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ASSEMBLY INSTRUCTIONS KFV A-opener 2.2 Electro-mechanical systems Comfort systems Door systems Window systems

ASSEMBLY INSTRUCTIONS · 2020-06-30 · Electro-mechanical systems Assembly instructions A-opener 2.2 4/20 09.2019 H39.ELEKS011EN-00 1 Introduction Please read these instructions

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Page 1: ASSEMBLY INSTRUCTIONS · 2020-06-30 · Electro-mechanical systems Assembly instructions A-opener 2.2 4/20 09.2019 H39.ELEKS011EN-00 1 Introduction Please read these instructions

ASSEMBLY INSTRUCTIONS

KFV

A-opener 2.2

Electro-mechanical systems

Comfort systems

Door systems

Window systems

Page 2: ASSEMBLY INSTRUCTIONS · 2020-06-30 · Electro-mechanical systems Assembly instructions A-opener 2.2 4/20 09.2019 H39.ELEKS011EN-00 1 Introduction Please read these instructions
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Assembly instructions Electro-mechanical systems

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Inhalt1 INTRODUCTION .........................................41.1 Producer and service .................................... 41.2 Target group of this documentation ............. 41.3 Intended use ................................................. 41.4 Improper use ................................................. 41.5 Maintenance and service notes .................... 41.6 Installation conditions and requirements ..... 41.7 Dimensions ................................................... 41.8 Symbols used ................................................ 41.9 Other types of indicators .............................. 41.10 Applicable documents ................................... 51.11 Appropriate disposal ..................................... 52 SAFETY .......................................................52.1 Structure of the warning notes ..................... 52.2 Warning notes used ...................................... 52.3 Warning notes ............................................... 53 INSTALLATION CONDITIONS AND REQUI-

REMENTS ...................................................6

4 FUNCTIONS ................................................74.1 Connections and operating elements ........... 74.2 Cable and wiring diagram ............................. 85 INSTALLATION .........................................105.1 Installing the A-opener ................................ 105.2 Milling the door leaf .................................... 105.3 Routing and connecting cables ................... 115.3.1 Via the SI-BUS connection ........................... 115.3.2 Via the analogue connection ...................... 126 FUNCTIONAL TEST ...................................136.1 Functional test when the door is open ....... 136.1.1 Checking the functioning of the lever

handle: ........................................................ 136.1.2 Checking the functioning of the

profile cylinder ............................................ 136.1.3 Mechanical test of the multi-point lock

with A-opener 2.2 ....................................... 136.2 Functional test when the door is closed ..... 136.3 Electromechanical test ................................ 136.4 Troubleshooting .......................................... 146.4.1 Functional disorder of the lever handle ...... 146.4.2 Functional disorder of the profile cylinder .. 146.6 EC declaration of incorporation .................. 166.7 Test report - Electromagnetic compatibility 17

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Electro-mechanical systems Assembly instructions

A-opener 2.2

09.20194/20 H39.ELEKS011EN-00

1 IntroductionPlease read these instructions carefully before you begin the assembly work. Follow the notes in Chapter 2 "Safety", in order to prevent personal injury or func-tional disorders.These instructions are an integral part of the A-opener 2.2 and must be accessible to the specialist personnel at all times.

1.1 Producer and serviceKFV Karl Fliether GmbH & Co. KG A company of the SIEGENIA GROUP Siemensstraße 10 42551 VelbertTel.: +49 2051 278-0 Fax: +49 2051 278-167 E-mail: [email protected] contact your contractual partner in case of com-plaints or service requirement.

1.2 Target group of this documentationThis documentation is intended for use by specialists only. All work described in this document is to be per-formed only by experienced professionals with train-ing and practice in the assembly, commissioning and maintenance of electromechanical components and multi-point locks. All work on a 230 V AC mains power supply may only be performed by a qualified electrician.

1.3 Intended use• In combination with automatic multi-point locking,

the A-opener 2.2 enables motorised unlocking and is suitable for installation in timber, aluminium, steel and PVC entrance doors.

• The A-opener 2.2 may only be used– with cylinder locks with a rigid catch in which

the catch is locked in a key withdrawal position inside the range of - 30° to + 30°

– with cylinder locks with a non-restrictive catch in which the catch can always be freely turned

– in vertical installation– in a technically sound condition– in conjunction with KFV products and accessories

1.4 Improper use• The A-opener 2.2 must not be used in combination

with an automatic multi-point locking system– for escape doors in accordance with EN 179 or

EN 1125– in doors for wet rooms or rooms in which the air

contains aggressive or corrosive components• The A-opener 2.2 and the automatic multi-point

lock must not be interfered with or modified.

1.5 Maintenance and service notesNever use cleaning agents that are aggressive or con-tain solvents. This could damage the surfaces of the components.

1.6 Installation conditions and requirementsLocal building laws and regulations must be observed before and during installation.

1.7 DimensionsAll measurements are given in mm.

1.8 Symbols usedThe following icons are used in this document:

General warning symbol

Useful information or advice

1.9 Other types of indicatorsBelow is a list of symbols used in these instructions and their meanings:• Items of text following this marker are found in lists.

– Items of text following this marker are found in subordinate lists.

f Items of text with this marking in front of them are instructions that must be followed in the specified order.

Cross reference() A cross reference in the flow text is enclosed by

brackets.

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1.10 Applicable documentsFor the installation of the A-opener 2.2, it is essential to observe all assembly and operating instructions that are enclosed with other (optional) components.

1.11 Appropriate disposalElectrical devices should not be disposed of as house-hold waste. Bring the device, accessories and packaging to an environmentally-friendly recycling facility.

2 Safety• All work on the 230 V AC mains power supply

must be carried out in compliance with the current German VDE regulations (e.g., VDE 0100) and any relevant country-specific requirements.

• All-pole safety isolation should be used when rout-ing the network connection cable on-site.

• Any modifications to the A-opener 2.2 are prohibit-ed.

• Wiring the unit incorrectly can irreparably damage its electronic components.

2.1 Structure of the warning notesThe warning notes in these instructions • when observed, provide protection against potential

personal injury and material damage, • classify the level of danger by the signal word,• designate the danger of personal injury via the

hazard sign,• define the type and source of danger,• show measures to prevent hazards and prohibit

specific behaviour.The warning notes are set up according to the following principle:

SIGNAL WORD

Type and source of danger

Explanation of the type and source of danger

• Measures for the prevention of the danger

The hazard sign designates warning notices that warn of personal injury.The type and source of the hazard defines the cause of the hazard. The potential consequences of non-obser-vation of warning notices are e.g. danger to life due to electric shock.Under measures, actions are listed that must be carried out for the prevention of hazards or which are prohibit-ed for the prevention of a hazard.

2.2 Warning notes used

DANGER

The signal word "Danger" designates an immediately threatening danger. If this hazard is not prevented, it leads to death or severe injuries.

WARNING

The signal word "Warning" designates a potential hazard. If this hazard is not prevented, it could lead to death or severe injuries.

CAUTION

The signal word "Caution" designates a potentially hazardous situation. If this hazardous situation is not prevented, it could lead to minor or moderate injuries.

NOTICE

The signal word "Note" defines actions for the pre-vention of material damage. The observation of these notes prevents damage to the components.

Information, advice etc.

This symbol indicates special features and designates facts that require increased attention.

2.3 Warning notes

WARNING

Risk of fatal injury from electric shock and short circuit

Wrong connection of the A-opener

• All-pole safety isolation should be used when routing the network connection cable on-site.

• All work on the 230 V AC mains power supply must be carried out in compliance with the current German VDE regulations (e.g., VDE 0100) and any relevant coun-try-specific requirements.

If energy-carrying cables are routed in parallel to data cables (ISDN, DSL, etc.), this could lead to interference e.g. in the speed of the data transmission.

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3 Installation conditions and require-ments

The following requirements and conditions must be observed before and during installation:• Observe the specified positions and sizes for all

milling and drilling dimensions within the defined tolerances.

• Install the A-opener 2.2 in accordance with these assembly instructions.

• Use the fixing material included in the delivery sup-plied for assembly.

• Remove any splinters from routed pockets after milling.

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4 Functions

4.1 Connections and operating elements

A

SI-Bus

Siemensstr. 10

D-42551 Velbert

A-O

PENER

2.2SN

:R

1:R

2:R

3:24V D

CG

ND

24V DC

GN

DInput

B C D 2 3 4

1

33

4

2

Item Function

[1] SI-BUS connectionTerminal A: data interface SI-BUS (yellow)Terminal B: data interface SI-BUS (green)Terminal C: output supply voltage (- ) GND (brown)Terminal D: output supply voltage + 24 V DC (white)

[2] Analogue connection:Terminal 2: output supply voltage + 24 V DCTerminal 3: output supply voltage (-)Terminal 4: input for external unlocking signal at + 24 V DC ≥ 1 seconds = opening process

[3] Button with menu LED for menu navigation (located under the label) to make all adjustments of the A-opener.

[4] Status LED to indicate the current operating status

The menu navigation button and indicator of the status LED can only be operated in the uninstalled state.The menu navigation button and indicator of the status LED can only be operated in the uninstalled state.Refer to the operating instructions for adjustments of the A-open-er via the button.

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4.2 Cable and wiring diagram

WARNING

Risk of fatal injury from electric shock and short circuit

Wrong connection of the A-opener

• All-pole safety isolation should be used when routing the network connection cable on-site.• All work on the 230 V AC mains power supply must be carried out in compliance with the current German VDE regula-

tions (e.g., VDE 0100) and any relevant country-specific requirements.

A-opener via SI-BUS connection A-opener via analogue connection

54

3

2

154

3

2

1

Item Name

1 A-opener 2.2

2 Multi-point lock

3 Access control system with SI-BUS

4 Cable transfer

5 Frame-integrated or rail nut power supply

Item Name

1 A-opener 2.2

2 Multi-point lock

3 Access control system (analogue)

4 Cable transfer

5 Frame-integrated or rail nut power supply

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SI-BUS connection Analogue connection

A

SI-Bus

Siemensstr. 10

D-42551 VelbertA-O

PENER 2.2SN:R1:R2:R3:

24V DCG

ND

24V DCG

NDInput

B C D 2 3 4

SI-BUS system

1

> =

1s

> =

1s

+V

LNPE

-V

A

SI-Bus

Siemensstr. 10

D-42551 Velbert

A-O

PENER

2.2SN

:R

1:R

2:R

3:24V D

CG

ND

24V DC

GN

DInput

B C D 2 3 4

1

2

3

Power supply

Item Name

1 SI-BUS adapter cable

Item Name

1 Unlocking via analogue access control system

2 Feed (shielded)

3 Optional external unlocking (e.g. button or intercom system etc.)

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Electro-mechanical systems Assembly instructions

A-opener 2.2

09.201910/20 H39.ELEKS011EN-00

5 Installation

5.1 Installing the A-opener

3 x M4x11

The A-opener 2.2 is supplied unas-sembled as standard.

f Screw the A-opener to a suitable KFV multi-point lock using the three screws included in the delivery.

T 101.5 Nm

5.2 Milling the door leaf

1

24

3

1

Dimensions of the routed pocket[1] = 510 mm[2] = 16 mm[3] = 270 mm[4] = 55 mm

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5.3 Routing and connecting cablesVarious cable types are available for establishing a connection from the power supply to the A-opener and an access control system.

Only use shielded cables in order to prevent interferences, which have an effect on the KFV multi-point lock with A-opener 2.2, or originate from the KFV multi-point lock with A-opener 2.2. Only use the shielded original KFV cable. See: product catalogue KFV GENIUS and A-opener.Deburr all holes for the cable routing.Do not route cables over sharp edges. File or line any sharp edges.Route cables without kinking.

A

SI-Bus

Siemensstr. 10

D-42551 Velbert

A-O

PENER

2.2SN

:R

1:R

2:R

3:24V D

CG

ND

24V DC

GN

DInput

B C D 2 3 4

Always route the cable to the A-open-er 2.2 in a loop to prevent any ingress water from running into the connec-tions of the A-opener.

5.3.1 Via the SI-BUS connectionUse only the SI-BUS cable from KFV intended for this purpose to establish a connection via the SI-BUS.

1

2

3

SI-BUS system f Insert the green PTR plug [1] of the SI-BUS adapter cable [2] into the connection with the desig-nation A to D.

f Connect the plug [3] of the SI-BUS adapter cable to the SI-BUS system and route the cable (see chapter 4.2).

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5.3.2 Via the analogue connectionTo obtain a connection via the analogue connection, establish a plug connection with the KFV cable.

KFV cable Cable identifi-cation Band colour Cable colour Connection A-opener Function

0

14

7+

-

0 Black grey - -

1 Brown Yellow - -

4 Yellow Green 4: input External unlocking signal

7 Violet Pink - -

+ Red White 2: + 24VDC Operating voltage (+) 24 V DC

- Blue Brown 3: - GND Operating voltage (-)

White Blue - -

+ - 4

1

2

+ - 4

f Establish a plug connection with the cable (type F or E) [1] and the green PTR plug [2].

f Tighten the screws of the PTR plug by hand so that the wires of the cable will not be able to loosen themselves. Check the firm seating.

+ - 4

1

+ - 4

f Insert the green PTR plug [1] into the connection with the designation 2 to 4 of the A-opener.

f Route the cable and connect it to a power supply and optionally to an analogue access control system (see chapter 4.2).

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6 Functional testIn order to check the functionality, the door and the door frame must be positioned vertically.

If stiffness is determined during the functionality test, observe the following points:• Check the tightening torque of the fixing screws on the handle

set and/or the profile cylinder lock.• Screws must not be screwed in too tightly or over tightened. • Screws should also not be screwed in at an angle. This is to

avoid the screw head blocking the drive rod behind it.

6.1 Functional test when the door is open6.1.1 Checking the functioning of the lever handle:

f Press the lever handle down fully.The lever handle must return to its original position by itself.

6.1.2 Checking the functioning of the profile cylin-der

f Turn the key in the cylinder lock in the locking direc-tion.

It must be possible to disengage the main deadbolt fully and easily.

f Remove the key when the main deadbolt is dis-engaged (child-proof lock active, lever handle blocked).

f Turn the key in the cylinder lock in the unlocking direction.

All locking elements must extend completely and smoothly.

f Remove the key while the locking elements are retracted.

6.1.3 Mechanical test of the multi-point lock with A-opener 2.2

Check the functioning of the locking elements with the lever handle

f Turn the key in the locking direction until the main deadbolt extends.

The lever handle is blocked, the child-proof lock is active.

f Turn the key in the unlocking direction until the main deadbolt retracts.

f Push down the lever handle completely, the latch must be able to retract with ease.

The latch must extend completely again after the lever handle is released.

f For the automatic multi-point locking system, the locking elements of the top and bottom auxiliary box must trigger mechanically.

f Push down the lever handle completely, all locking elements must retract completely.

The latch must extend completely again after the lever handle is released.

Check the functioning of the locking elements with the key

f Turn the key in the locking direction until the main deadbolt extends.

f Turn the key in the unlocking direction.All locking elements must retract.

f The latch must extend completely again after the key is released.

6.2 Functional test when the door is closed f Close the door. f Repeat the test step "Functional test when the door is open".

f All locking elements must extend and retract freely in the frame parts.

6.3 Electromechanical test f Switch on the supply voltage. f Close the door. f Check the external unlocking (e.g. button or inter-com system).

f Check the function of the optional access control system.

If an optional access control system (e.g. a fingerprint scanner) is to be installed in combination with an au-tomatic multi-point locking system with A-opener 2.2, refer to the relevant instructions for information about commissioning and testing.

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6.4 Troubleshooting6.4.1 Functional disorder of the lever handleIf the lever handle does not return to its original posi-tion by itself, there is a functional disorder.

f Check the routed pocket for dimensional accuracy. f Check that the lever handle is correctly seated. f Check that the door hardware is correctly seated.

If the lever handle does not return to its original posi-tion by itself, the multi-point lock must be checked by KFV.

6.4.2 Functional disorder of the profile cylinder f If you cannot remove the key, dismount the profile cylinder and check it for functional disorders.

f If the profile cylinder does not function faultlessly, replace the cylinder and repeat the test step.

If the profile cylinder functions faultlessly, there is a mechanical disorder in the multi-point lock.

f Check whether the locking elements run smoothly into the frame parts. If this is not the case, adjust the frame parts.

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6.5 Technical specificationsEnvironmental conditions

Ambient temperature range in the door (according to DIN EN 14846 class K,M,L,N,P)

TUM - 25 °C to + 70 °C

Relative humidity 20% to 80% (non-condensing)

Protection class IP 40

Electrical data

Operating voltage UB 24 V DC (19 V DC to 32 V DC)

Operating current standby / standby IST Type 30 mA

Operating current for motor control IB Type 500 mA (max. 1000 mA)

Reverse polarity protection UVerp - 50 V

Input signal terminal 4

Release On UKL4.ON > 7.0 V DC

Release Off UKL4.OFF < 4.0 DC V

Internal with Pulldown resistance RPulldown 4.7 kΩ

Dimensions

Dimensions W x L x D 16 mm, 252 mm, 49 mm + secondary sash thickness

Cable lengths

Cable length at 0.14 mm² LIYCY ≤ 24 m

Cable length at 0.5 mm² LIYCY ≤ 50 m

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6.6 EC declaration of incorporation

Manufacturer KFV Karl Fliether GmbH & Co. KGSiemensstr. 10D - 42551 Velbert

declares that the product: Device type: Designation of type:Electromechanical drive for mul-ti-point locks

A-opener 2.2

meets the following fundamental requirements:

EMC Directive 2014/30/EUEN 61000-6-2:2005 + Cor.: 2005*EN 61000-6-3:2007+A1:2011 class BEN 61000-3-2:2014EN 61000-3-3:2013

RoHS Directive 2011/65/EU

*Only test modules ICI3+4, ICS, VDI

This declaration is based on test reports from:Nemko GmbH & Co. KG, Test and Certification Authority; test report identification number: FS-1708-336996-001

The incomplete machine may only be commissioned if it has been ascertained (if required) that the machine into which it is to be installed conforms to the specifications of the Machinery Directive.We undertake to provide such documentation to the regulatory authorities in electronic format within a reason-able time upon a well-founded request. The aforementioned technical documentation can be obtained from the manufacturer.

Velbert, 2019-08-28

The technical documents are provided by KFV Karl Fliether GmbH & Co. KG.

This declaration certifies conformity with the directives cited but does not constitute a warrant of properties in a legal sense.The safety instructions provided in the product documentation supplied require compliance.

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6.7 Test report - Electromagnetic compatibility

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www.siegenia.com

H39.

ELEK

S011

EN-0

0