Upload
others
View
0
Download
0
Embed Size (px)
Citation preview
28
829
29
8
28
27
28
27
28
33
35
34 199
26
26
9
26
6
5
11
12
12
44
177
30
14
7
30
158
25
258
15
16
9
26
13
269
1310
42
1
2
4
3
45
18
32
46
22
8
8
47
31
40
24
36
43
48
48
41 23
20
21
37
39
38
Revision 6 Username Date
Drawn By alastairt 19/03/27Checked By dales 2020-07-30
Part Number SetupProject Manager
ASSEMBLY DOCUMENT - Rev. 6 SHORE
Sheet 1 of 8
BILL OF MATERIALS ITEM NO. SUPPORT PART NUMBER QTY. DESCRIPTION MATERIAL1 1 FT ASSY, SHORE ALUMINUM, MY21 6061-T62 1 LA, SHORE, MY21 6061-T63 1 CS ASSY, Shore, MY21 6061-T64 1 SS ASSY, Shore, MY21 6061-T65 914200-007 1 16T IDLER WITH RETAINING CLIP, SHORE, MY21 7075-T66 913200-S6902-EM 1 S6902 LLB ENDURO STAINLESS BEARING, 15X28X7MM ALLOY STEEL7 913200-6900-EM 2 6900-LLU ENDURO MAX BEARING, 10X22X6MM ALLOY STEEL8 913200-6901-EM 8 6901-LLU ENDURO MAX BEARING, 12X24X6MM ALLOY STEEL9 913200-6902-EM 4 6902-LLU ENDURO MAX BEARING, 15X28X7MM ALLOY STEEL10 913500-031 1 SHAFT, DIA15, L82, M10X1.5 INT, HEX8 7075-T611 913500-032 1 SHAFT, DIA15, L110.5, M15X1.5, HEX8 7075-T612 913500-013 2 SHAFT, DIA12, L32, M12X1.25, HEX6 7075-T613 913500-033 2 SHAFT, DIA12, L20, M12X1.25 HEX5 7075-T614 913500-025 1 SHAFT, DIA10, L49, M6X1 INT, HEX5 AISI 316 SS BAR15 913800-005 2 BOLT, M10X1, L17, HEX5 7075-T616 913700-003 1 BOLT, M10X1.5, L13, HEX5 7075-T617 913400-048 1 BOLT, M6X1, L8.5, HEX5 AISI 316 SS BAR18 913700-006 2 NUT, M12X1.25, KEYED AISI 316 SS BAR19 913700-005 1 NUT, M15X1.5, 18HEX 7075-T620 913700-009 1 M4 NYLOC NUT STEEL21 913400-057 1 M5X16MM COUNTERSUNK SOCKET HEAD CAP STEEL, BLACK CHROMATE22 913400-031 4 M5X12MM BUTTON HEAD CAP SCREW STEEL, BLACK CHROMATE23 913400-058 2 M5X10MM LOW HEIGHT SOCKET HEAD CAP SCREW STEEL, BLACK CHROMATE24 913400-059 1 M4X18MM SOCKET HEAD CAP SCREW STEEL, BLACK CHROMATE25 913800-006 2 TOPHAT, ID10, OD12, L3.5 AISI 316 SS BAR26 913300-003 5 SPACER, ID15, OD22, L4 7075-T627 913300-001 2 SPACER, ID12, OD18, L4 7075-T628 913300-002 4 SPACER, ID12, OD18, L2 7075-T629 913300-010 2 SPACER, ID12, OD18, L3.5 7075-T630 913300-023 2 SPACER, ID10, OD14, L4 7075-T631 914200-009 1 INTERNAL RETAINING RING FOR ID 28mm, RING OD 30.1mm STEEL32 915000-008 1 NORCO SEATPOST CLAMP, 38.4mm 6061-T633 913105-011 1 NORCO AXLE, L174, TL13 M12X1 7075-T634 913015-007 1 RD HANGER, 2 PIECE, UDH V2.1, M12X1 7075-T635 913020-004 1 RD HANGER, 2 PIECE, UDH BOLT V2, M12X1.75 7075-T636 914200-010 1 CHAIN GUIDE INNER PLATE, SHORE, MY21 NYLON 6, 33% GLASS FILL 37 914200-011 1 CHAIN GUIDE OUTER PLATE, SHORE, MY21 NYLON 6, 33% GLASS FILL 38 914200-014 1 ONEUP GUIDE, SPACER, V2, BLACK PLASTIC39 914200-012 1 CHAIN GUIDE, LOCKNUT STEEL, BLACK CHROMATE40 914200-013 1 CHAIN GUIDE O-RING EPDM RUBBER41 915500-028 1 BASH GUARD, SHORE, MY21 6061-T642 915500-021 1 SHUTTLE GUARD, SHORE, MY21 EPDM RUBBER43 915100-017 1 DT GUARD, SHORE, MY21 EPDM RUBBER TPR A7044 915200-026 1 CS PROTECTOR, SHORE, MY21 EPDM RUBBER45 915300-008 1 SS PROTECTOR, SHORE, MY21 POLYURETHANE46 914100-038 1 GIZMO3S, GROMMET, SINGLE CABLE CENTERED EPDM RUBBER47 914100-035 1 GIZMO3S, GROMMET, BLANK EPDM RUBBER
48 915100-018 2 ST PROTECTOR, SHORE, MY21 POLYURETHANE
ADDITIONAL FRAME INFORMATION
CONFIGURATION FREERIDE PARKAVAILABLE FRAME SIZES S, M, L, XLWHEEL SIZE 27.5"S.H.I.S. ZS44/28.6 | ZS56/40MAX. FORK LENGTH [mm] 582BB TYPE, WIDTH [mm] BSA THREADED, 73MAX CHAINRING SIZE 36TOLD [mm] 148REAR BRAKE MOUNT [mm] 180, POSTSEATPOST DIAMETER [mm] 34.9RECOMMENDED TIRE SIZE [IN.] 27.5" X 2.6"
SHOCK DIMENSIONS [LENGTH X STROKE] [mm] 225 X 70 225 X 75
SHOCK HARDWARE - BODY (W X ID) [mm] TRUNNIONSHOCK HARDWARE - SHAFT (W X ID) [mm] 30 X 10REAR AXLE TYPE TA 12mm L174/TL13/M12X1ISCG 05 MOUNTS LOWER TWO MOUNTS ONLY
ASSEMBLY DOCUMENT - Rev. 6 SHORE
Sheet 2 of 8
1
4
35
6
7
8
9
10
11
2
12
Torque Numbers are not confirmed
TORQUE SEQUENCE
INDEX PIVOT NAME TORQUE TOOL1 FRONT TRIANGLE TO LINKARM 12 Nm 5mm & 8mm HEX2 LINKARM TO SHOCK 8 Nm 5mm HEX3 FRONT TRIANGLE TO SHOCK 8 Nm 5mm HEX4 CHAIN GUIDE BOLTS 2 Nm 3mm, 4mm HEX & TORX 205 CHAIN STAY TO FRONT TRIANGLE 14 Nm 18mm WRENCH & 8mm HEX6 CHAIN STAY TO SEAT STAY 8 Nm 5mm HEX7 LINKARM TO SEAT STAY 8 Nm 5mm HEX8 HANGER 20 Nm (LH) 8mm HEX9 AXLE 10 Nm 6mm HEX10 BOTTLE CAGE BOLTS 3 Nm 3mm HEX11 SEAT CLAMP 5 Nm 4mm HEX12 BASH GUARD BOLTS 3 Nm 3mm hex
ASSEMBLY DOCUMENT - Rev. 6 SHORE
Sheet 3 of 8
109
26
269
16
2
1
FRONT TRIANGLE TO LINKARM PIVOT
Loctite 242
12 Nm
Grease
158
25
25 815
2
LINKARM TO SHOCK PIVOT
Loctite 242
Loctite 242
8 Nm
8 Nm
177
30
307
14
1
FRONT TRIANGLE TO SHOCK PIVOT
Loctite 242
8 Nm
Grease
PIVOT HARDWAREASSEMBLY DOCUMENT - Rev. 6 SHORE
Sheet 4 of 8
199
26
26
9 266
?11
3
1
CHAIN STAY TO FRONT TRIANGLE PIVOT
14 Nm
Loctite 242
Grease31
12
12
288
27
8
28
4
3
CHAIN STAY TO SEAT STAY PIVOT
8 Nm
8 Nm
Loctite 242
Loctite 242
Grease
Grease
Torx Bolt
Shim
Inner Body
Outer Body
Nut
Chainstay
ONEUP CHAIN GUIDE INSTALLATION
2 Nm
PIVOT HARDWAREASSEMBLY DOCUMENT - Rev. 6 SHORE
Sheet 5 of 8
13
28 8
29
18
LINKARM TO SEAT STAY PIVOTSAME ARRANGEMENT ON BOTH SIDES
8 Nm
Grease
Loctite 242
33
34
35
AXLE AND HANGER
10 Nm
12 NmLoctite 242
Grease
PIVOT HARDWAREASSEMBLY DOCUMENT - Rev. 6 SHORE
Sheet 6 of 8
32
42
45
22
44
Use 46 with a dropper post.
Use 47 with a solid post.
Attach the shuttle guard 42
with the longer taper on the top. Place protector at the
start of the down tube curve.
5 Nm
3 Nm
Loctite 242
ACCESORIES OVERVIEW
See below for chain guide installation.
43
48
3 Nm 4123
Torx Bolt
Shim
Inner Body
Outer Body
Nut
Chainstay
ONEUP CHAIN GUIDE INSTALLATION
2 Nm
4746
45
44
4
3
Attach seat stay protector 45 as
shown. Position the flared end towards the axle and place it against the weld.
Attach chain stay protector 44 as
shown. Position the flared end towards the BB and center it between the welds.
STAY PROTECTOR POSITIONING
3
21
3637
39
24
20
CHAIN GUIDE
Rotate the rear triangle into the fully compressed position for easy access to screw 21 .
40
Spacer 38 is provided
for chain guide alignment if required.
Loctite 242
2 Nm
48
Attach seat tube protector 48
as shown. Repeat on drive side.
FRAME ACCESSORIESASSEMBLY DOCUMENT - Rev. 6 SHORE
Sheet 7 of 8
RB AboveRD Below
STANDARD LAYOUT
Front BrakeDropper Post
Rear Brake
Rear Derailleur
RB AboveRD Below
SELECT INTERNATIONAL LAYOUT
Rear Derailleur
Rear Brake
Dropper Post
Front Brake
STANDARD LAYOUT ISOMETRIC VIEW
Rear DerailleurRear Brake
Dropper Post
Front Brake
CABLE ROUTINGASSEMBLY DOCUMENT - Rev. 6 SHORE
Sheet 8 of 8
Exploded ViewDrawing View1
BOMDrawing View20
Torque SequenceDrawing View19
Pivot HardwareDrawing View2Drawing View3Drawing View4
Pivot Hardware 2Drawing View5Drawing View6Drawing View21
Pivot Hardware 3Drawing View7Drawing View8
AccessoriesDrawing View9Drawing View13Drawing View16Drawing View17Drawing View18Drawing View22Drawing View23
Cable RoutingDrawing View10Drawing View11Drawing View12