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ASSEMBLY DOCUMENT - Rev. 6 SHORE - Norco Bicycles€¦ · checked by dales 2020-07-30 part number setup project manager assembly document - rev. 6 shore sheet 1 of 8. bill of materials

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    Revision 6 Username Date

    Drawn By alastairt 19/03/27Checked By dales 2020-07-30

    Part Number SetupProject Manager

    ASSEMBLY DOCUMENT - Rev. 6 SHORE

    Sheet 1 of 8

  • BILL OF MATERIALS ITEM NO. SUPPORT PART NUMBER QTY. DESCRIPTION MATERIAL1 1 FT ASSY, SHORE ALUMINUM, MY21 6061-T62 1 LA, SHORE, MY21 6061-T63 1 CS ASSY, Shore, MY21 6061-T64 1 SS ASSY, Shore, MY21 6061-T65 914200-007 1 16T IDLER WITH RETAINING CLIP, SHORE, MY21 7075-T66 913200-S6902-EM 1 S6902 LLB ENDURO STAINLESS BEARING, 15X28X7MM ALLOY STEEL7 913200-6900-EM 2 6900-LLU ENDURO MAX BEARING, 10X22X6MM ALLOY STEEL8 913200-6901-EM 8 6901-LLU ENDURO MAX BEARING, 12X24X6MM ALLOY STEEL9 913200-6902-EM 4 6902-LLU ENDURO MAX BEARING, 15X28X7MM ALLOY STEEL10 913500-031 1 SHAFT, DIA15, L82, M10X1.5 INT, HEX8 7075-T611 913500-032 1 SHAFT, DIA15, L110.5, M15X1.5, HEX8 7075-T612 913500-013 2 SHAFT, DIA12, L32, M12X1.25, HEX6 7075-T613 913500-033 2 SHAFT, DIA12, L20, M12X1.25 HEX5 7075-T614 913500-025 1 SHAFT, DIA10, L49, M6X1 INT, HEX5 AISI 316 SS BAR15 913800-005 2 BOLT, M10X1, L17, HEX5 7075-T616 913700-003 1 BOLT, M10X1.5, L13, HEX5 7075-T617 913400-048 1 BOLT, M6X1, L8.5, HEX5 AISI 316 SS BAR18 913700-006 2 NUT, M12X1.25, KEYED AISI 316 SS BAR19 913700-005 1 NUT, M15X1.5, 18HEX 7075-T620 913700-009 1 M4 NYLOC NUT STEEL21 913400-057 1 M5X16MM COUNTERSUNK SOCKET HEAD CAP STEEL, BLACK CHROMATE22 913400-031 4 M5X12MM BUTTON HEAD CAP SCREW STEEL, BLACK CHROMATE23 913400-058 2 M5X10MM LOW HEIGHT SOCKET HEAD CAP SCREW STEEL, BLACK CHROMATE24 913400-059 1 M4X18MM SOCKET HEAD CAP SCREW STEEL, BLACK CHROMATE25 913800-006 2 TOPHAT, ID10, OD12, L3.5 AISI 316 SS BAR26 913300-003 5 SPACER, ID15, OD22, L4 7075-T627 913300-001 2 SPACER, ID12, OD18, L4 7075-T628 913300-002 4 SPACER, ID12, OD18, L2 7075-T629 913300-010 2 SPACER, ID12, OD18, L3.5 7075-T630 913300-023 2 SPACER, ID10, OD14, L4 7075-T631 914200-009 1 INTERNAL RETAINING RING FOR ID 28mm, RING OD 30.1mm STEEL32 915000-008 1 NORCO SEATPOST CLAMP, 38.4mm 6061-T633 913105-011 1 NORCO AXLE, L174, TL13 M12X1 7075-T634 913015-007 1 RD HANGER, 2 PIECE, UDH V2.1, M12X1 7075-T635 913020-004 1 RD HANGER, 2 PIECE, UDH BOLT V2, M12X1.75 7075-T636 914200-010 1 CHAIN GUIDE INNER PLATE, SHORE, MY21 NYLON 6, 33% GLASS FILL 37 914200-011 1 CHAIN GUIDE OUTER PLATE, SHORE, MY21 NYLON 6, 33% GLASS FILL 38 914200-014 1 ONEUP GUIDE, SPACER, V2, BLACK PLASTIC39 914200-012 1 CHAIN GUIDE, LOCKNUT STEEL, BLACK CHROMATE40 914200-013 1 CHAIN GUIDE O-RING EPDM RUBBER41 915500-028 1 BASH GUARD, SHORE, MY21 6061-T642 915500-021 1 SHUTTLE GUARD, SHORE, MY21 EPDM RUBBER43 915100-017 1 DT GUARD, SHORE, MY21 EPDM RUBBER TPR A7044 915200-026 1 CS PROTECTOR, SHORE, MY21 EPDM RUBBER45 915300-008 1 SS PROTECTOR, SHORE, MY21 POLYURETHANE46 914100-038 1 GIZMO3S, GROMMET, SINGLE CABLE CENTERED EPDM RUBBER47 914100-035 1 GIZMO3S, GROMMET, BLANK EPDM RUBBER

    48 915100-018 2 ST PROTECTOR, SHORE, MY21 POLYURETHANE

    ADDITIONAL FRAME INFORMATION

    CONFIGURATION FREERIDE PARKAVAILABLE FRAME SIZES S, M, L, XLWHEEL SIZE 27.5"S.H.I.S. ZS44/28.6 | ZS56/40MAX. FORK LENGTH [mm] 582BB TYPE, WIDTH [mm] BSA THREADED, 73MAX CHAINRING SIZE 36TOLD [mm] 148REAR BRAKE MOUNT [mm] 180, POSTSEATPOST DIAMETER [mm] 34.9RECOMMENDED TIRE SIZE [IN.] 27.5" X 2.6"

    SHOCK DIMENSIONS [LENGTH X STROKE] [mm] 225 X 70 225 X 75

    SHOCK HARDWARE - BODY (W X ID) [mm] TRUNNIONSHOCK HARDWARE - SHAFT (W X ID) [mm] 30 X 10REAR AXLE TYPE TA 12mm L174/TL13/M12X1ISCG 05 MOUNTS LOWER TWO MOUNTS ONLY

    ASSEMBLY DOCUMENT - Rev. 6 SHORE

    Sheet 2 of 8

  • 1

    4

    35

    6

    7

    8

    9

    10

    11

    2

    12

    Torque Numbers are not confirmed

    TORQUE SEQUENCE

    INDEX PIVOT NAME TORQUE TOOL1 FRONT TRIANGLE TO LINKARM 12 Nm 5mm & 8mm HEX2 LINKARM TO SHOCK 8 Nm 5mm HEX3 FRONT TRIANGLE TO SHOCK 8 Nm 5mm HEX4 CHAIN GUIDE BOLTS 2 Nm 3mm, 4mm HEX & TORX 205 CHAIN STAY TO FRONT TRIANGLE 14 Nm 18mm WRENCH & 8mm HEX6 CHAIN STAY TO SEAT STAY 8 Nm 5mm HEX7 LINKARM TO SEAT STAY 8 Nm 5mm HEX8 HANGER 20 Nm (LH) 8mm HEX9 AXLE 10 Nm 6mm HEX10 BOTTLE CAGE BOLTS 3 Nm 3mm HEX11 SEAT CLAMP 5 Nm 4mm HEX12 BASH GUARD BOLTS 3 Nm 3mm hex

    ASSEMBLY DOCUMENT - Rev. 6 SHORE

    Sheet 3 of 8

  • 109

    26

    269

    16

    2

    1

    FRONT TRIANGLE TO LINKARM PIVOT

    Loctite 242

    12 Nm

    Grease

    158

    25

    25 815

    2

    LINKARM TO SHOCK PIVOT

    Loctite 242

    Loctite 242

    8 Nm

    8 Nm

    177

    30

    307

    14

    1

    FRONT TRIANGLE TO SHOCK PIVOT

    Loctite 242

    8 Nm

    Grease

    PIVOT HARDWAREASSEMBLY DOCUMENT - Rev. 6 SHORE

    Sheet 4 of 8

  • 199

    26

    26

    9 266

    ?11

    3

    1

    CHAIN STAY TO FRONT TRIANGLE PIVOT

    14 Nm

    Loctite 242

    Grease31

    12

    12

    288

    27

    8

    28

    4

    3

    CHAIN STAY TO SEAT STAY PIVOT

    8 Nm

    8 Nm

    Loctite 242

    Loctite 242

    Grease

    Grease

    Torx Bolt

    Shim

    Inner Body

    Outer Body

    Nut

    Chainstay

    ONEUP CHAIN GUIDE INSTALLATION

    2 Nm

    PIVOT HARDWAREASSEMBLY DOCUMENT - Rev. 6 SHORE

    Sheet 5 of 8

  • 13

    28 8

    29

    18

    LINKARM TO SEAT STAY PIVOTSAME ARRANGEMENT ON BOTH SIDES

    8 Nm

    Grease

    Loctite 242

    33

    34

    35

    AXLE AND HANGER

    10 Nm

    12 NmLoctite 242

    Grease

    PIVOT HARDWAREASSEMBLY DOCUMENT - Rev. 6 SHORE

    Sheet 6 of 8

  • 32

    42

    45

    22

    44

    Use 46 with a dropper post.

    Use 47 with a solid post.

    Attach the shuttle guard 42

    with the longer taper on the top. Place protector at the

    start of the down tube curve.

    5 Nm

    3 Nm

    Loctite 242

    ACCESORIES OVERVIEW

    See below for chain guide installation.

    43

    48

    3 Nm 4123

    Torx Bolt

    Shim

    Inner Body

    Outer Body

    Nut

    Chainstay

    ONEUP CHAIN GUIDE INSTALLATION

    2 Nm

    4746

    45

    44

    4

    3

    Attach seat stay protector 45 as

    shown. Position the flared end towards the axle and place it against the weld.

    Attach chain stay protector 44 as

    shown. Position the flared end towards the BB and center it between the welds.

    STAY PROTECTOR POSITIONING

    3

    21

    3637

    39

    24

    20

    CHAIN GUIDE

    Rotate the rear triangle into the fully compressed position for easy access to screw 21 .

    40

    Spacer 38 is provided

    for chain guide alignment if required.

    Loctite 242

    2 Nm

    48

    Attach seat tube protector 48

    as shown. Repeat on drive side.

    FRAME ACCESSORIESASSEMBLY DOCUMENT - Rev. 6 SHORE

    Sheet 7 of 8

  • RB AboveRD Below

    STANDARD LAYOUT

    Front BrakeDropper Post

    Rear Brake

    Rear Derailleur

    RB AboveRD Below

    SELECT INTERNATIONAL LAYOUT

    Rear Derailleur

    Rear Brake

    Dropper Post

    Front Brake

    STANDARD LAYOUT ISOMETRIC VIEW

    Rear DerailleurRear Brake

    Dropper Post

    Front Brake

    CABLE ROUTINGASSEMBLY DOCUMENT - Rev. 6 SHORE

    Sheet 8 of 8

    Exploded ViewDrawing View1

    BOMDrawing View20

    Torque SequenceDrawing View19

    Pivot HardwareDrawing View2Drawing View3Drawing View4

    Pivot Hardware 2Drawing View5Drawing View6Drawing View21

    Pivot Hardware 3Drawing View7Drawing View8

    AccessoriesDrawing View9Drawing View13Drawing View16Drawing View17Drawing View18Drawing View22Drawing View23

    Cable RoutingDrawing View10Drawing View11Drawing View12