Assembly & Installa on Guide · use the ford installation guide provided for the recommended ... gis1 ret ention: 27. 60 35 c o pyri ght f rd 2 013 g b i nstallation i nstructi ons

TAPE MEASURE

1

Assembly & Installa on Guide

RB030-2 - DOUBLE CROSSBAR KITREF: 699-0699-01c

RB030-2: DOUBLE CROSSBAR KIT

SCALE OF ITEMS WILL VARY TO AID VISUAL IDENTIFICATION

CUSTOMER SERVICE AND TECHNICAL SUPPORTTEL: 0800 107 0003

E-MAIL: [email protected]

PLEASE READ INSTRUCTIONS FULLY PRIOR TO INSTALLATION OF CROSSBAR KIT

PLEASE ENSURE THAT THE MANUFACTURERS MAXIMUM ROOF LOADING IS NOT EXCEEDED(Refer to vehicle handbook)

REGULARLY INSPECT CROSSBARS AND ENSURE ALL FIXINGS ARE SECURE

This instruction is to illustrate the recommended installation method for our Crossbar Kit, anydeviation from this will be the sole responsibility of whoever carries out the installation.

THE PARTS LIST ILLUSTRATED RELATES TO COMPONENTS SUPPLIED WITHIN RB030-2EACH PHASE OF THE INSTALLATION WILL HAVE IT’S OWN PARTS LIST

Prior to each phase of installation please ensure all the items listed are present, we adviseeach foot bracket bag is opened when instructed.

2

3

4

RB-1300: 1300mm CROSSBAR - x2

1300mm EXTRUDED CROSSBAR - x1

INCLUDED WITHIN EACH RB-1300 BAG:

PLASTIC END CAP - x2

1750mm PVC STRIP - x2

RB030-01: CUSTOM H2 BRACKET KIT - x2

5 543-0349: CUSTOM H2 ROOF FIX KIT - x1

USE THE FORD INSTALLATION GUIDE PROVIDED FOR THE RECOMMENDEDINSTALLATION PROCEDURE FOR THESE COMPONENTS, ONLY DRILL FIXINGPOINTS REQUIRED FOR QUANTITY OF 1300mm CROSSBARS DETAILED ABOVE

LOCATE APPROPRIATE FIXING LOCATIONS PRIOR TO ANY DRILLING

699-0699: INSTALLATION GUIDE - x1

10mm SPANNER13mm SPANNERKNIFE OR CUTTERS

10mm DRILL BIT

DRILL5mm DRILL BIT

IF ANY ACCESSORIES LISTED BELOW HAVE BEEN PURCHASED PLEASE REFER TOADDITIONAL INSTALLATION GUIDE SUPPLIED WHEN INSTRUCTED.

THE ABOVE WILL BE REFERRED TO WITHIN THIS INSTALLATION PROCESS.

LOAD STOPS: LS2 - SIDE LOAD STOPS OR FS1 - FRONT LOAD STOPSLADDER CLAMP: LC1

TOOLS REQUIRED (Not included within kit)RB-1300

1300mm CROSSBAR

RB-1300

1300mm CROSSBAR

RB030-01CUSTOM H2 BRACKET KIT

RB030-01CUSTOM H2 BRACKET KIT

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32

Assembly & Installaon Guide

CUSTOMER SERVICE AND TECHNICAL SUPPORT

TEL: 01889 271202

E-MAIL: [email protected] GUIDE

1

KIT REF: RB030-2

DOUBLE CROSSBAR KIT

543-0346CUSTOM H2 ROOF FIX KIT

5

1: DRILL GUIDE - x1


PHASE 1: 543-0349 CUSTOM H2 ROOF FIX KIT






A B

C

2: LEFT-HAND FRONT BRACKET - x1

3: LEFT-HAND MID BRACKET - x1

4: LEFT-HAND REAR BRACKET - x1

5: RIGHT-HAND FRONT BRACKET - x1

MID BRACKETS ARE NOT REQUIRED

IDENTIFY REQUIRED FIXING POINTS FORDOUBLE CROSSBAR KIT PRIOR TO INSTALLATIONIMPORTANT: DO NOT DRILL 6 FIXING POINTSAS INSTRUCTED WITHIN FORD GUIDE

DO NOT DRILL C & D AS INSTRUCTED BY FORDIMPORTANT: H2 DOUBLE CROSSBAR KIT

FROM THE FIXING KIT SUPPLIED ONLY THE ITEMSAND QUANTITIES LISTED BELOW ARE REQUIRED

F

RH

F

LH

M

LH

R

LH

USE FORD INSTALLATION INSTRUCTION SUPPLIED FOR INSTALLATION OF CUSTOM H2 ROOF FIX KIT, PLEASE BE AWARE AT INSTRUCTION STAGE 1, DO NOT DRILL ALL FIXING POINTS INDICATED

L1H2: PLEASE CARRY OUT PROCEDURES LISTED ABOVE PRIOR TO COMMENCING INSTALLATION L2H2: PLEASE CARRY OUT PROCEDURES LISTED ABOVE PRIOR TO COMMENCING INSTALLATION

IDENTIFY DRILLINGLOCATIONS FROMINSIDE VEHICLE

VISUAL CHECK OFWIRING HARNESSROUTING IN ROOF

CAREFULLY REMOVEHEADLINER IF FITTED

READ FORDINSTRUCTION PRIOR

TO INSTALLATION

IMPORTANTPLEASE CARRY OUT

THE FOLLOWING

IMPORTANTL1H2

IDENTIFY DRILLINGLOCATIONS FROMINSIDE VEHICLE

VISUAL CHECK OFWIRING HARNESSROUTING IN ROOF


READ FORDINSTRUCTION PRIOR

TO INSTALLATION

REPEAT PROCEDUREON BOTH SIDES

OF VEHICLE

IMPORTANTPLEASE CARRY OUT

THE FOLLOWING

IMPORTANTL2H2


B

REPEAT PROCEDUREON BOTH SIDES

OF VEHICLE

Printed Copies are uncontrolled

Expert Fitment Required

Subject to alteration without notice

Copyright Ford 2013

SKBK21-V46002-AA

TRANSIT CUSTOM MR KOMBI

TRANSIT CUSTOM MR VAN

EB01 E 12715532 000

1/13

GIS1 Retention: 27.60 35Copyright Ford 2013

GB INSTALLATION INSTRUCTIONS

ROOF RACK MOUNTING KIT

D

E

F

I

P

NL

DK

N

S

SF

CZ

H

PL

GR

RO

1

1

3: NUT RETAINER - x4Part No: 802-0098

4: M6x20mm SET A2 - x8

5: M6 FMC WASHER A2 - x8

6: M6 T NYLOC NUT A2 - x8


8: M8 SQ SPRING WASHER A2 - x2


St.Steel

St.Steel

St.Steel

St.Steel

St.Steel

St.Steel

1: FOOT BRACKET - x2Part No: 702-1695-PCBAC


PHASE 2: RB030-01 REAR CROSSBAR FIXING KIT

2: SELF ADHESIVE PAD - x2Part No: 812-0229







ACROSSBAR WILL BE FITTED USING FORD INTERNAL BRACKETS AT LOCATIONS INDICATED ABOVE

B

L1H2

L2H2

1

IMPORTANTLOOSELY ATTACH

REPEAT ON BOTHFEET BRACKETS

A:B: LOOSELY ATTACH NUT RETAINERS AS SHOWN ONTO BOTH FEET BRACKETS (1).

LOCATE M6x20mm SET (4) INTO ALL NUT RETAINERS (3) AS SHOWN ABOVE.

3 & 4

43

4

1

5

6

SLIDE NUT RETAINERS (3) ATTACHED TO FEET BRACKETS (1) INTO 1300mm CROSSBAR AS SHOWN.NOTE: THE FEET BRACKETS ARE IDENTICAL SO CAN BE LOCATED AT EITHER END.

2

3

1300mm EXTRUDEDCROSSBAR

(ANY RB-1300 BAG CAN BE USED)


USE ANY RB-13001300mm CROSSBAR

LADDER CLAMPINSTALLATIONREFER TO LC1INSTRUCTION

IMPORTANT

FORD INTERNAL BRACKET

2

9

8

7


NOTE: AS FEET BRACKETS ARE IDENTICAL THEY CAN BE FITTED EITHER SIDE OF VEHICLE.ALIGN FEET BRACKETS WITH DRILLED FIXING HOLES AND LOOSELY ATTACH ONTO FORD BRACKET.

3

IMPORTANTx1 SELF/AD PAD (2)

FEET BRACKETSCAN BE FITTED

EITHER SIDE

PROCEED TONEXT PHASE


DRILLED FIXING HOLEAS INSTRUCTED BY FORD

3: NUT RETAINER - x4Part No: 802-0098



6: M6 T NYLOC NUT A2 - x8


8: M8 SQ SPRING WASHER A2 - x2


St.Steel

St.Steel

St.Steel

St.Steel

St.Steel

St.Steel

1: FOOT BRACKET - x2Part No: 702-1695-PCBAC


PHASE 3: RB030-01 FRONT CROSSBAR FIXING KIT

2: SELF ADHESIVE PAD - x2Part No: 812-0229







B

1


REPEAT ON BOTHFEET BRACKETS

A:B: LOOSELY ATTACH NUT RETAINERS AS SHOWN ONTO BOTH FEET BRACKETS (1).

LOCATE M6x20mm SET (4) INTO ALL NUT RETAINERS (3) AS SHOWN ABOVE.

3 & 4

43

4

1

5

6

INSERT EACH 1750mm PVC STRIP INTO CROSSBAR, CUT A 926mm PIECE FROM EACH.A:B: LOCATE EACH PREVIOUSLY CUT PIECE OF PVC STRIP 187mm FROM END OF CROSSBAR.

‘X’ WILL BEREFERRED DURINGFS1 INSTALLATION2

926mm

DIMENSION TAKEN FROM END OF PVC STRIP

RETAIN EXCESS FOR LATER STAGE

1300mm CROSSBAR

1750mm PVC STRIP

CUT 926mm PIECE OF PVC STRIP

1750mm PVC STRIP

926mm PVC STRIP

926mm PVC STRIP

187mm (’X’)

FIT LOAD STOPSIF REQUIRED

REFER TO FS1INSTRUCTION

IMPORTANT

SLIDE NUT RETAINERS (3) ATTACHED TO FEET BRACKETS (1) INTO 1300mm CROSSBAR AS SHOWN.NOTE: THE FEET BRACKETS ARE IDENTICAL SO CAN BE LOCATED AT EITHER END.

3

3

1300mm EXTRUDED CROSSBARWITH PVC STRIP

FORD INTERNAL BRACKET

2

9

8

7


NOTE: AS FEET BRACKETS ARE IDENTICAL THEY CAN BE FITTED EITHER SIDE OF VEHICLE.ALIGN FEET BRACKETS WITH DRILLED FIXING HOLES AND LOOSELY ATTACH ONTO FORD BRACKET.

4

IMPORTANTx1 SELF/AD PAD (2)


EITHER SIDE

PROCEED TONEXT PHASE


DRILLED FIXING HOLEAS INSTRUCTED BY FORD


EITHER SIDE


1300mm CROSSBARWITH PVC STRIP

ENSURE ALL FASTENERS HAVE BEEN TIGHTENED TO SPECIFIED TORQUE SETTINGS.LOCATE A PLASTIC END CAP INTO EACH END OF ALL CROSS-MEMBERS AS SHOWN ABOVE.

PHASE 4: COMPLETION OF CROSSBAR KIT INSTALLATION






4

IMPORTANTENSURE CROSSBARS

ARE CENTRAL 2

3

INSERT EACH PIECE OF PVC STRIP INTO FRONT CROSS-MEMBER APERTURES AS SHOWN.CUT x4 105mm PIECES OF PVC STRIP FROM EXCESS LEFT OVER FROM EARLIER PROCEDURE.A:

B:

1ENSURE EACH CROSS-MEMBER IS LOCATED CENTRALLY TIGHTEN ALL FASTENERS TO RELEVANT TORQUE SETTINGS SPECIFIED

= =

= =

+ _

_ + M6: TIGHTEN TO 8Nm M8: TIGHTEN TO 12Nm

105mm

CUT x4 105mm

FRONT1300mm CROSSBAR

105mm PVC STRIP

INSTALLATIONCOMPLETE

PLASTIC END CAP

FIT LOAD STOPSIF REQUIRED

REFER TO LS2INSTRUCTION

IMPORTANT

FIT LOAD STOPS PRIOR TOEND CAP IF REQUIRED

Documents

Assembly & Installa on Guide · use the ford installation guide provided for the recommended ... gis1 ret ention: 27. 60 35 c o pyri ght f rd 2 013 g b i nstallation i nstructi ons