8
Ambient Sensing for Roof & Gutter Deicing Systems Installation Manual ASD Controller

ASD Controller...10m (10 min) Function: E (ON Delay) Function E (ON Delay) delays operation of a specified group of heaters for the timer's specified interval. Two events can initiate

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  • Ambient Sensing for Roof & Gutter Deicing Systems Installation Manual

    ASD Controller

  • 2 | nVent.com

    OVERVIEW

    The nVent RAYCHEM ASD Controller is a UL Listed ambient sensing digital unit that allows on/off operation of nVent RAYCHEM heating cables by energizing up to four (model ASD-4C) or eight (model ASD-8C) branch circuits according to the temperature set points on the digital temperature controller. A set point for heater on/off operation as well as a set point for low temperature cutout of the circuits are provided. The Low Temp Cutout mode serves to save energy by keeping the heaters off when temperatures are so low that no snow and ice melting occurs. Both temperature set points are easily field adjustable to suit local conditions.

    DESCRIPTION

    The ASD Controller uses a NEMA 4X polyester outdoorenclosure with lockable hasps. Enclosure outside dimensionsfor each model are:ASD-4C: 11-1/8" h x 9-1/4" w x 5-1/4" dASD-8C: 15-1/4" h x 13-1/4" w x 9-3/8" d

    OPERATION

    The ASD Controller uses a remote ambient temperature sensor to measure the ambient temperature. When the sensed temperature falls below the Heater On set point, the temperature controller causes the branch circuits to be energized. Conversely, when the sensed temperature raises above the Heater On set point the branch circuits are de-energized. If the sensed temperature falls below the Low Temp Cutout set point, the branch circuits will be deenergized and remain so until the ambient temperature rises back above the Low Temp Cutout set point. A 3-position rocker switch allows the controller to operate in automatic or hand (manual) mode, or to be turned off completely (switch set to the center off position). On the eight-circuit model, an additional timer allows a power on delay (field-adjustable) of four of the eight branch circuits in order to reduce overall heater system peak current. The ambient temperature sensor is mounted outdoors in a shaded location representative of minimum ambient conditions, and away from any heat source, such as a utility room exhaust vent, so that the sensor gives an accurate reading of the actual ambient conditions. The sensor comes with a standard 15 ft lead, but its range can be extended up to hundreds of feet using ordinary stranded copper wire.

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  • nVent.com | 3

    Date TitleDrawn BySL

    Dwg SizeScale

    17-Mar-2011

    None ADrawing Number

    R50-019-A010Rev

    2! " #$%$& ! $' ()*+#*, -

    Typical System LayoutAS-Digital Controller

    . /

    North

    AS-Digital Controller(switches up to four 30A

    branch circuits)

    Branch CircuitBreaker Panel

    (GFCB 30mA Trip)(by others)

    JunctionBox

    (typical)

    Ambient Sensor(outdoors, shaded,

    North side of building)

    Cable feedthrough bottomof downspout

    Cable feedat soffit

    Cable feedthrough bottomof downspout

    Cable feedat soffit

    Indoor Location(garage or similar)

    0 1234(#31205 67%$&*' $8 96! (, - #), ::$) +; , #, < %=!

    Thermal Building Solutions4800 Golden Foothill Parkway

    El Dorado Hills, CA 95762Phone: 916-933-5666 / Fax: 916-933-5959

    1 0>3?@- $3120A 67B, - #" (#" - 8 :, C, @+8" #$'

    Date TitleDrawn BySL

    Dwg SizeScale

    01-Sept-2015

    None B

    Wiring DiagramASD-4C Controller

    1 to 4 Circuits

    Drawing Number

    R50-050-A022-4CRev

    0

    = Factory Wiring= Field Wiring, As Req’d*

    (contactor general purpose AC1 rating = 30A)

    Key:

    *Consult NEC for proper wire gauge to use with CB size.

    DateRev Description By

    Thermal Building Solutions4800 Golden Foothill Parkway

    El Dorado Hills, CA 95762Phone: 916-933-5666 / Fax: 916-933-5959

    X2

    A1A2X1

    AUTO

    OFF

    HAND

    13

    57

    24

    68

    C1

    A1A2

    13

    57

    24

    68

    C2

    A1A2

    Line208V or 240V

    Supply

    UL ListedGround Fault

    Circuit Breakers(by others)

    ToHeatingCable

    Ground Braid(typical)

    120V Supply(Protected

    Circuit)

    L

    N

    AmbientSensor

    Bulb

    ToHeaterCircuit

    If using extension wiring forremote placement of sensor bulb,refer to drawing R50-052-A020

    ASD-4C Controller

    15 ft LongSensorLead

    Field Wiring(by others, typ)

    Heater On Indication Light

    When rocker switchis set to HAND

    position, heaters areenergized, regardlessof ambient conditions

    120V or 277VSupply

    Line

    Neutral

    LineToHeaterCircuit

    Sample Wiring

    TYPICAL SYSTEM LAYOUT

    WIRING DIAGRAM ASD-4C CONTROLLER (1 TO 4 CIRCUITS)

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  • 4 | nVent.com

    Date TitleDrawn BySL

    Dwg SizeScale

    01-Sept-2015

    None B

    Drawing Number

    R50-050-A022-8CRev

    0

    = Factory Wiring= Field Wiring, As Req’d*

    (contactor general purpose AC1 rating = 30A)

    Key:

    *Consult NEC for proper wire gauge to use with CB size.

    DateRev Description By

    Thermal Building Solutions4800 Golden Foothill Parkway

    El Dorado Hills, CA 95762Phone: 916-933-5666 / Fax: 916-933-5959

    Wiring DiagramASD-8C Controller

    1 to 8 Circuits

    AUTO

    OFF

    HAND

    13

    57

    24

    68

    C2

    A1A2

    X2

    A1A2X1

    13

    57

    24

    68

    C1

    A1A2

    A115

    16

    A2

    18

    B1

    TRL04

    13

    57

    24

    68

    C3

    A1A2

    13

    57

    24

    68

    C4

    A1A2

    ToHeatingCable

    Ground Braid(typical)

    AmbientSensor

    Bulb

    If using extension wiringfor remote placement of

    sensor bulb, refer todrawing R50-052-A020

    ASD-8C Controller

    15 ft LongSensorLead

    Heater On Indication Light

    When rocker switchis set to HAND

    position, heaters areenergized, regardlessof ambient conditions

    ToHeaterCircuit

    Line208V or 240V

    Supply

    UL ListedGround Fault

    Circuit Breakers(by others)

    120V Supply(Protected

    Circuit)

    L

    N

    Field Wiring(by others, typ)

    120V or 277VSupply

    Line

    Neutral

    Line

    Sample WiringTo

    HeaterCircuit

    THE INTERVAL TIMER IS USED ONLY IN THE ASD-8C MODEL:

    In order to reduce heating system overall peak current, the ASD-8C Controller uses an interval timer to delay the powering of specified heater circuits at system start-up. When the ambient temperature falls below the Heater On set point, all heaters wired through contactors C1 & C2 are energized upon call for power from the controller, and the timer begins its programmed ON Delay countdown. Upon completion of the countdown, heaters wired through contactors C3 & C4 are then energized.ON Delay Function:

    A1

    15

    16

    A2

    18

    B1

    Time:.2 (0.2 x Range)

    Range:10m (10 min)

    Function:E (ON Delay)

    Function E (ON Delay) delays operation of a specified group of heaters for the timer's specified interval. Two events can initiate this interval period: 1. Control system's HOA switch is reset from Off or Auto mode to Hand mode.2. Control system's HOA switch is set to Auto mode and ambient conditions cause temperature controller to call for heater power. The timer’s settings can be field adjusted for local ambient conditions

    WIRING DIAGRAM ASD-8C CONTROLLER (1 TO 8 CIRCUITS)

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  • nVent.com | 5

    Junction Box

    Control Panel

    TempController

    Terminal Blocks(refer to control panel

    drawing for properconnections)

    RTD Lead / Extension WireField Connections

    (route wires to provide physicalprotection and for aesthetics)Note: When joining the small

    gauge RTD lead wires to heavierguage extension wires, strip back

    the insulation far enough todouble over the RTD wires.

    15 ftFactoryLead

    MountingScrew

    (by others)

    Date TitleDrawn BySL

    Dwg SizeScaleNone A

    Drawing Number Rev

    DateRev Description

    10-June-2003 Ambient RTD SensorInstallation

    R50-052-A020 7

    Place Ambient RTD Sensor in shaded area(typically on North side of building under thesoffit) away from any heat source (such assolar gain or heated vents) that would createa false (and higher) reading.

    Place Loop Strap around RTD, betweenpieces of shrink tube. Secure with a mountingscrew (by others)

    Route the RTD lead wire to junction box.

    Route copper extension wire (note gauge vslength) to the proper terminal blocks in thecontrol panel, as specified in the ControlPanel drawing.

    IMPORTANT: Do not exceed maximumextension wire length versus wire gauge.(refer to listing at left)

    1.

    2.

    3.

    4.

    1 01-Aug-2003 Change RTD lead to 15 ft2 07-Dec-2009 Revised installation procedure Step 1

    BySLSL

    Installation Procedure:

    Note: The NEC (NationalElectrical Code) allows therouting of control wiring inthe same conduit andjunction box as the powerwiring. The electricalinsulation rating on thecontrol wiring must beequal to or greater than thepower wiring rating. Forexample, if the powerwiring is 300Vac, then thecontrol wiring leads mustbe 300Vac rated or greater.

    Copper extension wire,300 Vac rated insulation:

    - 16 gauge up to 60 ft max- 14 gauge up to 120 ft max- 12 gauge up to 240 ft max- 10 gauge up to 480 ft max

    3 19-Aug-2010 Added NECNote SL4 04-May-2011 Show RTD positioned under eave SL

    AmbientRTD

    Sensor

    BBllddggWWaall

    ll

    LoopStrap

    MountingClip

    SSooffffiitt

    AmbientRTD

    Sensor

    5 06-June-2011 Added RTD wire note SL6 21-Oct-2014 Added "Typical Location" note SL

    TY PIC A LL O C A TIO N

    Thermal Building Solutions4800 Golden Foothill Parkway

    El Dorado Hills, CA 95762Phone: 916-933-5666 / Fax: 916-933-5959

    7 16-June-2015 Contact and logo updates SLAMBIENT TEMPERATURE SENSING WITH LOW TEMP CUTOUT FOR ROOF ICE MELT SYSTEMS ASD CONTROLLER

    Ambient Temperature Sensing with Low Temp Cutout for Roof Ice Melt SystemsASD Controller

    Heater On Set Value

    When the ambient temperature falls below theHeater On set value (SEt 1), the Heater OnIndication Light will illuminate, indicating that theheater circuits are energized (unless theambient temperature falls below the Low TempCutout set value).

    Adjusting Set Values

    Two set values are available:SEt 1 = Heater OnSEt 2 = Low Temp Cutout

    To toggle between which set value is displayed,press the up arrow. To change the displayed setvalue, hold down the square button and press theup or down arrow (the longer the arrow button isheld down, the faster the value will change).

    TC544A DescPg AmbRIM LTcutout ASD 34F 10F v02 Page 1 of 1

    Heater OnIndicationLight

    Low TempCutoutIndicationLight (light onindicates lowtemp cutout isnot activated)

    Heater OnSet Value [SEt 1](SV=Set Value)

    AmbientTemperature(PV=Process Value)

    Low Temp Cutout Set Value

    If the ambient temperature falls below the LowTemp Cutout set value (SEt 2), the Low TempCutout Indication Light will turn off, indicating thatthe heater circuits have been de-energized (theHeater On Indication Light remains on). Theheater circuits will be re-energized when theambient temperature rises above the Low TempCutout set value.

    Note: Low Temp Cutout can be avoided bysetting its value below the lowest expectedambient temperature (for example: –150).

    Heater OnIndicationLight

    Low TempCutoutIndicationLight (light offindicates lowtemp cutout isactivated)

    Low Temp CutoutSet Value [SEt 2](SV=Set Value)

    AmbientTemperature(PV=Process Value)

    Temperature Controller

    Thermal Building Solutions4800 Golden Foothill Parkway, El Dorado Hills, CA 95762Office: +1.916.933.5666 / Fax: +1.916.933.5959 / www.BylinUSA.com

    Ambient Temperature Sensing with Low Temp Cutout for Roof Ice Melt SystemsASD Controller

    Heater On Set Value

    When the ambient temperature falls below theHeater On set value (SEt 1), the Heater OnIndication Light will illuminate, indicating that theheater circuits are energized (unless theambient temperature falls below the Low TempCutout set value).

    Adjusting Set Values

    Two set values are available:SEt 1 = Heater OnSEt 2 = Low Temp Cutout

    To toggle between which set value is displayed,press the up arrow. To change the displayed setvalue, hold down the square button and press theup or down arrow (the longer the arrow button isheld down, the faster the value will change).

    TC544A DescPg AmbRIM LTcutout ASD 34F 10F v02 Page 1 of 1

    Heater OnIndicationLight

    Low TempCutoutIndicationLight (light onindicates lowtemp cutout isnot activated)

    Heater OnSet Value [SEt 1](SV=Set Value)

    AmbientTemperature(PV=Process Value)

    Low Temp Cutout Set Value

    If the ambient temperature falls below the LowTemp Cutout set value (SEt 2), the Low TempCutout Indication Light will turn off, indicating thatthe heater circuits have been de-energized (theHeater On Indication Light remains on). Theheater circuits will be re-energized when theambient temperature rises above the Low TempCutout set value.

    Note: Low Temp Cutout can be avoided bysetting its value below the lowest expectedambient temperature (for example: –150).

    Heater OnIndicationLight

    Low TempCutoutIndicationLight (light offindicates lowtemp cutout isactivated)

    Low Temp CutoutSet Value [SEt 2](SV=Set Value)

    AmbientTemperature(PV=Process Value)

    Temperature Controller

    Thermal Building Solutions4800 Golden Foothill Parkway, El Dorado Hills, CA 95762Office: +1.916.933.5666 / Fax: +1.916.933.5959 / www.BylinUSA.com

    AMBIENT RTD SENSOR INSTALLATION

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  • 6 | nVent.com

    Ambient Temperature Sensing with Low Temp Cutout for Roof Ice Melt SystemsASD Controller

    Heater On Set Value

    When the ambient temperature falls below theHeater On set value (SEt 1), the Heater OnIndication Light will illuminate, indicating that theheater circuits are energized (unless theambient temperature falls below the Low TempCutout set value).

    Adjusting Set Values

    Two set values are available:SEt 1 = Heater OnSEt 2 = Low Temp Cutout

    To toggle between which set value is displayed,press the up arrow. To change the displayed setvalue, hold down the square button and press theup or down arrow (the longer the arrow button isheld down, the faster the value will change).

    TC544A DescPg AmbRIM LTcutout ASD 34F 10F v02 Page 1 of 1

    Heater OnIndicationLight

    Low TempCutoutIndicationLight (light onindicates lowtemp cutout isnot activated)

    Heater OnSet Value [SEt 1](SV=Set Value)

    AmbientTemperature(PV=Process Value)

    Low Temp Cutout Set Value

    If the ambient temperature falls below the LowTemp Cutout set value (SEt 2), the Low TempCutout Indication Light will turn off, indicating thatthe heater circuits have been de-energized (theHeater On Indication Light remains on). Theheater circuits will be re-energized when theambient temperature rises above the Low TempCutout set value.

    Note: Low Temp Cutout can be avoided bysetting its value below the lowest expectedambient temperature (for example: –150).

    Heater OnIndicationLight

    Low TempCutoutIndicationLight (light offindicates lowtemp cutout isactivated)

    Low Temp CutoutSet Value [SEt 2](SV=Set Value)

    AmbientTemperature(PV=Process Value)

    Temperature Controller

    Thermal Building Solutions4800 Golden Foothill Parkway, El Dorado Hills, CA 95762Office: +1.916.933.5666 / Fax: +1.916.933.5959 / www.BylinUSA.com

    http://nVent.com

  • nVent.com | 7

    PROGRAM VALUES - AMBIENT TEMPERATURE SENSING WITH LOW TEMP CUTOUT FOR ROOF ICE MELT APPLICATIONS, ASD CONTROLLER

    Pro

    gram

    Val

    ues

    -Am

    bien

    tTem

    pera

    ture

    Sen

    sing

    with

    Low

    Tem

    pC

    utou

    tfor

    Roo

    fIce

    Mel

    tApp

    licat

    ions

    ,AS

    DC

    ontr

    olle

    r

    Pag

    e1

    of1

    Sel

    ecTC

    544A

    Pro

    gVal

    Am

    bRIM

    LTcu

    tout

    AS

    D34

    F10

    Fv0

    3

    0.5

    0.5

    LOC

    K

    LOC

    K

    AB

    S

    Not

    allp

    aram

    eter

    ssh

    own

    are

    avai

    labl

    efo

    ruse

    onth

    isco

    ntro

    llerm

    odel

    .

    =M

    anuf

    actu

    rer's

    defa

    ultv

    alue

    .

    =P

    rogr

    amm

    edva

    lue

    fort

    his

    appl

    icat

    ion.

    Def

    ault

    Set

    Val

    ues:

    1)H

    eate

    rOn

    (SE

    t1)=

    342)

    Low

    Tem

    pC

    utou

    t(S

    Et2

    )=10

    Err

    orD

    ispl

    ay

    Err

    orC

    ontr

    olO

    utpu

    tSta

    tus

    Mea

    ning

    Sen

    sorb

    reak

    /ov

    erra

    nge

    cond

    ition

    Sen

    sorr

    ever

    se/

    unde

    rran

    geco

    nditi

    on

    OFF

    OFF

    DTR

    F

    -150

    150

    ON

    F

    FD

    – –

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  • ©2019 nVent. All nVent marks and logos are owned or licensed by nVent Services GmbH or its affiliates. All other trademarks are the property of their respective owners. nVent reserves the right to change specifications without notice.

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    North America Tel: +1.800.545.6258Fax: [email protected]

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