Assembly and Operating Instructions · Startup/operation Safety Notes 2.8 Startup/operation Check the oil level before startup as described in chapter Inspection/Maintenance (page

Drive Technology \ Drive Automation \ System Integration \ Services

Assembly and Operating Instructions

Gear Units for Electrified Monorail SystemsHW.., HS.., HK..

Edition 12/2011 17080819 / EN

SEW-EURODRIVE—Driving the world

Operating Instructions – Gear Units for Electrified Monorail Systems 3

Contents

Contents1 General Information ............................................................................................ 5

1.1 How to use this documentation................................................................... 51.2 Structure of the safety notes ....................................................................... 51.3 Rights to claim under warranty ................................................................... 61.4 Exclusion of liability..................................................................................... 61.5 Copyright..................................................................................................... 61.6 Product names and trademarks.................................................................. 6

2 Safety Notes ........................................................................................................ 72.1 Preliminary information ............................................................................... 72.2 General information .................................................................................... 72.3 Target group ............................................................................................... 82.4 Designated use ........................................................................................... 82.5 Other applicable documentation ................................................................. 92.6 Transport/storage........................................................................................ 92.7 Installation .................................................................................................. 92.8 Startup/operation ...................................................................................... 10

3 Gear Unit Structure ........................................................................................... 113.1 Basic structure of SPIROPLAN® gear units HW10 and HW30................. 113.2 Basic structure helical-worm gear units HS40 – HS60 ............................. 123.3 Basic structure of helical-bevel gear units HK37 ...................................... 133.4 Basic structure helical-bevel gear units HK40 – HK60 ............................. 143.5 Nameplate/unit designation ...................................................................... 15

4 Mechanical Installation..................................................................................... 164.1 Required tools/resources .......................................................................... 164.2 Installation requirements........................................................................... 174.3 Installing the gear unit .............................................................................. 184.4 Assemble gear unit ................................................................................... 22

5 Startup................................................................................................................ 245.1 Checking the oil level ................................................................................ 245.2 HS.. helical-worm and SPIROPLAN® HW.. gear units ............................. 245.3 HK.. helical-bevel gear unit ....................................................................... 255.4 Clutch........................................................................................................ 25

6 Inspection/maintenance ................................................................................... 266.1 Preliminary work regarding gear unit inspection/maintenance ................. 266.2 Inspection and maintenance intervals....................................................... 276.3 Lubricant change intervals ........................................................................ 276.4 Inspection and maintenance work on the gear unit .................................. 28

7 Mounting Positions........................................................................................... 377.1 Designation of the mounting positions ...................................................... 377.2 Key............................................................................................................ 387.3 SPIROPLAN® HW.. gear units.................................................................. 397.4 HS.. helical-worm gear units ..................................................................... 417.5 HK.. helical-bevel gear units ..................................................................... 43

4 Operating Instructions – Gear Units for Electrified Monorail Systems

Contents

8 Technical Data................................................................................................... 458.1 Extended storage ..................................................................................... 458.2 Lubricants ................................................................................................. 46

9 Malfunctions/Service ........................................................................................ 509.1 Gear units ................................................................................................. 509.2 Customer service ...................................................................................... 519.3 Disposal .................................................................................................... 51

10 Address List ...................................................................................................... 52

Index................................................................................................................... 63


1How to use this documentationGeneral Information

1 General Information1.1 How to use this documentation

The documentation is an integral part of the product and contains important informationon operation and service. The documentation is written for all employees who assemble,install, startup, and service this product.

The documentation must be accessible and legible. Make sure that persons responsiblefor the system and its operation, as well as persons who work independently on the unit,have read through the documentation carefully and understood it. If you are unclearabout any of the information in this documentation, or if you require further information,contact SEW-EURODRIVE.

1.2 Structure of the safety notes1.2.1 Meaning of signal words

The following table shows the grading and meaning of the signal words for safety notes,warnings regarding potential risks of damage to property, and other notes.

1.2.2 Structure of the section-related safety notesSection-related safety notes do not apply to a specific action, but to several actionspertaining to one subject. The used symbols indicate either a general or a specifichazard.

This is the formal structure of a section-related safety note:

1.2.3 Structure of the embedded safety notesEmbedded safety notes are directly integrated in the instructions just before the descrip-tion of the dangerous action.

This is the formal structure of an embedded safety note:

• SIGNAL WORD Nature and source of hazard.

Possible consequence(s) if disregarded.

– Measure(s) to prevent the danger.

Signal word Meaning Consequences if disregardedDANGER Imminent danger Severe or fatal injuries

WARNING Possible dangerous situation Severe or fatal injuries

CAUTION Possible dangerous situation Minor injuries

NOTICE Possible damage to property Damage to the drive system or its environment

INFORMATION Useful information or tip: Simpli-fies the handling of the drive system.

SIGNAL WORDType and source of danger.

Possible consequence(s) if disregarded.• Measure(s) to prevent the danger.


1 Rights to claim under warrantyGeneral Information

1.3 Rights to claim under warrantyA requirement of fault-free operation and fulfillment of any rights to claim under limitedwarranty is that you adhere to the information in the documentation. Read the documen-tation before you start working with the unit!

1.4 Exclusion of liabilityYou must comply with the information contained in this documentation to ensure safeoperation of the units and to achieve the specified product characteristics and perfor-mance requirements. SEW-EURODRIVE assumes no liability for injury to persons ordamage to equipment or property resulting from non-observance of the documentation.In such cases, any liability for defects is excluded.

1.5 Copyright© 2012 - SEW-EURODRIVE. All rights reserved.

Copyright law prohibits the unauthorized duplication, modification, distribution, and useof this document, in whole or in part.

1.6 Product names and trademarksThe brands and product names contained within this publication are trademarks orregistered trademarks of the titleholders.


2Preliminary informationSafety Notes

2 Safety NotesThe following basic safety notes must be read carefully to prevent injury to persons anddamage to property. The operator must ensure that the basic safety notes are read andadhered to. Make sure that persons responsible for the system and its operation, as wellas persons who work independently on the unit, have read through the operating instruc-tions carefully and understood them. If you are unclear about any of the information inthis documentation or if you require further information, please contact SEW-EURO-DRIVE.

2.1 Preliminary informationThe following safety notes are primarily concerned with the use of the following compo-nents: Gear Units for Electrified Monorail Systems HW.., HS.., HK... If using gearmotors,please also refer to the safety notes in the corresponding operating instructions for:

• Motors

Also observe the supplementary safety notes in the individual sections of this documen-tation.

2.2 General information

Removing the required protection cover or the housing without authorization, improperuse as well as incorrect installation or operation may result in severe injuries to personsor damage to property.

This documentation provides additional information.

WARNINGDuring operation, the motors and gearmotors can have live, bare (in the event of openconnectors/terminal boxes) and movable or rotating parts as well as hot surfaces, de-pending on their enclosure.

Severe or fatal injuries.• All work related to transportation, storage, installation, assembly, connection,

startup, maintenance and repair may only be carried out by qualified personnel, instrict observance of:– The relevant detailed operating instructions – The warning and safety signs on the motor/gearmotor– All other project planning documents, operating instructions and wiring dia-

grams related to the drive– The specific regulations and requirements for the system– The national/regional regulations governing safety and the prevention of acci-

dents• Never install damaged products• Immediately report any damage to the shipping company


2 Target groupSafety Notes

2.3 Target groupAny mechanical work may only be performed by adequately qualified personnel. Quali-fied staff in the context of this documentation are persons familiar with the design, me-chanical installation, troubleshooting and servicing of the product who possess the fol-lowing qualifications:

• Training in mechanical engineering, e.g. as a mechanic or mechatronics technician(final examinations must have been passed).

• They are familiar with these operating instructions.

Any electronic work may only be performed by adequately qualified electricians. Quali-fied electricians in the context of this documentation are persons familiar with electricalinstallation, startup, troubleshooting and servicing of the product who possess the fol-lowing qualifications:

• Training in electrical engineering, e.g. as an electrician, electronics or mechatronicstechnician (final examinations must have been passed).

• They are familiar with these operating instructions.

All work in further areas of transportation, storage, operation and waste disposal mustonly be carried out by persons who are trained appropriately.

All qualified personnel must wear appropriate protective clothing.

2.4 Designated useThe are intended for industrial systems.

When installed in machines, startup (i.e. start of designated operation) is prohibited untilit is determined that the machine complies with the local laws and directives. In the in-dividual area of application, you must especially observe the Machinery Directive2006/42/EC as well as the EMC Directive 2004/108/EC. The EMC test specificationsEN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN 61000-4-6 and EN 61000-6-2 formthe basis for this.

Use in potentially explosive atmospheres is prohibited unless specifically designatedotherwise.

Air-cooled motors/gearmotors are dimensioned for ambient temperatures of -20 °C to+40 °C and installation altitudes ≤ 1000 m above sea level. Any differing specificationson the nameplate must be observed. The ambient conditions must comply with all thespecifications on the nameplate.


2Other applicable documentationSafety Notes

2.5 Other applicable documentation2.5.1 Gear units for electrified monorail systems

Observe the following additional documentation:

• Catalog "Gear Units for Electrified Monorail Systems HW..., HS..., HK..."

• Operating instructions of the applicable options

• Operating instructions "AC motors DR.71 -225, 315" for gearmotors

• Operating instructions for installed MOVIMOT®, if applicable

2.6 Transport/storageInspect the shipment for any damage that may have occurred in transit as soon as youreceive the delivery. Inform the shipping company immediately. It may be necessary topreclude startup.

Tighten the eyebolts securely. They are designed to only carry the weight of the mo-tor/gearmotor; do not attach any additional loads.

The built-in lifting eyebolts comply with DIN 580. Always observe the loads and regula-tions listed in this standard. If the gearmotor is equipped with two eyebolts, then bothshould be used for transportation. In this case, the tension force vector of the slings mustnot exceed a 45° angle according to DIN 580.

Use suitable, sufficiently rated handling equipment if required. Reattach these in thecase of further transportation.

Store the motor/gearmotor in a dry, dust-free environment if it is not to be installedstraight away. You must not store the motor/gearmotor outdoors or on the fan guard.The motor/gearmotor can be stored for up to 9 months without requiring any specialmeasures before startup.

2.7 Installation Make sure that the supports are even, the foot and flange mounting is correct and ifthere is direct coupling, align with precision. Resonances between the rotational fre-quency and the double network frequency caused by the structure are to be avoided.Release the brake (if installed), turn rotor manually, check for unusual grinding noise.Check the direction of rotation in decoupled status.

Only install or remove belt pulleys and couplings using suitable devices (heat up) andcover with a touch guard. Avoid improper belt tension.

Make the pipe connections that may eventually be required. Mounting positions withshaft ends pointing upwards should be equipped with a cover to prevent foreign objectsfrom falling into the fan. Ensure that ventilation openings are not obstructed and thatused air, including air from adjacent units, cannot be drawn in again straight away.

Observe the notes in the "Mechanical Installation" section.


2 Startup/operationSafety Notes

2.8 Startup/operationCheck the oil level before startup as described in chapter Inspection/Maintenance(page 26).

Check the correct direction of rotation. Listen out for unusual grinding noises as the shaftrotates.

Secure keys for test mode without output elements. Do not deactivate monitoring andprotection equipment even in test mode.

Switch off the gearmotor if in doubt whenever changes occur in relation to normal oper-ation (e.g. increased temperature, noise, vibration). Determine the cause and contactSEW-EURODRIVE, if required.


3Basic structure of SPIROPLAN® gear units HW10 and HW30Gear Unit Structure

3 Gear Unit Structure

3.1 Basic structure of SPIROPLAN® gear units HW10 and HW30The following figure illustrates the structure of a SPIROPLAN® gear unit:

INFORMATIONThe following figures are block diagrams. They help you to assign components to thespare parts list. Discrepancies may occur depending on the gear unit size and version.

1506403851

[1] Pinion [34] Deep groove ball bearing (only HW30) [132] Retaining ring (only HW30)[6] Gear [59] Screw plug (only HW30) [340] Operating lever (only HW30)[7] Output shaft [65] Oil seal [341] Release lever (only HW30)[8] Key [72] Supporting ring (only HW30) [342] Compression spring[9] Oil seal [88] Retaining ring [349] Driver[11] Grooved ball bearing [89] Closing cap [354] Actuating rod[20] Breather valve (only HW30) [100] Inspection cover[22] Gear unit housing

[59] [72][6] [1][22][100] [34][65] [132][20]

[349]

[89] [88][25][340]

[341]

[7] [8] [11][9]

[354]

[342]


3 Basic structure helical-worm gear units HS40 – HS60Gear Unit Structure

3.2 Basic structure helical-worm gear units HS40 – HS60The following figure illustrates the structure of a helical-worm gear unit:

1506400267

[1] Pinion [20] Breather valve [100] Inspection cover[2] Gear [22] Gear unit housing [137] Supporting ring[5] Worm gear [25] Grooved ball bearing [340] Operating lever[6] Worm gear [30] Angular contact ball bearing [341] Release lever[7] LSS [31] Key [342] Compression spring[8] Key [37] Angular contact ball bearing [349] Driver[9] Oil seal [39] Retaining ring [350] Supporting ring[11] Grooved ball bearing [59] Screw plug [354] Actuating rod[12] Retaining ring [89] Closing cap

[22] [30][5][37][100] [31][2][20] [137][59] [39]

[349]

[350]

[6]

[89][25]

[341]

[7] [8] [9] [12] [11]

[1]

[342]

[340]

[354]


3Basic structure of helical-bevel gear units HK37Gear Unit Structure

3.3 Basic structure of helical-bevel gear units HK37The following figure illustrates the structure of a helical-bevel gear unit:

4886539147

[4] Gear [31] Key [341] Release lever[5] Pinion shaft [37] Taper roller bearings [342] Compression spring[6] Gear [39] Retaining ring [343] Retaining ring[7] Output shaft [88] Retaining ring [345] O-ring[8] Key [89] Closing cap [346] Supporting ring[9] Oil seal [131] Closing cap [347] Retaining ring[11] Taper roller bearings [132] Retaining ring [349] Driver[12] Retaining ring [133] Supporting ring [354] Actuating rod[17] Spacer tube [137] Supporting ring [355] Hex nut[25] Taper roller bearings [161] Closing cap[30] Taper roller bearings [340] Operating lever

[131][39]

[137][37]

[5][4]

[31][30]

[133][132]

[161][89][88][25][17][7] [6][349][342][11][12][9][8]

[354][340][341][343] [355][347][346][345]


3 Basic structure helical-bevel gear units HK40 – HK60Gear Unit Structure

3.4 Basic structure helical-bevel gear units HK40 – HK60The following figure illustrates the structure of a helical-bevel gear unit:

1559370123

[1] Pinion [25] Taper roller bearings [137] Supporting ring[2] Gear [30] Taper roller bearings [142] Hexagon screw[3] Pinion shaft [31] Key [161] Closing cap[4] Gear [37] Taper roller bearings [163] Supporting ring[5] Pinion shaft [39] Retaining ring [336] Actuating roller[6] Gear [42] Taper roller bearings [339] Retaining ring[7] Output shaft [43] Key [340] Operating lever[8] Key [45] Taper roller bearings [341] Trigger cam[9] Oil seal [59] Screw plug [342] Compression spring[10] Oil seal [85] Sealing flange [343] Retaining ring[11] Taper roller bearings [88] Retaining ring [344] Switch pin[12] Retaining ring [100] Inspection cover [347] Retaining ring[14] Cap screw [102] Seal [349] Driver[16] Output flange [115] Retaining ring [351] Switch pin[17] Spacer tube [119] Spacer tube [354] Stud bolt[20] Breather valve [131] Closing cap [357] Setscrew[22] Gear unit housing [132] Retaining ring [358] Closing plug

[7] [8] [9] [12] [11] [14] [16] [6] [25] [142] [358] [340] [354] [336] [339] [357]

[342] [344] [349] [17] [351] [341] [347] [343][88] [85][165]

[1][20][22][102][100][59]

[115][163][2][45] [43][119][42][3]

[131] [39] [137] [37] [5] [4] [31] [30] [132] [161]


3Nameplate/unit designationGear Unit Structure

3.5 Nameplate/unit designation3.5.1 Nameplate

The following figure shows an example of a nameplate for helical-worm gear units:

3.5.2 Type designationThe following diagram shows a type designation example:

1370263435

i = Gear unit reduction ratioIM = Mounting positionIP.. = Enclosurena [rpm] = output speedMa [Nm] = Output torque

na r/min

Ma max Nm

064 154 3 1

Made in Germany

kg

IM

IP

i

MR Nm

MRS Nm

HS 41

01.1240523809.00001.08

137

1380/16

M3A

84

13

CLP 680 Miner. Öl /0,8 l

65

76646 Bruchsal/Germany

HS 41 /A

For direct motor mounting

Gear unit size

HS.. helical-worm gear unit series


4 Required tools/resourcesMechanical Installation

4 Mechanical Installation4.1 Required tools/resources

• Set of wrenches

• Mounting device

• Compensation elements (shims, spacing rings)

• Fasteners for input and output elements

• Lubricant (e.g. NOCO® Fluid)

Standard parts are not included in the delivery

4.1.1 Installation tolerances

Shaft end Flanges

Diameter tolerance in accordance with DIN 748• ISO k6 for solid shafts with Ø ≤ 50 mm• ISO m6 for solid shafts with Ø > 50 mm• ISO H7 for hollow shafts• Center bore in accordance with DIN 332, shape

DR

Centering diameter according to DIN 42948• ISO j6 with b1 ≤ 230 mm• ISO h6 with b1 > 230 mm


4Installation requirementsMechanical Installation

4.2 Installation requirements

Check that the following conditions have been met:

• The entries on the nameplate of the gearmotor match the voltage supply system.

• The drive has not been damaged during transportation or storage.

• Ensure that the following requirements have been met:

For standard gear units:– Ambient temperature according to the technical documentation, nameplate and

lubricant table in section "Lubricants" (page 46).

– No harmful oils, acids, gases, vapors, radiation etc. in the vicinity

For special designs:– The drive is designed in accordance with the ambient conditions. Observe the in-

formation on the nameplate.

For HS.. helical-worm gear units / SPIROPLAN® HW.. gear units:– No large external mass moments of inertia which could exert a retrodriving load

on the gear unit.

[for η’ (retrodriving) = 2 – 1/η < 0.5 self-locking]

(See also section "Self-locking" (page 25)

• You must clean the output shafts and flange surfaces thoroughly to ensure they arefree of anti-corrosion agents, contamination or similar. Use a commercially availablesolvent. Do not expose the sealing lips of the oil seals to the solvent – damage to thematerial.

• When the drive is installed in abrasive ambient conditions, protect the output end oilseals against wear.

CAUTIONRisk of injury due to protruding gear unit parts.

Minor injuries.• Keep a sufficient safety distance to the gear unit/gearmotor.

NOTICEDamage to the gear unit/gearmotor due to improper installation.

Possible damage to property• Do closely observe the notes in this chapter.


4 Installing the gear unitMechanical Installation

4.3 Installing the gear unitThe gear unit or gearmotor is only allowed to be installed in the specified mounting po-sition. Observe the information on the nameplate.

The support structure must have the following characteristics:

• Level

• Vibration damping

• Torsionally rigid

For the maximum permitted flatness defect for flange mounting, refer to the following list(approximate values with reference to DIN ISO 1101):

Do not tighten the housing legs and mounting flanges against one another and ensurethat you comply with the permitted overhung and axial loads! Observe chapter "ProjectPlanning" in the Gear unit/gearmotor catalog for calculating the permitted overhung andaxial loads.

Secure gearmotors using quality 8.8 screws.

At the same time, also check that the oil fill corresponds to the specifications for the in-tended mounting position (chapter "Lubricant fill quantities" (page 49) or refer to the in-formation on the nameplate). The gear units are filled with the required oil volume at thefactory. There may be slight deviations at the oil level plug as a result of the mountingposition, which are permitted within the manufacturing tolerances.

• HW10: max. 0.2 mm• HW30: max. 0.2 mm

• HS40/41: max. 0.2 mm• HS50: max. 0.4 mm• HS60: max. 0.4 mm

• HK30: max. 0.2 mm• HK37: max. 0.2 mm• HK40: max. 0.4 mm• HK50: max. 0.4 mm• HK60: max. 0.4 mm

INFORMATIONWhen installing the gear unit, make sure that the oil level and drain plugs as well asthe breather plugs are easily accessible!


4Installing the gear unitMechanical Installation

Adjust the lubricant fill volumes and the position of the breather valve accordinglyin the event of a change of mounting position. Observe chapter "Lubricant fill quan-tities" (page 49) and chapter "Mounting positions" (page 37).

Please contact our SEW customer service if you change the mounting position of sizeHS40 – HS60 helical-worm gear units to mounting position M2 or M3.

Use plastic inserts (2 – 3 mm thick) if there is a risk of electrochemical corrosion betweenthe gear unit and the driven machine. The material used must have an electrical leakageresistance < 109 Ω. Electrochemical corrosion can occur between various metals, for ex-ample, cast iron and high-grade steel. Also fit the bolts with plastic washers. Ground thehousing additionally – use the grounding bolts on the motor.

4.3.1 Tightening torques for retaining screws Mount the gearmotors with the following tightening torques:

4.3.2 Gear unit mounting and tightening torquesGear unit with B14 flange

The following table shows the thread sizes with respective tightening torques of the gearunits with B14 flange depending on the gear unit type and size:

Screw/nutTightening torque screw / nut

Strength class 8.8

[Nm]

M5 6

M6 10

M8 25

M10 48

M12 86

M16 210

Gear unit type Flange Ø [mm] Screw Tightening torque [Nm]

HW10 80 M6 10

HW30 85 x 85M8 25

HS40/41 115

HK30 120 M8 25

HK37 120 M8 25

HK40200 M10 48

250 M12 86

HS50200 M10 48

250 M12 86

HS60 250 M12 86

HK50 250 M16 210

HK60 250 M16 210


4 Installing the gear unitMechanical Installation

4.3.3 Installation in damp locations or in the open

Drives are supplied in corrosion-resistant versions with an according surface protectioncoating for use in damp areas or outdoors. Repair any damage to the paint work (e.g.on the breather valve or the eyebolts).

4.3.4 Gear unit ventingThe following gear units do not require a breather:

• SPIROPLAN® HW10, HW30 gear units in mounting positions M3, M4 and M5

• HS40/41 helical-worm gear units in mounting positions M5

SEW-EURODRIVE supplies all other gear units with the breather valve installed and ac-tivated according to the particular mounting position.

Exceptions:1. SEW-EURODRIVE supplies the following gear units with a screw plug on the

breather hole provided:

– Pivoted mounting positions, if possible

– Gear units for mounting on a slant

The breather valve is located in the motor terminal box. Before startup, you must re-place the highest screw plug with the provided breather valve.

2. Enclosed gear units are supplied without a breather valve.


4Installing the gear unitMechanical Installation

Activating the breather valve

Check whether the breather valve is activated. If the breather valve has not been acti-vated, you must remove the transport fixture from the breather valve before starting upthe gear unit!

1. Breather valve with transport fixture

2. Remove transport fixture

3. Activated breather valve

4.3.5 Painting gear unitsObserve the following points when painting the gear units:

211319051

211316875

211314699

NOTICEBreather valves and oil seals may be damaged during painting or re-painting.

Potential damage to property.• Thoroughly cover the breather valves and the sealing lip of the oil seals with strips

prior to painting. • Remove the strips after painting.


4 Assemble gear unitMechanical Installation

4.4 Assemble gear unit4.4.1 Assembling input and output elements

Assembly with mounting device

The following figure shows a mounting device for installing couplings or hubs on gearunit or motor shaft ends. Should you be able to tighten the screw without any problems,you may not need the thrust bearing on the mounting device.

NOTICEBearing, hosing or shaft may be damaged due to improper assembly.

Possible damage to property• Only assemble the input and output components such as carrying wheels with a

mounting device. Use the center bore and the thread on the shaft end for position-ing.

• Never force carrying wheels onto the shaft end by hitting them with a hammer.

211368587

[1] Gear shaft end[2] Thrust bearing[3] Coupling hub

[1]

[3]

[2]


4Assemble gear unitMechanical Installation

Optimal use of overhung loads

In order to use the maximum possible overhung load/wheel load of the gear unit, assem-ble the carrying wheels according to figure B if possible.

Mechanical cou-pling

By actuating the clutch, it is possible to mechanically separate the drive from the motorwhich continues to turn.

4.4.2 Assembling the actuating rodScrew the enclosed actuating rod of SPIROPLAN® gear units HW10, HW30, helical-bevel gear unit HK37, as well as helical worm gear units HS40/41 into the operatinglever and secure it with a lock nut.

211364235

[1] Hub [A] Incorrect[B] Correct

[A] [B]

[1] [1]

INFORMATIONApplying lubricant to the output element makes assembly easier.

CAUTIONInput and output components such as carrying wheels are in fast motion during oper-ation.

Risk of jamming and crushing.• Cover input and output components with a touch guard.

NOTICEDestruction of the clutch.

Possible damage to the unit.• Engage the clutch at low output speeds when using pole-changing motors and mo-

tors controlled by a frequency inverter.• Disengage the clutch of electrified monorail systems for heavy loads only without

load and not under strain.


5 Checking the oil levelStartup

5 Startup5.1 Checking the oil level

Before startup, make sure that the oil level corresponds to the mounting position. Ob-serve section "Checking the oil level and changing the oil" (page 28).

5.2 HS.. helical-worm and SPIROPLAN® HW.. gear units

5.2.1 Run-in periodSPIROPLAN® HW.. and HS.. helical-worm gear units require a run-in period of at least48 h before reaching their maximum efficiency. A separate run-in period applies for eachdirection of rotation if the gear unit is operated in both directions of rotation. The tableshows the average power reduction during the run-in period.

HS.. helical-worm gear unit

SPIROPLAN® HW.. gear units

INFORMATIONNote: The direction of rotation of the output shaft in series HS40/41 helical-worm gearunits has been changed from CW to CCW; this is different from the SHB4 series.Change in direction of rotation: Swap two motor feeder cables.

HS.. helical-worm gear unit

i range η reduction

1-start About 55 ... 220 About 12 %



SPIROPLAN® HW.. gear units

i range η reduction

1-start approx. 39 ... 75 About 15 %

2-start approx. 19.5 ... 32.5 About 10 %

3-start About 14.33 ... 16.33 About 8 %

4-start About 10.25 About 5 %

5-start About 8.2 About 3 %

00

I


5HK.. helical-bevel gear unitStartup

5.2.2 Self-locking

SPIROPLAN® HW.. gear units (1 and 2-start, i > 16.5) and the HS.. helical-worm gearunit (1-start, i > 55) are statically self-locking. (1-start, i > 55) are statically self-locking.This means that the drive cannot be moved when the clutch is engaged even if the brakeis released. In the event of a malfunction, positioning or moving the trolley is only possi-ble when the clutch is disengaged.

5.3 HK.. helical-bevel gear unitNo special startup instructions apply for HK.. helical-bevel gear units providing the gearunits have been installed in accordance with chapter 'Mechanical Installation' (page 16).

5.4 ClutchThe integrated, positive clutch enables the power flow between the gear unit final gearand the output shaft to be separated.

The clutch can be engaged

• when the motor and the output shaft are stationary

• when the motor is running in positioning or trailing mode (gear unit final gear and out-put shaft are turning approximately synchronously)

• at small output speeds

– when pole-changing motors are operated with a high number of poles

– at low frequencies (10 – 15 Hz) when using a frequency inverter

NOTICEDestruction of the clutch.

Possible damage to the unit.• Engage the clutch at low output speeds when using pole-changing motors and mo-

tors controlled by a frequency inverter.• Disengage the clutch of electrified monorail systems for heavy loads only without

load and not under strain.

00

I


6 Preliminary work regarding gear unit inspection/maintenanceInspection/maintenance

6 Inspection/maintenanceThe following gear unit is lubricated for life:

• SPIROPLAN® HW.. gear units

Depending on external factors, the surface/corrosion protection might have to be re-paired or renewed.

The following inspection and maintenance intervals apply for all the other gear units.

6.1 Preliminary work regarding gear unit inspection/maintenanceObserve the following notes before you start with the inspection/maintenance work.

WARNINGRisk of crushing if the drive starts up unintentionally.

Severe or fatal injuries.• Disconnect the gearmotor from the power supply before starting work and protect

it against unintentional re-start.

WARNINGDanger of burns due to hot gear unit and hot gear unit oil.

Severe injuries.• Let the gear unit cool down before you begin with your work.• Only remove the oil level and oil drain plug very carefully.

NOTICEFilling in the wrong oil may result in significantly different lubricant characteristics.

Potential damage to property• Do not mix different synthetic lubricants and do not mix synthetic with mineral lubri-

cants.• The standard lubricant is mineral oil, except for SPIROPLAN® HW.. gear units. .

INFORMATIONThe position of the oil level plug, oil drain plug and the breather valve depends on themounting position. Refer to the diagrams of the "mounting positions" (page 37).


6Inspection and maintenance intervalsInspection/maintenance

6.2 Inspection and maintenance intervals

6.3 Lubricant change intervalsThe following figure shows the change intervals for standard gear units under normalenvironmental conditions. Change the oil more frequently when using special versionssubject to more severe / aggressive environmental conditions!

Time interval Required maintenance/inspection steps

• Every 3000 operating hours, at least every 6 months

• Check oil and oil level• Check running noise for possible bearing

damage• Visually check the seals for leakage• For gear units with a torque arm: Check and

replace the rubber buffers, if necessary

• Depending on the operating conditions (see illus-tration below), every 3 years at the latest

• according to oil temperature

• Change mineral oil

• Replace anti-friction bearing grease (recom-mendation)

• Replace oil seal (do not install it in the same track)

• Depending on the operating conditions (see illus-tration below), every 5 years at the latest

• according to oil temperature

• Change synthetic oil

• Replace anti-friction bearing grease (recom-mendation)

• Replace oil seal (do not install it in the same track)

• Varying (depending on external factors) • Touch up or renew the surfaces/anticorrosion coating

[1]

[2]

•

Operating hours

Sustained oil bath temperature

Average value per oil type at 70° C

[3] CLP PG

[4] CLP HC / HCE

[5] CLP / HLP / E

5000

10000

15000

20000

25000

30000[h]

120[°C]

110 1151009080700

[1]

[2]

[3]

[4]

[5]

OilOil


6 Inspection and maintenance work on the gear unitInspection/maintenance

6.4 Inspection and maintenance work on the gear unit6.4.1 Checking the oil level and changing the oil

The procedure when checking the oil level and changing the oil depends on the followingfactors:

• Gear unit type

• Size

• Mounting position

Observe the references to the respective sections as well as the following table. Referto chapter "Mounting Positions (page 37)" for notes on the mounting positions. You can-not check the oil level of gear units in pivoted mounting position. The gear units are de-livered with the correct oil level. Observe the designations and fill quantities on thenameplate if you have to change the oil.

Code letter Section "Checking the oil level and changing the oil" Reference

A: • Helical-bevel gear units HK30 – HK60• Helical-worm gear units HS50/60With oil level plug

• SPIROPLAN® HW30 gear unitIn mounting positions M1, M2, M3, M5 and M6 with oil level plug

• Helical-worm gear units HS40/41In mounting positions M1, M2, M3, M5 and M6 with oil level plug

(page 29)

B: • Helical-worm gear units HS40/41• SPIROPLAN® HW30 gear unitIn mounting position M4 with oil level plug

(page 31)

C: • SPIROPLAN® HW10 gear unitIn mounting positions M1, M2, M3, M5 and M6 with cover plate

(page 33)

Series Gear unitsCode letter for section "Checking the oil level and changing the oil"

M1 M2 M3 M4 M5 M6

HK HK30 – HK60 A –

HSHS40/HS41 A B A

HS50/HS60 A –

HWHW10 C

HW30 A B A


6Inspection and maintenance work on the gear unitInspection/maintenance

6.4.2 A: HK.., HS50/60, HW30 in mounting position M1, M2, M3, M5 and M6 and HS40/41 in mountingposition M1, M2, M3, M5 and M6 with oil level plug

Checking the oil level via the oil level plug

Proceed as follows to check the oil level of the gear unit:

1. Observe the notes in section "Preliminary work regarding gear unit inspection/main-tenance" (page 26).

2. Set up the gear unit in M1 mounting position.

3. Slowly remove the oil level plug (see following figure). Small amounts of oil may leakout.

4. Check the oil level according to the following figure.

5. If the oil level is too low, fill in new oil of the same type via the oil level bore until theoil level reaches the lower edge of the bore.

6. Re-insert the oil level plug.

1599831563

634361867

[1] Oil level bore[2] Ideal oil level

Ø oil level bore Min and max fill level = x [mm]

M10 x 1 1.5

max.

min. OilOil

[1]

Ø

X X

[2]



Checking the oil via the oil level plug

Proceed as follows to check the oil of the gear unit:


2. Remove a little oil at the oil level plug.

3. Check the oil consistency.

– Viscosity

– If you can see that the oil is heavily contaminated, we recommend that youchange the oil even if this is outside the service intervals specified in "Inspectionand maintenance intervals" (page 27).

4. Check the oil level. See previous section.

Changing the oil via the oil level plug


2. Set up the gear unit in M5 or M6 mounting position. See section "Mounting positions(page 37)".

3. Place a container underneath the oil level plug.

4. Remove the oil level plugs on the A and B side of the gear unit.

5. Drain all the oil.

6. Re-insert the lower oil level plug.

7. Fill in new oil of the same type via the upper oil level plug bore (otherwise consult thecustomer service). Do not mix different synthetic lubricants.

– Observe the oil fill quantities according to the specifications on the nameplate oraccording to the mounting position. See sect "Lubricant fill quantities" (page 49).

– Check the oil level according to chapter "Checking the oil level via the oil levelplug".

8. Re-insert the upper oil level plug.


Severe injuries.• Let the gear unit cool down before you begin with your work.• However, the gear unit must still be warm otherwise the high viscosity of exces-

sively cold oil will make it harder to drain the oil properly.



6.4.3 B: HS40/41 and HW30 in mounting position M4 with oil level plugChecking the oil via the screw plug

The HW30 gear unit is not equipped with an oil level plug or a cover plate. This is whythe oil level is checked via the inspection bore.


2. Set up the gear unit in M2 mounting position.

3. Remove the screw plug.

4. Insert the dipstick vertically via the control bore all the way to the bottom of the gearunit housing. Mark the point of the dipstick where it exits the gear unit. Pull out thedipstick vertically (see following figure).

5. Determine the section "x" between the wetted part and the marking using a caliper(see following figure).

6. Compare the determined value "x" to the min. value depending on the mounting po-sition specified in the following table. Correct the fill level if required.

7. Re-insert and tighten the screw plug.

1599381131

1625633035

Oil level = wetted section x [mm] of the dipstick

Gear unit typeMounting position during the check

M2

HS40/41 in mounting position M4

22 ± 1

HW30 in mounting posi-tion M4

44 ± 1

X



Checking the oil via the screw plug



2. Remove a little oil at the oil screw plug.


– Viscosity

– If you can see that the oil is heavily contaminated, we recommend that youchange the oil even if this is outside the service intervals specified in "Inspectionand maintenance intervals" (page 27).

4. Check the oil level. See previous section.

Changing the oil via the screw plug


2. Set up the gear unit in M4 mounting position. see chapter "Mounting positions"(page 37).

3. Place a container underneath the screw plug.

4. Remove the screw plugs on the A and B side of the gear unit.

5. Drain all the oil.






6. Re-insert the lower screw plug.

7. Fill in new oil of the same type via the upper screw plug bore (otherwise consult thecustomer service). Do not mix different synthetic lubricants.

– Observe the oil fill quantities according to the specifications on the nameplate oraccording to the mounting position. See sect "Lubricant fill quantities" (page 49).

– Check the oil level according to chapter "Checking the oil level via the oil levelplug".

8. Re-insert the upper screw plug.

6.4.4 C: SPIROPLAN® gear units in mounting positions M1, M2, M3, M5 and M6 with cover plateChecking the oil level via the cover plate

For gear units without oil level bore, the oil level is checked via the cover plate opening.Proceed as follows:

1. Observe the notes in section "Preliminary work regarding gear unit inspection andmaintenance" in the corresponding operating instructions.

2. For the cover plate to be on top, you have to set up the gear unit in the followingmounting position.

– HW10 in mounting position M1

3. Loosen the screws [1] of the cover plate [2] and remove the cover plate [2] and thecorresponding seal [3] as illustrated in the following figure:

4916162955

[1]

[2]

[3]



4. Determine the vertical distance "x" between oil level and sealing surface of the gearunit housing as illustrated in the following figure:

5. Compare the determined value "x" to the mounting position-specific max. distancebetween oil level and sealing surface of the gear unit housing specified in the follow-ing table. Adjust the fill level if required.

6. Close the gear unit after the oil level check:

• Re-attach the seal of the cover plate. Make sure that the sealing surfaces areclean and dry.

• Screw on the cover plate. Tighten the cover screws with the rated tighteningtorque according to the following table from the inside to the outside in the orderillustrated in the figure. Repeat the tightening procedure until the screws are prop-erly tightened. Only use impulse drivers or torque wrenches in order to preventthe cover plate from being damaged (no impact drivers).

4916164875

Gear unit type Max. distance x [mm] between oil level and sealing surface of the gear unit housing for mounting position M1 to M6

HW10 23 ± 1

1770211211

Gear unit type

Retaining thread

Rated tightening torque TN [Nm]

Minimum tightening torque Tmin [Nm]

HW10 M5 6 4

X

90°

1 2

3 4



Checking the oil via the cover plate



2. Open the cover plate of the gear unit according to section "Checking the oil via thecover plate".

3. Take an oil sample via the cover plate opening.


– Viscosity

– If you can see that the oil is heavily contaminated, we recommend that youchange the oil even if this is outside the service intervals specified in "Inspectionand maintenance intervals" (see corresponding operating instructions).

5. Check the oil level according to chapter "Checking the oil level via the cover plate".

6. Screw on the cover plate. Observe the order and the tightening torques according tosection "Checking the oil level via the cover plate"

Checking the oil via the cover plate


2. Open the cover plate of the gear unit according to section "Checking the oil via thecover plate".

3. Completely drain the oil in to a vessel via the cover plate opening.

4. Fill in new oil of the same type via the cover plate opening (otherwise consult the cus-tomer service). Do not mix different synthetic lubricants.

– Pour in the oil in accordance with the mounting position or as specified on thenameplate. See chapter "Permitted lubricant fill quantities" in the correspondingoperating instructions.

5. Check the oil level.

6. Screw on the cover plate. Observe the order and the tightening torques according tosection "Checking the oil level via the cover plate"






6.4.5 Replacing the oil seal

1. When changing the oil seal, ensure that there is a sufficient grease reservoir betweenthe dust lip and protective lip, depending on the type of gear unit.

2. If you use double oil seals, fill one-third of the gap with grease.

6.4.6 Painting gear units

NOTICEOil seals with a temperature below 0° C may get damaged during installation.

Potential damage to property.• Store oil seals at ambient temperatures over 0° C.• Warm up the oil seals prior to installation if required.

NOTICEBreather valves and oil seals may be damaged during painting or re-painting.

Potential damage to property.• Thoroughly cover the breather valves and the sealing lip of the oil seals with strips

prior to painting. • Remove the strips after painting.


7Designation of the mounting positionsMounting Positions

7 Mounting Positions7.1 Designation of the mounting positions

In the case of gear units for electrified monorail systems, SEW-EURODRIVE distin-guishes between four mounting positions M1 – M4.

Mounting positions M5 and M6 are available for electrified monorail drives HW10, HW30and HS40 as well as mounting position M5 for electrified monorail drive HS41.

The following figure shows the mounting positions M1 – M6 for electrified monoraildrives:

1503091851

M1

M4

M3

M6

M5M2

INFORMATIONNotes on the displayed motors:

Motors are only represented symbolically on the mounting position sheets.

Pi

fkVA

Hz

n


7 KeyMounting Positions

7.2 Key7.2.1 Symbols used

The following table shows the symbols used in the mounting position sheets and whatthey mean:

Meaning

Breather valve

Oil level plug

Oil drain plug

Pi

fkVA

Hz

n


7SPIROPLAN® HW.. gear unitsMounting Positions

7.3 SPIROPLAN® HW.. gear units7.3.1 HW10 DR..

Pi

fkVA

Hz

n


7 SPIROPLAN® HW.. gear unitsMounting Positions

7.3.2 HW30 DR..

Pi

fkVA

Hz

n


7HS.. helical-worm gear unitsMounting Positions

7.4 HS.. helical-worm gear units7.4.1 HS40/41

1521269131

Pi

fkVA

Hz

n


7 HS.. helical-worm gear unitsMounting Positions

7.4.2 HS50 – HS60

1518857867

Pi

fkVA

Hz

n


7HK.. helical-bevel gear unitsMounting Positions

7.5 HK.. helical-bevel gear units7.5.1 HK37 DR..

Pi

fkVA

Hz

n


7 HK.. helical-bevel gear unitsMounting Positions

7.5.2 HK40, HK50, HK60 DR..

Pi

fkVA

Hz

n


8Extended storageTechnical Data

8 Technical Data8.1 Extended storage

The lubricant of those gear units is then mixed with a VCI anti-corrosion agent (volatilecorrosion inhibitors). Please note that this VCI corrosion inhibitor is only effective in atemperature range between -25 °C and +50 °C. The flange contact surfaces and shaftends are also treated with an anti-corrosion agent.

Observe the storage conditions specified in the following table for extended storage:

8.1.1 Storage conditionsThe gear units must remain tightly sealed until taken into operation to prevent the VCIcorrosion protection agent from evaporating.

The gear units come with the oil fill according to the specified mounting position (M1 –M6). Check the oil level before you start operating the gear unit for the first time.

INFORMATIONFor storage periods longer than 9 months, SEW-EURODRIVE recommends the "Ex-tended storage" variant. Gear units in this design are designated with a correspondinglabel.

Climate zone Packaging1) Storage2) Storage duration

Temperate (Europe, USA, Canada, China and Russia, excluding tropi-cal zones)

Packed in containers, with desiccant and moisture

indicator sealed in the plas-tic wrap.

Under roof, protected against rain and snow, no shock loads.

Up to 3 years with regular checks of the packaging and moisture indicator (rel. humid-

ity < 50 %).

Open

Under roof, enclosed at constant temperature and atmospheric humidity (5 °C < ϑ < 60 °C, relative

humidity < 50%).No sudden temperature fluctuations. Controlled ventilation with filter (free from dust and dirt). No

aggressive vapors, no shocks.

2 years or more with regular inspections. Check for clean-ness and mechanical dam-age during the inspection.

Check corrosion protection.

Tropical (Asia, Africa, Central and South Amer-ica, Australia, New Zealand excluding temper-ate zones)

Packed in containers, with desiccant and moisture

indicator sealed in the plas-tic wrap.

Protected against insect damage and mildew by

chemical treatment.

With roof, protected against rain and shocks.

Up to 3 years with regular checks of the packaging and moisture indicator (rel. humid-

ity < 50 %).

Open

Under roof, enclosed at constant temperature and atmospheric humidity (5 °C < ϑ < 50 °C, relative

humidity < 50%).No sudden temperature fluctuations. Controlled ventilation with filter (free from dust and dirt). No aggressive vapors, no shocks. Protected against

insect damage.

2 years or more with regular inspections. Check for clean-ness and mechanical dam-age during the inspection.

Check corrosion protection.

1) The packaging must be carried out by an experienced company using the packaging materials that have been explicitly specified forthe particular application.

2) SEW-EURODRIVE recommends to store the gear units according to the mounting position.

Pi

fkVA

Hz

n


8 LubricantsTechnical Data

8.2 LubricantsUnless a special arrangement is made, SEW-EURODRIVE supplies the drives with alubricant fill adapted for the specific gear unit and mounting position. The mounting po-sition (M1 – M6 section "Mounting positions") must be specified with the order. You mustadapt the lubricant fill in case of any subsequent changes made to the mounting position(see "Lubricant fill quantities").

8.2.1 Lubricant tableThe lubricant table on the following page shows the permitted lubricants for SEW-EU-RODRIVE gear units. Observe the following legend with regards to the lubricant table.

Key to the lubricant table

Abbreviations, meaning of shading and notes:

CLP = Mineral oilCLP PG = Polyglycol (W gear units, conforms to USDA-H1)CLP HC = Synthetic hydrocarbonsE = Ester oil (water hazard class 1 (German regulation))HCE = Synthetic hydrocarbons + ester oil (USDA - H1 certification)HLP = Hydraulic oil

= Synthetic lubricant (= synthetic-based anti-friction bearing grease)= Mineral lubricant (= mineral-based anti-friction bearing grease)

1) Helical-worm gear units with PG oil: Please coordinate with SEW2) Special lubricant for Spiroplan® gear units only3) Recommendation: Select SEW fB ≥ 1.24) Pay attention to critical starting behavior at low temperatures!5) Low-viscosity grease6) Ambient temperature

Lubricant for the food industry (food grade oil)

Biodegradable oil (lubricant for agriculture, forestry, and fisheries)OilOil

Pi

fkVA

Hz

n


8LubricantsTechnical Data

Bearing greases The rolling bearings in gear units and motors are given a factory-fill with the greaseslisted below. SEW-EURODRIVE recommends regreasing rolling bearings with a greasefill at the same time as changing the oil.

Ambient temperature Manufacturer TypeGear unit rolling bearings –40 °C ... +80 °C Fuchs Renolit CX-TOM 15

-40 °C ... +40 °C Castrol Obeen FS 2

-20 °C ... +40 °C Aral Aralub BAB EP2OilOil

INFORMATIONThe following grease quantities are required:• For fast-running bearings (gear unit input end): Fill the cavities between the rolling

elements one-third full with grease.• For slow-running bearings (gear unit output end): Fill the cavities between the roll-

ing elements two-thirds full with grease.

Pi

fkVA

Hz

n


8 LubricantsTechnical Data

Lubricant table

2845002123

0 0

Oil

Oil

Oil

VG

220

BP

En

erg

ol

GR

-XP

220

VG

220

BP

En

ersy

nS

G-X

P 2

20

VG

220

VG

150

VG

150

VG

150

SA

E 7

5W90

(~V

G 1

00)

BP

En

erg

ol

GR

-XP

150

VG

32

VG

32

VG

32

VG

68

VG

680

BP

En

erg

ol

GR

-XP

680

VG

680

BP

En

ersy

nS

G-X

P 6

80

BP

En

ersy

nS

G-X

P 2

20

VG

460

VG

150

BP

En

erg

ol

GR

-XP

150

VG

220

VG

32

VG

460

VG

460

VG

460

VG

460

VG

68

VG

220

VG

220

VG

220

VG

220

00 1

0+1

00+5

0 +4

0 +6

0

+4

0

+4

0 +6

0

-20

-20

-20

-20

-10

4)4)

6)

4) 4) 4) 4) 4) 2) 3)

VG

460

2) 3)

VG

460

2)7)5) 3)2)1)1) 4) 4)

-20

-20

+1

0

+1

0

+4

0

+2

0

+2

0

-20

-20

0 0

0

-20

-20

-20

+ 0

-15

-50

Sta

ndar

d

+6

0-2

0

+6

0-2

0

DIN

(IS

O)

ISO

,NL

GI

CL

P (

CC

)

CL

P P

G

CL

P (

CC

)

CL

P (

CC

)

CL

P H

C

CL

P H

C

CL

P (

CC

)

CL

P (

CC

)

DIN

51 8

18

DIN

51 8

18

CL

P P

G

01 751 08 04C

LP

HC

CL

P H

C

CL

P H

C

CL

P H

C

CL

P H

C

CL

P P

G

CL

P P

G

CL

P H

C

SE

W *P

G

AP

I GL

5

H1

PG

ECL

PH

CN

SF

H1

Ren

olin

CL

P 2

20

Ren

olin

PG

220

Op

tig

ear

BM

220

Op

tig

ear

BM

680

Op

tifl

exA

680

Opt

igea

rSy

nthe

tic X

460

Opt

igea

rSy

nthe

tic X

150

Opt

igea

rB

M 1

00

Opt

igea

rB

M 1

50

Op

tifl

ex A

220

Op

tifl

ex A

220

Op

tilie

b H

Y 3

2

Alp

has

yn T

32

Opt

igea

rSy

nthe

tic X

220

Opt

igea

rSy

nthe

tic X

150

Mer

op

a 22

0C

arte

r E

P 2

20

Car

ter

SY

220

Car

ter

SY

220

Car

ter

SH

150

Car

ter

SH

150

Car

ter

EP

150

Car

ter

EP

150

Dac

nis

SH

32

Dac

nis

SH

32

Car

ter

EP

680

Trib

ol

1100

/220

Syn

lub

eC

LP

220

Trib

ol

800/

220

Ren

olin

Un

isyn

CL

P 1

50

Ren

olin

Un

isyn

CL

P 6

8

Ren

olin

Un

isyn

CL

P 4

60

Ren

olin

Un

isyn

CL

P 1

50

Ren

olin

Un

isyn

CL

P 6

8

Ren

olin

Un

isyn

OL

32

Ren

olin

Un

isyn

OL

32

Pin

nac

leE

P 2

20P

inn

acle

EP

150

Pin

nac

leE

P 4

60P

inn

acle

EP

150

Cet

us

PA

O 4

6

Cet

us

PA

O 4

6

Trib

ol

1510

/220

Ren

olin

CL

P 1

50

Ren

olin

PG

680

Ren

olin

PG

220

Cas

sid

aF

luid

GL

460

Cas

sid

aF

luid

GL

220

C

assi

da

Flu

id H

F 6

8P

lan

tog

ear

460

S

Mer

op

a 15

0Tr

ibo

l11

00/1

50

Ren

olin

SE

W 6

80M

ero

pa

680

Trib

ol

1100

/680

Syn

lub

eC

LP

220

Syn

lub

eC

LP

680

Trib

ol

800/

680

Ren

olin

CL

P 1

50M

ero

pa

150

Trib

ol

1100

/150

Trib

ol

800/

220

Op

tile

bG

T 4

60O

pti

leb

GT

220

Op

tile

bH

Y 6

8

Sh

ell O

mal

aS

2 G

220

Sh

ell O

mal

aS

4 W

E 2

20S

hel

l Om

ala

S4

GX

220

Sh

ell O

mal

aS

4 G

X 1

50

Sh

ell O

mal

aS

4 G

X 6

8

Sh

ell O

mal

aS

4 G

X 6

8

Sh

ell O

mal

aS

2 G

150

Sh

ell O

mal

aS

2 G

680

Sh

ell O

mal

aS

4 W

E 6

80

Sh

ell O

mal

aS

4 W

E 2

20

Sh

ell O

mal

aS

4 G

X 4

60S

hel

l Om

ala

S4

GX

150

Sh

ell O

mal

aS

2 G

150

She

ll N

atur

elle

Gea

r Fl

uid

EP

460

Klü

ber

oil

GE

M 1

-220

N

Klü

ber

syn

thG

EM

4-2

20 N

Klü

ber

syn

thG

EM

4-1

50 N

Klü

ber

oil

GE

M 1

-150

N

Klü

ber

-Su

mm

itH

ySyn

FG

-32

Klü

ber

-Su

mm

itH

ySyn

FG

-32

Klü

ber

oil

GE

M 1

-680

NK

lüb

ersy

nth

GH

6-6

80K

lüb

ersy

nth

GE

M 4

-460

NK

lüb

ersy

nth

GE

M 4

-150

N

Klü

ber

oil

GE

M 1

-150

NK

lüb

ersy

nth

GH

6-2

20

Klü

ber

syn

thG

H 6

-220

Klü

ber

syn

thG

H 6

-220

Klü

ber

SE

WH

T-46

0-5

Klü

ber

syn

thU

H1

6-46

0

Klü

ber

syn

thU

H1

6-46

0

Klü

ber

syn

thU

H1

6-46

0

Klü

ber

syn

thU

H1

14-1

51

Klü

ber

oil

4UH

1-46

0 N

Klü

ber

oil

4UH

1-22

0 N

Klü

ber

oil

4UH

1-68

NK

lüb

erb

ioC

A2-

460

Mob

ilgea

r 60

0X

P 2

20

Mo

bil

Gly

go

yle

220

Mo

bil

SH

C 6

30M

ob

ilS

HC

629

Mo

bilg

ear

600

XP

150

Mob

ilgea

r 60

0X

P 1

50

Mob

ilgea

r 60

0X

P 2

20M

obill

uxE

P 0

04

Mo

bil

SH

C 6

24

Mo

bil

SH

C 6

26

VG

68

CL

P H

C

CL

P H

C

CL

P P

G

Mo

bil

SH

C 6

26

Mob

ilgea

r 60

0X

P 6

80

Mo

bil

SH

C 6

34M

ob

ilS

HC

629

Mo

bil

Gly

go

yle

220

Mo

bil

Gly

go

yle

680

Mo

bil

SH

C 6

24

Mo

bil

SH

C 6

24

Mo

bil

SH

C 6

24

Mob

il S

ynth

Gea

r O

il75

W90

°C

Mo

bil

®

H1

PG

H1

PG

Oil

Oil

Sta

ndar

d

Sta

ndar

d

TO

T A

LO

T A

LT

rib

ol

Op

timo

l

4)

+8

0

-40

-40

+2

5

-40

+8

0

+6

0

-40

+3

0

-40

-40

-40

-40

+4

0

+8

0

-20

+4

0

-10

+4

0

-20

+4

0

R...

K...

(HK

...)

F...

S...(

HS.

..)

R...

,K...

(HK

...),

F...,

S...(

HS.

..)

W...

(HW

...)

PS.F

..

PS.C

..

BS.

F..

Sta

ndar

d

Sta

ndar

d

Sta

ndar

d

-40

+60

-20

-20

-40

+40

+3

0

+4

0

Klü

ber

syn

thG

H 6

-220

Ren

olin

Un

isyn

CL

P 2

20

Pi

fkVA

Hz

n


8LubricantsTechnical Data

8.2.2 Lubricant fill quantities

The specified fill quantities are guide values. The precise values vary depending on thenumber of stages and gear ratio. Check the oil level plug for the exact oil quantity.

The following table shows guide values for lubricant fill quantities in relation to themounting position M1 – M6.

Gear unit type

Fill quantity in liters

M1 M2 M3 M4 M5 M6

HW10 0.16HW30 0.50 0.50 0.50 0.55 0.50 0.50HS40 1.00 1.00 0.80 1.35 1.35 1.00HS41 1.00 1.00 0.80 1.35 1.35 –HS50 1.40 1.40 1.50 1.90 – –HS60 2.80 2.70 2.80 3.60 – –HK30 1.35 1.20 1.15 1.45 – –HK37 1.40 1.00 0.80 1.57 1.10 1.10HK40 1.60 1.60 1.75 2.20 – –HK50 2.40 2.60 2.70 3.40 – –HK60 2.70 2.90 3.10 3.90 – –

Pi

fkVA

Hz

n


9 Gear unitsMalfunctions/Service

9 Malfunctions/Service

9.1 Gear units

NOTICEImproper handling of the gear unit and the motor may lead to damage.

Possible damage to property• Any repair work on SEW drives may be performed by qualified personnel only. • Only qualified personnel is permitted to separate gear unit and motor.• Consult SEW-EURODRIVE customer service.

Malfunction Possible cause Remedy

Unusual, regular running noise

Meshing/grinding noise: Bearing damage Check the oil →see "Inspection/maintenance for the gear unit" (page 28), change bearings.

Knocking noise: Irregularity in the gearing Contact customer service

Unusual, irregular running noise

Foreign bodies in the oil • Check the oil →see "Inspection/maintenance for the gear unit" (page 28),

• Stop the drive, contact customer service

Oil leaking 1)

• From inspection cover• From the motor flange• From the motor oil seal• From the gear unit

flange• From the output end oil

seal

1) Short-term oil / grease leakage at the oil seal is possible in the run-in phase (48 hours running time).

Rubber seal on the gear cover plate leaking Tighten the screws on the gear cover plate and observe the gear unit. If oil still leaks: Contact customer service

Seal defective Contact customer service

Gear unit not ventilated Vent the gear unit → see "Mounting Positions" (page 37)

Oil leaking from breather valve

Too much oil Correct the oil fill quantity →see "Inspection/mainte-nance for the gear unit" (page 28),

Drive operated in incorrect mounting position • Properly adjust the breather valve see "Mounting Positions" (page 37)

• Correct the oil level →see "Inspection/mainte-nance for the gear unit" (page 28),

Frequent cold starts (oil foams) and/or high oil level.

Install oil expansion tank.

Output shaft does not turn although the motor is run-ning or the input shaft is rotated

Connection between shaft and hub in gear unit interrupted

• Check the clutch function.• Send in the gear unit/gearmotor for repair, if neces-

sary.


9Customer serviceMalfunctions/Service

9.2 Customer servicePlease have the following information available if you require customer serviceassistance:• Nameplate data (complete)

• Type and extent of the problem

• Time the problem occurred and any accompanying circumstances

• Assumed cause

A digital photograph if possible

9.3 DisposalDispose gear units in accordance with the regulations in force regarding respective ma-terials:

• Steel scrap

– Housing parts

– Gears

– Shafts

– Roller bearing

• Parts of the worm gears are made of non-ferrous metals. Dispose of the worm gearsas appropriate.

• Collect waste oil and dispose of it according to the regulations in force.


10 Address List

10 Address List

Germany

HeadquartersProductionSales

Bruchsal SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Straße 42 D-76646 BruchsalP.O. BoxPostfach 3023 • D-76642 Bruchsal

Tel. +49 7251 75-0Fax +49 7251 75-1970http://[email protected]

Production / Indus-trial Gears

Bruchsal SEW-EURODRIVE GmbH & Co KGChristian-Pähr-Str.10D-76646 Bruchsal

Tel. +49 7251 75-0Fax +49 7251 75-2970

Service Compe-tence Center

Central SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Straße 1 D-76676 Graben-Neudorf

Tel. +49 7251 75-1710Fax +49 7251 [email protected]

North SEW-EURODRIVE GmbH & Co KGAlte Ricklinger Straße 40-42 D-30823 Garbsen (near Hannover)


East SEW-EURODRIVE GmbH & Co KGDänkritzer Weg 1D-08393 Meerane (near Zwickau)


South SEW-EURODRIVE GmbH & Co KGDomagkstraße 5D-85551 Kirchheim (near München)


West SEW-EURODRIVE GmbH & Co KGSiemensstraße 1D-40764 Langenfeld (near Düsseldorf)


Electronics SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Straße 42 D-76646 Bruchsal


Drive Service Hotline / 24 Hour Service +49 180 5 SEWHELP+49 180 5 739435714 euro cents/min on the German land-line network. Max 42 euro cents/min from a German mobile network. Prices for mobile and international calls may differ.

Additional addresses for service in Germany provided on request!

France

ProductionSalesService

Haguenau SEW-USOCOME 48-54 route de Soufflenheim B. P. 20185F-67506 Haguenau Cedex

Tel. +33 3 88 73 67 00 Fax +33 3 88 73 66 00http://[email protected]

Production Forbach SEW-USOCOME Zone industrielle Technopôle Forbach SudB. P. 30269F-57604 Forbach Cedex

Tel. +33 3 87 29 38 00

AssemblySalesService

Bordeaux SEW-USOCOME Parc d'activités de Magellan62 avenue de Magellan - B. P. 182F-33607 Pessac Cedex

Tel. +33 5 57 26 39 00Fax +33 5 57 26 39 09

Lyon SEW-USOCOME Parc d'affaires RooseveltRue Jacques TatiF-69120 Vaulx en Velin

Tel. +33 4 72 15 37 00Fax +33 4 72 15 37 15


10Address List

Nantes SEW-USOCOME Parc d’activités de la forêt4 rue des FontenellesF-44140 Le Bignon

Tel. +33 2 40 78 42 00Fax +33 2 40 78 42 20

Paris SEW-USOCOME Zone industrielle 2 rue Denis Papin F-77390 Verneuil I'Etang

Tel. +33 1 64 42 40 80Fax +33 1 64 42 40 88

Additional addresses for service in France provided on request!

Algeria

Sales Algiers REDUCOM Sarl 16, rue des Frères ZaghnouneBellevue16200 El Harrach Alger

Tel. +213 21 8214-91Fax +213 21 [email protected]://www.reducom-dz.com

Argentina

AssemblySales

Buenos Aires SEW EURODRIVE ARGENTINA S.A.Centro Industrial Garin, Lote 35Ruta Panamericana Km 37,51619 Garin

Tel. +54 3327 4572-84Fax +54 3327 [email protected]://www.sew-eurodrive.com.ar

Australia


Melbourne SEW-EURODRIVE PTY. LTD.27 Beverage DriveTullamarine, Victoria 3043


Sydney SEW-EURODRIVE PTY. LTD.9, Sleigh Place, Wetherill Park New South Wales, 2164


Austria


Wien SEW-EURODRIVE Ges.m.b.H. Richard-Strauss-Strasse 24A-1230 Wien

Tel. +43 1 617 55 00-0Fax +43 1 617 55 00-30http://[email protected]

Belarus

Sales Minsk SEW-EURODRIVE BYRybalkoStr. 26BY-220033 Minsk

Tel.+375 17 298 47 56 / 298 47 58Fax +375 17 298 47 54http://[email protected]

Belgium


Brussels SEW-EURODRIVE n.v./s.a.Researchpark Haasrode 1060Evenementenlaan 7BE-3001 Leuven


Service Compe-tence Center

Industrial Gears SEW-EURODRIVE n.v./s.a.Rue de Parc Industriel, 31BE-6900 Marche-en-Famenne


Brazil

ProductionSalesService

São Paulo SEW-EURODRIVE Brasil Ltda.Avenida Amâncio Gaiolli, 152 - Rodovia Presi-dente Dutra Km 208Guarulhos - 07251-250 - SPSAT - SEW ATENDE - 0800 7700496


France


10 Address List

Bulgaria

Sales Sofia BEVER-DRIVE GmbHBogdanovetz Str.1BG-1606 Sofia

Tel. +359 2 9151160Fax +359 2 [email protected]

Cameroon

Sales Douala Electro-ServicesRue Drouot AkwaB.P. 2024Douala


Canada


Toronto SEW-EURODRIVE CO. OF CANADA LTD. 210 Walker Drive Bramalea, ON L6T 3W1


Vancouver SEW-EURODRIVE CO. OF CANADA LTD.Tilbury Industrial Park7188 Honeyman Street Delta, BC V4G 1G1


Montreal SEW-EURODRIVE CO. OF CANADA LTD.2555 Rue Leger Lasalle, PQ H8N 2V9


Additional addresses for service in Canada provided on request!

Chile


Santiago SEW-EURODRIVE CHILE LTDA.Las Encinas 1295Parque Industrial Valle GrandeLAMPARCH-Santiago de ChileP.O. BoxCasilla 23 Correo Quilicura - Santiago - Chile


China

ProductionAssemblySalesService

Tianjin SEW-EURODRIVE (Tianjin) Co., Ltd.No. 46, 7th Avenue, TEDATianjin 300457

Tel. +86 22 25322612Fax +86 22 [email protected]://www.sew-eurodrive.com.cn


Suzhou SEW-EURODRIVE (Suzhou) Co., Ltd.333, Suhong Middle RoadSuzhou Industrial ParkJiangsu Province, 215021


Guangzhou SEW-EURODRIVE (Guangzhou) Co., Ltd.No. 9, JunDa RoadEast Section of GETDDGuangzhou 510530


Shenyang SEW-EURODRIVE (Shenyang) Co., Ltd.10A-2, 6th RoadShenyang Economic Technological Develop-ment AreaShenyang, 110141


Wuhan SEW-EURODRIVE (Wuhan) Co., Ltd.10A-2, 6th RoadNo. 59, the 4th Quanli Road, WEDA430056 Wuhan



10Address List

Xi'An SEW-EURODRIVE (Xi'An) Co., Ltd.No. 12 Jinye 2nd RoadXi'An High-Technology Industrial Development ZoneXi'An 710065


Additional addresses for service in China provided on request!

Colombia


Bogotá SEW-EURODRIVE COLOMBIA LTDA. Calle 22 No. 132-60Bodega 6, Manzana BSantafé de Bogotá


Croatia

SalesService

Zagreb KOMPEKS d. o. o.Zeleni dol 10HR 10 000 Zagreb


Czech Republic

SalesAssemblyService

Prague SEW-EURODRIVE CZ s.r.o.Lužná 59116000 Praha 6 - Vokovice

Tel. +420 255 709 601Fax +420 220 121 237http://[email protected]

Drive Service Hotline / 24 Hour Service

HOT-LINE +420 800 739 739 (800 SEW SEW) Servis:Tel. +420 255 709 632Fax +420 235 358 [email protected]

Denmark


Copenhagen SEW-EURODRIVEA/SGeminivej 28-30DK-2670 Greve


Egypt

SalesService

Cairo Copam Egypt for Engineering & Agencies33 EI Hegaz ST, Heliopolis, Cairo

Tel. +20 2 22566-299 +1 23143088Fax +20 2 22594-757http://www.copam-egypt.com/ [email protected]

Estonia

Sales Tallin ALAS-KUUL ASReti tee 4EE-75301 Peetri küla, Rae vald, Harjumaa

Tel. +372 6593230Fax +372 [email protected]

Finland


Lahti SEW-EURODRIVE OYVesimäentie 4FIN-15860 Hollola 2


ProductionAssembly

Karkkila SEW Industrial Gears OyValurinkatu 6, PL 8FI-03600 Karkkila, 03601 Karkkila

Tel. +358 201 589-300Fax +358 201 [email protected]://www.sew-eurodrive.fi

China


10 Address List

Gabon

Sales Libreville ESG Electro Services GabunFeu Rouge Lalala1889 LibrevilleGabun


Great Britain


Normanton SEW-EURODRIVE Ltd.Beckbridge Industrial Estate NormantonWest Yorkshire WF6 1QR


Drive Service Hotline / 24 Hour Service Tel. 01924 896911

Greece

Sales Athens Christ. Boznos & Son S.A.12, K. Mavromichali StreetP.O. Box 80136GR-18545 Piraeus

Tel. +30 2 1042 251-34 Fax +30 2 1042 251-59http://[email protected]

Hong Kong


Hong Kong SEW-EURODRIVE LTD.Unit No. 801-806, 8th FloorHong Leong Industrial ComplexNo. 4, Wang Kwong Road Kowloon, Hong Kong


Hungary

SalesService

Budapest SEW-EURODRIVE Kft.H-1037 BudapestKunigunda u. 18

Tel. +36 1 437 06-58Fax +36 1 437 06-50http://[email protected]

India

Registered OfficeAssemblySalesService

Vadodara SEW-EURODRIVE India Private LimitedPlot No. 4, GIDCPOR Ramangamdi • Vadodara - 391 243Gujarat

Tel. +91 265 3045200, +91 265 2831086Fax +91 265 3045300, +91 265 2831087http://[email protected]


Chennai SEW-EURODRIVE India Private LimitedPlot No. K3/1, Sipcot Industrial Park Phase IIMambakkam VillageSriperumbudur - 602105Kancheepuram Dist, Tamil Nadu


Ireland

SalesService

Dublin Alperton Engineering Ltd. 48 Moyle RoadDublin Industrial EstateGlasnevin, Dublin 11

Tel. +353 1 830-6277Fax +353 1 [email protected]://www.alperton.ie

Israel

Sales Tel-Aviv Liraz Handasa Ltd. Ahofer Str 34B / 22858858 Holon

Tel. +972 3 5599511Fax +972 3 5599512http://[email protected]


10Address List

Italy


Solaro SEW-EURODRIVE di R. Blickle & Co.s.a.s.Via Bernini,14 I-20020 Solaro (Milano)


Ivory Coast

Sales Abidjan SICASociété Industrielle & Commerciale pour l'Afrique165, Boulevard de Marseille26 BP 1173 Abidjan 26

Tel. +225 21 25 79 44Fax +225 21 25 88 [email protected]

Japan


Iwata SEW-EURODRIVE JAPAN CO., LTD 250-1, Shimoman-no,IwataShizuoka 438-0818


Kazakhstan

Sales Almaty ТОО "СЕВ-ЕВРОДРАЙВ"пр.Райымбека, 348050061 г. АлматыРеспублика Казахстан

Тел. +7 (727) 334 1880Факс +7 (727) 334 1881http://[email protected]

Latvia

Sales Riga SIA Alas-KuulKatlakalna 11CLV-1073 Riga


Lebanon

Sales Lebanon Beirut Gabriel Acar & Fils sarlB. P. 80484Bourj Hammoud, Beirut

Tel. +961 1 510 532Fax +961 1 494 [email protected]

Sales Jordan / Kuwait / Saudi Ara-bia / Syria

Beirut Middle East Drives S.A.L. (offshore)Sin El Fil.B. P. 55-378Beirut

Tel. +961 1 494 786Fax +961 1 494 [email protected]://www.medrives.com

Lithuania

Sales Alytus UAB IrsevaStatybininku 106CLT-63431 Alytus

Tel. +370 315 79204Fax +370 315 [email protected]://www.sew-eurodrive.lt

Luxembourg


Brussels SEW-EURODRIVE n.v./s.a.Researchpark Haasrode 1060Evenementenlaan 7BE-3001 Leuven


Malaysia


Johor SEW-EURODRIVE SDN BHD No. 95, Jalan Seroja 39, Taman Johor Jaya81000 Johor Bahru, JohorWest Malaysia



10 Address List

Mexico


Quéretaro SEW-EURODRIVE MEXICO SA DE CVSEM-981118-M93Tequisquiapan No. 102Parque Industrial QuéretaroC.P. 76220Quéretaro, México


Morocco

SalesService

Mohammedia SEW EURODRIVE SARLZ.I. Sud Ouest - Lot 282ème étageMohammedia 28810

Tel. +212 523 32 27 80/81Fax +212 523 32 27 [email protected]://www.sew-eurodrive.ma

Netherlands


Rotterdam SEW-EURODRIVE B.V.Industrieweg 175 NL-3044 AS RotterdamPostbus 10085NL-3004 AB Rotterdam

Tel. +31 10 4463-700Fax +31 10 4155-552Service: 0800-SEWHELPhttp://[email protected]

New Zealand


Auckland SEW-EURODRIVE NEW ZEALAND LTD. P.O. Box 58-428 82 Greenmount driveEast Tamaki Auckland


Christchurch SEW-EURODRIVE NEW ZEALAND LTD. 10 Settlers Crescent, FerrymeadChristchurch


Norway


Moss SEW-EURODRIVE A/SSolgaard skog 71N-1599 Moss

Tel. +47 69 24 10 20Fax +47 69 24 10 40http://[email protected]

Pakistan

Sales Karachi Industrial Power DrivesAl-Fatah Chamber A/3, 1st Floor Central Com-mercial Area,Sultan Ahmed Shah Road, Block 7/8, Karachi

Tel. +92 21 452 9369Fax +92-21-454 [email protected]

Peru


Lima SEW DEL PERU MOTORES REDUCTORES S.A.C.Los Calderos, 120-124Urbanizacion Industrial Vulcano, ATE, Lima


Poland


Lodz SEW-EURODRIVE Polska Sp.z.o.o.ul. Techniczna 5 PL-92-518 Łódź


Service Tel. +48 42 6765332 / 42 6765343Fax +48 42 6765346

Linia serwisowa Hotline 24HTel. +48 602 739 739

(+48 602 SEW SEW)[email protected]


10Address List

Portugal


Coimbra SEW-EURODRIVE, LDA.Apartado 15 P-3050-901 Mealhada


Romania

SalesService

Bucharest Sialco Trading SRL str. Madrid nr.4 011785 Bucuresti

Tel. +40 21 230-1328Fax +40 21 230-7170 [email protected]

Russia


St. Petersburg ZAO SEW-EURODRIVE P.O. Box 36 RUS-195220 St. Petersburg

Tel. +7 812 3332522 +7 812 5357142Fax +7 812 3332523http://[email protected]

Senegal

Sales Dakar SENEMECA Mécanique GénéraleKm 8, Route de Rufisque B.P. 3251, Dakar

Tel. +221 338 494 770Fax +221 338 494 [email protected]://www.senemeca.com

Serbia

Sales Beograd DIPAR d.o.o.Ustanicka 128aPC Košum, IV spratSRB-11000 Beograd

Tel. +381 11 347 3244 / +381 11 288 0393Fax +381 11 347 [email protected]

Singapore


Singapore SEW-EURODRIVE PTE. LTD. No 9, Tuas Drive 2 Jurong Industrial Estate Singapore 638644

Tel. +65 68621701Fax +65 68612827http://[email protected]

Slovakia

Sales Bratislava SEW-Eurodrive SK s.r.o.Rybničná 40SK-831 06 Bratislava

Tel. +421 2 33595 202Fax +421 2 33595 [email protected]://www.sew-eurodrive.sk

Žilina SEW-Eurodrive SK s.r.o.Industry Park - PChZulica M.R.Štefánika 71SK-010 01 Žilina


Banská Bystrica SEW-Eurodrive SK s.r.o.Rudlovská cesta 85SK-974 11 Banská Bystrica


Košice SEW-Eurodrive SK s.r.o.Slovenská ulica 26SK-040 01 Košice


Slovenia

SalesService

Celje Pakman - Pogonska Tehnika d.o.o.UI. XIV. divizije 14SLO - 3000 Celje

Tel. +386 3 490 83-20Fax +386 3 490 [email protected]


10 Address List

South Africa


Johannesburg SEW-EURODRIVE (PROPRIETARY) LIMITEDEurodrive House Cnr. Adcock Ingram and Aerodrome RoadsAeroton Ext. 2Johannesburg 2013P.O.Box 90004Bertsham 2013


Cape Town SEW-EURODRIVE (PROPRIETARY) LIMITED Rainbow ParkCnr. Racecourse & Omuramba RoadMontague GardensCape TownP.O.Box 36556Chempet 7442 Cape Town

Tel. +27 21 552-9820Fax +27 21 552-9830Telex 576 [email protected]

Durban SEW-EURODRIVE (PROPRIETARY) LIMITED2 Monaco PlacePinetownDurbanP.O. Box 10433, Ashwood 3605


Nelspruit SEW-EURODRIVE (PTY) LTD.7 Christie CrescentVintoniaP.O.Box 1942Nelspruit 1200


South Korea


Ansan SEW-EURODRIVE KOREA CO., LTD. B 601-4, Banweol Industrial Estate #1048-4, Shingil-Dong, Danwon-Gu,Ansan-City, Kyunggi-Do Zip 425-839


Busan SEW-EURODRIVE KOREA Co., Ltd.No. 1720 - 11, Songjeong - dongGangseo-kuBusan 618-270


Spain


Bilbao SEW-EURODRIVE ESPAÑA, S.L. Parque Tecnológico, Edificio, 302E-48170 Zamudio (Vizcaya)


Sweden


Jönköping SEW-EURODRIVE ABGnejsvägen 6-8S-55303 JönköpingBox 3100 S-55003 Jönköping


Switzerland


Basel Alfred lmhof A.G.Jurastrasse 10 CH-4142 Münchenstein bei Basel


Thailand


Chonburi SEW-EURODRIVE (Thailand) Ltd.700/456, Moo.7, DonhuarohMuang Chonburi 20000



10Address List

Tunisia

Sales Tunis T. M.S. Technic Marketing ServiceZone Industrielle Mghira 2Lot No. 392082 Fouchana


Turkey


Istanbul SEW-EURODRIVE Hareket Sistemleri Sanayi Ticaret Limited ŞirketiGebze Organize Sanayi Bölgesi 400.Sokak No:401TR-41480 Gebze KOCAELİ

Tel. +90-262-9991000-04Fax +90-262-9991009http://[email protected]

Ukraine


Dnipropetrovsk SEW-EURODRIVEStr. Rabochaja 23-B, Office 40949008 Dnepropetrovsk


United Arab Emirates

SalesService

Sharjah Copam Middle East (FZC)Sharjah Airport International Free ZoneP.O. Box 120709Sharjah


USA

ProductionAssemblySalesService

Southeast Region

SEW-EURODRIVE INC. 1295 Old Spartanburg Highway P.O. Box 518Lyman, S.C. 29365

Tel. +1 864 439-7537Fax Sales +1 864 439-7830Fax Manufacturing +1 864 439-9948Fax Assembly +1 864 439-0566Fax Confidential/HR +1 864 949-5557http://[email protected]


Northeast Region

SEW-EURODRIVE INC. Pureland Ind. Complex 2107 High Hill Road, P.O. Box 481Bridgeport, New Jersey 08014


Midwest Region SEW-EURODRIVE INC.2001 West Main Street Troy, Ohio 45373


Southwest Region

SEW-EURODRIVE INC.3950 Platinum Way Dallas, Texas 75237


Western Region SEW-EURODRIVE INC. 30599 San Antonio St.Hayward, CA 94544


Additional addresses for service in the USA provided on request!

Venezuela


Valencia SEW-EURODRIVE Venezuela S.A.Av. Norte Sur No. 3, Galpon 84-319Zona Industrial Municipal NorteValencia, Estado Carabobo

Tel. +58 241 832-9804Fax +58 241 838-6275http://[email protected]@cantv.net


10 Address List

Vietnam

Sales Ho Chi Minh City All sectors except for ports, mining and off-shore:Nam Trung Co., Ltd250 Binh Duong Avenue, Thu Dau Mot Town, Binh Duong ProvinceHCM office: 91 Tran Minh Quyen StreetDistrict 10, Ho Chi Minh City

Tel. +84 8 8301026Fax +84 8 [email protected]@[email protected]

Ports, mining and offshore:DUC VIET INT LTDIndustrial Trading and Engineering ServicesA75/6B/12 Bach Dang Street, Ward 02,Tan Binh District, 70000 Ho Chi Minh City


Hanoi Nam Trung Co., LtdR.205B Tung Duc Building22 Lang ha StreetDong Da District, Hanoi City



Index

Index

AActuating rod..........................................................23Ambient conditions

Temperature ......................................................17Amount of oil ..........................................................18Assembly

Gear unit ............................................................22Auxiliary means......................................................16

BBasic structure

Helical-bevel gear units HK..........................13, 14Bearing greases.....................................................47Breather valve........................................................21

CCarrying wheels ...............................................22, 23Change in mounting position .................................19Check

Oil level ..............................................................24Checking the oil level .............................................24Closed gear unit design .........................................20Clutch.....................................................................25Copyright..................................................................6Corrosion

Electrochemical..................................................19Coupling.................................................................25

Mechanical.........................................................23Customer service ...................................................51

DDamp locations ......................................................20Designated use ........................................................8Disposal .................................................................51

EEfficiency................................................................24Electrochemical corrosion......................................19Embedded safety notes ...........................................5Environment

Conditions ..........................................................17Extended storage...................................................45

FFill quantities

Lubricant ............................................................49Flatness error.........................................................18

GGear unit

Assembly ...........................................................22Closed design ....................................................20Inspection/maintenance work ............................28Installation..........................................................18Painting..............................................................21Venting...............................................................20

Gear unit designClosed................................................................20

Gear unit designation.............................................15Gear unit mounting ................................................19Gear unit structure .................................................11General safety notes................................................7Grounding ..............................................................19

HHelical-bevel gear unit HK..

Mounting positions.............................................43Startup ...............................................................25

Helical-worm gear unit HS..Mounting position...............................................41

HK.. helical-bevel gear units ............................13, 14HS.. helical-worm gear units..................................12

Startup ...............................................................24

IInput and output elements .....................................22Inspection ..............................................................26Inspection intervals ................................................27Inspection work......................................................28Installation................................................................9

Gear unit ............................................................18In damp locations/in the open............................20Mechanical.........................................................16Requirements ....................................................17

IntervalsLubricant change ...............................................27Maintenance/inspection .....................................27


Index

LLifetime lubrication .................................................26Lubricant ................................................................23Lubricant change intervals .....................................27Lubricant fill quantities ...........................................49Lubricant table .......................................................46Lubricants ..............................................................46

MMaintenance ..........................................................26Maintenance intervals ............................................27Maintenance work ..................................................28Malfunctions...........................................................50Mass moments of inertia ........................................17Mechanical coupling ..............................................23Mechanical installation...........................................16Mounting device.....................................................22Mounting positions .................................................37

NNameplate..............................................................15Notes

Designation in the documentation........................5

OOil change..............................................................28Oil fill ......................................................................18Oil level check........................................................28

Via the cover plate .............................................33Oil seals .................................................................17Operating lever ......................................................23Operation ...............................................................10Other applicable documentation ..............................9Output speed

Low ....................................................................23Overhung loads......................................................23

PPainting

Gear unit ......................................................21, 36Painting gear units .................................................36Power reduction .....................................................24

RRepair ....................................................................51

ReplacementOil seal...............................................................36

Replacing the oil seal.............................................36Run-in period .........................................................24

SSafety notes.............................................................7

Designated use....................................................8Designation in the documentation .......................5General information .............................................7Installation............................................................9Structure of the embedded safety notes..............5Structure of the section-related safety notes .......5Transport .............................................................9

Section-related safety notes ....................................5Self-locking ............................................................25Service.............................................................50, 51Signal words in safety notes ....................................5SPIROPLAN® gear units HW.. ..............................11

Startup ...............................................................24SPIROPLAN® HW.. gear units

Mounting positions.............................................39Startup .............................................................10, 24Storage conditions .................................................45Structure

Gear unit ............................................................11HS.. helical-worm gear units..............................12SPIROPLAN® gear units HW.. ..........................11

Submounting..........................................................18

TTechnical data .......................................................45Tightening torques .................................................19Tolerances

Assembly work...................................................16Tools ......................................................................16Transport .................................................................9Type designation ...................................................15

VVenting...................................................................20

WWheel load.............................................................23

SEW-EURODRIVE—Driving the world

SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Straße 4276646 BRUCHSALGERMANYPhone +49 7251 75-0Fax +49 7251 [email protected]

Documents

Assembly and Operating Instructions · Startup/operation Safety Notes 2.8 Startup/operation Check the oil level before startup as described in chapter Inspection/Maintenance (page