C300
HPM
PM I/O
Series C I/OENB
EHPM
FTE
Coax
ENIM
Control Room
Plant
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
The TRUE On-Process Migration
16
NIM
C300
HPM
PM I/O
Series C I/OENB
EHPM
FTE
Coax
ENIM
Control Room
Plant
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
The TRUE On-Process Upgrade
The first non-disruptive on-process controller upgrade
17
Back-up your configuration
• Create a checkpoint before start
• Create a checkpoint after completion
Comply with coax to FTE traffic limitation after migration
Migration benefits
No needs for process shutdown
No software engineering required
No risk to plant operations
Early benefits fromExperion PKS integration
The ConsiderationsPlanning for
upgrades
Peer traffic analysis on coax UCN
• Traffic data collection
• Define HPMs for on-process upgrade
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
Best controller upgrade we ever made
18
Honeywell’s ultimate goal
Commitment to leaving no customer behind
Next evolutionary step in providing first class services to
Honeywell Customers
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
Information for Customers
Honeywellprocess.com