ASSEMBLY INSTRUCTIONS ST Hardware SKB Upgrade

www.maco.eu

TECHNOLOGY IN MOTION

RAIL-SYSTEMS SLIDING DOORS

ST HardwareSKB Upgrade

ASSEMBLY INSTRUCTIONS

Use only for certified specialists!

2 WINDOWS · DOORS · SLIDING DOORS

Table of Contents

Item Page

Important Information 4 - 5

Important information on these instructions 6

Key and Abbreviations 7

Version and Application Areas 8 - 9

Hardware overview 10 - 11

Preparation of sash frame 12

Cutting to length and Central Locking assembly 13

Sash assembly 14 - 15 Assemblyofstay-connectingprofilefortiltstay 14 Assembly of scissor slider 15

Sash assembly < 160 kg 16 - 17 Assembly of rollers 16 Assembly of connecting rod 17

Frame assembly 18 - 21 Assembly of striker plates and stop absorber - Diagram A 18 - 19 Assembly of guide track and roller track 20 - 21

Sash and frame assembly of tilt stay 22 - 25 Assembly of closing initiator for tilt stay 22 Assembly of tilt stay in the guide track 23 Hinging sashes with tilt stay 24 Assemblyofcovercaps,stay-connectingprofile,tiltstay 25

3WINDOWS · DOORS · SLIDING DOORS

Sash and frame assembly scissor slider 26 - 27 Hinging sash with scissor slider 26 - 27

Sash and frame assembly 28 - 33 Assembly of guide block 28 Horizontal orientation of the sash 29 Assembly of rebate for control module / tilt damper (upper) – tilt stay 30 Assembly of rebate for control module / tilt damper – scissor slider 31 Setting sash pressure 32 Assembly of cover caps 33

Cross-sections 34 - 37 Opening width 125 34 Vertical cross-section above tilt stay 35 Vertical cross-section above scissor slider 36 Vertical cross-section below 37

Diagram C 38 - 39 Assembly of guide rail 38 - 39

Frame assembly 40 - 41 Assembly of striker plates and stop absorber Diagram C 40 - 41

Diagram C 42 Horizontal cross-sections 42

Note for sash assembly 200 kg 43 - 46 Assembly of TWIN rollers 43 Align rollers in parallel 44 Horizontal orientation of the sash 45 Activation of roller safety device 46


INFORMATION:Handle position middle (1/2 SRH). With a handle position below 1/2 SRH, operational comfort maybeaffected.

Intended useThese instructions describe all assembly steps to set up standard version hardware. The hardware is to be greased / oiled before commissioning (see maintenance and adjustment instructions).TheSTupgradetilt&slidehardwareisonlyintendedforuseinfixedbuildings.Theyareusedfor horizontally opening and closing windows and balcony doors. The parallel adjustment slide elements must be installed vertically, never slanted.

Pre-conditions–Theseassemblyinstructionsandtheinstallationofthehardwarerequirespecialistexpertisecorrespondingtoacompletededucationinatleastoneofthefollowingoccupationalprofiles:

• Construction Carpenter • Metal engineer in construction technology • Window and glass façade engineer

– The application areas mentioned on page 8 apply to the MACO SKB upgrade hardware. Information on screw-in speeds and torques are binding and must be observed.

– To fix the hardware use sufficiently long screws,whichmustextendinto the steel reinforcementwhenusingPVCprofiles.

– Be sure to follow the profile manufacturer's processing policy.– The hardware may not be used for woods with aggressive contents / surface treatments.– Parallel stop-slide hardware elements may only be surface treated before the hardware is

installed. Any subsequent surface treatment may restrict the functionality of the hardware. In this case, no warranty claims can be made against the hardware manufacturer.

– The hardware parts described in these assembly instructions are made of passivated steel and sealed in accordance with DIN EN 12329. They must not be used in environments with aggressive, corrosive air content.

– Keep the roller track and all latches free from deposits and dirt to avoid damage to the hardware and ensure optimal function. In particular, protect the hardware from cement or plaster residues.

– Do not use acid-curing sealants, as these can lead to corrosion of the hardware parts. Avoid direct moisture on the hardware and contact of the hardware with acidic cleaning agents.

– The hardware manufacturer shall not be liable for any malfunctions or damage to the hardware or to the windows or balcony doors equipped with them, if they are subject to co-use of third-party hardware, inadequate tendering, failure to comply with the installation rules or application diagrams.

–Thefabricatorisresponsibleforcomplyingwiththefunctionaldimensionsspecifiedintheseassemblyinstructionsaswellasforproperhardwareassemblyandsecurefixingofallcomponents.

Important Information

5

HKS comfort (Griff links / Handle left)Artikel-#: 500671

HKS comfort (Griff rechts / Handle right)Artikel-#: 500670

ENTWURF

HKS comfort (Griff links / Handle left)Artikel-#: 500671

HKS comfort (Griff rechts / Handle right)Artikel-#: 500670

ENTWURF

WINDOWS · DOORS · SLIDING DOORS

User information– Hand over the relevant product maintenance and adjustment instructions for end users

(Order Number 758540).– Position the operating sticker (slide direction DIN left or DIN right) so it is clearly visible on the

installed window sash. The operating sticker can be found in the “Corner Elements” pack.– Observe the "Guidelines and Instructions for Product and Liability (GIPL)". Inform

the end user about the contents of the "Guidelines and instructions for End Users (VHBE)".

– Retain these assembly instructions.

DIN EN 12519 left DIN EN 12519 right

Handle positions

tilt

closed

slide


Important information on these instructions

Warnings

This indicates a situation that can lead to fatal injuries, if the instructions are not adhered to.

This indicates a situation that may result in fatal and/or serious injury, if the instructions are not adhered to.

This indicates a situation that may lead to minor injuries, if the instructions are not adhered to.

This indicates important additional information that is important for the error-free assembly of the product.

Informative note

DANGER

WARNING

ATTENTION

NOTICE

ATTENTION

ATTENTION

DANGER

WARNING

ATTENTION

NOTICE

ATTENTION

ATTENTION

DANGER

WARNING

ATTENTION

NOTICE

ATTENTION

ATTENTION

7

O

kg


Key and Abbreviations

FB Sash width

RAB Frame outer width

RAH Frame outer height

GM Handle height

DM Backset drive

Alldimensionswithoutaunitdefinitionaregiveninmm

SRW Sash rebate width

SRH Sash rebate height

FG Sash weight

SRE Sash rebate edge

OKFF Topedgefinishedfloor

Size size

O optional

8

R*R* L*L

R*R* L*L

R*R* L*L


Version and Application Areas

Area of applicationThe limits of the areas of application listed here are binding and must not be deviated from. Continuetoobservethepermissibleapplicationsizes,manufacturingspecifications,and processingpoliciesassetbytheprofilemanufacturer.

Item unit area

Sash rebate width (SRW) (mm) 620 - 1650

Sash rebate height (SRH) (mm) 650 - 2450

Sash weight (kg) 160/max.2001)

Burglary prevention possible

1) TWIN rollers are used for a sash weight of 160 kg to 200 kg. The rollers shown in the assembly sequence are symbolic in this case. ForspecificinstructionsforTWINrollers,pleaserefertothesectionattheendofthedocument.

Version on the right

Version on the left

The illustrations in this document show the version on the left.In order to install the version on the right, the applied information must be mirrored.

9

900

720

800

900

1000

1100

1200

1300

1400

1500

1600

1700

1800

1900

2000

100011001200130014001500160017001800190020002100220023002400

FFH

FFB

I = 50 ±10

12 kg/m²≤ 40≤ 50≤ 60 ≤ 30

≤ 40

≤ 30

2450 2450

900100011001200130014001500160017001800190020002100220023002400

FFH

650

700

620

800

900

1000

1100

1200

1300

1400

1500

1600

1650

700800

FFB

kg/m²≤ 40≤ 50≤ 60

≤ 40

≤ 30

FFH : FFB = max. 2,5 : 1

900100011001200130014001500160017001800190020002100220023002400

FFH

650

1050

1100

1200

1300

1400

1500

1600

1650

700800

FFB

kg/m²≤ 50≤ 60

≤ 40

≤ 50

≤ 30

2450 2450

900100011001200130014001500160017001800190020002100220023002400

FFH

650

700

620

800

900

1000

1100

1200

1300

1400

1500

1600

1650

700800

FFB

kg/m²≤ 40≤ 50≤ 60

≤ 40

≤ 30

FFH : FFB = max. 2,5 : 1

900100011001200130014001500160017001800190020002100220023002400

FFH

650

1050

1100

1200

1300

1400

1500

1600

1650

700800

FFB

kg/m²≤ 50≤ 60

≤ 40

≤ 50

≤ 30


Version and Application Areas

Application 160 kg

FixingscrewsforthehardwareThesearenotincluded.Thelengthmustbechosenaccordingtotheprofileused.

Countersunkscrews 4,0x...mm

Countersunkscrews 4,0x...mm,Important: head diameter dk 7 mm

Countersunkscrews 4,8x...mm

Application 200 kg

Focus on sliding sashes

min. rebate leg height = 15

valid for an I-value of 50±10

SRH:SRW=max.2,5:1SRH

SRW SRW

SRH

10

„H

1.1

1.5

4.34.2

1

1.3

1.10

3

3c3a

3b

4.14a

33d

3a

3c11

11

1110 5

5

8

1.5

6

7

11

11

9

12

11

1111

1085

5

13

13 2.51.6

2.22.51.6

2.1

1.4

2.4

1.7

1.82.3

1.9 1.2

1.13

1.111.12


Hardware overview

SRW > 1450 mm

The transport protection device on the closing initiator 4a cannot be removed until after assembly. This is required to ensure the position of the damper remains unchanged.


Hardware overview

Pos. Item name

1 Packofprofileset

1.1 Guide track1.2 Roller track1.3 CoverprofilePVC1.4 Connecting rod1.5 Cover cap for guide rail1.6 Bottom cover cap1.7 Lowerbufferstop1.8 Rubbermushroombuffers1.9 Guide block (lower)1.10 Bufferstopupper1.11 Support block1.12 Support bracket1.13 Coverprofile

2 Pack of rollers SKB-S/SE with adjustable reinforcement part

2.1 Leading Rollers 160 kg2.2 Trailing Rollers 160 kg2.3 Leading Rollers 200 kg2.4 Trailing Rollers 200 kg2.5 Reinforcement part

3 Pack of adjustable scissor sliders SKB S/SE

3a Adjustable cover caps for scissor slider SKB-S/SE

3b Adjustable track cover for scissor slider SKB-S/SE

3c Adjustable cover cap for track cover scissor slider SKB-S/SE

3d Control module SKB-S/SE with tilt damper for scissor slider SKB-S/SE

4 Pack of tilt stays and track cover

4.1 tilt stay4.2 stay-connectingprofile4.3 covercapforstay-connectingprofile

4a Control module SKB-S/SE with tilt damper for tilt stay SKB-S/SE

5 Packs of corner elements

6 Drive gear

7 Height connectors

8 Width connectors

9 Handles

10 Pack of stop absorbers SKB-S/SE

11 Striker plate

12 Sash lifter

13 Striker plate i.S.

12

Ø12

Ø3

Ø12 GM

GM

GM

43 43

Ø25

Ø12

GM

Ø12

DM

12

Ø12

Ø12

Ø12

Ø3

GM

4316

16

6316

8

8086

Ø 20Ø12

Ø 12

DM+17

DM

GM

DM+17

4316

16

6316

8

8086

Ø 20Ø 12

Ø 12

DM+17

DM

GM

DM+17

DM DM

12 12

DM

12

DM +17 DM +17

8080

Ø12

Ø3

Ø12 GM

GM

GM

43 43

Ø25

Ø12

GM

Ø12

DM

12

Ø12

Ø12

Ø12

Ø3

GM

4316

16

6316

8

8086

Ø 20Ø12

Ø 12

DM+17

DM

GM

DM+17

4316

16

6316

8

8086

Ø 20Ø 12

Ø 12

DM+17

DM

GM

DM+17

DM DM

12 12

DM

12

DM +17 DM +17

8080


Preparation of sash frameDrivegearfixed

Articlenumber:10523Timber PVC

Articlenumber:29038

Lockable drive gear

Timber PVC

13

8

FB 230

5FFH

115

mm

FFH

115

mm

FFH

FFB 230

FFB 230

FFB 230

FFB 230

FFB

FFB 620...900

FFB 901...1150

FFB 1151...1400

FFB 1401...1650

0,3 7

M5x...

5

Stul

p

Rieg

el

8,390°

FB 230

6

5

5

7

5

58

4,0 x ...(dk7)

B

B

B

A

A

A

A

C

C


A Screw in the upper and lower corner elements 5 .B Cut to length the upper and lower width connector and screw in place 6 .C Shorten the height connector 7 and drive motor 8 and screw in place.

Cutting to length and Central Locking assembly

Hardwarescrew:

Face

plat

e

Dead

bolt

SRW

SRW

SRW

SRW

SRW

SRW

SRW

SRW

SRW

SRH

SRH

SRH

14

9

9

4.2

KLICK M5 x ...DIN 965

FB - 8 mm

4,0 x ...

13

Ø 4,2

Ø 4,2

=

A.3

A.1

A.2

A.3

B.2B.1


B.1 Set the handle 9 to 90° position on the sash, twist the cover and screw in the handle with 2screwsM5x...Checkthefunctionofthecentrallockingforlightness.

B.2 Turn back the handle cover.

Handle assembly

Sash assemblyAssemblyofstay-connectingprofilefortiltstay

Non-handle side

Handle side

A.1 Cut to length the stay-connecting profile 4.2 on the handle side, sash width minus 8 mm.A.2 Stay-connecting profiles without holes (storage lengths) must be drilled to the scissor slider

on the non-handle side.A.3 Screw in the stay-connecting profile in the centre of the sash.

CLICK

15

180180Ø 3

4x...(dk 7)

Ø 3

10

3.

1.

2.

10a = Klebepunkt

A

B

C


Variant track cover

Variant cover cap

Sash assemblyAssembly of scissor-slider

A Pre-drill the sash.B Screw on the scissor slider.C Assembly of scissor slider.

adhesive point

16

FFB ≤ 1450: 1xFFB >1450: 2x

10

10

Kunststoff 4x 4,8 x ...

X*

10X*

==

Flügelrahmen

Laufwerk

Holz 5x 50

Kunststoff 2x 4,8 x ...Holz 5x 50

Kunststoff 4x 4,8 x ...Holz 5x 16

2.5

1.12

2.2

1.122.1

2.5C.1

E.1

C.2 E.2

E.1C.2E.1

C.2

D

CC

E

E

E.2

E.2


*) Definition of X is required for the later assembly of the guide block

Sash assembly < 160 kgAssembly of rollers

C Screw the rollers 2.1 / 2.2 ontothesashframewith4screwseachforPVC4.8x...,for timber5x50atalateraldistanceof10mmtothesashouteredgesandflushtothebottomedge (reference edge for profiles with edge radius (C1)). The length of the screws in PVC systems is to be chosen in such a way that they can grip in the steel reinforcement (C2).

D Fixthecoversupportbracket1.12with2screws4.8x...inthemiddleoftherollers. At SRW > 1450, screw both supports evenly between the rollers.

E Push the reinforcement parts 2.5 into the profiles of the rollers, let them snap in and screw onasfollows:

E.1: WithPVC,use2screws4.8x...sothatthescrewsfindgripinthesteelreinforcement. Fortimber,use2screws5x50.

E.2: WithPVC,use2screws4.8x...sothatthescrewsfindgripinthesteelreinforcement. Fortimber,use2screws5x16.

PVC2x4.8x...Timber5x50



Sash outer edges

Roller

SRWSRW

17

FFB > 1450

5 … 7 Nm

Torx 252 … 3 Nm

Torx 25

1.4

1.4

1.4

2.1

2.2

1.11

A

CB

= =

Torx 255 … 7 Nm

2.1

2.1 2.2

B.1

B.2

A

B.2


A Cut the connecting rod 1.4 to length according to the markings on the rollers (Fig. 1).B AtSRW>1450:Pushthesupportblock1.11 to the middle and attach to the connecting rod

(Torx25,2...3Nm).C Insert connecting rod into the roller clutches 2.1 and 2.2 .Fixtheroller 2.2 to the non-handle

sidewithTorx25(5...7Nm).

Figure 1

Align rollers in parallel(to ensure an even run-in of the sash into the frame)

A Grip the connecting rod in the middle and put it into the closed position.B In this position, tighten the connecting rod on the handle-side roller 2.1

(Torx25,5...7Nm)(B.1). Both rollers 2.1 and 2.2 must now also be parallel in the open position (B.2).

Marking distance

Sash assembly < 160 kgAssembly of connecting rod

SRW

18

E2

E1

150

116

IIII

II

I

1111

11 13

11

12

11

11

20

180

47

bei 1

590

- 245

036

1A

A1; A

2; A

3

A1; A

2; A

3

A

Heb

etei

l

bei 1

590

- 245

036

1

47

116

47

116

150

E1

E2

1211

1212

1111

11

11

11

11

11 1312


Positionandfixstrikerplates 11 / 13 according to the Figure/Table as well as stop absorbers accordingtotheillustration.DiagramC:seecross-section«DiagramC»(P.40-41).

Must be used: hardware screw 4.0 x ... dk 7 mm

All dimensions given are valid for a rebate gapof 12 mm.

Sash

lifte

r

at 1

590-

2450

Frame assemblyAssembly of striker plates and stop absorber Diagram A

at 1

590-

2450

19

I

II

III

I


Drive gear size SRH Sash lifter A A1 A2 A3 Handle set

without rebate 1090 841 - 1090 264 586 - - - 400

1340 1091 - 1340 364 686 - - - 500

1590 1341 - 1590 464 - 921 - - 600

1700 1591 - 1700 564 - 1021 - - 700

1950 1701 - 1950 914 - 796 1466 - 1050

2200 1951 - 2200 914 - 796 1466 - 1050

2450 2201 -2450 914 - 796 1466 1966 1050

Positioningofstrikerplates,sashliftersforfixeddrivegear12mmrebategap

Positioning of striker plates, sash lifters for width connector 12 mm rebate gap

Width connector size SRW E1 E2

Gr. 1 620 -900 330 -

Gr. 2 901 - 1150 565 -

Gr. 3 1151 -1400 800 -

Gr. 4 1401 - 1650 565 1035

always to assemble

Recommended at FG ≥80kg Recommended at FG >120 kg

≥30kg/m²andSRW1250...1550mm ≥30kg/m²andSRW>1550mm




II III

Frame assemblyAssembly of striker plates and stop absorber Diagram A


Frame assemblyAssembly of guide track and roller track

Assembly of guide track on frame installationA Cut to length the guide track 1.1 . Distance between sash outer edges and the slide and

fixedsashesminus8mm.B Assembletheguidetrackusingscrews4.0x...(dk 7), as shown (B.1).

Important Information The screw-heads must not protrude above the guide track! If the screw-heads are protruded, this results in material damage (B.2)! Oil the sliding surface of the guide track over the entire length of the track (B.3).

C Cut the cover profile 1.3 to the dimensions of the guide track and click onto the guide track.

Assembly of the roller track on the frame installationD Cut the roller track 1.2 flushtothesashouteredgesoftheslideandfixedsashes.E Fixtherollertrackwith35+1mmdistancefromthebottomedgeoftherollertracktothe

bottomedgeofthesashframewithscrews4.0x...(dk 7) on the frame installation (E.1).

Important Information The screw-heads must not protrude above the roller track! If the screw-heads are protruded, this results in material damage (E.2)! In the case of visible deformations or unusual (clearly audible) noises in the area of the roller track, this must be continuously packed to ensure load transmission (E.3).

21

4

4

35 +1

8,5

32

Schraubenköpfe dürfen hier nicht vorstehen!

Schraubenköpfe dürfen hier nicht vorstehen!

1.1

1.1

1.3

1.21.2

4,0 x ... (dk 7)

4,0 x ... (dk 7)

B.1B.2

B.3

E.1

E

E.3

A

C

E.2

D


Packing

Oil

Frame assemblyAssembly of guide track and roller track

Screw heads must not protrude here!

Screw heads must not protrude here!

22

4.1

4a

B

B.1B.2

2

3

1

1

2

37 C

A FG200


Sash and frame assembly tilt stayAssembly of closing initiator for tilt stays

The transport protection device on the closing initiator cannot be removed until after assembly on the tilt stay. This is necessary to keep the position of the damper unchanged.

A Check if the embossing of FG200 is present.DANGER

WARNING

ATTENTION

NOTICE

ATTENTION

ATTENTION

If the embossing is not present, the sash weight must not exceed160kg.Otherwise,itmayresultinseriousbodilyinjury.

B Set the control module / tilt damper 4a as shown from below onto the nose of the tilt stay 4.1 (B.1) and push upwards (B.2)until it snaps into the tilt stay (audible clicking noise!).

C Remove transport protection device!

23

R

4.1

1.1

A

B


Sash and frame assembly tilt stayAssembly of the tilt stay into the guide track

Open the tilt stay 4.1 (A) and push as pictured into the guide track 1.1 (B).

DANGER

WARNING

ATTENTION

NOTICE

ATTENTION

ATTENTION

When opening and closing the tilt stays 4.1 , there is the risk of squeezing and clamping!

24

0

Torx 25

12

4 …6 NmSicherungsschraube

Laufwerk1.2

4.2 4.1

1.2

4.1

4.2

4.2 4.1

A

B

C


Sash and frame assembly tilt stayHinging sashes with tilt stay

Set the sash frame on the roller trackA Turn handle to slide position. Lift the sash slightly tilted inwards and use the rollers to

lower onto the front edge of the roller track 1.2 (Fig. 1). Check the position of the rollers by pushing the sash and, if necessary, correct them.

Connect sash frames with guide trackB Push the tilt stay 4.1 intothestay-connectingprofile 4.2 .C Position the tilt stay 4.1 bflushtothesashedge,tightenthesafetyscrew

(Torx25,4...6Nm).DANGER

WARNING

ATTENTION

NOTICE

ATTENTION

ATTENTION

Thesafetyscrewmustsitform-fittingintheholeofthestay-connectingprofile 4.2 . If the safety screw is not visible, the window sash is not adequately secured. Serious bodily injuries can occur!

Fig.1

Roller

Safety screw

25

4.3

4.3

4.2


A Insert the cover caps 4.3 leftandrightontheendsofthestay-connectingprofile 4.2 .

Sash and frame assembly Tilt stayAssemblyofthecovercaps,stay-connectingprofile,tiltstay

26

1.2

2

3

1

1

2

*

A

B

C

D


Sash and frame assembly scissor sliderHinging sashes with scissor sliders

Set the sash frame on the roller trackA Turn handle to slide position. Lift the sash slightly tilted and use the rollers to lower onto

the front edge of the roller track 1.2 . Check the position of the rollers by pushing the sash and, if necessary, correct them.

Connect sash frames with guide trackB Slide the stay cams from below into the centre slider openings until they snap into the

sliders (audible clicking noise!) (1). Correctlyfixedpositionoftherotarycamsinthe sliders (2).

C Ifproperlyassembled,thesidesafetyslidersarealignedflushtotheedgesofthesliderhousing.

DDANGER

WARNING

ATTENTION

NOTICE

ATTENTION

ATTENTION

If the stay cams are not securely positioned in the sliders, the window sash is not secured against falling out. Serious bodily injuries can occur! Be sure to check carefully the secure connections by pushing/pulling the scissor stay catch down!

27

1.2

2

3

1

1

2

*


Note on unhinging the sash

Open the sash. Put the roller safety device in the released position(P.33,A).Pushthereleasepinfrombelowflushintotherolleropeningnexttothesafetyroller(1). Pull out the safety roller with the release pin sideways from the roller (2). Push out the stay cam downwards from the roller (3). Repeat the process on the second roller. Tilt the released sashandliftitofftherollertrack(withoutFig.). *) Contained in basic package.

Sash and frame assembly scissor sliderHinging sashes with scissor sliders

28

=

=

Torx 25< 1 Nm

~116 + X*

Torx 254 ... 5 Nm

Torx 252 ... 3 Nm

C.1

C.21.9

1.9

A

CB


Sash and frame assemblyAssembly of the guide block

A Position the guide block 1.9 onthehandlesideapprox.116mm+X*fromtheoutsideedgeoftherollertrack.Then,tightenonlyslightlywiththetopscrew(Torx25,<1Nm).

B Put the sash in the tilt position and check the rebate gap on both sides (12 mm). If necessary, reposition the guide block.

C Tightenthetopscrewontheguideblocktightly(Torx25,4...5Nm)(C.1). Then, tighten thebottomscrew(Torx25,2...3Nm)(C.2).

* Definition of X: see Page 16 “Assembly of rollers”

29

Torx 40

Torx 25

~ 2,5max. 11

Torx 25

+ 6

11 = 0 5 = +6

5 ...

max

. 11

mm

Einstellschraube

Verdrehsicherung

(Grundeinstellung)

max. bis Anschlag

+ 6D

BC

E F


Set reinforcement parts(to optimise easy insertion of the sash into the frame)

Sash and frame assemblyHorizontal orientation of the sash

A Check the rebate gap at the top and bottom on both sides (without Fig.).B Remove twist protection devices.C Lifttherollersusingadjustmentscrews(Torx40)toalignthesash.

DANGER

WARNING

ATTENTION

NOTICE

ATTENTION

ATTENTION

Theadjustmentscrewsmustonlybescrewedoutmax. 11 mm. If the adjustment screws are screwed out more than 11 mm, this destroys the rollers!

D Replace the twist protection devices on the adjustment screws, and slightly correct the alignment of the adjustment screws beforehand if necessary. The twist protection devices must sit parallel to the outside edge of the rollers.

E Making insertion easier.F Making removal easier.

Important Information From the default setting, both reinforcement parts should be adjusted evenly only in the direction of E. If the adjustment towards E is too much, the rollers may be grounddowndependingontheprofileandsashweight.Inthiscase,turnthe adjustment screw until it runs freely, back towards F.

Adjustment screw

Twist protection device

(default setting)

max. to rebate

30

0

4

0

4,0 x ... (dk 7)

Ø 3,2

4a

4.2

123

123

4.2

1.9

4.2

1.9

C

F

D

E

A

B


with drill jig

Closing directionView from below

View from above

Control camrollers handle side

Tilt staySize 900 = 395

Size 1250 = 695

Size 1650 = 995

Sash and frame assemblyAssembly of rebate for control module / tilt damper (upper) – tilt stay

A Push the sash down onto the guide block 1.9 until the guide cam of the leading roller 2.1 (handle side) touches the inlet curve but does NOT enter it.

B Important:Thestay-connectingprofile 4.2 muss be positioned correctly (4 mm of rebate width).

C Align the marking on the control module / tilt damper 4a on the frame installation.D Open the sash.E Withdrilljig:Positionthedrilljig,forrebateclosinginitiator123 in the closing direction,

behind the marking (!) and clip-into the guide track. Drill with Ø 3.2 mm hole.F Fixtherebateforcontrolmodule/tiltdamperunderneaththeguidetrackwith

screw4.0x...(dk 7)on the frame installation. Alternatively, you can also measure the position of the rebate locking initiator. See dimensions in graphic. The dimensions refer to 12 mm rebate gap, 20 mm rebate widthandcorrectlypositionedstay-connectingprofile 4.2 (4 mm of rebate width).

31

0

Torx 254.... 5 Nm

3d

B

1.9

1.90

A

1.9

1.9

0


View from above

Control cam rollers handle side

Sash and frame assemblyAssembly of rebate for control module / tilt damper – scissor slider

A Push the sash down onto the guide block 1.9 until the guide cam of the leading roller 2.1 (handle side) touches the inlet curve but does NOT enter it.

B Push the control module / tilt damper 3d into the guide block right up to the slider scissor armandfixinplace.

32

1.5

1.5

1.10

1.8

1.7

0

Torx 254 … 5 Nm

Torx 253 …4 Nm

0

Torx 15

X

Verringerung Andruck

Erhöhung AndruckExzenter Stellung beachten:

D

B

D

C

A


Check closing behaviour of the sash. Adjust the sash pressure by setting the rebateheight(X)withTorx15.

Sash and frame assemblyAdjusting the sash pressure (rebate height)

AssemblyofbufferstopsA Screwinthelowerbufferstop 1.7 withrubbermushroombuffer 1.8 in the desired position

ontherollertrack(Torx25,4...5Nm).B Pushthesashframerightuptothebufferstop.C Inserttheupperbufferstop1.10 right up to scissor slider in the guide track and screw in

tightly(Torx25,3...4Nm).D Insert the cover caps 1.5 on the ends of the guide track.

If the sash does not evenly move against the upper and lower buffer stops, material damage may occur.

Pressure reduction

Pressure increaseNote eccentric

position

33

21 31 (entsichert)

1.6

2.5

2.5

1.13

1.121.12

1.6

A

D

D

B

C


Sash and frame assemblyAssembly of covers

Activate the roller safety devicesA Push the roller safety device (1) backwards on both rollers until it snaps in at the position

shown (2).DANGER

WARNING

ATTENTION

NOTICE

ATTENTION

ATTENTION

If the roller safety device is not correctly positioned or missing from the position shown (2), the window sash is not adequately secured (3). Serious bodily injuries can occur!

Assemble roller coversB Cutthecoverprofile 1.13 to length according to the markings on the rollers.C Align the cover profile to the roller markings and clip onto the roller profiles as well as the

cover support bracket(s) 1.12.D Clip on the cover caps at the bottom left 1.6 and at the bottom right on the reinforcement

parts 2.5 .

(released)

34

12

Abstellweite125

FFB

58


Horizontal cross-section handle EG

Cross-sectionsOpening width 125

Opening width 125

SRW

35

26

17

128

FFH

32


Scale1:1

Cross-sectionsVertical cross-section above tilt stay

SRH

36

17

128

FFH

32

4x40

4x16


Scale1:1

Cross-sectionsVertical cross-section above scissor slider

SRH

37

max. OKFF

FFH

1235

+1

31


Scale1:1

Cross-sectionsVertical cross-section below

SRH


Diagram CAssembly of guide track

Ifinsufficientspace:A Push both tilt stays 4.1 sideways into the guide tracks 1.1 .B Insert the cover caps 1.5 on the ends of the guide tracks.C Assembletheguidetracksusingscrews4.0x...(dk 7) onto the frame installation.

See also "Assembly of guide track" section.

39

4.11.5 1.5

4.1

1.1

1.1

C

A

B


Diagram CAssembly of guide track

40

180

47

145

20

116

150

1211

0

F1

F2

F1F2

FFK

A1, A2, A3A

21

110

41

empf

ohle

n be

i FF

B >

1250

mm

empf

ohle

n be

i FF

B ≥

1250

mm

41FFK

150

110

4711

6 180

A

A1, A2, A3

110

empf

ohle

n be

i FF

B >

1250

mm

empf

ohle

n be

i FF

B ≤

1250

mm

F2

180

F1

20

F1F2

45

45 x.

x.

bei 1

590

- 245

0 36

1 =

=

1111

11

11

11

1111

1111 11 11

1010

10

1010

10

11 11

1113

1011

1111

1111

1111

11

13

13

13

10

x. =


Positionandfixstrikerplates

11 /

13 a

ccor

ding

to th

e Fi

gure

/ Ta

ble

as

wel

l as

sto

p ab

sorb

ers

in a

ccor

danc

e w

ith th

e di

agra

m.

Must be used: hardware screw 4.0 x... dk7 mm.

All dimensions given are valid for a rebate gap of 12 mm.

Frame assemblyAssembly of striker plates and stop absorber Diagram C

reco

mm

ende

d w

ith

SRW

≥ 1

250

mm

reco

mm

ende

d w

ith

SRW

> 1

250

mm

reco

mm

ende

d w

ith

SRW

> 1

250

mm

reco

mm

ende

d w

ith

SRW

≤ 1

250

mm

with


Positioningofstrikerplates,sashliftersforfixeddrivegear4mmrebategap

Drive gear size SRH A A1 A2 A3 Handle position without rebate

1090 841 - 1090 544 - - - 4001340 1091 - 1340 644 - - - 5001590 1341 - 1590 - 879 - - 6001700 1591 - 1700 - 979 - - 7001950 1701 - 1950 - 754 1424 - 10502200 1951 - 2200 - 754 1424 - 10502450 2201 -2450 - 754 1424 1924 1050

Positioning of striker plate for width connector 12 mm rebate gapWidth

connector SRW F 1 F 2

Size 1 620 -900 324 -

Size 2 901 - 1150 559 -

Size 3 1151 -1400 794 -

Size 4 1401 - 1650 559 1029

Frame assemblyAssembly of striker plates and stop absorber Diagram C

42

y

~116 + X* ~116 + X*

~116 + X* ~116 + X*

~116 + X* ~116 + X*

~116 + X* ~116 + X*

FFB min. 620

FFB min. 620

FFB min. 620

FFB min. 620

FFB min. 640 + y

FFB min. 640 FFB min. 640

FFB min. 640

37 48 48 37

37 48 48 37

37 48 48 37

37 48 48 37

2 1

12

12

12

12


Variant1:PVC–withloosepostsEG15/15 (special striker plate required)

Variant2:PVC–withloosepostsEG15/15PVC

Variant3:withloosepostsEG30/15,sash2cut

Variant4:Timber–withoutpostswithopengrooveEG30/30

*) Definition of X: see Page 16 “Assembly of rollers”

Diagram CHorizontal cross-sections

SRW min. 620 SRW min. 620



SRWmin.640+y SRW min. 640

43

2.5

2.4

1.4

1.4

1.11

1.12

2.5

2.3

1.4

= =

FFB > 1450

Torx 25

5 ... 7 Nm

10

10X* 5 ... 7 Nm

Torx 25

Torx 25

2 ... 3 Nm

10X*

Kunststoff 2 x 4,8x ...Holz 2 x 5x50



A.1

C

F

D

BA

A.2

F.2F.1

F.1A.2 F.2

F.1

F.2A.2

C

E

F


Notes on sash assembly 200 kgAssembly of TWIN rollers

A Screw in rollers 2.3 and 2.4 with8screwseachforPVC4.8x...,fortimber,use5x50atasidedistanceof10mmtothesashedgesandflushtothebottomedgeonthesashframe(referenceedgeforprofileswithedgeradius(A.1). The length of the screws in PVC systems must be chosen in such a way that they can grip into the steel reinforcement (A.2).

B Distribute the cover support brackets 1.12evenlybetweentherollersandfixeachwithtwo4.8x...screws.

C Cut the connecting rod 1.4 to length according to the markings on the rollers.D AtSRW>1450:Insertthesupportblockintheclutchesoftherollers.E Insert the connecting rod in the clutches of the rollers 2.4 and 2.3 .FixwithTorx(5...7Nm:

First, tighten the roller 2.4 on the non-handle side).F Insert the reinforcement parts 2.5 intheprofilesoftherollers,snapinandscrewonas

follows: F1: WithPVC,use2screws4.8x...sothatthescrewsfindgripinthesteel

reinforcement. Fortimber,use2screws5x50.

F2: WithPVC,use2screws4.8x...sothatthescrewsfindgripinthesteel reinforcement. Fortimber,use2screws5x16.

PVC2x4.8x...Timber2x5x50



*) Definition of X is required for the later assembly of the guide block

Sash outer edges

Roller

44

= =

2.3

5 ... 7 NmTorx 25 B.1

B.2B.2

A


Notes on sash assembly 200 kgAlign rollers parallel

A Grip the connecting rod in the middle and put it into the closed position.B In this position, tighten the connecting rod on the handle-side roller 2.3

(Torx25,5...7Nm)(B1). Both rollers 2.3 + 2.4 must now also be parallel in the open position (B2).

45

Torx 40+ 6

+ 6

=

Torx 40

=

11 = 0 5 = +6

5 ...

max

. 11

mm

C

CB

B

DD


Adjustment screw

Twist protection device

Notes on sash assembly 200 kgHorizontal orientation of the sash

A Check the rebate gap at the top and bottom on both sides (without Fig.).B Remove twist protection devices.C Lifttherollersusingadjustmentscrews(Torx40)toalignthesash.Theadjustmentscrews

must only be screwed out max. 11 mm.

DANGER

WARNING

ATTENTION

NOTICE

ATTENTION

ATTENTION

If the adjustment screws are screwed out more than 11 mm, the rollers will be destroyed. The rollers are evenly pre-set at the factory. For the correct alignment of the sash, the rollers must be equally adjusted on their two adjustment screws so that they do not tilt.

D Set the twist protection devices on the adjustment screws and correct the alignment of the adjustment screws beforehand if necessary.

46

2 311

2.4

2.3

2.5

2.3

1.6

2.4

2.5

1.6

1.13

A

D

D

C


Notes on sash assembly 200 kgActivation of roller safety device

A Push the roller safety device (1) backwards on both rollers 2.3 / 2.4 until it snaps in at the position shown (2).DANGER

WARNING

ATTENTION

NOTICE

ATTENTION

ATTENTION

If the roller safety device is not correctly positioned or missing from the position shown, the window sash is not adequately secured (3). Serious bodily injuries can occur!

Assembly of roller coversB Cutthecoverprofile 1.13 to length according to the markings on the rollers.C Alignthecoverprofiletotherollermarkingsandclipontotherollerprofilesaswellasthe

cover support bracket(s) 1.12.D Clip on the cover caps at the bottom left and at the bottom right 1.6 on the reinforcement

parts 2.5 .


Notes

MACO RAIL-SYSTEMS

MAYER & CO BESCHLÄGE GMBH

Alpenstraße 173A-5020 Salzburg

Tel.: +43 662 6196-0E-Mail: [email protected]

www.maco.eu

Order no. 757869 - Date: March 2019 - Date changed: November 2019 All rights reserved and subject to change.

Graphic source: MACO

This print document is revised regularly.The latest version is available at

https://www.maco.eu/assets/757869or by scanning the QR code.

Satisfied? We look forward to your

[email protected]

Documents

ASSEMBLY INSTRUCTIONS ST Hardware SKB Upgrade