Assembly Instructions - Creating Space for New … · 2012-03-21 · Locate the right straight edge of each countertop arm in line with ... together and line up the transition holes

Assembly InstructionsModel No. T01A-00 Revision-July 2010

Contents :

TBC Consoles Inc. • 170 Rodeo Drive • Edgewood, New York 11717 • Phone 631.293.4068 • Fax 631.293.4075 • Toll Free 888.CONSOLE

List of included hardware and accessories....................................................................Page 2

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Instructions for connecting spliced base assemblies....................................................Page 3Instructions for connecting skirt panels to base assemblies........................................Page 4

Instructions for acrylic countertop / Shelf support attachment...................................Page 7Instructions for countertop arm / Laminate countertop attachment...........................Page 6Instructions for standard countertop field joint assembly............................................Page 5

Instructions for bottom shelf installation......................................................................Page 8Instructions for transition corner / End panel attachment...........................................Page 9Instructions for power strip installation........................................................................Page 10Instructions for turret / Turret lid / Top shelf installation............................................Page 11Intallation of split screw/articulating arms...................................................................Page 12Installation for bottom access panel / Seismic anchoring.............................................Page 13

Hardware and Accessory Parts Lista b c

a b c

a

b

a

b

a) TBC 7000 arm cup

b) TBC 7000 extensionc) TBC 7000 cup spacer

TBC M7 arm post spacer.

M12 Split Screw Left and Right

5/16-18 End Panel screw

Cap nut

a) 1/4-20 x 1-1/2" Low Profile Screwb) Countertop Spacer

5/16-18 x 5/8" Button HeadScrew.

a) 3/16 Hex Wrenchb) 4mm Hex Wrench

TBC M7 arm assembly

TBC 7500 arm assembly



a) TBC 7500 arm cup

b) TBC 7500 extensionc) TBC 7500 cup spacer

cc) 3/32 Hex Wrench

2

Leveling Nut

1/4-20 x 1" Low Profile Screw

Parting strip assembly

3

Splice Nut W/ Set Screw,5 Places

Connecting Spliced Base Assemblies

Align the protruding splice nuts (normally found on the right end of the left base assembly extrusion) with the openslots of the corresponding extrusion of the spliced baseassembly and push together.

With both assemblies in place, begin tightening the exposed(5/16-18) set screws with the 4 mm hex wrench. During this processbe sure to maintain a closed gap between extrusion pieces ofno greater than 1/32".

Step 1

Step 2

FOR TECHNICAL SUPPORT CONTACT TBC CONSOLES: 1-888-266-7653 ([email protected])

Before connecting the corresponding base assembliesbe sure to adjust the leveler heights of both assemblies relatively to the same height on all feet.

Note:In order to identify the proper base assembly for its correctspliced counterpart, reference the part numbers on the drawings provided to the part number labels on the upper rear extrusions of the spliced base assemblies (see example). Part numbers are designated in successive order from leftto right per spliced base assembly.

1234-101(match with drawing)

1234-102(match with drawing)

(Example:)

(Example:)

4

1/4-20 x 1/2" long,Button Head Cap Screw

Connecting skirt panels

Place the matching Skirt Panel (with the glossy textured surfacefacing out) over the corresponding Attachment tabs. Fasten withthe black 1/4-20 x 1/2" Button Head Cap Screws provided.Secure each screw moderately tight with a 5/32 hex wrench.

Note:

Step 1

If necessary: In order to identify the proper base assemblyfor its correct Skirt Panel, locate the part number label on the back of the upper front extrusion and locate the correctSkirt Panel by the matching identification number on theback of the panel.


Attachment Tab

Skirt Panel

FOR TECHNICAL SUPPORT CONTACT TBC CONSOLES: 1-888-266-7653 ([email protected]) 5

Countertop Field joint Installation

6

Countertop Arm Attachment

Locate the right straight edge of each countertop arm in line withthe vertical scribed arm position marks on the upper front Trac

Scribed position mark

Step 1Slide each countertop arm onto the upper extrusion Trac of the base assembly by sliding the 2 pre-attached "T" nuts into the 2 forward extrusion Trac grooves.

Step 2

Rotate each arm clockwise until they stop to a vertical positionand tighten the two 5/16-18 screws with the 3/16 hex wrench.

Step 3

Leaving the countertop arm screws loose in order to locate the arms under the countertop is unnecessary and problematic. The scribe position marks provided by TBC are accurate. However ifany problems occur during installation be sure to contact TBCbefore attempting any other method of assembly.

Note:

Forward extrusion Trac grooves


Shelf Support (Rebate Profile)

Rebate profile extrusions are provided pre cut in 18" lengs andor may not come as pre installed.

Note:

Insert the Rebate Profile in the rotated position as shown intothe upper Forward Extrusion.

Step 1

Screw in the M-6 set screws provided after the Rebate Profile hasbeen inserted. Be sure to check the set screws securly with the 3mmor 7/64 Hex Wrench.

Step 2

Forward Extrusion

Rebate in Position

Rotated positionfor Insertion

Set Screw

8

Bottom Shelf Installation

.


Rebate Profile

Quarter round extrusion

Insert each rebate profile into the front and rear quarter round slotsas shown by placing the beveled end into the slot at an angle (4 places). Tilting the rebate profile down should set it into position. Be sure thatthe set screw provided is removed or backed off below the bottom ofthe tapped hole for clearance.

Step 1

.If the set screw provided is not already inserted then do so and tightensecureley to check the rebate profile into position.

Step 2

Set Screw

Rebate Profile

Rebate Profile

Dro

p D

ownD

rop D

own

Bottom Shelf.After repeating steps 1 and 2 in four apropriate locations within therequired bay, Insert the bottom shelf panel with the handle in the frontposition down onto the 4 preinstalled rebate profiles.

Step 3

9

5/16-18 End Panel Screw4 places per End Panel.

End Panel Attachment

Gently position the End Panel against the base assemblywith the finished side of the End Panel facing out.

Align the two upper End Panel holes with the tapped holes on the upper extrusion of the base assembly.

Insert the 5/16-18 End Panel Screw in each upper holeand tighten only half way for End Panel adjustability.

By shifting the End Panel slightly, align the two lowerEnd Panel holes, insert two more 5/16-18 End Panelscrews and finish by tightening all 4 screws securely.

Transition Attachment (optional)

5/16-18 x 5/8"Button Head Screw12 places per Transition

Before attaching the transition front and rear panels tothe base assemblies be sure to level both base assembliesto the same height end to end.

Align the front transition to one base assembly and insert the 5/16-18 x 5/8" Button head screws in each of the 3 holes on that side of the panel. Be sure to tighten the screws only half way in using the 3/16 hex wrench. Repeat this process with the rear transition panel as well.

With both the front and rear transition panels attached toone base assembly, slide and position both base assemblies together and line up the transition holes to the other baseassembly. Insert the 6 remaining 5/16-18 screws and tightenonly half way.

Place the transition top panel in position by guiding thefront end of the panel into the front transition first. Afterchecking for a proper fit remove the top panel and tighten all 12 of the 5/16-18 x 5/8" Button Head Screws. After thisthe transition top panel may be placed back in position.

Step 2

Step 1

Step 3

Step 4

Note:

Step 1

Step 2

Step 3

Place the transition top panel back into position throughthe same method. This will complete the assembly.

Step 4


10

Acrylic Countertop Installation (optional)

Gently place the acrylic countertop directly on top of the pre-located countertop spacers without disturbing the positionsof the spacers.

Step 2

In order to identify the proper countertop for its correspondingbase assembly, locate the "C-#" label on the back of the upperfront extrusion of the base assembly and locate the propercountertop with the same number.

Note:

Insert 2 of the 1/4-20 x 1-1/4" low profile bolts per arm and screwin with the the 4mm hex wrench only half way for adjustability.

After all of the bolts have been successfully located, tighten themsecurely.

Step 4

Step 3

Rest each countertop spacer on center of each arm screw hole.Step 1

1/4-20 x 1-1/4"Low profile bolt2 places per arm

Countertop spacer2 places per arm


Place countertops spacers in position on the hole positionsof all arms. With assistance gently place the countertops onthe spacers. Loosely fasten all arms to the countertops with the1/4-20 x 1-1/2" low profile bolts provided.

Step 1

Note:In order to identify the proper counter top for its correctcounterpart, locate the removable part number label on thetop of the counter and locate the correct adjoining part number. Be sure that base assemblies are adjusted level.

Loosely fasten the parting strip assembly in position with the 1/4-20 x 3/4" Low profile bolts provided. With assistance push atboth ends to close gap and tighten with the 5/32 Hex Wrench.

Step 2

Step 3Follow up by tightening all remaining Low profile bolts.

Parting Strip Assembly

CountertopSpacer

1/4-20 x 1-3/8Low profile bolt.Typical

1/4-20 x 3/.4Low profile Bolt4 Places

Shelf Support (Rebate Profile)

Rebate profile extrusions are provided pre cut in 18" lengs andor may not come as pre installed.

Note:

Insert the Rebate Profile in the rotated position as shown intothe upper Forward Extrusion.

Step 1

Screw in the M-6 set screws provided after the Rebate Profile hasbeen inserted. Be sure to check the set screws securly with the 3mmor 7/64 Hex Wrench.

Step 2

Forward Extrusion

Rebate in Position

Rotated positionfor Insertion

Set Screw

11FOR TECHNICAL SUPPORT CONTACT TBC CONSOLES: 1-888-266-7653 ([email protected])

Shelf Installation

Step 1

In order to hold the shelf securely during the installation processthe shelf should not be maneuvered from the front of the console.All shelves should be held and installed from the side or rear of thebase assembly.

Note:

Step 2

Rear support

After the shelf is in place, slide the shelf into position either upagainst an end panel spacer, transition top panel, or on center ofany rack bay.

Step 3

Turret Installation

With the Turret being held as illustrated, rest the turret rear support into the horizontal "L" Bracket of the upper rear extrusion.

Step 1

In order to hold the turret securely during the installation processThe turret should not be maneuvered from the front of the console.All turrets should be held and installed from the side or rear of thebase assembly.

Note:

While holding the turret firmly back against the upper rear extrusion,slowly lower the front of the turret down into the base assemblyuntil the turret support bracket rests on the forward extrusion channel.

Step 2

Support Bracket

Rear support

After the turret is in place, slide the turret into position either upagainst an end panel spacer, transition top panel, or on center ofany rack bay.

Step 3

With the Shelf being held as illustrated, rest the shelf rear support into the horizontal "L" Bracket of the upper rear extrusion.

While holding the shelf firmly back against the upper rear extrusion,slowly lower the front of the shelf down into the base assemblyuntil the shelf front rests flat on the pre installed rebate profile.

Turret Lid Installation

With the Turret lid being held in an open position insert one ofthe latch hinge pins located on the turret lid into one of thehinge hole brackets located on the turret assembly.

Step 1

With one side of the turret lid held in place, pull back the latchhinge spring pin on the other side of the lid, line up the retracted pin with its corresponding hinge hole bracket and release thepin into the hinge hole bracket.

Step 2

The Intellitrac turret lid assembly is designed to hinge to a selfresting open position for equipment accessibility, or to betemporarily removed for accessibility as well.

Note:

Hinge hole bracket

Latch hinge

TBC 7000/7500 Arm Attachment (rear Trac arm)


TBC 9114 Arm Attachment (front Trac arm)

TBC 7000/7500 armextension

TBC 7000/7500 armcup

TBC 7000/7500 arm

With the M12 split screw halves and TBC 7000 or TBC 7500 arm cupspacer properly in place, screw on the TBC 7000 or TBC 7500 arm cupsecurely in the desired position.

Step 1

Place the TBC 7000 or TBC 7500 extension cup into the correspondingarm cup for rear mounted arms only and tighten the locking set screwin the corresponding arm cup securely with the 3/32 Hex Wrench.

Step 2

Place the TBC 7000 or TBC 7500 arm post into the correspondingarm cup or extension cup and adjust the arm to the desired position.

Step 3

After positioning the arm tighten the locking set screw in the correspondingarm cup or extension cup securely with the 3/32 Hex Wrench.

Step 4

With the M12 split screw halves and TBC 7000 arm cup spacer properly in place, screw on the TBC 7000 arm cup securely in the desired position.

Step 1

Place the TBC 9114 arm post into the TBC 7000 cup and adjust the arm tothe desired position.

Step 2

Tighten the locking set screw in the arm cup securely with the 3/32 HexWrench.

Step 2

12

Split Screw and Spacer Installation

Be sure that 1 left half and 1 right half split screw components are usedin this process. Using identical halves will result in stripping the arm cupthreads.

Note:

Place 1 left and 1 right m12 split screw components (one next tothe other) in the upper Trac of the upper front or rear extrusion ofthe base assembly and slide them together until they lock intoposition.

Step 1

Place the appropriate cup or post spacer with the counterbore facingdown on the assembled split screw.

Step 2

Left and right M12split screw

Spacer(counterbore down)

TBC 9114 arm

TBC 7000/7500 armcup

13

Bottom Panel Installation

Magnet striker plate

Step 1Insert the lower edge of the bottom panel into the Trac of the lower radius extrusion and tilt it back to allow for the magnet lockto engage its corresponding magnet striker plate.

Note:All bottom panels located near an end panel should be placed againsta bottom panel spacer.

Bottom panel spacer


Seismic Anchoring to Access Floors (optional)

Threaded rod sizes and method of anchor installation are based on customerspecifications only. The cap nut and other related hardware provided by TBCmy vary based on the customers requirements.

Note:

After the threaded rods have been properly located and installed, lift theconsole base assembly and slip the foot post through holes over theprotruding threaded rods and allow the base assembly to sit firmly onthe access floor.

Step 1

Place one cap nut on each foot post through hole and tighten securely.Step 2

If seismic anchoring is required it is necessary that two cap nuts are installed for every support foot.

Note:

Seismic Anchoring to Slab Floors (optional)

Threaded rod sizes and method of anchor installation are based on customerspecifications only. The cap nut, leveling nut and other related hardware provided by TBC my vary based on the customers requirements.

Note:

After the threaded rods have been properly located and installed, screwone leveling nut on each threaded rod allowing for 1" of threaded rod toextend past the top of the leveling nut.

Step 1

Place one cap nut on each foot post through hole and tighten securely.Step 2

If seismic anchoring is required it is necessary that two cap nuts are installed for every support foot.

Note:

After the leveling nuts have been properly installed, lift the console base assembly and slip the foot post through holes over the protruding threaded rods and allow each foot post to rest firmly on each leveling nut.

Step 2

Proceed to level the console with each leveling nut.Step 2

Cap nut

Threaded rodthrough access floor

Foot post

Cap nut

Threaded rodfrom slab floor

Foot post

Leveling nut

14

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TBC Consoles Inc. • 170 Rodeo Drive • Edgewood, New York 11717 • Phone 631.293.4068 • Fax 631.293.4075 • Toll Free 888.CONSOLE

www.tbcconsoles.com

Documents

Assembly Instructions - Creating Space for New … · 2012-03-21 · Locate the right straight edge of each countertop arm in line with ... together and line up the transition holes