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Aspen Plus Thermo Training Special Packages, Special Packages, Generalized Correlations Generalized Correlations and and Association EOS Association EOS Dr. Jungho Cho, Professor Department of Chemical Engineering Dong Yang University

Aspen Plus Thermo Training - CHERIC Plus Thermo Training Special Packages, Generalized ... streams for the removal of H2S and CO2 using aqueous amines. yThe package has data for MEA

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Aspen Plus Thermo Training

Special Packages, Special Packages, Generalized Correlations Generalized Correlations

and and Association EOSAssociation EOS

Dr. Jungho Cho, ProfessorDepartment of Chemical Engineering

Dong Yang University

Special Packages Slide 2

Special PackagesSpecial Packages

Special Packages Slide 3

Special Data PackagesSpecial Data Packages

➤ PRO/II has a number of thermodynamic methods specially developed for special industrial applications:

Alcohol Dehydration Systems (ALCOHOL)Amines Package (AMINE)Sour Water Packages (SOUR and GPSWATER)Glycol Package (GLYCOL)

Special Packages Slide 4

Alcohol Package (ALCOHOL)Alcohol Package (ALCOHOL)

➤ Alcohol package uses the NRTL method (uses same BIP’s with NRTL method) to calculate phase equilibria. This package uses a special set of NRTL BIP’s for alcohols, water and other components.

➤ Temperature:122 – 230 oF for H2O-alcohol systems.150 – 230 oF for all other systems.

➤ Pressure: up to 1,500 psia

Special Packages Slide 5

Alcohol Package (ALCOHOL)Alcohol Package (ALCOHOL)

SRKM is used for the vapor enthalpy and density and the vapor and liquid entropy calculations.Ideal methods were used to estimate the liquid enthalpy and density calculations. Ideal liquid densities are obtained from pure-component saturated-liquid density correlations.Ideal liquid enthalpies are obtained from pure-component liquid enthalpy correlations and the corresponding vapor enthalpies are obtained by adding in the effect of the known latent heat of vaporization of the component.

Special Packages Slide 6

Difference between Alcohol & NRTL MethodDifference between Alcohol & NRTL Method

➤ Alcohol Package:COMPONENT DATA

LIBRARY ID 1,ETHANOL/2,WATER/3,BENZENE

THERMODYNAMIC DATA

METHOD SYSTEM=NRTL

➤ NRTL Method:COMPONENT DATA

LIBRARY ID 1,ETHANOL/2,WATER/3,BENZENE

THERMODYNAMIC DATA

METHOD SYSTEM=ALCOHOL

Special Packages Slide 7

BIPBIP’’ss when using Alcohol Package when using Alcohol Package

➤ ALCOHOL Package:

VLE LIQUID INTERACTION PARAMETERS FOR SET 'NRTL01‘

NRTL BINARY COEFFICIENTS

I J A(I,J) B(I,J) C(I,J) ALPHAC UNITS FROM

A(J,I) B(J,I) C(J,I) ALPHAT

--- --- ----------- ----------- ----------- ------- --------- ----

1 2 0.498538 -456.0020 0.00 0.1448 DEG K SIMSCI VLEBANK

1.015340 536.2640 0.00 0.0000

1 3 -0.448518 440.5140 0.00 0.5355 DEG K SIMSCI VLEBANK

-2.748070 1472.2400 0.00 0.0000

2 3 3.611500 716.6600 0.00 0.2000 DEG K SIMSCI VLEBANK

-5.803300 2933.8999 0.00 0.0000

Special Packages Slide 8

THERMOM Methods for Alcohol Package THERMOM Methods for Alcohol Package

➤ ALCOHOL Package:

THERMODYNAMIC METHODS USED FOR EACH SET

THERMODYNAMIC SET ALCO01 (DEFAULT)

PROPERTY METHOD

-------- ------

KVALUE(VLE) ALCOHOL

KVALUE(LLE) UNSPECIFIED

KVALUE(SLE) UNSPECIFIED

LIQUID ENTHALPY IDEAL

VAPOR ENTHALPY SRK-MODIFIED-PANAGIOTOPOULOS-REID

LIQUID DENSITY IDEAL

VAPOR DENSITY SRK-MODIFIED-PANAGIOTOPOULOS-REID

LIQUID ENTROPY SRK-MODIFIED-PANAGIOTOPOULOS-REID

VAPOR ENTROPY SRK-MODIFIED-PANAGIOTOPOULOS-REID

Special Packages Slide 9

BIPBIP’’ss when using NRTL Methodwhen using NRTL Method

➤ NRTL Method:

VLE LIQUID INTERACTION PARAMETERS FOR SET 'NRTL01‘

NRTL BINARY COEFFICIENTS

I J A(I,J) B(I,J) C(I,J) ALPHAC UNITS FROM

A(J,I) B(J,I) C(J,I) ALPHAT

--- --- ----------- ----------- ----------- ------- --------- ----

1 2 0.498538 -456.0020 0.00 0.1448 DEG K SIMSCI VLEBANK

1.015340 536.2640 0.00 0.0000

1 3 -0.448518 440.5140 0.00 0.5355 DEG K SIMSCI VLEBANK

-2.748070 1472.2400 0.00 0.0000

2 3 3.611500 716.6600 0.00 0.2000 DEG K SIMSCI VLEBANK

-5.803300 2933.8999 0.00 0.0000

Special Packages Slide 10

THERMOM Methods for NRTL MethodTHERMOM Methods for NRTL Method

➤ NRTL Method:

THERMODYNAMIC METHODS USED FOR EACH SET

THERMODYNAMIC SET NRTL01 (DEFAULT)

PROPERTY METHOD

-------- ------

KVALUE(VLE) NON-RANDOM-TWO-LIQUID

KVALUE(LLE) UNSPECIFIED

KVALUE(SLE) UNSPECIFIED

LIQUID ENTHALPY IDEAL

VAPOR ENTHALPY IDEAL

LIQUID DENSITY IDEAL

VAPOR DENSITY IDEAL

LIQUID ENTROPY UNSPECIFIED

VAPOR ENTROPY UNSPECIFIED

Special Packages Slide 11

Ethanol Dehydration using Ethanol Dehydration using EntrainerEntrainer

Feed

Waste water

Concentrated ethanol

Recycle stream

Upperphase

Lower phase

Pure ethanol Waste water

Concentrator

Azeo Column Stripper

Special Packages Slide 12

Example using PRO/II Alcohol PackageExample using PRO/II Alcohol Package

23456789101112131415161718192021222324

1

25

CONC

DCNT

123456789101112131415161718192021222324

25

AZEO

CTRL

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

1

20

STRP

1

2

3

V

R

W

F2

P 7

Special Packages Slide 13

AminesAmines

Allows simulation of the treating of gas and liquid streams for the removal of H2S and CO2 using aqueous amines.The package has data for MEA, DEA, MDEA, DGA & DIPA. For MDEA and DGA, the effects of rate limitations can be simulated by applying an efficiency (we call RESIDENCE TIME FACTOR) to the equilibrium results.Based on the Kent-Eisenberg reaction equilibria model The package is not recommended for mixed amines.

Special Packages Slide 14

AcidAcid--base Chemical Equilibrium Reactionsbase Chemical Equilibrium Reactions

➤ Water:

➤ Hydrogen Sulfide:

➤ Bi-sulfide:

−+ +⇔ OHHOH 21K

−+ +⇔ HSHSH 22K

−+− +⇔ 2SHHS 3K

Special Packages Slide 15

AcidAcid--base Chemical Equilibrium Reactionsbase Chemical Equilibrium Reactions

➤ Carbon Dioxide:

➤ Bicarbonate:

➤ Alkanolamine:

−+ +⇔+ 322 HCOHCOOH 4K

−+− +⇔ 233 COHHCO 5K

NHRRHNHRR '' 2 +⇔ ++ 6K

Special Packages Slide 16

Application Guidelines for Amine SystemsApplication Guidelines for Amine Systems

For MEA and DEA systems, data have been regressed from a large number of sources, resulting in good prediction of phase equilibria for these systems.For systems containing DIPA, a limited amount of experimental data were available, and so the DIPA results are not recommended for final design purposes.The package is not recommended for mixed amines.

Special Packages Slide 17

Application Guidelines for Amine SystemsApplication Guidelines for Amine Systems

SRKM is used for the vapor enthalpy and density and the vapor and liquid entropy calculations.Ideal methods were used to estimate the liquid phase density calculations. The application ranges suggested for amine systems are shown in Table in next slide.

Special Packages Slide 18

Application Guidelines for Amine SystemsApplication Guidelines for Amine Systems

0.40.40.500.450.5 – 0.6Acid gas loading,Gmole gas/gmole amine

~30~50~55 – 65~25 – 35~15 – 25Concentratio,Wt% amine

< 275< 275< 275< 275< 275Temperature, oF

100 -1000

100 -1000

100 -1000

100 -1000

25-500Pressure, psigDIPAMDEADGADEAMEA

AMINE

Special Packages Slide 19

THERMOM Methods for AMINE Package THERMOM Methods for AMINE Package

➤ AMINE Package:

THERMODYNAMIC METHODS USED FOR EACH SET

THERMODYNAMIC SET AMIN01 (DEFAULT)

PROPERTY METHOD

-------- ------

KVALUE(VLE) AMINE SYSTEM

KVALUE(LLE) UNSPECIFIED

KVALUE(SLE) UNSPECIFIED

LIQUID ENTHALPY AMINE SYSTEM

VAPOR ENTHALPY SRK-MODIFIED-PANAGIOTOPOULOS-REID

LIQUID DENSITY IDEAL

VAPOR DENSITY SRK-MODIFIED-PANAGIOTOPOULOS-REID

LIQUID ENTROPY SRK-MODIFIED-PANAGIOTOPOULOS-REID

VAPOR ENTROPY SRK-MODIFIED-PANAGIOTOPOULOS-REID

Special Packages Slide 20

Sour Gas Removal using Aqueous AmineSour Gas Removal using Aqueous Amine

ACID GAS

FEEDGAS

RICH AMINE

EXCHANGEAMINE

ABSORBER

SWEET GAS

10

20

11

3

T101

13 12

MAKE-UPH2O

11GASESFLASH

V101

D101

5

P101

2

X1022017

9

REGENERATORT102

LEAN AMINE

6

4

7

V1028

100

X101

SF = 0.80 SF = 0.85

Special Packages Slide 21

Sour Water SystemsSour Water Systems

➤ PRO/II has 2 sour water methods available:SOURGPSWAT

➤ SOURBased on the SWEQ (Sour Water EQuilibrium) model developed by Grant Wilson for the API/EPA.Contains the 4 sour components: (H2O, NH3, H2S, CO2)Based on correlations of the sour component partial pressures.

Special Packages Slide 22

Sour Water SystemsSour Water Systems

➤ GPSWATBased on the GPSWAT model developed by Grant Wilson for the GPA.Contains 19 components, including the 4 sour components: (H2O, NH3, H2S, CO2)It is a rigorous model of the reactive equilibria in the system.

Special Packages Slide 23

Sour Water SystemsSour Water Systems

➤ Both Methods:Both methods can be used for rigorous VLLE calculations .Both methods can be used with petroleum fractions.

Special Packages Slide 24

Difference between SOUR and GPSAWATERDifference between SOUR and GPSAWATER

1

2

3

4

5

6

7

COL1

1

2

3

4

15025

Temperature (F)Pressure (psia)

2.0003.000

795.654810.5605.0000.2380.5950.430

25,584.713

N2CH4H2SNH3CO2HCNNC6NC9H2O

Composition (lb/hr)Feed Component

Feed Stream Information

Special Packages Slide 25

Keyword Input for Sour Water StripperKeyword Input for Sour Water Stripper

➤ SOUR:THERMODYNAMIC DATA

METHOD KVAL(VLE)=SOUR,ENTH(L)=IDEAL,&

ENTH(V)=SRKM,DENS(L)=IDEAL,&

DENS(V)=SRKM

➤ GPSWATER:THERMODYNAMIC DATA

METHOD KVAL(VLE)=GPSWAT,ENTH(L)=IDEAL,&

ENTH(V)=SRKM,DENS(L)=IDEAL,&

DENS(V)=SRKM

Special Packages Slide 26

Glycol Dehydration (GLYCOL Package)Glycol Dehydration (GLYCOL Package)

➤ Natural gas dehydration with Triethylene Glycol (TEG).

➤ Uses the SRKM equation of state.➤ Rigorously models either VLE or VLLE behavior.➤ T range: 80 oF to 400 oF.

P range: Up to 2000 psia.➤ Glycol (EG, DEG, TEG or TTEG) and water must

be present.

Special Packages Slide 27

Gas Dehydration using TEGGas Dehydration using TEG

WETGAS

GASESFLASH

VAPORH2O

REGENERATOR

TANKFLASH

10

1

T101GLYCOL DEHYDRATOR

3

P102

16 15

X103LEAN TEG

D101

5

4V101

6V102

11

P101

12

X101

10

7

13

20

X101

V103

19

14

TEG.RICH

21 22

STRIPPING GAS

T102REGEN

98

T103STRIPPER

18

SF = 0.50

2 17 DRY GAS

Special Packages Slide 28

Application GuidelinesApplication Guidelines

Special Packages Slide 29

Hydrocarbon Systems ( I )Hydrocarbon Systems ( I )

➤ Refining ProcessesGrayson-Streed: H2-rich Systems, CDU, VDU, CokerFractionator, FCC Main FractionatorSRK, PR : Lightends Columns, Splitters, GCRSOUR: Sour Water SystemsSRKKD, SRKM, SRKS : Use if HC Solubility in Water (VLLE) is important.Based on the GPSWAT model developed by Grant Wilson for the GPA.

Special Packages Slide 30

Hydrocarbon Systems ( II )Hydrocarbon Systems ( II )

➤ Gas ProcessesSRK, PR : All types of gas processing plants including cryogenic systemsSRKM, PRM : Systems with water, CO2 and other polar components (Check BIP’s.)GLYCOL : Dehydration with TEG.AMINE : Natural Gas Sweetening.SRKKD, SRKM, SRKS : Use if light gas. solubility in water (VLLE) is important.Grayson-Streed: H2-rich Systems, CDU, VDU, Coker Fractionator

Special Packages Slide 31

Chemical Systems (LACT Models)Chemical Systems (LACT Models)

➤ Gas ProcessesNon-ideal components (Liquid phase)Low to moderate pressure about up to 10 barRely on binary interaction parameters strongly (if parameters are missing, the results will be close to ideal !)Missing parameters can be estimated from structures.Used with Henry’s law option for non condensibles(supercritical gases).VLLE with some methods

Special Packages Slide 32

The End of General ThermodynamicsThe End of General Thermodynamics

The EndThe End……..