Assembled SKID for Curd Production

8/6/2019 Assembled SKID for Curd Production

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RVJ Eurasia Food & Agro BV

RVJ Foods Pvt. Ltd

Pasteurization SKID for curd production Page 1 of 7

Assembled SKID for the

production of Curd

www.rvjservices.nl




RVJ Foods Pvt. Ltd


Details of the Project/product

This equipment is designed to collect, store, cool the milk, and after pasteurization can make

yoghurt with a Capacity is 500 litres per hour, with a maximum of 5.000 litres a shift. The

equipment consists of the following modular parts

Products: Milk cooling tank

Transport pumps

Pasteurizer

Homogenizer (Optional: Assembled on skid only when the customer desires)

Separator

Small cold store

Ice bank chiller

Hot water maker

Fermentation tanks

Cup filling mechines

Delivery time

The delivery time for equipment shall be within 6 months.



Pasteurization SKID for curd p

PLANT DESCRIPTIONS

Milk reception

1. Plate cooler 1.500/h 20->5 by i

incoming milk, there is supplied

down immediately till 4ºC it is c

2. Milk supply pump. A centrifuga

3. Container and filter, dump stai

dumped in for cleaning and w

4. All parts, pipes and valves are b

complete unit. The cables are c

Milk cooling tank

1. Milk cooling tank type 2.200 lt..

an open execution, so it is easy

2. Milk supply pump. A centrifuga

3. Condenser. For cooling down t

It will be build on top of the co

environment for the people wo

4. All parts, pipes and valves are b

complete unit. The cables are c

Pasteurizer

1.In order to clear the raw milk f

pasteurised.

2.The pasteurizer has the followi

Nominal capacity is 500 l/hour

This changer/pasteurizer is m

These plates are double-sided,

3.When an interior leakage occ

instead, the leaked liquid will

5. A booster pump is therefore

RVJ Eurasia Food & Agro B

RVJ Foods Pvt. Ltd

oduction Pa

ce water. 1 section for chill the

a plate heat exchanger. The milk is cooled

onnected to the ice bank chiller.

l pump brand Packo

nless steel vessel where the milk is

ighting

uild together, and connected as a

onnected to the central control box.

This tank is completely reconditioned. It is

for cleaning and inspection

l pump brand Packo

e milk, there is a new condenser used.

ling room, so it is clean for using, and a better

rking.

uild together, and connected as a

nnected to the central control box.

rom coli/ecoli and lacto bacteria, the milk must

ng specifications:

. The plate-heat exchanger is APV duo safety

de-up with the so-called “duo safety” plates.

which creates a double separation between th

rs, a mixture of the media will not take place

go outside.

ot needed.

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be

e media.




RVJ Foods Pvt. Ltd


• The diagram of temperature at 500 l/h is as follows: 5º-55º-75º-24/30º- 4º Celsius.

• The flow pasteurizer has a content of 5 l. (Holding time 20 sec. at a flow of 500 l/h).

• The pasteurizer will be heated by its own hot water processor which is linked to the

overhaul connection/control panel.

• Milk supply comes from a stainless steel balance tank of ± 20 l with level regulation

for the incoming milk (with level controllers).

• A flow-diversion valve, which leads the product stream back to the balance tank

when the pasteurisation temperature is too low, is installed.

• The whole unit will be built together on the stainless steel frame (skid).

• The temperature regulator for the pasteurisation temperature is provided with set

points.

A stainless steel control box has the following components:

• The temperature regulators for the pasteurisation and the out-going milk

temperature.

• The operation components for the hot-water pumps and the flow diversion valve

• A signal horn for alarms.

• The necessary pneumatic components.

• All further operation components incl. PLC etc.



Pasteurization SKID for curd p

Homogeniser (Optional if

Homogeniser, for homogenisatio

• Capacity 500 l/u.

• Max homogenization pressur• 5 kW motor power.

• Single stage homogenization

• Compression head formed by

• Manual valve for adjusting o

• Suction and delivery valves

• Overpressure valve of spring

• Pressure gauge of analogue t

• Pump body manufactured in

• Control panel with selector

warning lights, build in the s

All parts, pipes and valves arare connected to the central co

Ice bank chiller

1. For preparing enough ice

cool the milk down in the

0-500 litres capacity will

the ice water, there is an

inside the tank.

2. Ice water pump 1.000 l/h

unit, with valves.3. Ice water pump 1.000 l/h

pasteurisation unit, with

4. Condenser. For cooling do

on top of the cooling room

5. All parts, pipes and valves

cables are connected to th

Small cold storage room

1. A small skid with the beloSkid system. Dimension o

2. Inside the cold room are

be stored

3. Lights inside the cold roo

RVJ Eurasia Food & Agro B

RVJ Foods Pvt. Ltd

oduction Pa

esired by the customer)

n of the milk;

e 200 bar.

head.

a single forged block in stainless steel.

the homogenizing pressure.

type installed on the compression head.

pe.

ast iron and contains all organs of motion trans

adjusting homogenization pressure, start-stop

me panel as the pasteurizer.

built together, and connected as a complete unntrol box.

water for chilling the incoming milk, and to

pasteuriser, reconditioned cooling tank of

e used. To avoid freezing of

agitator mounted on an air blowing system

, to pump the ice water to the reception

, to pump the ice water to the

alves.

wn the ice water, there will be a new condenser

so it is clean for using, and a better environmen

are build together, and connected as a complet

central control box.

w mentioned specifications will be a part of thif the store is 250 x 250 x 250 cm.

racks where the curd cups can

m are installed

V

ge 5 of 7

mission.

buttons and

it. The cables

that is build

t

unit. The

s




RVJ Foods Pvt. Ltd


.

Auxiliaries

1. Overall stainless steel frame, supervision, building frame. This is the frame where all the

units will be mounted on.

2. The dimensions will fit with the inside dimensions of the container, and there is an extra

frame where the cold room is mounted on during transport.

3. Prepare container for transport, which means the extra frame for the cold room.

4. Air compressor. For supply the skid and units with air pressure, a small compressor is

provided.

5. Also this one will be placed on top of the cold room.

6. Milk analysers and Ph, temperature equipment for milk testing

7. Packing material for transport

8.

Unloading/unpacking, temporary storing and guarding of the equipment at site9. Construction and building materials and work

10. All internal electrical cabling of the skid

11. We shall provide a set of drawings and instructions, including: Wiring plan and drawings

for utilities such as the piping for water, electricity.

12. The documentation will be the base for information transfer during engineering,

installation of equipment, commissioning of equipment, and training of personnel,

future operation and maintenance of the equipment.

Spare parts

1. Spare parts milk cooling tank for one year production

2. Spare parts pasteuriser for one year production

3. Spare parts homogeniser for one year production

4. Spare parts filling machine for one year production

5. Spare parts ice bank chiller for one year production

Modules for making the Curd

1. Extra holding pipe for pasteurizer. This pipe is needed to keep the holding time for the

curd2. During pasteurisation on 5 minutes. It is a 1 ½” pipe with total lengths of 42 meters.

3. All is built on a separated frame of the pasteuriser and manual

cleaning reconditioned separator

• Capacity: 500 litre/h

• Base frame and tools

• Electric parts in central control panel of the pasteurizer




RVJ Foods Pvt. Ltd


with: Star delta starter and Start/stop button

• Remix valve

• Equipped with manual operated standardization device

and cream meter

• The separator is directly connected to the plate-heat-exchangerof the pasteurizer.

4. 2x 500 (or 3 x 350) liter tanks for mixing the cultures. Delivered with a fence agitator,

and control unit. Speed is controlled by frequency controller. The tank has a double

jacket for cooling down the liquid.

5. There will be two (or three) extra pumps installed for pumping the

cultured milk to the filling machine.

6. These pumps will be mounted on the same skid.

7. The cultured milk is filled in plastic cups and is set for curd formation

8. This is a new automatic cup filling machine.

Capacity: 500 liter/h in cups of 150/250/500 ml.9. All parts, pipes and valves are build together, and connected as a

complete unit. The cables are connected to the central control box.

10. Spare parts separator for one year production

Electricity

For Electricity we need a “peak” of 35 kW for the whole plant. This is only when all units are

running at the same time. Normal consumption during one hour production is around 12

kW/hour. Average consumption for the processing of 5000 litres in a day is 100 kW

Supply of electricity to the unit (skid) consists of:

• 3 faze: 400 + N + earth

• Secured on 70 Amps.

• Supply cable to the unit: 5x16 mm².

• Capacity for a generator is 35 kW. (= 50 Hp)

Documents

Assembled SKID for Curd Production