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POLMAN Simulation of Assem1 Date: 19 September 2013 Designer: HANIF Study name: Study 1 Analysis type: Static Table of Contents Description........................1 Assumptions........................2 Model Information..................2 Study Properties...................6 Units..............................6 Material Properties................7 Loads and Fixtures.................8 Connector Definitions..............9 Contact Information................9 Mesh Information..................10 Sensor Details....................11 Resultant Forces..................11 Beams.............................12 Study Results.....................14 Conclusion........................18 Description No Data Analyzed with SolidWorks Simulation Simulation of Assem1 1

Assem1 Study 1 1

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Page 1: Assem1 Study 1 1

POLMAN

Simulation of Assem1Date: 19 September 2013Designer: HANIFStudy name: Study 1Analysis type: Static

Table of ContentsDescription...............................................1Assumptions.............................................2Model Information.....................................2Study Properties.......................................6Units.........................................................6Material Properties...................................7Loads and Fixtures...................................8Connector Definitions...............................9Contact Information..................................9Mesh Information....................................10Sensor Details.........................................11Resultant Forces.....................................11Beams....................................................12Study Results..........................................14Conclusion..............................................18

DescriptionNo Data

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Assumptions

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Model Information

Model name: Assem1

Current Configuration: Default

Solid BodiesDocument Name and

Reference Treated As Volumetric Properties Document Path/Date Modified

Boss-Extrude1

Solid Body

Mass:44.1979 kgVolume:0.005616 m^3Density:7870 kg/m^3

Weight:433.14 N

D:\iseng\coba2.SLDPRT

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Beam Bodies:Document Name and

Reference Formulation Properties Document Path/Date Modified

Beam-1(Trim/Extend9)

Beam – Uniform C/S

Section Standard-iso/square

tube/40 x 40 x 4Section Area: 534.796in^2

Length:960mmVolume:0.000513405m^

3Mass

Density:7870kg/m^3

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Mass:4.04049kgWeight:39.5968N

Beam-2(Trim/Extend4)

Beam – Uniform C/S

Section Standard-iso/square

tube/40 x 40 x 4Section Area: 534.796in^2

Length:480mmVolume:0.000256702m^

3Mass

Density:7870kg/m^3Mass:2.02025kgWeight:19.7984N

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Beam-3(Structural Member1[3])

Beam – Uniform C/S

Section Standard-iso/square

tube/40 x 40 x 4Section Area: 534.796in^2

Length:500mmVolume:0.000267403m^

3Mass

Density:7870kg/m^3Mass:2.10446kgWeight:20.6237N

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Beam-4(Trim/Extend10)

Beam – Uniform C/S

Section Standard-iso/square

tube/40 x 40 x 4Section Area: 534.796in^2

Length:480mmVolume:0.000256702m^

3Mass

Density:7870kg/m^3Mass:2.02025kgWeight:19.7984N

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Beam-5(Structural Member1[2])

Beam – Uniform C/S

Section Standard-iso/square

tube/40 x 40 x 4Section Area: 534.796in^2

Length:1000mmVolume:0.000534806m^

3

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Mass Density:7870kg/m^3

Mass:4.20892kgWeight:41.2475N

Beam-6(Trim/Extend11)

Beam – Uniform C/S

Section Standard-iso/square

tube/40 x 40 x 4Section Area: 534.796in^2

Length:460mmVolume:0.000246006m^

3Mass

Density:7870kg/m^3Mass:1.93607kgWeight:18.9735N

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Beam-7(Structural Member1[4])

Beam – Uniform C/S

Section Standard-iso/square

tube/40 x 40 x 4Section Area: 534.796in^2

Length:1000mmVolume:0.000534806m^

3Mass

Density:7870kg/m^3Mass:4.20892kgWeight:41.2475N

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Beam-8(Trim/Extend1)

Beam – Uniform C/S

Section Standard-iso/square

tube/40 x 40 x 4Section Area: 534.796in^2

Length:480mmVolume:0.000256702m^

3Mass

Density:7870kg/m^3Mass:2.02025kgWeight:19.7984N

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Beam-9(Structural Member1[1])

Beam – Uniform C/S

Section Standard-iso/square

tube/40 x 40 x 4Section Area: 534.796in^2

Length:500mm

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Volume:0.000267403m^3

Mass Density:7870kg/m^3

Mass:2.10446kgWeight:20.6237N

Beam-10(Trim/Extend12)

Beam – Uniform C/S

Section Standard-iso/square

tube/40 x 40 x 4Section Area: 534.796in^2

Length:960mmVolume:0.000513405m^

3Mass

Density:7870kg/m^3Mass:4.04049kgWeight:39.5968N

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Beam-11(Trim/Extend2)

Beam – Uniform C/S

Section Standard-iso/square

tube/40 x 40 x 4Section Area: 534.796in^2

Length:480mmVolume:0.000256702m^

3Mass

Density:7870kg/m^3Mass:2.02025kgWeight:19.7984N

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Beam-12(Trim/Extend3)

Beam – Uniform C/S

Section Standard-iso/square

tube/40 x 40 x 4Section Area: 534.796in^2

Length:460mmVolume:0.000246006m^

3Mass

Density:7870kg/m^3Mass:1.93607kgWeight:18.9735N

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Study PropertiesStudy name Study 1Analysis type StaticMesh type Mixed MeshThermal Effect: OnThermal option Include temperature loadsZero strain temperature 298 KelvinInclude fluid pressure effects from SolidWorks Flow Simulation

Off

Solver type Direct sparse solverInplane Effect: OffSoft Spring: OffInertial Relief: OffIncompatible bonding options AutomaticLarge displacement OffCompute free body forces OnFriction OffUse Adaptive Method: OffResult folder SolidWorks document (D:\iseng)

UnitsUnit system: SI (MKS)Length/Displacement mmTemperature KelvinAngular velocity Rad/secPressure/Stress N/m^2

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Material PropertiesModel Reference Properties Components

Name: AISI 1015 Steel, Cold Drawn (SS)

Model type: Linear Elastic Isotropic

Default failure criterion:

Max von Mises Stress

Yield strength: 3.25e+008 N/m^2Tensile strength: 3.85e+008 N/m^2Elastic modulus: 2.05e+011 N/m^2Poisson's ratio: 0.29

Mass density: 7870 kg/m^3Shear modulus: 8e+010 N/m^2

Thermal expansion

coefficient:

1.2e-005 /Kelvin

SolidBody 1(Boss-Extrude1)(coba2-1),SolidBody 1(Trim/Extend9)(tes 1-1),SolidBody 2(Trim/Extend4)(tes 1-1),SolidBody 3(Structural Member1[3])(tes 1-1),SolidBody 4(Trim/Extend10)(tes 1-1),SolidBody 5(Structural Member1[2])(tes 1-1),SolidBody 6(Trim/Extend11)(tes 1-1),SolidBody 7(Structural Member1[4])(tes 1-1),SolidBody 8(Trim/Extend1)(tes 1-1),SolidBody 9(Structural Member1[1])(tes 1-1),SolidBody 10(Trim/Extend12)(tes 1-1),SolidBody 11(Trim/Extend2)(tes 1-1),SolidBody 12(Trim/Extend3)(tes 1-1)

Curve Data:N/A

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Loads and FixturesFixture name Fixture Image Fixture Details

Fixed-1

Type: Fixed Geometry

Fixed-2

Entities: 1 face(s)Type: Fixed Geometry

Resultant ForcesComponents X Y Z Resultant

Reaction force(N) 9.5215 706.93 -0.979808 706.995Reaction

Moment(N·m) 0 0 0 1e-033

Fixed-3

Entities: 3 face(s)Type: Fixed Geometry

Resultant ForcesComponents X Y Z Resultant

Reaction force(N) -9.49184 4726.4 1.5854 4726.41Reaction

Moment(N·m) 0 0 0 1e-033

Load name Load Image Load Details

Gravity-1

Reference: Face< 1 >Values: 0 0 9.81

Units: SI

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Load name Load Image Load Details

Force-2

Entities: 1 face(s)Type: Apply normal force

Value: 5000 N

Connector DefinitionsNo Data

Contact Information

Contact Contact Image Contact Properties

Global Contact

Type: BondedComponents: 1

component(s)Options: Compatible

mesh

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Mesh InformationMesh type Mixed MeshMesher Used: Standard meshAutomatic Transition: OffInclude Mesh Auto Loops: OffJacobian points 4 PointsJacobian check for shell OnElement Size 21.4923 mmTolerance 1.07462 mmMesh Quality HighRemesh failed parts with incompatible mesh

Off

Mesh Information - DetailsTotal Nodes 16431Total Elements 8430Time to complete mesh(hh;mm;ss): 00:00:06Computer name: ASUS

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Sensor DetailsNo Data

Resultant ForcesReaction ForcesSelection set Units Sum X Sum Y Sum Z Resultant

Entire Model N 0.000349998 5756.46 0.00239754 5756.46

Reaction MomentsSelection set Units Sum X Sum Y Sum Z Resultant

Entire Model N·m -0.000293761 0.012041 -0.278204 0.278465

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BeamsBeam Forces

Beam Name Joints

Axial(N)

Shear1(N)

Shear2(N)

Moment1(N·m)

Moment2(N·m)

Torque(N·m)

Beam-1(Trim/Extend9)

1 5.21668 19.8256 0.001208

88 -0.000609213 3.04348 -0.00363985

2-

5.21668

19.8116-

0.00120888

-0.000551305 -3.03673 0.00363985

Beam-2(Trim/Extend4)

1 80.7141 15.6969 -4.33744 -0.153284 -0.853378 0.00318433

2-

78.6496

-15.6969 4.33744 0.370156 1.63822 -0.00318433

3-

30.9974

-10.4757 2.31822 0.596639 2.71342 -0.00272308

Beam-3(Structural Member1[3])

1 2.31324

0.0209105 10.3009 -0.631681 0.00520371 -

0.00121908

2-

2.31324

-0.020666

810.3435 0.642324 0.00519061 0.00121908

Beam-4(Trim/Extend10)

1 80.8516 15.3307 4.32522 0.255775 -0.713159 0.00326935

2 -30.959 -10.4024 -2.30805 -0.584784 2.71547 -

0.00270652

3-

78.7871

-15.3307 -4.32522 -0.472035 1.47969 -0.00326935

Beam-5(Structural Member1[2])

1 10.4549 20.6538 0.004923

07 -0.0024741 2.92268-

0.000657556

2-

10.4549

20.635-

0.00492307

-0.00244897 -2.91324 0.000657556

Beam-6(Trim/Extend11)

1 2.01768

0.00244639 9.74675 -0.688568 0.000583818 -

0.00615142

2-

2.01768

-0.002446

3910.0719 0.766598 0.000590449 0.00615142

Beam-7(Structural Member1[4])

1-

10.4231

20.6306-

0.00427299

-0.00235255 -2.91 0.000665598

2 10.4231 20.6582 0.005581

57 -0.00257473 2.92376-

0.000647883

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Beam Name Joints

Axial(N)

Shear1(N)

Shear2(N)

Moment1(N·m)

Moment2(N·m)

Torque(N·m)

1-

30.9741

10.4439 -2.31829 -0.596671 -2.69989 -0.00275749

2 80.9999 -15.3792 4.33702 0.153112 0.968956 0.00278281

3-

78.9355

15.3792 -4.33702 -0.369963 -1.73792 -0.00278281

1 2.31328

0.0209009 10.3436 -0.642345 0.00520476 0.00025610

1

2-

2.31328

-0.020659

210.3008 0.631664 0.00518524

-0.00025654

51 4.9328

1 20.3277 0.0017993 -0.000708923 3.22662 -

0.003558532 0 0 0 0 0 0

1-

78.2484

15.6484 4.3248 0.472136 -1.6582 -0.00280455

2 80.3128 -15.6484 -4.3248 -0.255896 0.875785 0.00280455

3-

30.9359

10.4342 2.30833 0.584856 -2.70577 -0.00274729

1 2.01801

0.00450702 10.0724 -0.766711 0.00109465 -0.01063

2 0 0 0 0 0 0

Beam Stresses

Beam Name Joints

Axial(N/m^2)

Bending Dir1(N/m^

2)

Bending Dir2(N/m^

2)

Torsional

(N/m^2)

Worst Case(N/m^

2)1 -9754.51 110.019 549629 -468.796 5594942 -9754.51 -99.5615 548411 468.796 5582651 -150925 27681.9 -154114 410.127 3327202 -147065 66847.3 -295851 -410.127 5097633 -57961.1 107748 -490023 -350.72 6557331 -4325.45 114077 939.751 -157.012 1193422 -4325.45 115999 -937.384 157.012 1212621 -151182 -46191 -128791 421.077 3261642 -57889.3 -105608 -490393 -348.588 6538903 -147322 -85246 -267221 -421.077 4997891 -19549.4 446.803 527814 -84.6901 5478102 -19549.4 -442.265 526109 84.6901 5461001 -3772.79 124350 105.433 -792.274 1282282 -3772.79 138442 -106.631 792.274 142321

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Study Results

Name Type Min MaxStress1 VON: von Mises Stress 0 N/m^2

Node: 161991.04127e+007 N/m^2Node: 14722

Assem1-Study 1-Stress-Stress1

Name Type Min MaxDisplacement1 URES: Resultant Displacement 0 mm

Node: 10.10906 mmNode: 14525

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Name Type Min Max

Assem1-Study 1-Displacement-Displacement1

Name Type Min MaxStrain1 ESTRN: Equivalent Strain 0

Element: 82062.8464e-005Element: 548

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Name Type Min Max

Assem1-Study 1-Strain-Strain1

Name Type Min MaxFactor of Safety1 Automatic 31.2118

Node: 147225.5332e+009Node: 28

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Name Type Min Max

Assem1-Study 1-Factor of Safety-Factor of Safety1

Name TypeShear-Moment Plot1 Shear Force in Dir1

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Name Type

Assem1-Study 1-Shear-Moment Plot-Shear-Moment Plot1

Conclusion

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