Assessment Criteria - Menegatti

MENEGATTI

ASSESSEMENTCRITERIA

ASSESSMENT CRITERIA MENEGATTI

ASSESSMENT CONDITIONS

All assessments carried out on this production line are to adhere to the following assessment conditions. This will ensure that tools, equipment, and personnel are in place and organised prior to any formal assessment session taking place.

Related machine components must be fully operational Candidate must have access to all relevant tools for the task All tools must be fully operational and available Dumping sites / bins must be available with enough room to accept waste

during assessment. Candidate must not refer to work instruction manual Candidate may refer to documentation specifically relating to machine

settings. Performs task unassisted. May receive assistance on tasks that require multiple participants. Only two attempts at this task are permitted. Trainee may apply to be

reassessed at a later time after consultation with the assessor and trainer. Assessment may occur during or after normal working hours Area must be clear of unnecessary factory personnel Questions too, and responses from the trainee may be either aural or written.

2


ELEMENT OF COMPETENCY PERFORMANCE CRITERIA

Start, stop and reset machine Identify all relevant machine sections and components.

Starts, stops, and resets machine in accordance with work instructions to ensure efficient operation of machine.

Explains the purpose of and reasons for use of normal and emergency stop devices

Removes isolation devices where applicable in accordance with lockout tagout procedures

Demonstrate all applicable health & safety procedures

Out of spec product is reworked or discarded correctly accordingly

EVIDENCE GUIDE

Critical Aspects of Evidence

Evidence of the following underpinning knowledge and skills is considered essential to demonstrate competency in this task.

Position of the following machine sections and components Main control panel Isolation points Machine guarding

Operational knowledge of the following components Isolation switch Start and reset buttons Normal stop devices Alarm reset button Emergency stop devices Guard doors

Health & safety Issues Lockout tagout procedures Working safely with other team members

Quality standards General box standards

3



Adjust accumulator box width Identify all relevant machine sections and components.

Locks out machine in accordance with lockout tagout procedures where applicable

Details the quality standard relating to correct positioning of the side panels.

Detail the effect of directional adjustments on product quality

Adjust the accumulator box width in accordance with work instructions to ensure efficient operation of machine and adherence to quality standards.

Makes only small adjustments at any one time when appropriate.

Describe the effect of incorrect setting on machine operation and pack quality


Changes are monitored to confirm improvement to production efficiency


EVIDENCE GUIDE



Position of the following machine sections and components Main control panel Box accumulator

Operational knowledge of the following components Side panel adjusting devices Start / stop controls

Health & safety Issues Lockout tagout procedures where applicable

Quality standards Efficiency rates for machine

4



Adjust accumulator box pusher IN/OUT

Identify all relevant machine sections and components.


Details the quality standard relating to correct positioning of the accumulator box pusher in the machine cycle.


Uses correct tools for the task Adjust the position of the pusher in accordance

with work instructions to ensure efficient operation of machine.

Describe the effect of incorrect setting on machine operation and product quality

Uses correct tools for the task Demonstrate all applicable health & safety

procedures Changes are monitored to confirm improvement

to production efficiency Out of spec product is reworked or discarded

correctly accordingly

EVIDENCE GUIDE



Position of the following machine sections and components Main control panel Accumulator box

Operational knowledge of the following components Accumulator pusher Securing devices Start / stop controls Isolation points and devices

Health & safety Issues Lockout tagout procedures

Quality standards General box quality

5



Adjust accumulator box – top plate Identify all relevant machine sections and components.


Details the quality standard relating to correct positioning of the accumulator box top platein the machine cycle.


Uses correct tools for the task Adjust the position of the top plate in accordance

with work instructions to ensure efficient operation of machine.






EVIDENCE GUIDE




Operational knowledge of the following components Accumulator box top plate Securing devices Start / stop controls Isolation points and devices



6



Adjust accumulator box back plate – top and bottom



Details the quality standard relating to correct positioning of the accumulator box back plates in the machine cycle.


Uses correct tools for the task Adjust and align back plates in accordance with

work instructions to ensure efficient operation of machine.






EVIDENCE GUIDE




Operational knowledge of the following components Accumulator box back plates Securing devices Start / stop controls Isolation points and devices



7



Adjust accumulator box top plate Identify all relevant machine sections and components.


Details the quality standard relating to correct positioning of the accumulator box top plate in the machine cycle.


Uses correct tools for the task Adjust and align top plate in accordance with

work instructions to ensure efficient operation of machine.






EVIDENCE GUIDE




Operational knowledge of the following components Accumulator box top plate Securing devices Start / stop controls Isolation points and devices




Adjust discharge belts – width and height


8


Locks out machine in accordance with lockout

tagout procedures where applicable Details the quality standard relating to correct

positioning of the top plate in the machine cycle. Detail the effect of directional adjustments on

product quality Ensures machine is running at slow running

speed. Adjust the height and width of the discharge

belts on both sides in accordance with work instructions to ensure efficient operation of machine.

Performs only small adjustments at any one time when appropriate.






EVIDENCE GUIDE

Critical Aspects of EvidenceEvidence of the following underpinning knowledge and skills is considered essential to demonstrate competency in this task.

Position of the following machine sections and components Main control panel Discharge belts

Operational knowledge of the following components Adjusting devices Start / stop controls Discharge belt top rails Stick tape dispenser

Health & safety Issues Machine guarding Working safely with other team members

Quality standards Machine cycle


Adjust discharge belt top rails Identify all relevant machine sections and components.


Details the quality standard relating to minimum distance between the top rails and the cartons

9


Detail the effect of directional adjustments on

product quality Adjust the position of the top rails on both sides

of the discharge belt unit in accordance with work instructions to ensure efficient operation of machine.





EVIDENCE GUIDE



Position of the following machine sections and components Discharge belt unit Main control panel Machine guarding

Operational knowledge of the following components Top rails height adjusting devices Start / stop controls


Quality standards Machine efficiency rates General box quality

10



Remove and replace vacuum cups Identify all relevant machine sections and components.


Detail the effect of moving vacuum cups on the process and product quality

Stops machine at the correct stage in the machine cycle

Moves vacuum cups in accordance with work instructions to ensure efficient operation of machine.

Describe the effect of incorrect placement of vacuum cups on machine operation and pack quality





EVIDENCE GUIDE



Position of the following machine sections and components Carton dispenser unit Main control panel Spares location

Operational knowledge of the following components Vacuum cups Start / stop controls


Quality standards Machine efficiency rates

11



Adjust rear folders Identify all relevant machine sections and components.




Ensures positioning of folders are correct in relation to other machine components and the machine cycle.

Adjust the position of the rear folders on both sides in accordance with work instructions to ensure efficient operation of machine.






EVIDENCE GUIDE

Critical Aspects of EvidenceEvidence of the following underpinning knowledge and skills is considered essential to demonstrate competency in this task.

Position of the following machine sections and components Folding unit Main control panel Isolation points and devices

Operational knowledge of the following components Rear folders Discharge unit Carton pusher


Quality standards Machine efficiency rates General carton quality

12



Adjust front folding rams Identify all relevant machine sections and components.




Ensures positioning of front folding rams are correct in relation to other machine components and the machine cycle.

Adjust the position of the front folding rams on both sides in accordance with work instructions to ensure efficient operation of machine.






EVIDENCE GUIDE



Position of the following machine sections and components Main control panel Flap folding unit Isolation points and devices

Operational knowledge of the following components Front folding rams


Quality standards Machine efficiency rates and carton quality standards

13



Adjust top folder arms - height Identify all relevant machine sections and components.




Ensures positioning of front folding rams are correct in relation to other machine components and the machine cycle.

Adjusts the position of the top folding arms on both sides in accordance with work instructions to ensure efficient operation of machine.






EVIDENCE GUIDE



Position of the following machine sections and components Main control panel Flap folding unit Isolation points and devices

Operational knowledge of the following components Top folding arms Correct tools


Quality standards Machine efficiency rates and carton quality standards

14



Adjust infeed rails Identify all relevant machine sections and components.

Details the quality standard relating to correct positioning of infeed rails


Adjust the position of the infeed rails in accordance with work instructions to ensure efficient operation of machine.






EVIDENCE GUIDE



Position of the following machine sections and components Infeed section Main control panel

Operational knowledge of the following components Infeed rails Correct tools

Health & safety Issues Working safely with other team members

Quality standards Machine efficiency rates

15



Adjust accumulator box sensor switch - bottom





Adjusts the position of the sensor in accordance with work instructions to ensure efficient operation of machine.

Makes only very small adjustments at any one time.






EVIDENCE GUIDE



Position of the following machine sections and components Pack accumulator Main control panel

Operational knowledge of the following components Accumulator pusher

Health & safety Issues

Quality standards

16



Troubleshoots – no carton alarm Identify all relevant machine sections and components.

Returns machine to normal operating speed following a “no carton” alarm situation in accordance with work instructions.

Co-ordinates actions efficiently with other team members.

Describe the events that may lead to a “no carton” alarm situation.

Describe the scene at the machine in the event of a “no carton” alarm situation




EVIDENCE GUIDE



Position of the following machine sections and components Infeed conveyor Main control panel

Operational knowledge of the following components “Carton vacuum” button

Health & safety Issues Working safely with other team members

Quality standards Effective communication skills and standards with other team

members

17



Troubleshoots – door open alarm Identify all relevant machine sections and components.

Returns machine to normal operating speed following a “door open” alarm situation in accordance with work instructions.


Describe the events that may lead to a “door open” alarm situation.

Describe the scene at the machine in the event of a “door open” alarm situation



EVIDENCE GUIDE



Position of the following machine sections and components Main control panel Guard doors

Operational knowledge of the following components Start, stop, and reset buttons Door safety switches

Health & safety Issues

Quality standards

18



Troubleshoots – no tape alarm Identify all relevant machine sections and components.

Returns machine to normal operating speed following a “no tape” alarm situation in accordance with work instructions.


Describe the events that may lead to a “no tape” alarm situation.

Describe the scene at the machine in the event of a “no tape” alarm situation



EVIDENCE GUIDE



Position of the following machine sections and components Main control panel Sensors Tape dispenser

Operational knowledge of the following components Tape sensors Guard doors Reset buttons

Health & safety Issues Working inside machine Lockout tagout where applicable

Quality standards Tape unwind direction

19



Troubleshoots – dispenser arm out of position alarm


Returns machine to normal operating speed following a “dispenser out of position” alarm situation in accordance with work instructions.


Describe the events that may lead to a “dispenser out of position” alarm situation.

Describe the scene at the machine in the event of a “dispenser out of position” alarm situation



EVIDENCE GUIDE



Position of the following machine sections and components Main control panel Dispenser arm

Operational knowledge of the following components Dispenser arm adjusting wheel Tape sensor Start, reset buttons

Health & safety Issues Lockout tagout where applicable

Quality standards General carton standards

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Documents

Assessment Criteria - Menegatti